DISSOLUTION AND ABSORPTION ENHANCEMENT OF POORLY … · 2016-08-29 · provided the lowest mean...

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DISSOLUTION AND ABSORPTION ENHANCEMENT OF POORLY WATER-SOLUBLE DRUGS USING SOLID SELF-EMULSIFYING DRUG DELIVERY SYSTEM By Mr. Yotsanan Weerapol A Thesis Submitted in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy Program in Pharmaceutical Technology Graduate School, Silpakorn University Academic Year 2014 Copyright of Graduate School, Silpakorn University

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DISSOLUTION AND ABSORPTION ENHANCEMENT OF POORLY WATER-SOLUBLE DRUGS USING SOLID SELF-EMULSIFYING DRUG

DELIVERY SYSTEM

By

Mr. Yotsanan Weerapol

A Thesis Submitted in Partial Fulfillment of the Requirements for the Degree

Doctor of Philosophy Program in Pharmaceutical Technology

Graduate School, Silpakorn University

Academic Year 2014

Copyright of Graduate School, Silpakorn University

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DISSOLUTION AND ABSORPTION ENHANCEMENT OF POORLY WATER-SOLUBLE DRUGS USING SOLID SELF-EMULSIFYING DRUG

DELIVERY SYSTEM

By

Mr.Yotsanan Weerapol

A Thesis Submitted in Partial Fulfillment of the Requirements for the Degree

Doctor of Philosophy Program in Pharmaceutical Technology

Graduate School, Silpakorn University

Academic Year 2014

Copyright of Graduate School, Silpakorn University

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การเพมการละลายยาและการดดซมยาละลายนายากโดยใชระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขง

โดย

นาย ยศนนท วระพล

วทยานพนธนเปนสวนหนงของการศกษาตามหลกสตรปรญญาเภสชศาสตรดษฎบณฑต สาขาวชาเทคโนโลยเภสชกรรม

บณฑตวทยาลย มหาวทยาลยศลปากร ปการศกษา ๒๕๕๗

ลขสทธของบณฑตวทยาลย มหาวทยาลยศลปากร

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The Graduate School, Silpakorn University has approved and accredited the

Thesis title of “Dissolution and absorption enhancement of poorly water-soluble drugs

using solid self-emulsifying drug delivery system” submitted by Mr.Yotsanan

Weerapol as a partial fulfillment of the requirements for the degree of Doctor of

Philosophy in Pharmaceutical Technology.

…………...................................................................... (Associate Professor Panjai Tantatsanawong,Ph.D.)

Dean of Graduate School ........../..................../..........

The Thesis Advisor

1. Professor Pornsak Sriamornsak, Ph.D. 2. Associate Professor Sontaya Limmatvapirat, Ph.D.

The Thesis Examination Committee …………….......................................... Chairman (Associate Professor Prasert Akkaramongkolporn, Ph.D) ............/......................../.............. .............................................................. Member (Professor Mont Kumpugdee Vollrath, Ph.D.) ............/......................../.............. .............................................................. Member (Associate Professor Srisagul Sungthongjeen, Ph.D.) ............/......................../.............. .............................................................. Member (Professor Pornsak Sriamornsak, Ph.D) ............/......................../.............. .............................................................. Member (Associate Professor Sontaya Limmatvapirat, Ph.D.) ............/......................../..............

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51353805 : MAJOR : PHARMACEUTICAL TECHNOLOGY KEYWORD : NIFEDIPINE/ SELF-EMULSIFYING DRUG DELIVERY SYSTEM/ POORLY

WATER-SOLUBLE DRUG YOTSANAN WEERAPOL : DISSOLUTION AND ABSORPTION ENHANCEMENT

OF POORLY WATER-SOLUBLE DRUGS USING SOLID SELF-EMULSIFYING DRUG DELIVERY SYSTEM. THESIS ADVISOR : PROF. PORNSAK SRIAMORNSAK, Ph.D. AND ASSOC. PROF. SONTAYA LIMMATVAPIRAT, Ph.D. 139 pp.

The low solubility of poorly water-soluble drug is a major problem of oral drug adsorption. The self-emulsifying drug delivery system (SEDDS) can be applied to eliminate drug dissolution step and improve drug absorption. A mixed surfactant system was designed to fabricate SEDDS based on hydrophilic-lipophilic balance (HLB) value and ternary phase diagram. Nifedipine (NDP) was used as a model drug. The impact of HLB and molecular structure of surfactants on the formation of SEDDS was investigated. The selected surfactants were then used to formulate SEDDS by construction of ternary phase diagram. The solid SEDDS was developed by adsorbing on the solid carriers, e.g., fumed silica, porous silicon dioxide and porous calcium silicate. The influence of solid carrier properties such as porosity and surface area on drug dissolution was evaluated. The pharmacokinetics of NDP in different formulations were also investigated. The results showed that, in the SEDDS formulation based on HLB value, droplet size of emulsions obtained after diluting SEDDS in aqueous medium was independent of the HLB of a mixed surfactant. Structure of surfactant was found to influence the emulsion droplet size. The concentration and composition in SEDDS formulations were great importance for the self-emulsification when using ternary phase diagram. The region in ternary phase diagram giving the SEDDS with emulsion droplet size of less than 300 nm after diluting in aqueous medium was selected for further investigation. The small angle X-ray scattering curves showed no sharp peak after dilution at different percentages of water, suggesting non-ordered structure. In vitro dissolution study showed an increase in dissolution of NDP from SEDDS formulations, compared to NDP powders. The solid SEDDS was prepared by adsorbing onto solid carriers; porous calcium silicate at 50% provided a free-flowing powder with the highest drug dissolution. The porous properties of calcium silicate also provided the lowest mean dissolution time. The pharmacokinetics of drug in Wistar rats showed that the solid SEDDS containing porous calcium silicate attributed to a significant increase of NDP in plasma. In the fasted rats, the Cmax of SEDDS and solid SEDDS using porous calcium silicate was 1857.8±585.5 and 2367.9±113.6 ng/mL, respectively. The AUC of SEDDS and solid SEDDS containing porous calcium silicate was found to be higher than NDP powder for 2.9 and 7.1 times, respectively. Similar results were found in fed rats. Other poorly water-soluble drugs, i.e., felodipine (FDP), manidipine (MDP) and itraconazole (ITZ), were also applied in the selected solid SEDDS formulations. The difference in lipophilicity of drug affected the drug dissolution from solid SEDDS loaded with NDP, FDP, MDP and ITZ, providing the linear relationship between lipophilicity and percent drug dissolved. The solid SEDDS provided the high drug dissolution (> 80% in 60 min). It is suggested that the developed solid SEDDS can be applied for various types of poorly water-soluble drugs to enhance the dissolution. In summary, the dissolution and absorption enhancement of poorly water-soluble drug could be achieved in this study by using solid SEDDS.

Program of Pharmaceutical Technology Graduated School, Silpakorn University Student‘s signature…………………………………………….…………………. Academic year 2014 Thesis Advisor’s signature 1. …………………………………….. 2. …………………..………………..

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51353805 : สาขาวชาเทคโนโลยเภสชกรรม คาสาคญ : ไนเฟดพน/ ระบบนาสงยาชนดเกดอมลชนไดเอง/ ยาละลายนายาก

ยศนนท วระพล : การเพมการละลายยาและการดดซมยาละลายนายากโดยใชระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขง. อาจารยทปรกษาวทยานพนธ : ศ. ดร. พรศกด ศรอมรศกด และ รศ. ดร. สนทยา ลมมทวาภรต. 139 หนา.

ยาละลายนายากมคาการละลายของยาในนาตาเปนปญหาสาคญของการดดซมยาเขาสกระแสเลอดเมอใหยาดวยการรบประทาน ระบบนาสงยาชนดเกดอมลชนไดเองสามารถลดขนตอนการละลายยาซงชวยเพมการดดซมยาได ระบบสารลดแรงตงผวผสมถกนามาใชเปนระบบนาสงยาชนดเกดอมลชนไดเองโดยอาศยคา hydrophilic-lipophilic balance (HLB) ในงานวจยนใชยา ไนเฟดปนเปนยาตนแบบโดยศกษาผลของคา HLB และโครงสรางโมเลกลของสารลดแรงตงผวตอการตงตารบระบบนาสงยาชนดเกดอมลชนไดเอง นาสารลดแรงตงผวทคดเลอกไวมาสรางแผนภาพวฏภาคไตรภาค พฒนาระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขงโดยดดซบอยบนตวพาของแขง เชน ฟมซลกา ซลกอนไดออกไซดแบบมรพรนและแคลเซยมซลเกตแบบมรพรน ศกษาอทธพลของสมบตของตวพาของแขง เชน ความพรนและพนทผว ตอการละลายของยาและศกษาเภสชจลนศาสตรของยาในตารบตางๆ ผลการศกษาพบวาการตงตารบระบบนาสงยาชนดเกดอมลชนไดเองโดยอาศยคา HLB นน ขนาดอมลชนหลงจากเจอจางในนาไมขนกบคา HLB ของสารลดแรงตงผวผสม โครงสรางของสารลดแรงตงผวสงผลตอขนาดของอมลชน ความเขมขนและองคประกอบในระบบนาสงยาชนดเกดอมลชนไดเองสงผลตอการเกดเปนอมลชนไดเองเมอเตรยมโดยใชแผนภาพวฏภาคไตรภาค บรเวณในแผนภาพวฏภาคไตรภาคทใหอมลชนขนาดเลกกวา 300 นาโนเมตรหลงเจอจางในนาถกนาไปศกษาตอ ผลการกระเจงรงสเอกซทมมเลกไมพบพคหลงจากเจอจางระบบนาสงยาชนดอมลชนเกดไดเองในนาทสดสวนตางๆ กน แสดงวามการจดเรยงตวไมเปนระเบยบ การศกษาการละลายของยาแสดงใหเหนการเพมการละลายของยาไนเฟดปนจากระบบนาสงยาชนดเกดอมลชนไดเองเมอเทยบกบผงยาไนเฟดปน ระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขงเตรยมขนโดยการดดซบบนตวพาของแขงและเมอใชแคลเซยมซลเกตแบบมรพรนในปรมาณรอยละ 50 ทาใหไดตารบมลกษณะเปนผงมการไหลดและมการละลายยาสงทสด สมบตความพรนของแคลเซยมซลเกตยงใหคาเฉลยการละลายยาตาทสด การศกษาเภสชจลนศาสตรในหนขาวใหญพบวาระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขงทมแคลเซยมซลเกตแบบมรพรนเพมปรมาณไนเฟดปนในกระแสเลอดอยางมนยสาคญ ในสภาวะอดอาหารพบวาความเขมขนของยาสงสดในกระแสเลอดของระบบนาสงยาชนดเกดอมลชนไดเองและระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขงทใชแคลเซยมซลเกตแบบมรพรนมคา 1857.8 ± 585.5 และ 2367.9 ± 113.6 นาโนกรมตอมลลลตร ตามลาดบ คาพนทใตกราฟของระบบนาสงยาชนดเกดอมลชนไดเองและระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขงมคามากกวาผงยาไนเฟดพน 2.9 และ 7.1 เทา ตามลาดบ การศกษาในสภาวะไดรบอาหารไดผลการทดลองคลายกน การนายาละลายนายาก ชนดอน ไดแก เฟโลดพน มานดพนและไอทราโคนาโซล มาประยกตใชทดสอบกบตารบทไดพฒนาขน พบวาความแตกตางในการชอบไขมนของยามความสมพนธตอการละลายของยาจากระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขงโดยมความสมพนธแบบเสนตรงระหวางความชอบไขมนและคาการละลายยาทเวลา นาท ระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขงใหคาการละลายยาไดสง (มากกวา 80% ใน 60 นาท) ดงนนตารบทพฒนาขนสามารถประยกตใชกบยาละลายนายากชนดอนได โดยสรป ในการศกษานการเพมการละลายยาและการดดซมของยาละลายนายากสามารถทาไดโดยการใชระบบนาสงยาชนดเกดอมลชนไดเองชนดของแขง ________________________________________________________________________________________________________ สาขาวชาเทคโนโลยเภสชกรรม บณทตวทยาลย มหาวทยาลยศลปากร ลายมอชอนกศกษา………………………………………………………………………………..……………..…. ปการศกษา 2557 ลายมอชออาจารยทปรกษาวทยานพนธ 1. ………………….…….………..…..…….. 2. ………………..………………..….………

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ACKNOWLEDGEMENTS

Firstly, I would like to sincerely express my deepest gratitude to Professor Dr. Pornsak Sriamornsak, the thesis advisor of mine, for his supervision, advice and practical guidance of all these years. He provides me pleasant opportunities, patient encouragement and continual support in various ways. Not only does he always dedicate his time and interest in the discussions, but also shares the great attitude in my research. Appreciating his tremendous effort, I certainly much owe a debt of gratitude to him.

I would like to especially thank Associate Professor Dr. Sontaya Limmatavapirat, my thesis co-advisor for valuable advices and kindly supports throughout my work at the Pharmaceutical Biopolymer Group (PBiG), Faculty of Pharmacy, Silpakorn University.

I gratefully acknowledge Professor Dr. Mont Kumpugdee-Vollrath for her valuable advices and supports throughout my works at University of Applied Sciences (BHT), Berlin, Germany. Apart from her precious suggestions in laboratory studies, she does also advocate my living in Germany. Throughout both livelihood and work, the portentous experiences are given by this honorable supporter.

