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Transcript of distributed by: Request Quote or Samples · MATERIA AT A GLANCE 5 • A manufacturer of high...
2
TABLE OF CONTENTS
1. Materia overview and capabilities
2. Proxima® resins
3. Examples of market segment positioning
• Oil & gas
• Chemical processing
• Electronics
• Alternative energy
• Defense
4. Proxima® resin processing
5. The Materia difference
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THE PROXIMA® RESIN DIFFERENCE
1
10
100
1000
0 50 100 150 200 250
Glass Transition Temp (°C)
No
tch
ed
Izo
dIm
pact
(J/m
)
Polyurethanes
High Temp Epoxies
Proxima® Thermoset Resins
Proxima® resins combine high temperature stability with high impact toughness.
PROXIMA® PROCESSING VALUE PROPOSITION HIGHLIGHTS
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• Processable by a wide variety of methods
• Tunable process window from seconds to
hours
• Lower viscosity enables efficient infusion and
high filler levels
• Very low capital investment required
RTM/RIM
VARTM
MATERIA AT A GLANCE
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• A manufacturer of high performance
thermoset resins with unique
performance properties
• Founded in 1998
• Nobel-prize winning chemistry
• 90 US and 270 foreign patents
• World-class technical services and
support
• Only resin system that utilizes
Grubbs Catalyst® technology
We enable our global customer base
to be more competitive in the market
with…
• High Temperature Subsea
Insulation and Buoyancy Products
• Tough, Downhole Tools for High
Pressure and High Temperature
• High Speed and High Frequency
Electronics
• Advanced Composites
THERMOSET
RESINS
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CAPABILITIES AND LOCATIONS
Manufacturing – Huntsville, TX
Technical Center of Excellence – Pasadena, CA
• Resin system expertise
• Product development
• Application development &
testing
• Prototyping
• Resin production
• ISO 9001 certified
• Tolling services
• Located 65 miles north of Houston
• Analytical
• Process optimization
• Molding consultation and
sample production
• Molded part CNC machining
• Resin molding
• Reaction injection molding
• Molded part CNC machining
• Molded part painting
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MARKETS SERVED
Subsea Insulation
Chlorinated
Fluid HandlingDownhole Tools
Electronic
Materials
Subsea Buoyancy
Lightweight
Pressure Vessels
Auto Composites
Proxima® HPR
“super-tough”
Proxima® STR
“filler-compatible”
Proxima® HTI
“high-temp stability”
Proxima® ACR
“advanced composites”
YouTube
Proxima® resins offer superior performance in diverse applications. Materia customers include
world class global industry leaders throughout the oil and gas value chain, and other industries.
PROXIMA® RESINS
NORBORNENE
MONOMERS
PROXIMA®
THERMOSET NORBORNENE POLYMER
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PROXIMA® RESINS
• Two-part thermoset resin system
• Based on dicyclopentadiene (DCPD) and a family
of co-monomers
• Ring Opening Metathesis Polymerization enabled by
Materia’s proprietary Grubbs Catalyst® technology
• Leveraging a portfolio of 15+ monomers and 20+
metathesis catalysts
UNREINFORCED
POLYMERSSYNTACTIC
FOAMS
CONTINUOUS
FIBER
COMPOSITES
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PROXIMA® RESIN FAMILY*
0
100
200
300
400
500
0 20 40 60 80 100 120 140 160 180 200
Ten
sile
Mo
du
lus
(ksi
)
Glass Transition Temp (°C)
Proxima® HTI resins for
high temp insulation
Proxima® ACR resins for
GF and CF composites
Proxima® HPR
high-performance resins
Proxima® STR resins
for syntactic foams
*Product line definitions:
Proxima® ACR = advanced composite resins product line
Proxima® HTI = high temperature insulation resins product line
Proxima® STR = syntactic thermoset resins product line
Proxima® HPR = high performance resins product line
Proxima® resins combine high temperature stability with superior resistance to damage.
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PROXIMA® RESINS – NOT TRADITIONAL POLY-DCPD
More Robust
Grubbs Catalysts
Fewer process
controls
Fewer defects
Low odor
products
Filler compatible
Broader
Monomer
Toolbox
High elongation
monomers
Low-DCPD and
DCPD-free
systems
Films / coatings
with Low
dielectric Loss
Tunable, reactive
functional groups
Application
Engineering
Formulations
designed to meet
application needs
Resin/catalyst
selection for cure
profile target
Composite
fabrication-
friendly
Processing
RIM
Mold Casting
RTM/VARTM
Materia has expanded the potential of DCPD thermosets due to a larger family of monomers from
which to select, and due to exclusive use of a more robust catalyst.
