Division Services BABCOCK - African Refiners … · Société Parisienne de Constructions SPC...

19
Division Services BABCOCK Division Services BABCOCK Cape Town 2010

Transcript of Division Services BABCOCK - African Refiners … · Société Parisienne de Constructions SPC...

Division Services BABCOCKDivision Services BABCOCK

Cape Town 2010

Our

Her

itage At a our worldwide portfolio (1500

refs since 1880) of Coal, Oil, Gas, Biomass & Waste industrial boilers, among the largest sizes, in operation in more than 90 countries, delivers us with the necessary feedback experience to execute state-to-the-art upgrades, maintenance & modifications of existing boilers of any OEM.

The synergies within a Group provides our customers with the most reliable, experienced & specialized personnel to ensure safe operation of their equipment.

1968

1974

1977

1987

1968

1974

1977

1987

Société Cherbourgeoisede Constructions

SCC

Société Parisienne deConstructions

SPC

Chaudières NormaliséesBABCOCK

CNBAteliers

HENRI LARDET (AHL)

LARDET - BABCOCK

VAPOR

VAPORFLUIDOTHERMUS

Our

Her

itage

1968

1987

1986

1980

1967

1968

1987

1986

1980

1967

FonderiesRICARD - GRISARD

CHANTIERS de l’ATLANTIQUE

FIVES - PENHOET

FIVES – LILLECAIL

DUQUENNESEUM

STRUTHERS

GOEMINE

BABCOCK WANSON

CITTIC CARROSSO SACOM

1968

19891990

19921991

BABCOCK ATLANTIQUEBA

1988

1973

1898

1968

19891990

19921991

Société Française des Constructions

BABCOCK & WILCOXSFCBW

1988

1973

1898

FIVES-CAIL BABCOCKFCB

Division Chaudières

BABCOCK ENTREPRISEBE

Chaudières ElectriquesALFA LAVAL

CNIM benefits from more than 15 boiler manufacturer specific designs

1856

1966

1982

B

B

LAB2001

2008

2001

Forges & Chantiers de la Méditerranée

FCM

1856

1966

1982

B

B

2001

20022001

Constructions Navales etIndustrielles de la

MéditerranéeCNIM

Constructions Industriellesde la Méditerranée

Techniques Modernes de Combustion

TMC

Division EnvironnementALSTOM

Constructions Industriellesde la Méditerranée

BERTIN Technologies

Constructions Industriellesde la Méditerranée

CNIM

Our

Syn

ergi

escovers the entire products life cycle :

R&D, Engineering, Manufacturing, Installation, Operation, After Sales & Customer Services

A Medium Sized Group Diversified in 4 Main Activitiesa

Defence - Systems

Energy Bertin

Transportation

Environment

1 2 4

3

5

Mechanical Eng.

1 : BourguoinJallieuIncineration Plant (F)

2 : SPRAT Dry Gap Modular Assault Bridge 3 : Architectural view of Budapest (HU) line 4 metro station

4 : E.ON SNET Power Plant at Gardanne (F)

5 : BioTec Centre buy-out from Bertin

Manufacturing Facilities

BRÉGAILLON LAGOUBRAN MOUISSÈQUES

81 000 m² 200 000 m² 40 000 m²

- Corporate Services- Defence & Environment Engineering- Calculation & Modeling Center- Sourcing & Purchasing- Production Systems Services- Workshops :

• Mechanical• Missile Launch Seals & Tube Closures• Nuclear Handling

- Materials & Composite Laboratories- Workshops :

• Motorized Bridging Systems• Boilers & Metal Works• Composites• Virgo

- Stores

- People Transportation Engineering

- Escalator & Walkway Workshop

► CORPORATE PRODUCTION FACILITIES

LA COURNEUVE : 83 400 m²• Industrial Boilers Rehabilitation & Customer Services • Moving Walkways & Escalators Maintenance for France

NERAC : 27 000 m²• Industrial Boilers Manufacturing Plant (BABCOCK-WANSON)

VELIZY (Environment)LYON (Lab)CHEVILLY-LARUE (BABCOCK-WANSON)BABCOCK-WANSON Morocco

► LA SEYNE-SUR-MER PRODUCTION FACILITIES : 3 SETTLEMENTS

Our

Syn

ergi

es

Consolidated Sales 678.1 M€Net Income 26.2 M€Workforce 3460 employeesExports 80%

20082008

CNIM GROUP KEY FIGURESO

ur S

yner

gies

Ainnovate & act

Sales Breakdown by Business Sector

31,50%

20,50%

8%

40%

EnvironmentMechanical Eng.EnergyBertin

Our

Goa

l & A

ppro

ach

Our goal• is to improve & extend plant performance, life & flexibility, • is to reduce maintenance, operational costs, pollutants

emissions & boiler breakdown,• is to assure safe & reliable boiler operation.

Our Approachis to ensure a global overview of the process & needs through skilled personnel in numerous fields of competence to advise and implement the most cost effective technical solution.

So, wherever our customer’s operations are based, we have all the skills, resources & enthusiasm for the whole project life cycle.