I am much obliged to Professor Dr. Hirofumi Takeuchi for his dedication to giving me assistance at Laboratory of Pharmaceutical Engineering, Gifu Pharmaceutical University, Japan. Aside from the worthy guidance and advice, his encouragement as well as concern during the time that I was a member of his laboratory will be memorable.

I especially thank to Associate Professor Dr. Jurairat Nunthanid, Associate Professor Dr. Manee Luangtana-anan, and Assistant Professor Dr. Panida Asavapichayont at the Pharmaceutical Biopolymer Group (PBiG), Faculty of Pharmacy, Silpakorn University, for their innumerably supportive things and useful suggestions toward my research.

I wish to acknowledge the Thailand Research Fund through, the Royal Golden Jubilee Ph.D. Program (grant number PHD/0346/2550). The authors gratefully acknowledge the financial support of the Graduate School, Silpakorn University.

I especially acknowledged Srisuda Konthong and Tassanee Nernplod, who help me in some of the in vitro dissolution tests and drug content analysis in this thesis.

I also would like to pass the special thanks to my parents, family and friends who always help and encourage me all along. The success is unreachable unless there is their love, fondness, and good care. Finally, I whole-heartedly appreciate everybody who is important to the thesis’ successful realization, as well as apologize for those whom I miss to mention personally.

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Table of Contents

Page

English Abstract…………………………………………………………………………………… iv

Thai Abstract………………………………………………………………………………….…… v

Acknowledgments…………………………………………………………………………….…… vi

List of Tables………………………………………………………………………………….…… ix

List of Figures………………………………………………………………………………….….. x

List of Abbreviations………………………………………………………………………….…… xii

Chapter

1 Introduction………………………………………………………………………………..…. 1

2 Literature review………………………………………………………………………….….. 4

Poorly water-soluble drug……………………………………………………………. 5

Self-emulsifying drug delivery system (SEDDS) ………………………………..….. 6

Excipients for SEDDS…………………………………………………………….…. 9

Mechanism of self-emulsification……………………………………………….…… 15

Formulation of SEDDS………………………………………………………………. 16

Evaluation of SEDDS……………………………………………………………….... 24

3 Formulation of SEDDS based on HLB value ………………………………………………… 30

Introduction…………………………………………………………………………... 31

Materials and methods ………………………………………………………….……. 32

Results and discussion…………………………………………………………….…. 38

Conclusion………………………………………………………………………….... 52

4 Formulation of SEDDS based on ternary phase diagram ……………………………………. 53

Introduction………………………………………………………………………..…. 54

Materials and methods …………………………………………………………….…. 55

Results and discussion……………………………………………………………….. 58

Conclusion………………………………………………………………….……….. 67

5 Effect of solid carrier on drug dissolution from solid SEDDS.……………..………….....… 68

Introduction…………………………………………………………………………. 69

Materials and methods …………………………………………………………….… 70

Results and discussion…………………………………………………………….… 75

Conclusion……………………………………………………………………..……. 96

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Chapter Page

6 Effect of dietary state on oral bioavailability of nifedipine by SEDDS: Effect of dietary state 97

Introduction…………………………………………………………………………… 98

Materials and methods ………………………………………………………………… 99

Results and discussion………………………………………………………………… 101

Conclusion……………………………………………………………………….…… 105

7 Effect of drug lipophilicity on dissolution of drug-loaded solid SEDDS……………………… 106

Introduction…………………………………………………………………….……… 107

Materials and methods ………………………………………………………………… 108

Results and discussion………………………………………………………………… 110

Conclusion……………………………………………………………………….……. 118

8 Summary and general conclusion………………………………………………………..…… 119

References ………………………………………………………………………………………… 122

Biography…………………………………………………………………………………………… 137

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List of Tables

Tables Page

2.1 Lipid formulation classification system: characteristic features, advantages and

disadvantages of the four essential types of lipid-based formulations.……..…… 7

2.2 Vegetable oil in pharmacopoeia.……………………………..……………………… 11

2.3 Animal fats and oil in pharmacopoeia.……………………….……………………… 12

2.4 Example of SEDDS studies, prepared by HLB calculation technique or ternary phase

diagram …………………………………………………………………………. 18

3.1 Ratio of mixed surfactants used in the formulations prepared at various HLB values 35

3.2 Composition SEDDS and solid SEDDS formulation……………………………….. 37

3.3 Solubility of nifedipine in various vehicles………………………………………… 39

3.4 Droplet size of SEDDS using a mixed surfactant of P40/ sorbitan monooleate,

prepared at HLB 10, after dispersion in water…………………………..….…… 45

3.5 Dissolution of nifedipine in SGF, after 20 and 120 min………………………..…… 52

4.1 Solubility of NDP in different formulations of SEDDS………………………..…… 61

4.2 Droplet size of SEDDS after diluting (199 folds) in water and SGF…………….…. 63

4.3 Droplet size after dilution various amount of water…………………………………. 64

5.1 Properties of solid carriers used in this study……………………………………….. 71

5.2 Composition of SEDDS and solid SEDDS formulations…………………………… 72

5.3 The angle of repose of solid SEDDS formulations using different solid carriers at

concentration of 20-50%........................................................................................ 76

5.4 Surface free energies of solid carriers and solid SEDDS formulations……………… 82

5.5 Emulsion droplet size of SEDDS and solid SEDDS formulations after diluting in

water or SGF………………………………………………………………………. 88

5.6 Mean dissolution time of SEDDS and solid SEDDS using several types of solid

carrier at 50% in the formulations and containing P35 or P40…………………… 91

5.7 Stability test results of selected SEDDS and solid SEDDS formulations containing

P35………………………………………………………………………………… 93

6.1 The composition of SEDDS and solid SEDDS formulations…………………..……... 99

6.2 Pharmacokinetic parameters of SEDDS and solid SEDDS formulations in the fasted

and fed conditions in vivo…………………………………………….……………103

7.1 Emulsion droplet size of SEDDS and solid SEDDS loading with different drugs,

diluted in water or SGF …………….……………………………………………… 112

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List of Figures Figure Page

2.1 The advantage of SEDDS in oral drug absorption.……………………………....… 8

3.1 Chemical structure of oil and surfactants investigated in this study………….…..... 33

3.2 Droplet size of emulsions containing CCG and polyoxyls/sorbitan monoester system

(ratio of 1:1) ……………………………………….………………...………... 42

3.3 Droplet size of emulsions containing CCG and polysorbate/sorbitan monoester

system (ratio of 1:1) ………………………………………………………….… 43

3.4 Schematic representation of the micellar configuration into oil-in-water (nano)

emulsion containing polyoxyls/sorbitan monooleate, polyoxyls/sorbitan

monolaurate, and polysorbate/sorbitan monooleate…………...……..……....... 45

3.5 SEM images of FS200, FSR, solid SEDDS containing 40% FS200, and solid

SEDDS containing 40% FSR…………………...……...…………………..…... 47

3.6 DSC thermograms of NDP, physical mixture, SEDDS and solid SEDDS formulation

containing P40 and sorbitan monooleate.………………..………………………… 48

3.7 Powder X-ray diffractograms of NDP, physical mixture, SEDDS and solid SEDDS

formulations containing P40 and sorbitan monooleate…………………………… 49

3.8 Percentage of NDP released from different formulations, in simulated gastric fluid

USP without pepsin, at 37oC. ……………………………………………………… 51

4.1 Ternary phase diagram composing of CCG, P40 and DGE, CCG, P35and DGE….… 59

4.2 Ternary phase diagram showing the SEDDS formulations loading with NDP………. 60

4.3 TEM pictures of SEDDS/P35 without NDP and with NDP after dispersion in water

(199 folds)………………………………………………………….……….......... 62

4.4 SAXS curves of SEDDS/P35 loaded with NDP, diluted with 1, 4, 6, 10, 40 and 80%

of water and SGF……………………………………………………………….… 66

4.5 Drug dissolution profiles of NDP powder, commercial product, NDP-loaded

SEDDS/P35, NDP-loaded SEDDS/P40………………………………….…... 67

5.1 Zeta potential of solid carriers, SEDDS and solid SEDDS formulations in water and

SGF………………………………………..……………………………………...… 77

5.2 Schematic diagram showing the adsorption of SEDDS composing of oil/surfactant/co

surfactant onto solid carriers and their spontaneous emulsification after exposure

water.………………………………………………………………..…………… 78

5.3 Drug dissolution profiles of SEDDS and solid SEDDS formulations in SGF………… 80

5.4 SEM micrographs of solid carriers and solid SEDDS (1000x)………………………… 84

5.5 Thermograms of NDP, solid carriers and physical mixture of NDP and solid carriers

solid SEDDS……………………………………………………………………… 86

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Figure Page

5.6 Powder X-ray diffractograms of NDP, solid carriers and physical mixture of NDP

and solid carriers and solid SEDDS…………………………………………..…… 86

5.7 Dissolution profiles in SGF of NDP, SEDDS and solid SEDDS formulations using

different solid carriers……………………………………………………………… 89

5.8 Thermograms of NDP, solid carriers and physical mixture of NDP and solid carriers

solid SEDDS, solid SEDDS under accelerated stress condition and long-term

condition study……………….………………………………………………….. 91

5.9 Powder X-ray diffractograms of NDP, solid carriers and physical mixture of NDP

and solid carriers, solid SEDDS under accelerated stress condition and long

-term condition study……………………………..…………………………….. 95

6.1 In vivo plasma profile of commercial product, NDP-loaded SEDDS/P35,

PCS120/P35/50 and NDP-FS200/P35/50 and the NDP powder with fed and

fasted conditions…………………………………..…………………………….. 102

7.1 Properties and structure of various poorly water-soluble drugs used in this study…… 109

7.2 SEM micrographs of PCS120/P35/50 loading with different drugs………………….. 113

7.3 DSC thermograms of drug powders, drug-loaded PCS120/P35 formulations and

physical mixtures of drug and PCS120 (1:5)……………………………………… 114

7.4 Powder X-ray diffractrograms of drug powders, drug-loaded PCS120/P35

formulations and physical mixtures of drug and PCS120 (1:5)…………………… 115

7.5 Drug dissolution profiles of drug powders and SEDDS formulations, and solid

SEDDS formulations loaded with different drugs, in SGF………………………… 117

7.6 Relationship between lipophilicity (LogP) and % drug dissolved at 60 min………… 118

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LIST OF ABBREVIATIONS

%v/v percent volume by volume

%w/v percent weight by volume

%w/w percent weight by weight

oC degree Celsius

Ɵ theta

μL microliter (s)

μg microgram (s)

μm micrometer (s)

Å angstrom (s)

AUC area under the plasma concentration time curve

BCS biopharmaceutical classification system

Cmax maximum concentration

DSC differential scanning calorimetry

FDP felodipine

g gram (s)

h hour (s)

HLB hydrophilic-lipophilic balance

ITZ itraconazole

kV kilovolt (s)

m mater (s)

MDP manidipine hydrochloride

MDT mean dissolution time

mbar millibar (s)

mg milligram (s)

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mL milliliter (s)

NaCMC sodium carboxymethylcellulose

NDP nifedipine

ng nanogram (s)

nm nanometer (s)

PXRD powder X-ray diffractometry

rpm round per minute

SAXS small angle X-ray scattering

SEDDS self-emulsifying drug delivery system

SEM scanning electron microscope

SGF simulated gastric fluid USP without pepsin

SMEDDS self-microemulsifying drug delivery system

SNEDDS self-nanoemulsifying drug delivery system

TEM transmission electron microscope

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CHAPTER 1

Introduction

Oral route is the most convenient and preferred route of drug delivery as it

offers a good patient compliance. However, 40% of drugs delivered via the oral route

have limited therapeutic efficacy due to poor water solubility (1-4). Conventional

techniques, such as salt formation, micronization, solubilization using co-solvents, use

of permeation enhancers, oily solutions and surfactant dispersions that were previously

employed to increase oral bioavailability, revealed limited utility. Although recently

developed strategies, such as new solid dispersion technology and inclusion complexes

using cyclodextrins (5), exhibit good potential, they are successful in some cases and

are specific to drug candidates. The use of self-emulsifying drug delivery system

(SEDDS) is one of the interesting approaches (1, 6). SEDDS is anhydrous form of

nanoemulsion or preconcentrated nanoemulsion. It is isotropic mixture of oil,

surfactant(s) and drug, which spontaneously forms thermodynamically stable oil-in-

water nanoemulsions (usually with globule size less than 200 nm) when introduced into

aqueous phase under gentle agitation conditions (7). SEDDS can also contain co-

emulsifier or co-surfactant and/or solubilizer in order to facilitate nanoemulsification

or improve the drug incorporation. The advantages of SEDDS include possibility of

filling them into unit dosage forms (e.g. soft/hard gelatin capsule), maintaining physical

and/or chemical stability upon long-term storage, improving the bioavailability of

poorly water-soluble drug, and reducing the blood profile variation in the patients

confronted with (gastrointestinal) GI problem (8, 9). However, the SEDDS as liquid

dosage forms has limitations such as, low drug loading capacity, and excipient-capsule

incompatibility (6, 9, 10). To overcome these complications, the liquid SEDDS is

adsorbed on to inert carrier, such as silicon dioxide, to produce solid SEDDS.