ADVANTAGES OF PROXIMA® RESINS OVER COMPETITIVE pDCPD RESINS
Proxima®
Resin
Advantages
Reproducible processing, compatible with additives, glass/carbon fiber composite formulations
Pot-life control from seconds to days
Controlled curing – no problems with thick parts and exotherms
Translucent properties for subsurface inspection significantly improves quality assurance and part reliability
Promixa’s translucency allows
for subsurface inspection
Competitive pDCPD resins can have molding defects
that are very difficult to identify in thick parts
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Proxima® resins enable customer differentiation due to it high temperature stability with
superior resistance to damage.
MARKET SEGMENT POSITIONING
MARKET SEGMENTOIL & GAS
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OFFSHORE OIL & GAS
Materia Focus Area: Thermal insulation products
Materia products: Proxima® HTI polymers
Competition: Silicone, neoprene rubber
Value proposition: Exceptional hot wet stability, easy processing for onshore
and offshore operations, and excellent adhesion to other polymers
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CASE STUDY: HIGH TEMP SUBSEA INSULATION
Source: Miesner & Leffler, Oil and Gas Pipelines in Nontechnical Language
In record time Materia built the capacity to provide on-time delivery of Proxima® resin solutions for
40 miles of pipeline while delivering the highest quality product meeting all performance specifications.
PROXIMA® HTI 1400 WATER UPTAKE KINETIC STUDY
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• Short duration study – Average of 3 cube sizes (1” , 1.5”, 1.75”). Cube size did not drastically alter uptake values.
• Long duration study – ASTM D638 Type I tensile specimens.
RESULTS
• Very low equilibrium water content <1%
• Equilibrium is reached quickly
-1.0
0.0
1.0
2.0
3.0
4.0
5.0
0 15 30 45 60 75 90 105 120 135 150 165 180
% W
EIG
HT
CH
AN
GE
TIME (DAYS)
SHORT DURATION UPTAKE VARIABLE TEMPERATURE
LONG DURATION UPTAKE 204 °C (400 °F)
0.0
1.0
2.0
3.0
4.0
5.0
4 38 66 93 149 204
% W
EIG
HT
CH
AN
GE
TEMPERATURE (°C)
1 DAY UPTAKE
3 DAY UPTAKE
7 DAY UPTAKE
Extensive testing performed to successfully validate a 30 year service life.
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OFFSHORE OIL & GAS
Focus Area: Subsea buoyancy
Materia products: Proxima® STR 3190
Competition: Epoxy
Value proposition: Lighter weight and faster processing
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CASE STUDY: SUBSEA BUOYANCY WITH STR RESINS
High Performance
Syntactic Foams for
Subsea Buoyancy
Defect-free large
castings
Lower density than
other products
Higher strength
(+10%) than epoxy
▪ Single pour casting of large units
(>60 gallons)
▪ 23-30% lower density than epoxy and
polyurethane resins
▪ A portfolio of thermoset resin products
available based on customer requirements.
PROXIMA SYNTACTIC FOAM
Proxima® syntactic foams give the processing ease of polyurethanes & better-than-epoxy performance.
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DOWNHOLE OIL & GAS
Focus Area: Downhole tools, consumables, drillable components
Materia products: Proxima® HPR polymers
Competition: various
Value proposition: Tough/durable, abrasion resistant, light weight, and fast drill-out
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CASE STUDY: CASING CENTRALIZERS
Longer wells and faster
completions;
Greater value in longer
horizontal wells
Lower Friction
Lighter Weight
Higher Ductility
drag
weig
ht
Proxima® Thermoset vs. Metals▪ A casing centralizer maintains pipe in the
center of a wellbore to ensure well
completion and integrity
▪ In horizontal wells, drag must be reduced to
facilitate completion and enable longer
horizontal well drilling
▪ Use HPR 2100, HPR 2112 or HPR 2124
Proxima® centralizers provide reduced coefficient of friction and can withstand well
conditions of >300 °F.
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PROXIMA® RESINS FOR FILLED SYSTEMS
PROPERTYMETHOD
(ASTM)UNIT
HPR 2029
pure polymer
HPR 2029
ceramic-filled
Density D792 g/mL 1.04 1.55
Moisture Absorption D570 wt.% < 0.2 < 0.2
Compressive Strength D695 psi 13,600 27,000
Compressive Modulus D695 psi 319,000 550,000
Tensile Strength D638 psi 11,000 10,200
Tensile Modulus D638 psi 372,000 820,000
Elongation at Break D638 % 12 4%
Glass Transition Temp DMA °C 176 250
Proxima® HPR 2029 is an example of a low viscosity, filler-compatible formulation designed for
maximizing thermal and mechanical properties; enabling metal replacement and light-weighting.
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INTRODUCING PROXIMA® ACR 4350
You no longer have to sacrifice viscosity, toughness or light weight in order to get a high Tg composite.
