Dje part145 repair station 2014
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Transcript of Dje part145 repair station 2014
Visit us www.djgrp.com
Call 316-775-1212
• D-J ENGINEERING INC
• D-J EXTRUDING
• D-J AEROSPACE
• D-J FAA REPAIR STATION
• D-J COMPOSITES
INTRODUCTION TO FAA REPAIR STATION Certified FAA & EASA Repair Station 7DJR439B
Augusta, Kansas
FAA REPAIR STATION
AIRBUS BOEING DOUGLAS
A319
A320
A321
737NG
747
757
767
707
HYDRAULIC ACTUATOR
NACELLE SYSTEM
DOOR ASSEMBLY
INBOARD FLAP AND MAIN FLAP
WING LEADING EDGE AND SLAT
ASSEMBLY
NOSE COWL
SPOILER
BULLNOSE ASSEMBLY
LADDER ASSEMBLY
THRUST REVERSER
PULLY ASSY
INLET COWLS
FAN REVERSER
DC-10
DC-30
DC-40
MD-80
NACELLE SYSTEM
THRUST REVERSER
NOSE COWL
PYLONS
LIMITED
INTERIOR
CAPABILITIES
Airframe and Component service capabilities *
MILITARY AC
C-130
F-15
KC-135
RADOME
ACTUATORS
LANDING GEAR
SIDE STRUTS ACT
FLAP DRIVE GEARBOX
AIRFRAME
COMPONENTS
PULLY ASSY
PMA DEVELOPMENT
*Please note that we have the ability to add capabilities within 48 hours of receipt of any particular CMM data/doc.
Gulfstream Learjet
HYDRAULIC
ACTUATOR
NACELLE SYSTEM
DOOR ASSEMBLY
SPOILER
BULLNOSE ASSEMBLY
LADDER ASSEMBLY
THRUST REVERSER
PULLY ASSY
NOSE COWL
LANDING GEAR
AILERON
Beechcraft Cessna
Business Class Airframe and Component service capabilities*
LJ 60
Global
Challenger
Citation
C 200 Series
C 300 Series
C 400 Series
C 500 Series
G2
G3
GIV
G100
King Air
Hawker 800
Bonanza
Sierra
ACTUATOR
ENGINE INLETS
THRUST REVERSER
LANDING GEAR
AILERON
HYDRAULIC
ACTUATOR
NACELLE SYSTEM
DOOR ASSEMBLY
SPOILER
LADDER ASSEMBLY
THRUST REVERSER
PULLY ASSY
NOSE COWL
LANDING GEAR
AILERON
LEADING EDGE
HYDRAULIC
ACTUATOR
NACELLE SYSTEM
DOOR ASSEMBLY
SPOILER
LADDER ASSEMBLY
THRUST REVERSER
PULLY ASSY
NOSE COWL
LANDING GEAR
AILERON
LEADING EDGE
FAA REPAIR STATION
*Please note we have the ability to add capabilities within 48 hours of receipt of any particular CMM data/doc.
2013 Airframe and Component Overhaul Overview
FAA REPAIR STATION
2013 Airframe and Component Overhaul AC Type
FAA REPAIR STATION
Boeing Certified Repair Station
Landing Gear maintenance and repair
D-J engineering specializes in the repair and overhaul of aircraft landing gear,
on-site compliance inspections, modifications and evaluations. Our extensive
knowledge allows us to provide customers with the best price and turn-time
possible. DJ’s maintenance programs can support inspection, repair and
overhauls, or we can customize to meet your specific needs.
Global Gears Gulfstream Gears
FAA REPAIR STATION
Engine inlet maintenance and repair
D-J Engineering provide a wide range of services for Engine Nozzle
Repairs, Thrust Reversers, Engine Inlets, Lip Skin Replacements. DJ’s
repair station is capable of repairs and overhauls virtually every type of
commercial transport and passenger aircraft in operation. With DJ’s
solutions and dedicated services, you can count on quality service,
extraordinary technical expertise, attractive pricing, responsive
turn around time and uncompromising quality standards.