In the formulation of a SEDDS, the following points should be considered:

(i) solubility of drug in different oils, surfactants and co-surfactant/co-solvents, and (ii)

selection of oil, surfactant and co-surfactant/co-solvent based on the solubility of drug.

1

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The optimum concentrations of oil, surfactant and co-surfactant/co-solvent necessary

to promote self-emulsification are determined by construction of a ternary phase

diagram.

The main objective of this study is to enhance the drug dissolution and

absorption of poorly water-soluble drug by SEDDS. SEDDS based on HLB value and

ternary phase diagram will be developed. Solid SEDDS containing poorly water-

soluble drug will be prepared by adsorption of above mentioned SEDDS onto solid

carrier. In vitro and in vivo studies will also be performed in order to determine the

efficiency of the system.

For a poorly water-soluble drug, the drug dissolution is the rate-limiting step

during drug absorption process, causing low drug bioavailability. In this study,

nifedipine (NDP), a well-known and most widely used coronary vasodilator, has been

chosen as a model drug. NDP is practically insoluble in water with solubility of 5.8

mg/L in water, pKa <1, LogP of 2.50. The large varieties of liquid or waxy excipients

(ranging from oils through biological lipids, hydrophobic and hydrophilic surfactants,

to water-soluble co-solvents) are available for the formulation of SEDDS. To select

the oil and surfactant in the formulation, the solubility of NDP in various vehicles

including long, medium and short chain triglycerides, fatty acids, surfactants and co-

surfactants will be determined. The vehicle offering high drug solubility will be

selected as an excipient in SEDDS formulation. Different surfactants and their

combinations, depending on HLB value, will be used for preparing SEDDS (Chapter

3). In Chapter 4, a series of self-emulsifying formulations will be prepared by ternary

phase diagram using various concentrations of oil, surfactant and co-surfactant. The

tendency to spontaneously emulsify will be observed. The effect of volume of water

used for diluting SEDDS on spontaneous emulsification will also be determined.

Solid SEDDS will be developed by physical mixing, using various

percentages of three groups of inert solid carriers (Chapter 5). Drug dissolution profiles

of solid SEDDS using different solid carriers will be compared and discussed in terms

of surface area, particle size and porosity of solid carriers. The in vivo absorption of

selected formulation that have good dissolution profile will be examined using male

Wistar rats to confirm efficiency of the solid SEDDS (Chapter 6).

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The other poorly water-soluble drugs have been applied in selected SEDDS

formulations. The effect of drugs with different lipophilicity (LogP), that is, nifedipine

(NDP), felodipine (FDP), manidipine (MDP), and itraconazole (ITZ) on morphology,

physicochemical properties and dissolution profiles of solid SEDDS has been also

determined (Chapter 7).

In Chapter 8, a summary and general conclusion of these study is provided

and some suggestions for future work are also provided.

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CHAPTER 2

Literature review

2.1 Poorly water-soluble drugs

2.2 Self-emulsifying drug delivery system (SEDDS)

2.3 Excipients for SEDDS

2.3.1.1 Oils

2.3.1.2 Surfactants

2.3.1.3 Co-solvents

2.3.1.4 Additives

2.3.1.5 Excipient compatibility

2.4 Mechanism of self-emulsification

2.5 Formulation of SEDDS

2.5.1 Liquid SEDDS

2.5.1.1 HLB calculation

2.5.1.2 Ternary phase diagram

2.5.2 Techniques for solid SEDDS preparation

2.5.2.1 Extrusion-spheronization

2.5.2.2 Melt granulation

2.5.2.3 Spray drying

2.5.2.4 Adsorption on solid carrier

2.6 Evaluation of SEDDS

2.6.1 Size of emulsion and robustness of dilution

2.6.2 Small angle X-ray scattering (SAXS)

2.6.3 Solid state characterization

2.6.4 In vitro evaluation of SEDDS

2.6.5 Drug absorption by SEDDS and in vivo test

4

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2.1 Poorly water-soluble drugs

The oral route is the most preferred route of drug delivery for treatment of

a number of diseases. All new chemical entities have been estimated that anywhere

from 40 to as much as 70 percent entering drug development process possess inadequate

water solubility to allow invariable GI absorption of a magnitude sufficiency to ensure

therapeutic efficacy (11). The new chemical entities are poorly water-soluble drug,

which leads to poor oral bioavailability, high variable absorption and lack of dose

proportionality. The absorption rate of poorly water-soluble drug from the GI lumen is

governed by dissolution step (1-4). Several formulation approaches have been

developed to overcome such problems arising out of low solubility and bioavailability,

which may result in improved therapeutic efficacy of these drugs. Various application

techniques have been developed for improving the dissolution profile of drugs with low

solubility, such as the use of surfactant, lipid permeation enhancer, micronization, salt

formation, complex formation with cyclodextrins, nanoparticles, solid dispersion, co-

grinding and emulsification (5).

The poor and variable absorption provided these compounds by

conventional formulations can be complicated by a significantly and potentially

positive food effect. Drugs in the GI tract are exposed to a medium of partially digested

food, consisting of protein, carbohydrate, and fat. The benefits of food or oil on

hydrophobic drug were revealed and lipid-based drug delivery systems have shown

great potentials in delivery of lipophilic drugs, with several successfully marketed

products. The effect of medium composition on the intrinsic dissolution rate of

itraconazole is evaluated as this extremely poor solubility and its bioavailability were

reported (12, 13). The influence of liquid intake and a lipid-rich meal on the

bioavailability of a lipophilic drug (danazol) was investigated in a randomized four-

way crossover study by Sunesen et al. (14) Intake of danazol with a lipid-rich meal

increased the bioavailability by 400%.

The bioavailability of poorly water-soluble drugs is poor due to slow and/or

incomplete drug dissolution in the lumen of the GI tract. In this problem, increased

drug absorption can be achieved by the use of delivery systems, which can improve the

rate and/or the extent of drug solubility into aqueous intestinal fluids. For a lipophilic

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drug compound, the principle aim is to achieve a formulation while the poorly water-

soluble drug is dissolving in the liquid vehicle or solvent. Once present in the GI tract,

the liquid vehicle is diluted by the surrounding endogenous fluid. While this dilution

step, the lipophilic drug remains in solution, and forms a liquid dispersion.

2.2 Self-emulsifying drug delivery system (SEDDS)

The beneficial effects of food or oil on hydrophobic drug were reported and

several successful oral pharmaceutical products have been marketed as lipid-based

formulation. Subsequently, there is substantial interest in the potential of lipid-based

formulation (15). The absorption kinetics of lipid in small intestine is always formed

small droplets by endogenous substances (bile salts). The fatty acids and triglycerides

containing poorly water-soluble substances, for example, drugs and oil-soluble

vitamins in GI tract are absorbed into the epithelial intestine (11). Lipid-based delivery

system is a mixture of oil, surfactant, co-surfactant and co-solvent. The mixtures are

usually self-dispersing system, often referred to as SEDDS. Self-emulsifying oil

system, the ability of oil to accommodate a lipophilic drug in solution can be improved

by the addition of surface active agents. The surfactant also performs the functional

dispersion of the bulk liquid vehicle encountered dilution in GI media. Hence, the drug

is dissolved in fine droplets of the oil/surfactant mixtures which spread immediately in

the GI tract. The lipid-based formulation has been divided into 4 types by Pouton et al.

(16). Table 2.1 indicates the lipid formulation classification system and the

fundamental differences between Type I, II, III and IV formulations and properties

including advantages and disadvantages of each type. The simple bulk oil solution

(Type I) can be formed an emulsion with a required endogenous substance (bile salt) in

GI. SEDDS has been developed with considering needless endogenous emulsifiers.

Co-solvent is contained in Type III and IV. The precipitated drug can be occurred after

dilution at few minutes. The example of a poorly water-soluble drug dissolved in a

pure co-solvent is considered such as polyethylene glycol or propylene glycol. When

the formulation is diluted with water, the solvent capacity of the mixture approximately

decreases logarithmically as the formulation is diluted. The result is drug precipitation.

However, the micellar solubilized system as surface active agent properties would be

lost solubilization ability gradually (4).

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Table 2.1 Lipid formulation classification system: characteristic features, advantages

and disadvantages of the four essential types of lipid-based formulations. (16)

Formulation type

Material Characteristic Advantage Disadvantage

Type I Oil without surfactants (e.g. tri-, di-and monoglycerides)

Non-dispersing, requires digestion

GRAS status; simple; excellent capsule compatibility

There will be a poor solvent capacity in formulation unless drug is highly lipophilic

Type II Oil and water-insoluble surfactants

SEDDS formed without water-soluble components

Unlikely to lose solvent capacity on dispersion

Turbid o/w dispersion (particle size 0.25–2 μm)

Type III Oil, surfactants, co-solvents (both water-insoluble and water-soluble excipients)

SEDDS/SMEDDS formed with water-soluble components

Clear or almost clear dispersion; drug absorption without digestion

Possible loss of solvent capacity on dispersion; less easily digested

Type IV Water-soluble surfactants and co-solvents (no oil)

Formulation disperses typically to form a micellar solution

There is a good solvent in formulation for many drugs.

Likely loss of solvent capacity on dispersion; may not be digestible

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Figure 2.1 The advantage of SEDDS in oral drug absorption.

Enhanced drug absorption

Emulsion

Enhanced drug permeation

Enhanced drug dissolution

Greater chemical/ enzymatic stability

Reduced drug efflux

SEDDS

Enhanced lymphatic transport

Reduced hepatic metabolism

Reduced gastrointestinal metabolism

Greater interfacial area for absorption

Enhancement on oral drug absorption

8

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The enhanced oral drug absorption of SEDDS can be described in Figure

2.1 (7). After the SEDDS is placed in stomach, the emulsion is formed immediately,

as providing a large interfacial area for absorption. In this process, drug is dissolved in

oil droplets. The drug is protected from the enzymes and pH degradation by dissolving

in oil droplets. SEDDS reduces hepatic first pass effect and then decreases drug

metabolism. Surfactant is used to disperse the emulsion. Drug efflux of cells can be

reduced by some surfactants as a specific substrate of P-glycoprotein for instant

polyoxyls (Cremophor®) (17-22). Thus, the SEDDS is a good potential to enhance drug

absorption, reduce metabolism and elimination of drug.

2.3 Excipients for SEDDS

A wide range of triglycerides, partial glycerides, semi-synthetic oily esters,

and semi-synthetic/non-ionic surfactant esters are available from excipient suppliers.

The toxicity of high concentration of surfactant is concerned. Water-insoluble

surfactant enters and fluidizes cell membranes and water-soluble surfactant have the

potential to solubilize the bilayer of membrane. Surfactants may irritate the cell as a

result of these non-specific effects. There is a significant document on the interaction

of surfactant with biological membrane. In general, non-ionic surfactant is less toxic

than cationic surfactant and anionic surfactant (16, 23). SEDDS typically contains non-

ionic surfactant. Typically, bulky surfactant, such as polysorbates or polyethoxylated

vegetable oil, is less toxic than single-chain surfactant, and esters are less toxic than

ethers (which are non-digestible) (23). Non-ionic surfactant in lipid-based formulation

is usually considered to be satisfactory for oral administration, and the several marketed

products has agreed to produce the lipid-based products. LD50 values of non-ionic

surfactant for oral and intravenous are more than 50 g/kg and 5 g/kg, respectively (24),

so the formulation contained 1 g of surfactant is acceptable for uses in acute oral drug

administration. The popular groups of surfactant, the sorbitan esters and their

ethoxylated derivatives (polysorbates), are commonly used.

In history, excipients were considered to be inert ingredients that would be

used primarily as diluents, fillers, binders, lubricants, coatings, solvents, and dyes, in

the production of drug products. In some cases, known and/or unknown interactions

can occur between an excipient and drug, other inactives, or container in close system.

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Consequently, not all excipients are inert substances, and some may be irritating

potential. In the United States, the Food and Drug Administration (U.S. FDA) has

reported lists generally recognized as safe (GRAS) substances (25, 26). A year ago, the

agency also maintains a list of Inactive Ingredient Guide (IIG) for excipients that have

been permitted and included in the product. This guide provides the consideration of

excipients with the maximum concentration by specific route of administration or

dosage form for each excipient. Both GRAS listings and IIG information can be used

in pharmaceutical products. The another document, the U.S. FDA has recently issued

a guidance for industry to control the nonclinical studies for the safety evaluation of

new pharmaceutical inactive compounds (27). This guidance not only repoets the

toxicity of new excipient, but also describes the safety estimates for excipients offered

for use in over-the-counter and generic drug products. The information also presents

testing strategies for pharmaceuticals proposal for short-term, intermediate, and long-

term intake.

2.3.1 Oils

They are commonly ingested in food, fully digested and absorbed.

Vegetable oil is glyceride esters of mixed unsaturated long-chain fatty acids, typically

known as long-chain triglycerides (LCT) (28). Oil from different vegetable bases have

different quantities of each fatty acid. The fatty acid components of coconut and palm

kernel oil are noteworthy in that they are unusually rich in saturated medium-chain oil

(C8, C10 and particularly C12) (29). The generic product from distilled coconut oil is

medium-chain triglycerides (MCT) (known as glyceryl tricaprylate/caprate) which is

available from several dealers and usually contains glyceryl esters with predominantly

saturated C8 (50–80%) and C10 (20–45%) fatty acids. Triglycerides are highly

lipophilic properties and their solvent capability for drugs is a function of the effective

concentration of the ester moieties, thus on a ratio of MCT usually has higher solvent

capacity than LCT. In addition, MCT is not subject to oxidation, so MCT is a popular

choice for use in lipid-based drug delivery system (2). The low solvent capacity of

short chain triglycerides (SCT) was reported by Macgregor et al. (30) The precipitation

of progesterone is observed at the bottom of vessel for in vitro lipolysis study.