CNIM Services BABCOCK

Our

Cus

tom

ers

Fields of Activities

Petrochemical

Power Generation

District Heating

Agro-food Industry

Pulp & Paper

Waste Incineration

GCT (TN) 2006GALPENERGIA (P) 2008SONATRACH (DZ) 2008ACEC (QR) 2002North Gas (IK) 2005STATOIL (NW) 2007

ENDESA-EON (F) 2008ENIPOWER (IT) 2007SONELGAZ (DZ) 2007

KWILU (Congo) 2007SOMDIAA (Tchad) 2007NESTLE (F) 2000LESAFFRES (F) 2007TOM (MGR) 2004

LTR Ind (F) 2008SOPORCEL (P) 2005

PORT’AMBIENTE (P) 2006SONITHERM (F) 2007

Our

Sco

pe o

f Ser

vice

s

• Rehabilitation & RefurbishmentsParts Replacement (Drums, SH, Scraper, Eco…) WeldingInstrumentation Upgrade

• ExpertiseBoiler Safety CompliancePerformance Survey & DiagnosisStudies & Parts Design (incl. pressure parts)Technology Selection & OptimizationBoiler Control & Instrumentation System Check

• Design Modification & UpgradesChange / Multi FuelPollution Control (NOx, SOx, Ash, CO)New Regulation ComplianceCombustion System ModificationRe-designed Economizers & SuperHeaters

We provide full range of services from diagnosis to globalsolution implementation :

1

2

3

1: conversion to dual fuel of 2 x 100t/h – JPMC (Jordan)

2: replacement of all screen walls after accident on 1 x 400t/h –SONATRACH (DZ)

3: replacement of process superheater at STATOIL (NW)

Our

Sol

utio

ns To increase the plant’s capacity, efficiency anddecrease its impact on the environment, we propose:

Improved TightnessCombustion AdjustmentsRegulation & Control ModificationsLaboratory Analysis (creep, fatigue…)Fuel Change (or Multi Fuel)Flue Gas Re-CirculationAir Temp. optimization or rangingLowNOx BurnersNon Catalytic DeNOxFlue Gas treatment

(ash, SOx, Catalytic NOx Reductions…)

Mai

n Fu

els

& B

oile

r Typ

eBoilers :• Water Tube• Fire Tube• Instant Steam Gen• Recovery

Fuels :• Coal• Waste• Biomass• Fuel Oil• Gas

Combustion :• Fluidized Bed• Reburning• Low NOx burners

Additional NOx Abatement• Selective Non catalytic Reduction• Selective Catalytic Reduction

0

10

20

30

40

50

60

70

80

90

100

750 800 850 900 950 1000 1050 1100 1150

0.50

1.00

1.50

2.00

2.50

DéNOx (%)

Température (°C)

NH/NO

UREE

Sel

ecte

d R

efer

ence

s PetroChemical Ind

SUPERHEATER : This type of equipment finds its application in the process of Natural Gaz to Methanol transformation.

Steam circulation at high temperature (between 440 and 580°C; pressure between 41.5 and 128 bar ) in a coil cools the process gas in circulation in the exchanger.

STATOILHYDRO NORWAYTJELDBERGODDEN (2008)

Revamping of a superheater(T = 440°C at 580°C, P= 4,15 - 12,8 МPa)

Sel

ecte

d R

efer

ence

s PetroChemical Ind

SONATRACH GL2Z / SOMIK Spa - Skikda - ALGERIAArzew (2008)

Supply and Erection assistance of membrane walls after boiler incident

Boiler design : ABB 400t/h of steam production

SOMIK. Spa is a joint venture company in the field of industrialmaintenance. SOMIK is owned by ‘’SONATRACH ’’ (85%) and the company in charge of the management of the industrial area of SKIKDA ‘‘ EGZIK ’’ (15%)

Sel

ecte

d R

efer

ence

s PetroChemical Ind

JORDAN PHOSPHATES MINES Co - JORDANAQABA (2008)

Conversion of 2 boilers to dual fuel (NG, HFO)GAMMA POWER boilers, HFO fuel, 2x100t/h - 46 b(g) – 405°C

Replacement of burners, I&C, Superheater, refractory to reach original performance with HFO or NG. Erection & Training on a TrunKey basis.

PetroChemical IndSO.NA.RA – CAMEROUN

LIMBE (2009)

Rehabilitation of a FML 11.79 boilerafter major incident

Boiler type BABCOCK FML 11.79, HFO, 26t/h - 20 b(g) – 300°C

Complete replacement of all Pressure Parts (except drums) after boiler lack of water. Supply and Erection ; Turn Key basis.

Sel

ecte

d R

efer

ence

s

Sel

ecte

d R

efer

ence

s Power Generation

SONELGAZ MARSAT – ALGERIA 2007

Supply of Pressure Parts for Rehabilitation of 3 x 520t/h Power Boilers

Supply of lateral and front screens, superheater, economizers and miscellaneous Pressure parts

Sel

ecte

d R

efer

ence

s Power Generation

E.ON SNET – GARDANNE (France) 2006

Modification of Unit 5 Economizer on a 850 t/h boiler

Modification of the economizer was compulsory due to required flue gas temperature for SCR NOx reduction equipment.80 km of tubes were cut ; 1150 welds

104 field engineers & technicians

200 000 hrs/yr of engineering, study & site servicing

Worldwide locations and partner network

Locations :France, UK, Algeria, Italy, Portugal, Switzerland, Spain, Czech Rep., Belgium, Morocco, China, USA, Canada, Hong-Kong, Mexico…

CNIM Services BABCOCK Overview