DM OCU ASTER - · PDF filedmocu aster this section is continued on the following pages system...

ISSUE 7 NOVEMBER 2006

70-059

D MOCU ASTER

Morgana Systems Limited ��

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DOCUMENT CREASING & AUTOMATICBOOKLET MAKING MACHINE

ILLUSTRATED PARTS MANUAL

FROM SERIAL No. ONWARDS.780051JMAB

CREASING / FOLDING

INTRODUCTION

NOTE....

ILLUSTRATED PARTS MANUAL

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ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY

ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER

SUPPLY BEFORE REMOVING ANY COVERS.

D MOCU ASTER

DocuMaster

SYSTEM

708204

D MOCU ASTER

DOCUMENT CREASING & AUTOMATICBOOKLET MAKING MACHINE

CREASING / BOOKLET MAKING

D MOCU ASTER

D MOCU ASTER

SECTION ASSEMBLY DESCRIPTION PAGE

1 7-01-06 MAIN ASSEMBLY 6

2 7-03-04 FEED BED ASSEMBLY 10

3 7-04-04 PAPER CONTROL ASSEMBLY 15

4

BLACK BOX ASSEMBLY

16

5 24

6 26

7 36

NOTE.... TIP....

To assist you in quickly finding

the section you require, there are

numbered tabs positioned down

the outside edges of each page.

7-05-06 SERVICES 50Hz

7-06-07 CREASER UNIT

7-08-05 STACKER ASSEMBLY

125-01-08

CONTENTS 708204

SYSTEM

MAIN ASSEMBLY7-01-06


2 off

2 off2 off

34

66

28

71

33

66

58 27

48

56

49

47

78

29

10

1262

73

377 3 9 463 4

in 4 Posns.

66

6

62

39

13

14

60

5

1150

in 2 Posns.

5038

in 4 Posns.

54 8

32

31

in 3 Posns.

31

78

in 3 Posns.

MAIN ASSEMBLY 7-01-06

D MOCU ASTER

THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES

SYSTEM

ITEM NO. PART NUMBER QTY. Description3 71-002-02 2 TIE BAR - Mk2.

4 71-005 4 Support Spool

5 71-010 1 Pivot Bush

6 71-011-02 1 Hinge Plate Assy

7 71-013-02 1 TILT LEVER - MK2.

8 71-015 2 Pad

9 71-016 4 Shock Sleeve

10 71-017-02 1 Main Frame - F8

11 71-018-03 1 INTERFACE PLATE - F8

12 71-019 1 FOAM DUCT.

13 71-020 1 LOCKING STUD - Clamp

14 71-025 1 Tilt Washer

27 71-039-03 1 PLINTH - DocuMaster

28 75-005-02 1 BAFFLE PLATE - SV190

29 75-090-02 1 FRAME SUPPORT - SV190.

31 91-025-03 3 BUNG - Compressor.

32 75-229-01 1 Fan Guard Assy

3391-104-01 1 FAN HUB - 50Hz - Sv190 (UK)

34 96-060 1 LABEL - Lock

37 601-111 1 Tapered Ferrule

38 603-041 4 Spirol Pin - Ø4 x Ø5.4 x 4 Lg.

39 606-035 1 LOBE KNOB - Female - M8

46 615-014 8 CIRCLIP - External - Ø15

47 621-025 1 FAN - PLASTIC 5 BLADE 6" CCW

48621-032 1 Blower Sv190 50Hz (UK)

49 401-02-040-006 12 Screw - Pan Pozi Taptite - M4 x 6 Lg.


54 402-02-040-006 2 Screw - Csk Hd. Taptite - M4 x 6 Lg.

56 403-01-050-016 2 Screw - Socket Cap Head - M5 x 16 Lg.

58 404-01-060-012 2 Screw - Socket Countersunk - M6 x 12 Lg.

60 405-01-060-012 1 Screw - Button Hd. - M6 x 12 Lg.


63 409-01-050-008 2 Screw - Skt Set Screw - Flat Pt. - M4 x 6 Lg.