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In addition, the in vivo results in rats are agreed with in vitro study. Similar observations

are found for griseofulvin and penclomedine (31).

Table 2.2 and Table 2.3 list the vegetable oils, animal fats and oils of natural

origin in pharmacopoeia, used most commonly for manufacturing of lipid-based drug

delivery system.

Table 2.2 Vegetable oil in pharmacopoeia. (32)

Name/Source Ph.Eur. USP/NF JP

Almond oil/Prunus dulcis + (R, V) - -

Arachis oil (Peanut oil)/Arachis hypogea + (R, H) - +

Camellia oil/Camellia japonica - - +

Castor oil/Ricinus communis + (V, H) + +

Coconut oil/Cocos nucifera + (R) - +

Cottonseed oil/Gossypium hirsutum + (H) + -

Maize oil (Corn oil)/Zeya mais + (R) + +

Olive oil/Olea europaea + (R, V) + +

Rapeseed oil/Brassica napus, B. campestris + (R) + +

Safflower oil/Carthamus tinctorius - + -

Sesame oil/Sesamum indicum + (R) + +

Soyabeen oil/Glycine soja,G. max + (R, H) - +

Sunflower oil/Helianthus annuus + (R) - -

Triglycerides, media chain/Cocos nucifera, Elaeis

guineensis

+ + -

Wheat germ oil/Triticum aestivi + (R, V) - -

R – Refined oil; V – Virgin oil; H – Hydrogenated oil

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Table 2.3 Animal fats and oil in pharmacopoeia (32)

Name/Source Ph.Eur. USP/NF JP

Beef tallow (Sevum bovinum)/Bos taurus var.

Domesticus - - +

Hard fat (Adeps solidus)/Sus scrofa; Semisyntehetic

from natural fatty acid

+ - -

Lard (Adeps suillus)/Sus scrofa - - +

Cod-liver oil (Iecoris aselli oleum)/Gadus morhua;

Gadidae

+type A, B - +

Fish oil (Piscis maritimi oleum)/Engualidae,

Carangidae, Clupeidae, Osmeridae, Scrombroidae,

Ammodytidae

+ - +

Omega-3-acid triglycerides (Omega-3 acidorum

trigycerida)/Engaulidae, Carangidae, Clupeidae,

Osmeridae, Salmonidae, Scrombroidae

+ - -

Shark liver oil/Somniosus microcephalus, Lamna

nasus

- + -

2.3.2 Surfactants

The most generally used surfactants for formulation of SEDDS are water-

soluble, though by definition these materials can only be utilized in Type III or Type

IV formulations (Table 2.1). Above their critical micelle concentration, these materials

dissolve in pure water at low concentrations to form micellar solutions. This implies

an hydrophilic-lipophilic balance (HLB) value of nearly 12 or greater (11, 16). The

fatty acid components can be either unsaturated or saturated. The popular castor oil

derivative, polyoxyl 40 hydrogenated castor oil (P40), is a typical example of a product

with saturated alkyl chains, resulting from hydrogenation of materials, which are from

a vegetable oil (33). Its close relative, polyoxyl 35 castor oil (P35), which has also been

used commonly, has a slightly lower degree of ethoxylation but is not hydrogenated

and is therefore unsaturated (34). Many materials are produced by reacting

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polyethylene glycol (PEG) with hydrolyzed vegetable oil. This results in fatty acid

mono and di-esters of PEG combined with partial glycerides and some free form

(unreacted) PEG (35, 36). Castor oil ethoxylates synthesized using ethylene oxide are

distinguished by the buildup of polyoxyethylene chains coupled to the hydroxyl group

at the C12 position of ricinoleic acid. Castor oil is 87% ricinoleate so castor oil

ethoxylates are unique surfactant with an uncommon chemical structure conformation

(37). The importance of this chemistry to formulation has not been sufficiently

explored, although it should be remembered that polyoxyls (Cremophor®) are very

heterogeneous materials, which makes it difficult to study the influence of chemical

structure on physical, biological or toxicological properties. The enhancement of oral

bioavailability is directly affect by surfactant on drug efflux of transport proteins,

typified by P-glycoprotein (38, 39). Polyoxyls have been occupied as inhibitors of

efflux pumps, but the mechanism of inhibition has not been determined. This could be

a non-specific conformational transformation caused by the penetration of surfactant

molecules into the plasma membrane, the adsorption of surfactants to the outer surface

of the efflux pump, or even the interaction of small molecules with the intracellular

domains of the efflux pump (18, 39). Co-surfactant was used in the formulation of

emulsion and microemulsion to reduce the concentration of surfactant and decrease the

interfacial tension for the emulsion formation (40). Furthermore, the co-surfactant may

also increase drug solubility in the formulation. Example of lipophilic co-surfactant

that may be used in the formulation of SEDDS includes non-ionic surfactant, such as

propylene glycol, diethylene glycol monoethyl ether (DGE), oleoyl macrogol-6

glycerides, polyglyceryl-3 oleate and glyceryl triacetate (41-43). In the study of Yoo

et al. (44), the model drug lutein was successfully formulated as SEDDS for immediate

self-emulsification and dissolution by using mixture of glycerol monooleates as oil,

caprylocaproyl macrogol-8 glycerides as surfactant, and diethylene glycol monoethyl

ether or polyethylene glycol as co-surfactant. Almost complete dissolution was

achieved after 15 min. It has been seen that co-surfactant was required in the

formulation of SEDDS.

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2.3.3 Co-solvents

Several marketed lipid-based products contain water-soluble co-solvents

(16). The most popular materials are PEG 400, propylene glycol, ethanol and glycerol,

though other approved co-solvents have been used in experimental studies. There are

at least three reasons why co-solvents have been involved in SEDDS. Ethanol was used

in early cyclosporin products at a low concentration to aid the dissolution of the drug

during manufacture. More commonly, it has been assumed that co-solvents could be

incorporated into raise the solvent capacity of the formulation for drugs, which dissolve

easily in co-solvents. However, to enhance the solvent capacity, the co-solvent must

be present at high concentration and this is related to the risk of drug precipitation when

the formulation is dispersed in water. Co-solvents lose their solvent capacity rapidly

following dilution. For many drugs, the association between co-solvent concentration

and solubility is close to logarithmic curve. Another reason for the inclusion of co-

solvents is to aid the dispersion of systems, which contain a high proportion of water-

soluble surfactant. There are applied limits on the concentrations of co-solvents, which

can be used, governed by the issues of immiscibility with oil components and also the

potential incompatibilities of low molecular weight co-solvents with capsule shells (9).

2.3.4 Additives

Lipid-soluble antioxidants, i.e., α-tocopherol, β-carotene, butylated

hydroxytoluene (BHT), butylated hydroxyanisole (BHA) or propyl gallate could

potentially be contained in lipid mixture formulations to avoid either unsaturated fatty

acid chains or drugs from the oxidation (11, 16, 45).

2.3.5 Excipient compatibility

A thorough and methodical evaluation of the numerous chemical

incompatibilities that could exist between lipid excipients and drug substances have not

been published (11). However, it is well-recognized that a number of lipid and some

surfactant excipients are vulnerable to oxidation, with the attendant formation of

highly-reactive peroxide species. Peroxide creation can be detrimental not only to

stabilize a formulated drug substance, but also have been shown to cause gelatin cross-

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linking, resulting in the delayed disintegration of the capsule shell which in turn, may

adversely affect drug release (9). Lipid oxidation can be controlled by limiting the use

of unsaturated lipids, by the inclusion of suitable antioxidants, or through the use of

wrapped hard gelatin capsule shells, which are relatively impermeable to oxygen.

2.4 Mechanism of self-emulsification

The mechanism of self-emulsification is not yet completely understood (1).

Nevertheless, it could been described in term of thermodynamics that self-

emulsification takes place while the entropy change preferring dispersion is better than

the energy required to rise the surface area of the dispersion state. The free energy of

a conventional emulsion formulation is a direct function of the energy required to

generate a new surface between the oil and water phases. The two phases of the

emulsion tend to isolate with time to reduce the interfacial area and the free energy of

the systems. The conventional emulsifying agents stabilize emulsions, resulting from

aqueous dilution, by forming a monolayer around the emulsion droplets, reducing the

interfacial energy and forming an obstacle to coalescence. On the other hand,

emulsification occurs spontaneously with SEDDS because the free energy required to

form the emulsion is low (either positive or negative) (46, 47). The emulsification was

recommended to be related to water penetration into the several liquid crystal (LC) or

gel phases formed on the surface of the droplet (48). The interface between the oil and

aqueous continuous phases is formed upon addition of a binary mixture (oil/non-ionic

surfactant) to water. This is followed by the solubilization of water within the oil phase

as a result of aqueous penetration through the interface (49). Aqueous penetration will

lead to the formation of the dispersed LC phase, following mild agitation of the self-

emulsifying system, water will quickly penetrate into the aqueous cores and lead to

interface interruption and droplet formation. Detailed studies have been carried out to

determine the association of the LC phase in the emulsion formation process (49). Also,

particle size analysis and low frequency dielectric spectroscopy were utilized to

examine the self-emulsifying properties of a series of CCG (a mixture of mono- and

diglycerides of capric and caprylic acids)/polysorbates 80 systems. The results advised

that there might be a complex relationship between LC formation and emulsion

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formation. Moreover, the occurrence of the drug compound may alter the emulsion

characteristics, probably by interacting with the LC phase.

2.5 Formulation of SEDDS

The poorly water-soluble drug can often be dissolved in SEDDS allowing

them to be formulated as unit dosage forms for oral administration. When a formulation

is released into gut lumen. The SEDDS formulation should instantaneously form a

dispersion, which should remain stable on dilution. The hydrophobic drug remains

solubilized until the time that is relevant to its absorption in gut. The following issues

should be considered; (i) solubility of drug in different oils, surfactants and co-

surfactant/co-solvents, and (ii) selection of oil, surfactant and co-surfactant/co-solvent

based on the solubility of drug. The optimum concentrations of oil, surfactant and co-

surfactant/co-solvent necessary to promote self-emulsification are determined by

construction of a ternary phase diagram. HLB value of the surfactant is key factor for

the formation of (nano)emulsion (50). Wang et al. (51) purposed an alternative method

to prepare SEDDS containing a mixture of surfactants with similar structure (i.e.,

polysorbates and sorbitan monoester) by HLB Although, the design of experiment

(DOE) can be used for a tool of formulation, DOE is grouped in ternary phase diagram

because DOE is used ratios of 3 components as same as the ternary phase diagram.

DOE of a phase diagram is a time-consuming process, requiring careful synthesis and

characterization of all phases in a system. The example of SEDDS studies prepared by

HLB calculation technique or ternary phase diagram is shown in Table 2.4.

2.5.1 Liquid SEDDS

2.5.1.1 HLB calculation

The selection of emulsifiers based on their structural features over the HLB

has also been a subject of discussion by Liu et al. (51) and Wang et al. (50, 51). Wang

et al. (52) explained that emulsifier molecular structure has a significant effect on the

final emulsion droplet size. This study suggested that a droplet size is a crucial factor

for the efficiency and of SEDDS application. Several pairs of emulsifiers with similar

structure at the optimum HLB value of corresponding oil phase were attracted.

Ibuprofen was combined into the SEDDS to increase its dissolution profile. Four series

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of emulsions, comprising of four different types of oil (methyl decanoate, isopropyl

myristate, methyl oleate and ethyl oleate), were examined to find the required HLB to

obtain a nanoemulsion with the smallest droplet size. They demonstrated that

appropriate surfactant and the specific ratio of combination can be used to formulate

SEDDS. It has been described that the smallest droplet size is achieved when the HLB

of surfactant are matched with oil. Nanoemulsions with the smallest droplet size are

achieved with the mixtures of polysorbates 80 and sorbitan monolaurate, and the largest

droplet sizes are obtained by using a polysorbates 20 and sorbitan monolaurate mixture.

The required HLB of methyl decanoate was 11.7 at the required HLB of other three oils

is 11.3. Nanoemulsions with droplet diameter as low as 17 nm are achieved in the

system composting of isopropyl myristate. These results suggest an important effect of

the optimized HLB values on the nanoemulsion preparation. It is widely known that

hydrophilic and lipophilic surfactant can form mixed films at the water/oil interface.

The surfactant molecules which have equal hydrocarbon chain length and have no

double bond in the side chain, would arrange more densely at the interface. The

constituents or structures of interfacial films have been considered as important factors

for the formation of nanoemulsions.

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Table 2.4 Example of SEDDS studies, prepared by HLB calculation technique or

ternary phase diagram.