POLYMER PROPERTYMETHOD
(ASTM)UNIT
TYPICAL
VALUE
Density D792 g/mL 1.05
Tg DSC °C 189
Compressive Strength D695 MPa 100
Compressive Modulus D695 MPa 2,360
Tensile Strength D638 MPa 72
Tensile Modulus D638 MPa 2,700
Elongation @ Break D638 % 11
Flexural Strength D790 MPa 108
Flexural Modulus D790 MPa 2,760
Fracture Toughness, KIC D5045 MPa·m1/2 2.0
When compared to 350 °F cure epoxies:
• Higher KIC and elongation equates to
improved toughness and damage
tolerance
• Lower density = lighter weight
• Lower water absorption and stable
thermal performance under hot/wet
aging
• Comparable Tg values in excess of 180 °C
MARKET SEGMENTCHEMICAL PROCESSING
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CHEMICAL PROCESSING
Focus Area: Pipe and tank for corrosive fluid handling
Materia products: Proxima® HPR polymers
Competition: Vinyl ester / fiberglass
Value proposition: Longer service life, lighter weight
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CASE STUDY: CORROSIVE FLUID HANDLING
• Customer needed a material with corrosion resistance to handle a process that converts sea water to Cl2, NaOH and H2 at 90 °C
• Proxima® HPR polymer provides 6+ years service lifetimes in the caustic environment of chlor-alkali electrolysis.
• The cell tops are made in a single cast using ~800 lbs of resin and part thicknesses of 1 – 5”.
MARKET SEGMENTELECTRONICS
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ELECTRONICS
Focus Area: Printed circuit boards, IC packaging, Electronic adhesives
Materia products: Proxima® polymer resins
Competition: Polyphenylene ether, cyanate esters, AND polyimide
Value proposition: Superior dielectric properties and competitive pricing
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ELECTRICAL PROPERTIES
MATERIA
PROPERTY STANDARD UNIT VALUE
Dielectric constant (@10 GHz) ASTM D2520-13 - 2.45
Loss tangent (@10 GHz) ASTM D2520-13 - 0.0012
Dielectric Strength ASTM D149 V/mil 1800
Surface Resistivity ASTM D257 Ohms > 9.7 x 1015
Volume Resistivity ASTM D257 Ohm-cm > 2.3 x 1016
ADVANCED PCBs
IC SUBSTRATE DIELECTRICS
Proxima® Ultra-Low Loss Resin (Developmental Products)
Proxima® resins are in development for telecom, military, automotive, and oil & gas applications.
Current focus is B-stage resins for prepreg applications
MARKET SEGMENT ALERNATIVE ENERGY
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ALTERNATIVE ENERGY
Focus Area: Matrix thermoset resin for glass and carbon fiber wind blades
Materia products: Pre-commercial (targeting product launch in 2020)
Competition: Epoxy
Value proposition: Lighter weight, superior fracture toughness, longer
design life, and faster processing
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TOUGH COMPOSITES USING A TOUGH POLYMER
Damage zone of Proxima® laminate is 48%
smaller than that of the epoxy laminate
PROPERTYMETHOD
(ASTM)UNIT ACR 4100
INFUSION
EPOXY
Damage after impact3 D7136-07 mm2 403 779
1 Data treatment per Reeder and Crews (NASA) for fracture
toughness at crack initiation2 Laminates prepared by VARTM of 1200 gsm unidirectional glass
fabric and cured at 120 °C for 2h 3 Tested by Delsen Testing Laboratories
Epoxy ACR 4100
Proxima® ACR 4100 outperforms standard
epoxies by 5x in crack propagation tests
PROPERTYMETHOD
(ASTM)UNIT ACR 4100
INFUSION
EPOXY
Fracture Toughness, KIC1 D5045 MPa∙m1/2 2.6 0.5
Interlaminar Fracture
Toughness, GIC2 D55281,2 J/m2 1,700 330
Proxima® resins are tougher than epoxy resins, one of the primary reasons customers select Proxima.
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ACR 4100 – PROPERTY RETENTION & WATER ABSORPTION
MATERIA
Tg Stability
(°C)
Day
0
Day
55
Day
82
Epoxylaminate
103 83 86
Proximalaminate
129 133 132
Proxima laminates absorb less water
and retain properties better than
market leading epoxy laminates
Salt Water Absorption Test: ~160 Days at 60 °C
0.00%
0.20%
0.40%
0.60%
0.80%
0 1000 2000 3000 4000
Weig
ht
chan
ge
Time (h)
Proxima laminate
Epoxy laminate
Nutt et al, Polymer Degradation and Stability, 124, (2016), 35-42.