66 415-01-060-012 3 Screw - Hexagon Head - M6 x 12 Lg.

67 417-04-006-312 6 Screw - Trunc. Csk Hd. Taptite - #6-32 UNC x 0.312 Lg

71 481-040 6 Washer - Plain - M4

72 481-050 2 Washer - Plain - M5

74 481-080 7 Washer - Plain - M8

76 651-107 2 Screw Lock Assembly

77 75-230-01 4 HEX PILLAR - M4 x 40 Lg.

91-104-03 1 FAN HUB - 60Hz - Sv190 (USA)

621-033 1 Blower Sv190 60Hz (USA)

78 91-025-05 1 BUNG - Compressor - Ø40 Pipe

MAIN ASSEMBLY7-01-06


24

436120 1253

17

226

18

36

55

4216

25 21 67 70

2 off2 off

23

25 21 51 67 70

52

2 off2 off2 off

52

15

25 21 50

2 off

252150

2 off

35

74

69

40

41

30

21 516770

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25

227259

2 off2 off

225972

2 off2 off

44 45 50

in 4 Posns.

19

2 off

MAIN ASSEMBLY 7-01-06

D MOCU ASTER

THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE

ITEM NO. PART NUMBER QTY. Description

1 62-006 4 NYLON WHEEL.

2 62-011 4 COLLAR

15 71-026-01 1 MTG. - Leadscrew/Carriage

16 71-027-01 1 CARRIAGE - Front.

17 71-027-02 1 CARRIAGE - Rear.

18 71-028-01 1 Lead Screw

19 71-028-02 1 Lead Screw

20 71-029-01 2 Wheel Shaft

21 71-030-01 5 BEARING - Leadscrew.

22 71-031-01 2 BRG. PLATE - Adjustment Shaft.

23 71-032-01 1 ALIGNMENT ADJUSTMENT SHAFT

24 71-033-02 1 ALIGNMENT TUBE

25 71-034-01 5 SUPPORT - Bearing Plate

26 71-036-01 1 CLOSING PLATE - Carriage

30 86-016 1 Timing Pulley - 16XL

35 126-015-02 1 Drive Pulley - 30XL - Flanged - Ø12 Bore

36 128-022-02 2 Drive Pulley - 20XL - Ø10 Bore

40 606-043 1 HANDWHEEL (Fold Away Handle).

41 607-164 1 Toothed Belt - 430XL

42 607-165 1 Toothed Belt - 260XL

43 608-014 1 Shoulder Bolt - Ø8(M10) x 40 Lg.

44 613-027 4 TIE WRAP - Small.

45 613-339 4 CABLE TIE MOUNTING







57 403-01-060-010 4 Screw - Socket Cap Head - M6 x 10 Lg.


61 405-01-080-010 4 Screw - Button Hd. - M8 x10 Lg.


63 411-01-040-006 1 Screw - Socket Set - Dog Point - M4 x 6 Lg.

64 411-01-050-006 1 Screw - Socket Set - Dog Point - M5 x 6 Lg.

67 461-01-040 6 Nut - Full - M4

68 461-01-060 2 Nut - Full - M6

69 462-01-120 1 Half Nut - M12

70 481-040 10 Washer - Plain - M4

71 481-050 4 Washer - Plain - M5

72 481-060 6 Washer - Plain - M6

74 481-120 1 Washer - Plain - M12

SYSTEM

FEED BED ASSEMBLY7-03-04


FEED BED ASSEMBLY 7-03-04

D MOCU ASTER


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SYSTEM

PAPER CONTROL ASSY7-04-04


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4

2928

30

36

25

5

23

7

22

61710

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39

37

40

34

18

20

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PAPER CONTROL ASSY 7-04-04

D MOCU ASTER

SYSTEM

1

ITEMNO.

PART NUMBER QTY. Description

1 48-005 1 ROTARY PAPERGATE.

3 74-002 1 CONTROL BED

4 74-009 1 LOADING TABLE

5 74-010 1 PAPERGATE CHASSIS.

6 74-011 1 SPINDLE - Papergate.