Research topic Methods of formulation

Authors

- Formation and stability of paraffin oil-in-

water nano-emulsions prepared by the

emulsion inversion point method

HLB

calculation

Liu et al., 2006 (50)

- Design and optimization of a new self-

nanoemulsifying drug delivery system

Wang et al., 2009 (51)

- Studies on the formation of O/W nano-

emulsions, by low-energy emulsification

methods, suitable for pharmaceutical

applications

Ternary

phase

diagram

Sadurní et al., 2005

(52)

- A new self-emulsifying drug delivery

system (SEDDS) for poorly soluble drugs:

Characterization, dissolution, in vitro

digestion and incorporation into solid

pellets

Abdalla et al. 2008 (53)

- Self-nanoemulsifying granules of

ezetimibe: Design, optimization and

evaluation

Dixit et al., 2008 (54)

- Enhanced oral bioavailability of

dexibuprofen by a novel solid self-

emulsifying drug delivery system

(SEDDS)

Balakrishnan et al.,

2009 (55)

- Formulation development and

bioavailability evaluation of a self-

nanoemulsified drug delivery system of

oleanolic acid

Xi et al., 2009 (56)

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Table 2.4 (continued)

Research topic Methods of

formulation

Authors

- Self-nanoemulsifying drug delivery

system (SNEDDS) for oral delivery of

Zedoary essential oil: formulation and

bioavailability studies

Ternary

phase

diagram

Zhao et al., 2010 (57)

- Self-double-emulsifying drug delivery

system (SEDDS): A new way for oral

delivery of drugs with high solubility and

low permeability

Qi et al., 2011(58)

- Study of cosurfactant effect on

nanoemulsifying area and development of

lercanidipine loaded (SNEDDS) self

nanoemulsifying drug delivery system

Parmar et al., 2011 (59)

- Preparation, characterization, and in vivo

evaluation of a self-nanoemulsifying drug

delivery system (SNEDDS) loaded with

morin-phospholipid complex.

Zhang et al., 2011 (60)

- Self-nanoemulsifying drug delivery

system of persimmon leaf extract:

Optimization and bioavailability studies

Li et al., 2011 (61)

- Polymeric nanocapsules with SEDDS

oil-core for the controlled and enhanced

oral absorption of cyclosporine

Park et al., 2013 (62)

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2.5.1.2 Ternary phase diagram

The ternary phase diagrams are always used to form SEDDS, thus all

combinations of surfactant and oil can be compared easily to select the surfactant and

oil mixture. The studies of equilibrium phase behavior have been used to describe the

mechanisms of dispersion of SEDDS (8, 63, 64). The conventional approach is to

weigh out mixtures into test tubes, mix the components and store the tubes in a water

bath until they have equilibrated. Phase behaviors of the combination (oil, surfactant

and water) systems are mapped out using a phase diagram. If more than two excipients

are used in the formulation, it is sensible to combine groups of miscible excipients into

two groups so that the influence of aqueous dilution of anhydrous formulations can be

observed for a variety of formulations. This strategy was used to identify the existence

of lamellar and cubic phases formed (65). Zhao et al. (57) generated pseudo-ternary

phase diagrams containing a series of ratio of surfactant and oil with fixed drug

(zedoary turmeric oil) concentration at 30% w/w. The mixture is gently mixed with

100 mL of distilled water in a glass beaker at ambient condition. The tendency to

disperse spontaneously and the progress of emulsion form is visually observed. If a

clear and slightly bluish or a slightly less clear microemulsion is rapidly formed (within

1 min), the corresponding area will be plotted in the ternary phase diagram, the SEDDS

region is identified. The selected formulation from this study, comprising of zedoary

turmeric oil, ethyl oleate, polysorbates 80, DGE (30.8:7.7:40.5:21, w/w) and drug is

developed. After dilution with water, the selected formulation is rapidly formed the

emulsion droplets with a mean size of 68.3±1.6 nm and zeta potential of −41.2±1.3 mV.

The active components remain stable in the optimized SEDDS kept at 25oC for more

than a year. Following the oral administration of zedoary turmeric oil-SEDDS in rats,

both AUC and Cmax of germacrone, a representative bioactive indicator of zedoary

turmeric oil, increase by 1.7 folds and 2.5 folds, respectively, compared with the

unformulated zedoary turmeric oil. This study has clearly revealed the potential utility

of SEDDS for formulating zedoary turmeric oil with improved dissolution, stability and

oral bioavailability.

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2.5.2 Techniques for solid SEDDS preparation

Generally, the formulations are prepared from a single bulk solution that can

be filled and sealed in hard or soft gelatin capsules. The industrial processes used for

the liquid-filled hard or soft capsules are extensively slower production and higher cost

than conventional tablets and capsules. This disadvantage is solved by solid self-

emulsifying drug delivery systems (solid SEDDS), which will transform liquid or semi-

solid formulations into solid particles (powders, granules or pellets). This could

subsequently be filled into capsules, sachets or compressed into tablets (33). The

technique to achieve solid SEDDS can be developed from liquid SEDDS including

extrusion/extrusion spheronization (66-69), melt granulation (70), spray drying (55, 71)

and adsorption on solid carriers (33, 72-76).

2.5.2.1 Extrusion-spheronization

Solid SEDDS prepared by extrusion-spheronization or pelletization method

comprises of several steps such as the wet granulation of liquid/semisolid self-

emulsifying formulation with the solid carriers, the extrusion of wet mass, the

spheronization of extrudates, drying of the spheroids of pellet (67, 77). The main

advantages of extrusion-spheronization are scale-up, high yield, low particle size

distribution, good flow particles and low friability of pellets. Numerous steps involved

in this method are considered as main disadvantage because it results in increased time,

cost and higher risk of contamination due to the numerous parts of equipment (66). A

pellet formulation of nitrendipine-loaded solid SEDDS is prepared by

extrusion/spheronization technique from liquid SEDDS (nitrendipine, caprylic/capric

triglyceride, P40, polysorbate 80 and DGE), adsorbents (silicon dioxide and

crospovidone), microcrystalline cellulose and lactose (66). SEDDS pellets containing

30% of liquid, exhibited uniform size about 1000 μm and round shape, droplet size

distribution of emulsion after dispersion are nearly similar to the liquid SEDDS.

Furthermore, the in vitro release profiles of liquid SEDDS and SEDDS pellet

formulations are same and significantly higher than the conventional tablet. The in vivo

evaluations have been tested in fasted beagle dogs. The AUC of nitrendipine form solid

SEDDS is also same when comparing with the liquid SEDDS but higher than the

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conventional tablet. The adsorbent can be used to physically adsorb before fabricating

pellet and the manufacturing process. However, the retarding effect should be

considered. Extrusion can be achieved by melting the material by heating before forcing

it through the die in a process called hot melt extrusion. In order to be processed by hot-

melt extrusion, the materials should be meltable and thermally stable (66, 78) . The

advantages of hot-melt extrusion are continuous process (few unit operations, solvent

free as well as anhydrous process) high drug loading and generation of amorphous

form.

2.5.2.2 Melt granulation

In melt granulation, the granulating fluid is the molten material with other

components of formulation and will create agglomerated powder, resulting in solidified

mass upon cooling. Melt granulation process is required a high-shear mixer equipped

with an electric heated jacket. This process is not suitable for heat sensitive active

ingredient. Simple production, solvent free and high drug loading capacity are the

advantages of melt granulation (70). The use of propranolol oleate as a melt granulation

binder phase was developed by Crowley et al. (70). A range of propranolol oleate binder

concentration has been investigated, using the uniformity of binder distribution and the

granule friability as tests for optimizing binder concentration. The results showed that

the dissolution of drug is increased by melt granulation (70).

2.5.2.3 Spray-drying

Spray-drying technique involves the preparation of drug, lipid, surfactant

and solid carrier solution or suspension in a suitable solvent (e.g., water or ethanol). It

is then atomized to create liquid droplets, which are dried by the evaporation of solvent

in the chamber to produce a solid SEDDS (71, 79-85). The solid SEDDS is then

harvested into the collecting chamber. The main benefit provides a fine particle finished

product that is easy for tableting and filling into capsules. The solid inert carriers used

to produce such kind of formulations may be hydrophobic (e.g., colloidal silica) (55).

The dry emulsions solve the issues of drug stability and avoid the use of organic

solvents which may be toxic. Process complication and high cost are the disadvantages

of spray-drying. The aerosol, temperature, air flow pattern and drying chamber design

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affect the properties of final spray-dried product. Spray-drying of liquid SEDDS with

colloidal silicon dioxide to improve the oral bioavailability of dexibuprofen was

performed by Balakrishnan et al. (55). The liquid SEDDS composed of dexibuprofen,

caprylocaproyl macrogol-8 glycerides, propylene glycol caprylate, and oleoyl

macrogol-6 glycerides are added with suspended colloidal silicon dioxide in ethanol.

The mixture is spray-dried with mini spray-dryer. The result showed that the

dissolution of solid SEDDS of dexibuprofen is improved, when compared with

dexibuprofen powder. The initial plasma levels of dexibuprofen in solid SEDDS are

significantly higher than that raw material dexibuprofen powder. AUC and Cmax of

solid SEDDS are higher than that of dexibuprofen powder.

2.5.2.4 Adsorption on solid carrier

The liquid SEDDS can alternatively mixed with adsorbent carrier in order

to formulate the solid SEDDS. The adsorption process is simple and involves the

addition of the liquid formulation onto the carrier of choice by mixing in a blender (74).

The solid carrier can be calcium silicate, magnesium aluminometasilicate, silicon

dioxide, carbon nanotubes and lactose, etc. The selected solid carrier should adsorb

large quantity of liquid SEDDS and the resulting powder should be free-flowing. This

method also yields the product with good content uniformity. However, reduced drug

load is main disadvantage. The resulting free-flowing powder may then be filled

directly into capsules or alternatively mixed with suitable excipients before

compression into tablets. The adsorption technique has been successfully applied to

gentamicin and erythropoietin as solid SEDDS formulations that maintained their

bioavailability enhancing effect after adsorption on carriers (74, 86, 87). The

dissolution and dynamics of powder flow upon griseofluvin of solid SEDDS in addition

to silica and theirs derivatives were determined by Agarwal et al. (72). Silica

derivatives have been used as adsorbents to load liquid SEDDS with mortar and pestle.

Drug dissolution form adsorbed-SEDDS is found to depend on pore size and the drug

nucleation at the lipid/adsorbent interface. Moreover, the increased dissolution rate is

observed with an increase in adsorbent surface area and is independent on the chemical

nature of adsorbents. So, to manufacture free-flowing powder comprising of liquid

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SEDDS, special attention should be considered, especially particle size specific area of

adsorbent in solid SEDDS.

2.6 Evaluation of SEDDS

2.6.1 Size of emulsion and robustness of dilution

The size of emulsion has an influence on oral drug absorption, hence,

determination of droplet emulsion size after dilution is required to determine, for

instance, atomic force microscopy (AFM), transmission electron microscopy (TEM),

scanning electron microscope (SEM) and static laser light scattering (SLS). The

assessment of the dispersion rate and the resultant emulsion diameters of SEDDS are

desirable. Little attention has been given to determine dispersion rate since the first

attempts are available (64). The dispersion rate could not been precisely determined.

Commonly well-formulated SEDDS is rapidly dispersed within seconds under the

conditions of mild agitation, and the visual observation to decide good and poor

formulations may be passable. An experienced formulator can also attain a good

indication of emulsion size and polydispersity by eye observation but, with the

availability of modern Fraunhofer diffraction sizers and photon correlation

spectrometers, the effect of formulation on particle size can be easily inspected. Poor

SEDDS are technically challenging to size because typically they are coarse,

polydisperse, and sensitive to dilution and agitation. Poor formulation are removed

from study. Poor formulation can be divided from an acceptable formulation by

determining polydispersity and size of emulsion. Tarr and Yalkowsky (88)

demonstrated in a gut perfusion experiment that emulsion droplet size affects the rate

absorption of cyclosporin A. The intestinal absorption of cyclosporine was examined

in situ in rats containing an olive oil emulsion prepared by either stirring or

homogenization process. The emulsion size of the homogenized emulsion is 2-time

lower than that of the stirred emulsion. The apparent permeability of cyclosporine A

from the homogenized emulsion is about twice that of the emulsion prepared by stirring.

These results demonstrate that the bioavailability of cyclosporine A administered in an

emulsion can possibly be increased by improving its rate of absorption through the

reduction of droplet size.

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Robustness of dilution is very important for SEDDS formulation to ensure

that the emulsion formed have similar properties at different dilutions to achieve

uniform drug release behavior and that the drug may precipitate at higher dilution in GI

tract, which may delay the absorption of the drug from the SEDDS [7]. Different fold

dilutions of selected formulations were exposed to different media to mimic the in vivo

conditions where the formulation would encounter gradual dilution [8]. Robustness to

dilution of SEDDS was investigated by Balakumar et al. (89). The formulation was

subjected to 50, 100 and 1000-time dilution in water, pH 1.2, pH 3 and pH 6.6. The

resulting emulsions are found to be in the acceptable nano-size (<200 nm), proving their

robustness to dilution. The results ensure the prospect of uniform drug release profile

in vivo.

2.6.2 Small angle X-ray scattering (SAXS)

The process of self-emulsification proceeds through formation of liquid

crystals (LC) and gel phases. Dissolution of drug from SNEDDS is highly dependent

on LC formed at the interface, since it is likely to affect the angle of curvature of the

droplet formed and the resistance offered for partitioning of drug into aqueous media.

SAXS technique has been to record the elastic scattering of X-ray by from an

inhomogeneous sample at very low angle (typically 0.1-1.0°). This information contain

shape and size of macromolecules, the distance of partially ordered structure and pore

size (15). Self-emulsification process was investigated by Maestro et al. (90). The

results form SAXS indicated that nanoemulsion is formed through a dilution of cubic

LC as ordered structure. The study of Sadurní et al. (52) shows the similar results. The

spectra of the sample composed with water and surfactant (35:65) are discovered the

ordered structure of hexagonal and lamellar LC.