FAA REPAIR STATION
757 Inlet C-130
757 Inlet FOKKER TR
FAA REPAIR STATION
REPAIR PICTURES
FOKKER TR
747 FLAP
Before and after pictures FAA REPAIR STATION
D-J Composites Repair Services
• Inspection
• Repair
• Overhaul
• Modifications
D-J Composite Repair Capabilities
• Laminate splitting
• Puncture Damage Repair
• Heat Damage
• Delamination
• Dent in Sandwich structure
Composite Maintenance and Repair
QA functions specific to composite materials and process verification are accomplished either in our
composites QA lab or by qualified third party laboratories. D-J accomplishes Through Transmission
Ultrasonic Inspection (TT-USI) using our CNC controlled USI gantry system.
Recognizing that most composites projects require compliance with specific customer process
specifications, D-J Engineering will gladly support all required audit, verification, and qualification
requirements.
D-J Engineering offers comprehensive state-of-the-art composite repair facility staffed with highly trained and
experienced technicians. We can provide highest quality of services and advanced composite in-house
inspections.
In order to provide the most comprehensive aerospace manufacturing services available, D-J has a 7,500
square foot composites facility. Our inert gas 7 x 24 ft. autoclave is currently capable of processing composite
assemblies up to 120 psi at 400F. Our positive pressure 80 x 45 ft. Class 100,000 clean room (100,000
particles of .5 micron size per cu. ft.) has internal cold storage and CNC ply-cutting facilities.
757 Engine Cowl Repair
In- house NDI / NDT Capabilities
• Ultrasonic Inspection
• Through Transmission
• Pulse Echo
• C-Scan
• Eddy Current
• Magnetic Particle
• Dye Penetrant
• Conductivity Testing
Flap repair before and after
Composite Facility in Augusta
Composite Maintenance and Repair
• Ultrasonic Inspection
• Through Transmission
• Pulse Echo
• C-Scan
• Eddy Current
• Magnetic Particle
• Dye Penetrant
• Conductivity Testing
NDI/NDT CAPABILITIES and equipment
FAA REPAIR STATION
• Paint booth
• Glass Bead Media
• Plastic Bead Media
DJE in-house Paint Process
FAA REPAIR STATION
MANUFACTURING LEADER
DJ Engineering Inc. is a leading
manufacturer in aerospace and
defense. We employ over 300
people in a 300,000 square-foot
facility. Based in Augusta Kansas,
DJE is a premier manufacturer for
complex machined parts, sheet
metal fabrication, large assemblies,
composites, extrusions, various
types of hot forming and reverse
engineering to support the
aerospace and defense Original
Equipment Manufacturers (OEM).
MRO SOLUTION Maintenance, Repair and Overhaul
COMPOSITES SERVICES
DJ Engineering repair station is
FAA/EASA- Certified since 2009,
offering comprehensive aircraft
maintenance, repair and overhaul
services (MRO). DJ offers
component service, maintenance,
refurbishment for airframe
structural repair, landing gears
overhaul, actuators, composite
repair, and inspections. DJ does
all it can to add value to
components, extend the time
between overhaul and expedite
turnaround time.
D-J Engineering has an advance
composites facility specializing in
composite and bonded metal
components. Facility is
approximately 60,000 sq. feet
and equipped with Laser
projection and 2 autoclaves. DJE
is currently capable of processing
large composite assemblies. DJ's
positive pressure 80 x 45 ft.
Class 100,000 clean room
(100,000 particles of .5 micron
size per cu. ft.) has internal cold
storage and CNC ply-cutting
facilities.
• DJE was established in 1992 supporting the aerospace industry.
• DJE specialized in Manufacturing, Aircraft maintenance, Repair and Overhaul
• DJE is 100% committed to Quality, On-time delivery, and Customer Satisfaction
• DJE is globally located in 5 locations.
D-J Engineering, Inc. 219 W. 6th Ave
Augusta, KS 67010
Telephone: (316) 775-1212
Fax: (316) 775-4840
Visit us www.djgrp.com
We’ve gone GLOBAL!! Check us out
CONTACT
Linh Simmons
Director of Business Development
Cell: 316.350.4789
Office: 316.775.1212