7 74-017-01 1 FEED BED

8 74-018-01 1 DOUBLE SHEET DETECTOR MTG.

9 74-019-01 1 BALL HOLDER

10 94-020 1 KNOB - Papergate.

11 94-026 2 CLAMP KNOB - Sidelay.

12 94-028 2 LOCK PIN ASSY. - Side Lay.

13 94-053 1 SIDELAY - Solid.

14 94-058 1 BACKSTOP ASSY.

15 94-059 1 SUPPORT POST.

16 94-075 1 MEMBRANE - Moving Sidelay

17 602-057 1 DU BUSH - Ø12 x Ø14 x Ø20 x 7 Long

18 603-050 1 DOWEL - Ø6 x 28 Lg.

19 603-087 2 Hex Spacer - M3 x15 Lg

20 604-037 1 DISC SPRING - Bearing Location

21 604-061 1 SPRING - Compression

22 604-078 1 SPRING - Compression.

23 605-041 1 SPHERICAL SEATING WASHER

24 605-043 2 THRUST WASHER - Ø5.1 x Ø9.5 x 0.75

25 605-066 2 NYLON SPACER - Ø6 x Ø3.2 x 7

26 617-003 5 STEEL BALL - Ø20

27 654-014 1 Ultrasonic Receiver

28 654-015 1 Ultrasonic Transmitter





33 404-01-050-012 1 Screw - Socket Countersunk - M5 x 12 Lg.


35 417-04-006-312 14 Screw - Trunc. Csk Hd. Taptite - #6-32 UNC x 0.312 Lg

36 461-01-030 3 Nut - Full - M3

37 461-01-100 1 Nut - Full - M10

38 481-030 3 Washer - Plain - M3

39 481-050 1 Washer - Plain - M5

40 481-100 Washer - Plain - M10

274-020 1 QUICK START LABEL - DOCUMASTER - UK

141 75-167 LEAD - Double Sheet Detection

74-021 1 QUICK START LABEL - DOCUMASTER - USA

SERVICES - 50Hz7-05-06


8

24

16

10

13

17

12

3

11

2

10

18

24

18

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15

26

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1

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20

8

21

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SERVICES - 50Hz 7-05-06

D MOCU ASTER


SYSTEM

ITEM NO. PART NUMBER QTY Description

1 75-091-03 1 SERVICE PANEL

2 75-092-02 1 COMPRESSOR PANEL - DocuMaster.

3 75-169 1 LABEL - Documaster.

4

5

2

6

1

1

8

1

11

95-030

1

LABEL - Air Seperation

12

95-038

1

LABEL - Manifold Numbers.

13

95-039-02

1

AIR CONTROL BLOCK ASSY.

95-040

2

AIR SPOOL ASSY.

15

1

16 120-106

2

TRANSFORMER ASSY.

17

609-013

1

'O' Ring Ø25 x Ø2.5

20

21

613-258

30

SOLENOID CONNECTOR.

22

609-011 'O' Ring Ø20 x Ø3

23

8

401-02-040-012 Screw - Pan Pozi Taptite - M4 x 12 Lg.

403-01-050-035

5

Screw - Socket Cap Head - M5 x 35 Lg.

10

18

619-026 1 CROSS TUBE - Valves

9

1

19

653-010 1 Fan Guard - 80mm

75-316-01 Fan & Lead Assy - 120mm Fan

95-125-04 4 Port Valve - Thin Seal

613-313 Fan Guard - 120mm

613-367 Grommett Ø12.7 x Ø9.5 x Ø15.9 x 1.6

461-01-040 Nut - Full - M4

401-02-040-008 Screw - Pan Pozi Taptite - M4 x 8 Lg.

5

24

25

26

27

175-319-01 HOSE - Exhaust - Ø40mm

175-178-01 HOSE - Exhaust

175-177-01 HOSE - Vacuum

175-176-01 HOSE - Air Evacuation


59

2

27



D MOCU ASTER


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Transcript of DM OCU ASTER - · PDF filedmocu aster this section is continued on the following pages system...