2.6.3 Solid state characterization

In case of solid SEDDS, the physical state of drug in solid SEDDS can be

characterized by powder X-ray diffractometry (PXRD) and differential scanning

calorimetry (DSC) since it would have an important influence on in vitro drug

dissolution characteristics. DSC is most widely used for thermal analysis to monitor

endothermic process (melting, solid-solid phase transition and chemical degradation)

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as well as exothermic process (crystallization and decomposition). Characterization of

physical states can be useful in the study since it can indicate the existence of possible

drug-excipient interaction in the formulation.

Thermal characterization of solid SEDDS containing dexibuprofen was

investigated by Balakrishnan et al. (55). No obvious peak of drug is found in solid

SEDDS, indicating that the drug may be present in molecularly dissolved state in the

formulation. From powder X-ray diffractogram of solid SEDDS, No peak presenting

crystal of dexibuprofen is found. In vitro dissolution test showed that solid SEDDS has

a faster in vitro release rate than the drug powder (55). In another study, the cryogenic

grinding of solid SEDDS has been developed by Chambin et al. (91) In the thermogram

of solid SEDDS, interaction peak of Gelucire® 44/14 and ketoprofen is found. The

large endotherm of new peak is observed indicating that interaction is due to the

solubilization of ketoprofen into a fraction of molten Gelucire® 44/14.

2.6.4 In vitro dissolution of SEDDS

In recent years, several successful oral products have been marketed as lipid

systems, remarkably cyclosporin A (originally marketed as Sandimmune® E and now

as the developed product Neoral® E) and the two HIV protease inhibitors, ritonavir and

saquinavir. The advantageous effects of food or oil on hydrophobic drug have been

reported and several successful oral pharmaceutical products have been sold as lipid-

based formulation. The reasons underlying the lack of application of these technologies

are not entirely clear yet, but likely reflect the edge understanding of the formulation

parameters that are responsible for good in vivo performance and the detail that

relatively few in vivo studies in humans have been studied and reported in the literature

when being compared with conventional dosage forms (92). Perhaps most

significantly, at least from a developmental position, the absence of effective in vitro

tests that are extrapolative of in vivo correlation has significantly hindered the

successful development of SEDDS. In the context of oral solid dosage forms, it has

generally been recognized that there are multiple roles for in vitro dissolution testing.

For example, it is engaged to guide the drug development and the selection of

appropriate formulations for further in vivo studies. It is also used as a preliminary test

for the detection of possible bioequivalence between products before and after changes

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in manufacturing and/or formulation. As a quality control tool, in vitro dissolution can

be used to set specifications for batch release and ensure batch-to-batch uniformity.

With appropriate methods, in vitro dissolution can be further correlated with in vivo

performance and employed as a surrogate for bioequivalence studies. Additionally, the

USP II dissolution testing can be employed. The conventional in vitro dissolution

methods, however, may not be appropriate for predicting in vivo performance of

SEDDS since the dissolution of the drug and GI processing of the lipid vehicle

(including digestion and dispersion) are intrinsically linked to each other. Ideally, the

in vitro release testing should incorporate the dynamics of lipid digestion, the formation

of various intermediate colloidal products, and the solubilization of the drug under the

study. To date, considerable researches have been undertaken in an attempt to develop

appropriate in vitro models that mimic the dispersion and digestion phenomena

observed in vivo for SEDDS. The improvement of SEDDS products has been slow,

which is probably due, in part, to the perceived problems of physical and chemical

instability, as well as unpredictable bioavailability and in vivo performance of these

preparation (93, 94). The lack of predictability for product quality and performance

may be attributed to the empirical and iterative processes conventionally used for the

design of these products.

2.6.5 Drug absorption by SEDDS and in vivo test

The appropriately designed in vivo studies of formulations, generally

performed in the early phase of drug development, can provide important information

about the impact of the excipients on the overall bioavailability and the

pharmacokinetic profile of drug. Rats and dogs are the most frequently utilized animal

species for estimating the performance of oral SEDDS. During initial development,

rats are generally suitable for studies. The preparation is delivered by a syringeable

liquid which can be administered via oral gavage and provided that the study does not

require the administration of a human-sized dosage form. Some investigators have

questioned the use of the rat for evaluating oral SEDDS performance due to a species-

specific difference in bile secretion. Bile flow from gallbladder is deficient in rat (95-

97). By comparison, bile flow in the dog is more similar to man, suggesting that this

species may be more relevant for projecting the clinical performance of oral SEDDS.

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On the other hands, other investigators have suggested that the rat (96), in comparison

to the dog (98), is a more proper model for predicting drug absorption in man, which

would rationally be probable to influence the relevance of these species with regarding

to projecting drug absorption from SEDDS. The choice of animal species for

preclinical evaluation of a SEDDS is probably best anticipated by the stage of drug

development and the specific questions that the formulator wishes to address. Due to

lower cost and greater ease of management, small animals (e.g., rats) typically represent

the best choice for most initial stage of investigations, while a larger animal, such as a

dog, is most appropriately utilized for the final stages of testing which require the

evaluation of a prototype dosage form intended for administration to humans.

The lymphatic system in the body consists of a network of lymphatic vessels

and lymph nodes, which permit the absorption of interstitial fluid holding

macromolecules (proteins) and particulate cellular matter (97). The route of the access

to the lymphatic system has been utilized for targeting therapeutic agents to regional

lymph nodes after local parenteral administration (99). This can be exemplified by the

use of colloidal systems such as emulsion and liposomes for subcutaneous injection.

Some highly lipophilic drugs, oral administration, have also been shown to the achieved

access to the systemic circulation via intestinal lymphatic transport, avoiding the

hepatic first-pass metabolism and providing a higher drug bioavailability. However,

Hauss (99) described that while the principal physiological purpose of the intestinal

lymphatic system is to digest food lipid from the gut, lymphatic transport can be

responsible for a portion of the total absorb of oil-soluble vitamins and lipophilic drugs,

as well (11). These drugs are transported to the systemic circulation in association with

chylomicrons and very low-density lipoproteins (99-103) and by-pass the liver as well

as any potentially hepatic first-pass metabolism, which offers a further dramatically

increased bioavailability. The process by which lipophilic drugs associate with

chylomicrons is not clearly understood, but it appears to be governed, at least in part,

by relative drug hydrophobicity (e.g., octanol:water LogP) and solubility in

triglyceride, which constitutes 95% of the chylomicron bulk (11, 104, 105). The drug

targeted for lymphatic system has been investigated by Muranishi (106). Ontazolast is

extensive hepatic first pass metabolism drug and it has solubility in soybean oil of 55

mg/ml, and a LogP of 4. The formulations of ontazolast investigated include a

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suspension, a 20% soybean o/w emulsion, two SEDDS containing Gelucire® 44/14 and

glycerol monooleates in the ratios 50:50 and 80:20, respectively, and a solution of the

drug in glycerol monooleates alone. All the lipid formulations increase the

bioavailability of ontazolast, while the SEDDS provides more rapid absorption. The

emulsions prolong lymphatic transport and this may be related to triglyceride vehicle

as association with slow gastric emptying time. The glycerol monooleates solution

provides the highest rate of lymphatic triglyceride transport, thus resulting in

improvement the partition of drug into the lymph. The SEDDS formulations result in

the highest concentration of ontazolast in the chylomicron triglyceride. The authors

suggested that SEDDS provides rapid absorption of ontazolast, produced higher

concentrations of the drug in the enterocyte and improves lymphatic drug transport by

a concentration partitioning phenomenon (106).

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CHAPTER 3

Formulation of SEDDS based on HLB value

3.1 Introduction

3.2 Materials and methods

3.2.1 Materials

3.2.2 Determination of drug solubility in various vehicles

3.2.3 Preparation of mixed surfactant system

3.2.4 Preparation of SEDDS formulations

3.2.4.1 Preparation of liquid SEDDS

3.2.4.2 Preparation of solid SEDDS

3.2.5 Characterization of SEDDS

3.2.5.1 Visual observation of self-emulsification

3.2.5.2 Droplet size analysis

3.2.5.3 Morphology examination of solid SEDDS

3.2.5.4 Solid state characterization of solid SEDDS

3.2.6 In vitro dissolution study

3.2.7 Statistical analysis

3.3 Results and discussion

3.3.1 Solubility of NDP in various vehicles

3.3.2 Preparation and characterization of SEDDS

3.3.3 Preparation and characterization of solid SEDDS

3.3.4 In vitro dissolution test

3.4 Conclusion

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3.1 Introduction

The HLB of surfactant offers essential information on its potential use in

formulation of SEDDS. The SEDDS formulation with high HLB surfactant can form

oil-in-water nanoemulsions immediately and rapidly spread in aqueous medium. It

would keep drug solubilized for a prolonged period of time at absorption site for

effective absorption and prevent drug precipitation within GI lumen (15). More than

one surfactant may be blended together to achieve the desired HLB. Mixture of

different surfactant types often exhibit synergism in their effects in the properties of a

system. This synergism can be attributed to non-ideal mixing effects in the aggregates,

resulting in critical micellization concentration and interfacial tension that are

substantially lower than would be expected on the basis of the properties of the unmixed

surfactants (107). In addition to an appropriate HLB value, the constitution and

molecular structure of mixed surfactants on the water/oil interface is also an important

factor affecting the formation of nanoemulsions after dispersion in a medium.

Recently, Wang et al. (51) reported that different pairs of surfactants with similar

structure (i.e., ethoxylated sorbitan monoester and sorbitan monoester) at the optimum

HLB value provide different droplet sizes depending on molecular structure of

surfactant. To date, there are a limited number of published reports available in the

literature that have prepared the SEDDS by using mixed surfactants of polysorbates,

based on HLB of the mixture (51, 108). The pharmaceutical nanoemulsions are often

composed of other surfactants with different structures, for example, polyoxyls, which

has not been reported in the literatures. Therefore, it is interesting to investigate the

effect of the HLB of different blends of surfactants.

In this chapter, the SEDDS and solid SEDDS containing NDP was

developed based on the HLB of mixed surfactants. To select the oil and surfactant in

the formulation, the solubility of NDP in various vehicles including oil and surfactant

was determined. Different surfactants and their combinations, depending on HLB

value, were used for preparing SEDDS. Solid SEDDS was prepared by mixing the

SEDDS with inert solid carriers. The SEDDS and solid SEDDS were then

characterized for their size after dispersion, morphology, physicochemical properties

and drug dissolution behavior.

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3.2 Materials and methods

3.2.1 Materials

NDP (lot number 20091217) was purchased from Xilin Pharmaceutical Raw Material

Co., Ltd. (Jiangsu, China). As NDP was light sensitive, all samples were kept in an

amber-colored container or wrapped in aluminum foil during whole experimental

process. Olive oil (lot number 4023275325), castor oil (lot number 315362532),

sunflower oil (lot number 2007082023), almond oil (lot number 2153272653), apricot

oil (lot number 51260512202) and coconut oil (lot number 2053254242) were

purchased form P.C. Drug Center (Thailand). Caprylic/capric triglycerides (Miglyol®

812 (lot number080708)) and Miglyol® 810 (lot number 070706)) and caprylic/capric

glyceride (Imwitor® 742 (Lot Number 090809), referred as CCG) were purchased form

Sasol (Hamburg, Germany). Miglyol® 812 and Miglyol® 810 differ only in C8/C10

ratio. Miglyol® 810 has lower C10 content than Miglyol® 812. Hexanoic acid (lot

number 54396PH), octanoic acid (lot number 1463420), decanoic acid (lot number

BCBB4747), oleic acid (lot number 60298PJ459) and richinoleic acid (lot number

1433410) were purchased form Sigma-Aldrich (Missouri, USA). Polyoxyethylene 20

sorbitan monolaurate or polysorbate 20 (Tween® 20, HLB 16.7, lot number G190074),

polyoxyethylene 20 sorbitanmonooleate or polysorbate 80 (Tween® 80, HLB 15.0, lot

number 24174), sorbitan monolaurate (Span® 20, HLB 8.6, lot number SCA04) and

sorbitan monooleate (Span® 80, HLB 4.3, lot number 2011413) were purchased form

P.C. Drug Center (Bangkok, Thailand). Polyoxyl 40 hydrogenated castor oil

(Cremophor® RH40 referred to as P40, HLB 14-16, lot number 04770897V0) and

polyoxyl 35 castor oil (Cremophor® EL referred to as P35, HLB 12-14, lot number

29000716K0) were a gift form BASF (Thai) Co., Ltd. (Bangkok, Thailand). The

chemical structure of investigated surfactants is shown in Figure 3.1. Fumed silica;

hydrophilic grade (Aerosil® 200 referred to as FS200, lot number3152082016) and

hydrophobic grade (Aerosil® R972 referred to as FSR, lot number 7631869) were

supplied by Evonik Industries (Hanua, Germany). Other chemicals were of reagent or

analytical grade and used without further purification. Distilled water was used in all

preparations. The simulated gastric fluid USP without pepsin (SGF) was prepared by

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dissolving 2 g of sodium chloride and 7 mL of hydrochloric acid into distilled water

and adjusting volume to 1000 mL, pH to 1.2, and used as test medium.

Figure 3.1 Chemical structure of oil and surfactants investigated in this study.