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CASE STUDY: LESS CARBON FIBER IN PRESSURE VESSELS
$2MM in funding from the
Department of Energy to lower the
cost of hydrogen storage vessels
REDUCTION IN VOIDS / DEFECTS
New tank manufacturing process of
vacuum pressure infusion of dry wound
forms
HIGH TOUGHNESS RESIN
Better fatigue properties and off-axis
properties for improved performance
after cycling
NEW WINDING PATTERNS
New patterns supported by the dry-
winding that may not be achievable with
wet-winding
LOWER VOID CONTENT CONFIRMED
SEM images for void detection
COPV with low void content (<0.5 vol.%) is achievable through infusion
Wet-wound epoxy tank with voids (3 to 9%
across 7 different regions).Infused tank with no detectable voids across 7
regions.
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PROXIMA® COMPOSITES FOR WEIGHT REDUCTION
Proxima® resins enable metal replacement and light-weighting in many industries.
PROXIMA® - HALF THE CARBON FOOTPRINT OF EPOXY
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Cradle-to-gate analysis by Sustainability A to Z
0
1
2
3
4
5
6
7
8
9
Proxima
Epoxy
kg C
O2
eq
uiv
ale
nts
The production of Proxima generates ~ 50%
less carbon than epoxy
MARKET SEGMENT DEFENSE
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DEFENSE
Focus Area: Metal replacement for light-weighting, ballistic protection
Materia products: Proxima® HPR and ACR polymers
Competition: Steel, Aluminum, various others
Value proposition: Tough, light weight, and filler-compatible
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NEAT RESINS SHOW SUPERIOR PROPERTIES TO EPOXIES1
MATERIA
1 Knorr, D. B. et al, “Overcoming structural versus energy dissipation trade-off in highly crosslinked polymer networks: ultrahigh strain response in
polydicyclopentadiene”, Composites Science and Technology, 114, 2015, 17-25.2 KE50 = ½•m(V50)
2, conducted with a 0.22 caliber gas gun.
pDCPD Neat
Resin Panel
DGEBA/D230
(Epoxy 1)
DGEBA/PACM
(Epoxy 2)
High speed camera images of the impact
event at the V50 values
RESIN TgKE50
(22 °C)2 KIC
pDCPD 142 °C 3.31 2.13
Epoxy 1 96 °C 1.42 0.76
Epoxy 2 164 °C 1.00 0.69
Proxima® resins are tougher than epoxy resins which is one of the key advantages for ballistics
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PROXIMA® COMPOSITE BALLISTIC TESTING
MATERIA
V50 Ballistic Limit Test Shot Spacing
Size (in.)24 x 24 x
0.45
Total / V50
Shots11/11 4” Triangle
No
Penetration
Weight
(lbs)10.61 V50 (fps) 1,597 1.5” Apart
No
Penetration
Areal
Density
(psf)
4.72High Partial
(fps)1,595
1.25” from
unprotected edge
No
Penetration
Thickness 0.45
Low
Complete
(fps)
1,5974” Triangle (attack
side -26 °F)
No
Penetration
Threat44 Mag
240 LSWC
Range of
Results112
4” Triangle
(Conditioned 120 °F)
No
Penetration
1 Composite was tested by U.S. Test Labs under the MIL-STD-662F V50 Test
E-Glass Woven Roving
Composite
Proxima® resins are infusion friendly and the inherent toughness translates to composite parts
PROXIMA® RESIN PROCESSING
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PROXIMA® RESIN PROCESSING METHODS
Materia provides engineering support for a variety of Proxima® resin processing methods.
• Mold casting
• RIM / RTM
• VARTM
• Centrifugal casting
Vacuum-assisted resin transfer molding
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PROCESSING – REACTIVITY CONTROL
0
20
40
60
80
100
120
140
0 1 2 3 4 5 6 7 8
VIS
CO
SIT
Y (
CP
)
TIME (HOURS)
WORK TIME AT 30 °C
Proxima® resins enable significant formulation flexibility with controlled curing, from seconds to hours;
enabling customers to enhance their product portfolios.
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PROCESSING – VIDEO DEMONSTRATIONS
Proxima® resins enable significant formulation flexibility with controlled curing, from seconds to hours;
enabling customers to enhance their product portfolios.
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THE MATERIA DIFFERENCE
• Materia goes beyond delivery of just a superior polymer but ensures excellence through formulation and applications engineering support
• Materia is nimble and can enhance your speed to market through immediate access to functional leaders
• Proxima resins can enhance your product portfolio and differentiate your offering in the marketplace
• We offer a total cost of ownership advantage: using Proxima®
thermoset resins can lower your capital expenditures and enable higher throughput
THANK YOU
www.materia-inc.com© 2017 Materia, Inc.
60 N San Gabriel Blvd.
Pasadena, CA 91107
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