Cremophor® EL (P35)

Cremophor® RH40 (P40)

Imwitor® 742 (CCG)

Span® 80 (Sorbitan monooleate)

Tween® 80 (Polysorbate 80)

Tween® 20 (Polysorbate 20) Span® 20 (Sorbitan monolaurate)

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3.2.2 Determination of drug solubility in various vehicles

Solubility of NDP was determined in various vehicles by adding excess

amount of NDP (500 mg) in 1 mL of a pure vehicle in glass tubes. The drug suspension

was equilibrated at 25 C in a thermostatically controlled bath for 72 h. After

equilibration, the tubes were centrifuged at 3,500 rpm for 15 min and the clear

supernatants were analyzed for NDP with a high performance liquid chromatography

(HPLC, model JASCO PU-2089plus quaternary gradient inert pump, and a JASCO

UV-2070plus multiwavelength UV–vis detector, Jasco, Japan) using Luna 5u C18

column (5 μm, 4.6 nm 25 cm) (Phenomenex, USA). The mobile phase composing

of water, acetonitrile and methanol (50:25:25) was filtered through a 0.22-μm

membrane filter, and degassed in a sonicator bath before use. The flow rate of mobile

phase was 1 mL/min, and the UV detection wavelength was 235 nm.

3.2.3 Preparation of mixed surfactant system

A frequently used method for selection of surfactants is known as the HLB

method. The hydrophilic surfactant (polysorbate 20, polysorbate 80, P40 or P35) was

mixed with hydrophobic surfactant (sorbitan monolaurate or sorbitan monooleate).

There were 8 binary mixed surfactant systems obtained as followed:

polysorbate 20/sorbitan monolaurate, polysorbate 20/sorbitan monooleate, polysorbate

80/sorbitan monolaurate, polysorbate 80/sorbitan monooleate, P40/sorbitan

monolaurate, P40/sorbitan monooleate, P35/sorbitan monolaurate, and P35/sorbitan

monooleate. The HLB number of each mixed surfactant system (HLBmix) was

calculated by the following equation:

HLBmix = fA HLBA + fB HLBB (1)

where HLBA, HLBB are HLB values, and fA, fB are the weight fractions of surfactant A

and surfactant B, respectively. The HLBmix required in this study ranged from 8 to 15

(109). The surfactant mixing ratio calculated from the above-mentioned equation was

defined as the weight percent of corresponding surfactants, as shown in Table 3.1.

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Table 3.1 Ratio of mixed surfactants used in the formulations prepared at various HLB values.

HLB Surfactant mixing ratio (weight percent) Polysorbate20/ Sorbitan monolaurate

Polysorbate20/ Sorbitan monooleate

Polysorbate80/ Sorbitan monolaurate

Polysorbate80/ Sorbitan monooleate

P35/ Sorbitan monolaurate

P35/ Sorbitan monooleate

P40/ Sorbitan monolaurate

P40/ Sorbitan monooleate

8.0 n/a 29.8/70.2 n/a 34.6/65.4 n/a 42.5/57.5 n/a 34.6/65.4 8.5 n/a 33.9/66.1 n/a 39.3/60.7 n/a 48.3/51.7 n/a 39.3/60.9 8.6 0/100 34.7/65.3 0/100 40.2/59.8 0/100 49.4/50.6 0/100 40.2/59.8 9.0 4.9/95.1 37.9/62.1 6.3/93.2 43.9/56.1 9.1/90.9 54.0/46.0 6.3/93.7 43.9/56.1 9.5 11.2/88.9 41.9/58.1 14.1/85.9 48.6/51.4 20.5/79.5 59.8/40.2 14.1/85.9 48.6/51.4 10.0 17.3/82.7 46.0/54.0 21.9/78.1 53.3/46.7 31.8/68.2 65.5/34.5 21.9/78.1 53.3/46.7 10.5 23.5/76.5 50.0/50.0 29.7/70.3 57.9/42.1 43.2/56.8 71.3/28.7 29.7/70.3 57.9/42.1 11.0 29.6/70.4 54.0/46.0 37.5/62.5 62.6/37.4 54.5/45.5 77.0/23.0 37.5/62.5 62.5/37.4 11.5 35.8/64.2 58.1/41.9 45.3/54.7 67.3/32.7 65.9/34.1 82.8/17.2 45.3/54.7 67.3/32.7 12.0 42.0/58.0 62.1/37.9 53.1/46.9 72.0/28.0 77.3/22.7 88.5/11.5 53.1/46.9 72.0/28.0 12.5 48.1/51.9 66.1/33.9 60.9/39.1 76.6/23.4 88.6/11.4 94.3/5.7 60.9/39.1 76.6/23.4 13.0 54.3/45.7 70.2/29.8 68.8/31.3 81.3/18.7 100/0 100/0 68.8/31.2 81.3/18.7 13.5 60.5/39.5 74.2/25.8 76.6/23.4 86.0/14.0 n/a n/a 76.6/23.4 86.0/14.0 14.0 66.7/33.3 78.2/21.8 84.4/15.6 90.7/9.3 n/a n/a 84.4/15.6 90.7/9.3 14.5 72.8/27.2 82.3/17.7 92.2/7.8 95.3/4.7 n/a n/a 92.2/7.8 95.3/4.7 15.0 79.0/21.0 86.3/13.7 100/0 100/0 n/a n/a 100/0 100/0

Note: n/a = not applicable

35

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3.2.4 Preparation of SEDDS formulations

3.2.4.1 Preparation of liquid SEDDS

The formulations were prepared by mixing oil (CCG) with mixed surfactant

systems at a ratio of 1:1. The formulations were stored at ambient temperature (25ºC)

until further use. Selected formulations those corresponded to HLBmix of 10 were

loaded with NDP at the concentration of 30 mg/mL. Drug-loaded formulations were

stored in the amber glass container, at 25ºC, for 3 days in order to observe immediate

stability. Unstable formulations (e.g., precipitation of drug crystals and/or phase

separation) were excluded from the study.

3.2.4.2 Preparation of solid SEDDS

Selected SEDDS formulations were simply adsorbed onto two types of

silicon dioxide, i.e., FS200 (hydrophilic grade) and FSR (hydrophobic grade) by

trituration using 20, 30, 40, 50% (w/w) silicon dioxide in formulation (Table 3.2).

3.2.5 Characterization of SEDDS

3.2.5.1 Visual observation of self-emulsification

Evaluation of the self-emulsifying properties of SEDDS were visually

observed. The formulations were diluted with gentle mixing in distilled water at a

dilution ratio of 1:100. The mixtures were gently folded and stored at ambient

temperature (25ºC) for 2 h before further characterization. The emulsion formation

(i.e., until a clear homogenous system was obtained) was observed visually.

3.2.5.2 Droplet size analysis

The droplet size of emulsion formed after reconstitution was determined by static

laser light scattering (model LA-950, Horiba, Japan). SEDDS was diluted with

distilled water at a dilution ratio of 1:100. Solid SEDDS was centrifuged at 2000 rpm

for 10 minutes to remove the solid carriers. All measurements were repeated 3 times

and the values of mean diameter were reported.

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Table 3.2 Composition SEDDS and solid SEDDS formulation

Formulation P40 (%)

Sorbitan monooleate (%)

CCG (%) Solid carriers (%)

Solid carriers type

Liquid SEDDS 55.3 46.7 50.0 - -

A20 21.3 18.7 40.0 20.0 FS200

A30 18.7 16.3 35.0 30.0 FS200

A40 16.0 14.0 30.0 40.0 FS200

A50 13.3 11.7 25.0 50.0 FS200

R20 21.3 18.7 40.0 20.0 FSR

R30 18.7 16.3 35.0 30.0 FSR

R40 16.0 14.0 30.0 40.0 FSR

R50 13.3 11.7 25.0 50.0 FSR

3.2.5.3 Morphology examination of solid SEDDS

The external structure of the solid SEDDS was investigated by a scanning

electron microscope (SEM; model Maxim-2000, CamScan Analytical, England) with

an accelerating voltage of 15 keV. The samples were fixed on a stub using double-

sided adhesive tape and coated in a vacuum with thin gold layer before investigation.

3.2.5.4 Solid state characterization of solid SEDDS

3.2.5.4.1 Differential scanning calorimetry (DSC)

Thermal analysis of NDP, solid SEDDS and the physical mixture of NDP

and solid carrier was performed by differential scanning calorimeter (model Sapphire,

Perkin Elmer, USA). An accurate amount of samples (abount 2.5 mg) was placed inside

standard crimped aluminum pan and heated from 25 to 200°C at a heating rate of

10°C/minute.

3.2.5.4.2 Powder X-ray diffractometry (PXRD)

PXRD patterns of NDP in various solid SEDDS formulations were carried

out with powder X-ray diffractometer (model MiniFlex II, Rigaku, Japan), at 30 kV, 15

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mA and angle speed of 4o/min over the range of 5°-45° 2θ using Cu Kα radiation

wavelength of 1.5406 Å.

3.2.6 In vitro dissolution study

The dissolution test was carried out using a USP dissolution apparatus II

(model PWS3C, Pharma Test, Germany) with 900 mL of simulated gastric fluid USP

without pepsin (SGF, pH 1.2) as a dissolution medium at 37±0.5oC. The paddle speed

was adjusted to 50 rpm. NDP powder, liquid SEDDS and solid SEDDS (equivalent to

10 mg of NDP) that filled in hard capsules was put into a sinker before placing in a

dissolution vessel, which was protected from light. At predetermined time intervals

(i.e., 5, 10, 15, 30, 60, 90, and 120 min), 5-mL aliquots of the medium were collected,

filtered through 0.45-μm nylon membrane filters to remove the agglomerated silicon

dioxide and analyzed for the NDP concentration by HPLC analysis as mentioned above.

The same volume (5 mL) of fresh medium was added to compensate for the loss due to

sampling. The dissolution experiments were carried out in triplicate.

3.2.7 Statistical analysis

Analysis of variance (ANOVA) and Levene’s test for homogeneity of

variance were carried out using SPSS version 10.0 for Windows (SPSS Inc., USA).

Post hoc testing (p<0.05) of the multiple comparisons was performed by either the

Scheffé or Games-Howell test depending on whether Levene’s test was insignificant or

significant, respectively.

3.3 Results and discussion

3.3.1 Solubility of NDP in various vehicles

In the formulation of SEDDS, the selection of suitable oil, surfactant and

co-surfactant plays an important role to enhance the solubility of drug and drug loading.

The components in SEDDS formulation should be selected to have maximum drug

solubility along with good miscibility with each other to produce a stable formulation

(55). The solubility of NDP in various vehicles was presented in Table 3.3. Higher

solubility of NDP in the oil phase was important criterion, as it would help the

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Table 3.3 Solubility of nifedipine in various vehicles (n=3)

Vehicle Solubility of nifedipine (μg/mL)

Oils

Almond oils 1,322.6±207.4

Apricot oils 1,209.6±22.3

Caster oils 7,656.5±2,003.2

Coconut oils 1,869.6±206.3

Imwitor® 742 11,828.4±1,655.3

Miglyol® 810 4,027.0±258.2

Miglyol® 812 3,867.8±152.0

Olive oils 1,244.9±208.8

Sunflower oils 1,511.7±174.9

Fatty acids

Decanoic acid 1,590.5±166.3

Hexanoic acid 4,020.3±247.0

Octanoic acid 2,579.3±199.8

Oleic acid 452.8±66.8

Ricinoleic acid 3,271.5±309.4

Surfactants

Cremorphor® EL (HLB 12-14) 61,270.3±6,150.7

Cremorphor® RH40 (HLB 14-16) 67,214.5±9,823.5

Span® 20 (HLB 8.6) 3,073.3±69.2

Span® 80 (HLB 4.3) 2,822.1±535.1

Tween® 20 (HLB 16.7) 76,066.3±22,768.9

Tween® 80 (HLB 15) 66,988.4±2,479.5

Solvents

Acetonitrile 8,461.4±433.2

Ethanol 25,038.4±6,540.4

Isopropanol 20,458.0±6,596.8

Water 5.8±0.1

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nanoemulsion to maintain the drug in solubilized form. Among the oils and fatty acids

tested in this study, CCG (caprylic/capric glyceride), which is amphiphilic compound

with surface active property, showed the highest solubility of NDP and was then

selected as an oil component. CCG can promote water penetration, self dispersibility

of lipid formulations and had good solvent capacity for NDP. Some hydroxyl groups

within the glycerol ester of CCG are free, contributing to its polarity and excellent

solvent properties for many drugs. NDP solubility in fatty acids was comparable to the

vegetable oils and fatty acid esters (Miglyol®) but much lower than CCG.

Various hydrophilic non-ionic surfactants with a relatively high HLB, such

as the polysorbates (Tween®) and polyoxyls (Cremophor®) have been widely used due

to their relatively low toxicity (11). The results shown in Table 3.3 suggest that NDP

was highly soluble in polysorbates and polyoxyls. Polysorbate 20 (HLB 16.7) was

found to have the maximum solubilizing capacity while sorbitan monooleate (HLB 4.3)

demonstrated the minimum solubilizing capacity for NDP. It could be seen that the

solubility of NDP was depended on the HLB of surfactant, that is, the higher the HLB,

the higher the solubility of NDP. The solubility of NDP in some organic solvents has

also been tested as shown in Table 3.3. This information can be used for selecting

suitable system for HPLC analysis.

3.3.2 Preparation and characterization of SEDDS

A surfactant dissolved in liquid can either adsorb at the interface or self-

assemble to form micelles, resulting from the hydrophobic effect. The lyophobic group

of the surfactant tends to be expulsed from the liquid in which the surfactant is

dissolved. The adsorption of surfactants at the interface induces a structural change of

the interfacial area, and in many cases, a decrease of the interfacial tension. It seems

obvious that, by changing the surfactant, the interfacial tension decreases to a different

degree which affects the final droplet size (110). The HLB method has been

demonstrated to be a useful tool in selecting the optimal type of surfactants for a certain

oil phase (108). SEDDS was prepared with 50% (w/w) oil phase and 50% (w/w) mixed

surfactants at HLB values ranging from 8 to 15. Eight series of mixed surfactants,

consisting of four different types of hydrophilic surfactant (i.e., polysorbate 20,

polysorbate 80, P40, P35) and two types of lipophilic surfactant (i.e., sorbitan

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monolaurate, sorbitan monooleate), were examined to determine the suitable HLB to

obtain SEDDS. Blends of surfactants at various ratios were used to prepare mixed

surfactants with a range of HLB values (Table 3.1). The effect of HLB of different

mixed surfactants on the droplet size of emulsions obtained after dispersion in aqueous

medium is shown in Figures 3.2 and 3.3. The results suggested that even though the

HLB values were the same, there is a wide difference in the emulsion droplet size. It

is obvious that the droplet size depended primarily on surfactant molecular structure.

Nanoemulsions could be formed from mixtures of polyoxyls and sorbitan monoester at

suitable HLB (Figure 3.2). It could be seen that the droplet size decreased when the

HLB of mixed surfactants (polyoxyls/sorbitan monoester) was higher than 9 for those

using sorbitan monooleate and 11.5 for those using sorbitan monolaurate. At HLB 10,

for example, mixtures of polyoxyls (polyethoxylated castor oil which is a blend of

ricinoleic acid, polyglycol ester, glyerol polyglycol esters, and polyglycols) and

lipophilic surfactant with longer CH chain length (C18, sorbitan monooleate) produced

the nano-sized emulsion while those with shorter CH chain length (C12, sorbitan

monolaurate) provided only micron-sized emulsion. From Figure 3.2, it is observed

that the increase in HLB exhibited a declined trend, that is, the emulsion droplet size

decreased with a higher HLB. According to HLB calculation, higher values indicated

surfactants owned higher hydrophilicity which facilitated reducing curvature of

interface for the oil that owned relatively high solubility, leading to smaller droplet size

(111). This is the possible reason for the decreasing trend in emulsion droplet size.

In contrast, nano-sized emulsions could not be obtained in the system

containing polysorbate and sorbitan monoester (Figure 3.3). In any combination of

polysorbate and sorbitan monoester, the emulsion droplet size was not significant

different (about 10 m). The correlation between HLB and mean droplet size

demonstrates the nearly linear line rather than the sigmoid curve reported previously

(51). This is probably attributable to the absence of co-surfactant in our experiments.

In their formulations, however, the co-surfactant (i.e., 1, 2-octanediol) is added in the

formulations containing mixtures of polysorbate 80 and sorbitan monolaurate. The

addition of 1,2-octanediol decreases the surfactant content necessary to produce

nanoemulsions and significantly affects the droplet size (51).

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Figure 3.2 Droplet size of emulsions containing CCG and polyoxyls/sorbitan

monoester system (ratio of 1:1) as a function of HLB

(b)

(a)

10

100

1000

10000

100000

7 8 9 10 11 12 13 14 15HLB

Size

(nm

)

10

100

1000

10000

100000

7 8 9 10 11 12 13 14 15HLB

Size

(nm

)P40/sorbitan monolaurate

P40/sorbitan monooleate

P35/sorbitan monolaurate

P35/sorbitan monooleate

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(a)

Figure 3.3 Droplet size of emulsions containing CCG and polysorbate/sorbitan

monoester system (ratio of 1:1) as a function of HLB

(b)

10

100

1000

10000

100000

7 8 9 10 11 12 13 14 15HLB

Size

(nm

)

10

100

1000

10000

100000

7 8 9 10 11 12 13 14 15

Size

(nm

)

HLB

polysorbate 80/sorbitan monolaurate polysorbate 80/sorbitan monooleate

polysorbate 20/sorbitan monolaurate

polysorbate 20/sorbitan monooleate

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Without the co-surfactant, it is difficult to reduce the effective HLB to a value within

the range required for nanoemulsion formation.

Figure 3.4 shows the schematic representation of the configuration into oil-

in-water (nano)emulsion. The results were in agreement with Dai et al. (112) who

reported that molecular structure of surfactant has a significant effect on the final

emulsion droplet size. However, the change of hydrophilic surfactant (P35 and P40) in

the mixed surfactants, when the lipophilic surfactant remained unchanged, did not

influence the emulsion droplet size. This means that the structure of polyoxyls has a

greater effect on the droplet size than that of sorbitan monoester. These results

suggested that the difference in CH chain length between polyoxyls and sorbitan

monoester assisted the formation of nanoemulsions. However, at HLB = 12-13,

nanoemulsions can be produced from all polyoxyls and sorbitan monoester blends. It

seems that a branch alkyl structure of both P35 and P40 had an effect on the penetration

of oil onto the curved film interface, thus resulting in the self-formation of

nanoemulsion (113). Molecular modeling and docking studies of P35 and γ-tocotrienol

were reported by Alayoubi et al. (114). The low energy docked structures clearly

suggested that γ-tocotrienol binds to P35 deep inside the hydrophobic pocket. For P35,

it was observed that most of the low energy structures are formed when the isoprenyl

group of γ-tocotrienol is docked near the hydrophobic acyl chains, forming a hydrogen

bond with the hydroxyl group of P35. In this study, the molecule of sorbitan monoester,

which is structurally similar to γ-tocotrienol, may be docked in the hydrophobic pocket

size in P35. Chemically, sorbitan monooleate featuring unsaturated fatty acid side

chains may repulse the hydrophobic chain in P35, attributing to smaller droplet size of

emulsion than Sorbitan monolaurate (saturated fatty acid) as presented in Figure 3.4.

From the results obtained, the SEDDS formulation containing a mixture of

P40 and sorbitan monooleate at a ratio corresponded to HLB 10 was selected for

loading a poorly water-soluble drug, NDP (about 30 mg/mL). The NDP-loaded

SEDDS was incubated at 25°C for 3 days. A yellow and clear solution was apparently

observed without drug precipitation and phase separation. The SEDDS formulation

was diluted (100 folds) with distilled water and then kept for 2 h before droplet size

measurement. Droplet size of both blank and NDP-loaded SEDDS after diluting in

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aqueous medium was found to be similar (about 73-74 nm), as shown in Table 3.3.

This confirmed the self-nanoemulsifying nature of SEDDS.

Figure 3.4 Schematic representation of the micellar configuration into oil-in-water

(nano) emulsion containing (a) polyoxyls/sorbitan monooleate, (b) polyoxyls/sorbitan

monolaurate, and (c) polysorbate/sorbitan monooleate.

Table 3.4 Droplet size of SEDDS using a mixed surfactant of

P40/sorbitan monooleate, prepared at HLB 10, after dispersion in water (n=3).

Formulation Size (nm) ± S.D.

Blank SEDDS 73.1±1.0

NDP-loaded SEDDS 74.0±0.8

NDP-loaded solid SEDDS 75.0±2.0

Polyoxyls

Sorbitan monolaurate

Sorbitan monooleate

Polysorbate

H bond interaction

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3.3.3 Preparation and characterization of solid SEDDS

The selected NDP-loaded SEDDS formulation (using CCG and mixed

surfactant of P40 and sorbitan monooleate, at HLB value of 10) was adsorbed on to

fumed silica (amorphous anhydrous colloidal silicon dioxide), i.e., FS200 or FSR.

When the amount of hydrophilic adsorbent, FS200, in the formulation was 20%, a

paste-like, semisolid mass was obtained after incorporating liquid SEDDS to the

adsorbent. However, free-flowing powders were obtained when the amount of FS200

was 30% or more, according to its large surface area (200 m2/g). Jannin et al. (33)

stated that up to 70% w/w of SEDDS is possible to be adsorbed on to suitable solid

carriers. By using hydrophobic adsorbent, FSR (surface area of 110 m2/g), liquid

SEDDS was readily transformed to highly viscous oleogels regardless of the amount of

adsorbent (i.e., 20-50% in the formulation). Figure 3.5 demonstrates SEM images of

FS200, FSR and solid SEDDS containing 40% of FS200 or FSR. Both FS200 and FSR

appeared with a rough surface with porous particles (Figures 3.5a, b). However, the

solid SEDDS appeared as smooth surface particles agglomerated to form larger

particles (Figures 3.5c, d). This indicated that the liquid SEDDS is adsorbed or coated

on the surface of fumed silica. Moreover, the solid SEDDS containing FSR showed

smoother surface than that containing FS200, resulting from its appearance as gel. No

distinct crystal was evident on the surface of the particles after adsorbing the liquid

SEDDS on the surface of fumed silica. The solid state properties of NDP in the solid

SEDDS were investigated since it would have an important influence on the in vitro

dissolution and in vivo release characteristics.

DSC curves of NDP, physical mixture of NDP and FS, SEDDS and solid

SEDDS formulations containing a mixture of P40 and sorbitan monooleate are shown

in Figure 3.6. Pure NDP showed a sharp endothermic peak at about 174 C. FS200 and

FSR did not show any peak over the whole range of the temperature tested. The

physical mixture showed a small endothermic peak for NDP. No representative peak of

NDP was observed for solid SEDDS formulations, indicating that the drug was present

in molecularly dissolved state in solid SEDDS (115).

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(a)

(d) (c)

(b)

Figure 3.5 SEM images of (a) FS200, (b) FSR, (c) solid SEDDS containing 40%

FS200, and (d) solid SEDDS containing 40% FSR.

The PXRD patterns of NDP, physical mixture of NDP and FS, SEDDS and

solid SEDDS formulations containing a mixture of P40 and sorbitan monooleate are

shown in Figure 3.7. NDP raw material is crystalline as demonstrated by sharp and high

intensity peaks. Both fumed silicon dioxide powders are amorphous having no

crystalline structure. The same characteristic peaks of NDP but with low intensity were

observed in the physical mixture of NDP and fumed silica. All the SEDDS and solid

SEDDS formulations did not show the characteristic peaks of NDP. These findings

suggest that the NDP crystals were molecularly dispersed in the SEDDS.

10 μm

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Figure 3.6 DSC thermograms of NDP, physical mixture, SEDDS and solid SEDDS

formulations containing P40 and sorbitan monooleate. Note: NDP = nifedipine;

PMFS200 = physical mixture of NDP and FS200; PMFSR = physical mixture of NDP

and FSR; A20 = solid SEDDS containing 20% FS200; A50 = solid SEDDS containing

50% FS200; R20 = solid SEDDS containing 20% FSR; R50 = solid SEDDS containing

50% FSR.

Temperature (oC)

FS200

R20 R50

A20

PMFS200

NDP

A50

PMFSR

FSR

20 40 60 80 100 120 140 160 180 200

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Figure 3.7 Powder X-ray diffractograms of NDP, physical mixture, SEDDS and solid

SEDDS formulations containing P40 and Sorbitan monooleate. Note: NDP =

nifedipine; PMFS200 = physical mixture of NDP and FS200; PMFSR = physical

mixture of NDP and FSR; A20 = solid SEDDS containing 20% FS200; A50 = solid

SEDDS containing 50% FS200; R20 = solid SEDDS containing 20% FSR; R50 = solid

SEDDS containing 50% FSR.

5 10 15 20 25 30 35 40 45

2θ (degree)

FS200

R20

R50

A20

PMFSR

PMFS200

NDP

A50

FSR

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3.3.4 In vitro dissolution test

In vitro dissolution experiments were conducted to evaluate the effect of

different types and amounts of adsorbent on the dissolution of NDP from the solid

SEDDS formulations. Figure 3.8 shows the percentage of NDP dissolved from

different formulations in SGF. The dissolution of NDP powder in SGF was incomplete,

i.e., about 10% of NDP dissolved, and precipitation of NDP was observed. In the self-

emulsifying system, a mixture of oil, surfactant and drug forms oil-in-water emulsions

when introduced into an aqueous phase. It is suggested that the oil/surfactant and water

phases effectively swell, decrease the oil droplet size and eventually increase the

dissolution rate. As seen in Figure 3.8, the dissolution of NDP from SEDDS and solid

SEDDS was significantly improved, compared with the NDP powder, and no

precipitation was noticed until the end of the experiment. This might be due to the

increased effective surface area and alteration in the native crystalline form of the drug,

as discussed above.

The liquid SEDDS formulation gave dissolution of about 90% within 10

min, after the dissolution of hard gelatin capsule, as a result of fast self-emulsion

formation. The drug dissolution from solid SEDDS formulations was lower than that

of liquid SEDDS. It is possible that desorption process from the adsorbent may delay

the first step of drug dissolution. Moreover, the excipients such as fumed silica may

have a relatively strong interaction with the adsorbed SEDDS, impairing the dissolution

and extent of NDP. The percentage of NDP dissolved in SGF at 20 and 120 min is

shown in Table 3.4. The NDP dissolved from most of the formulations containing FSR

was lower than that containing FS200 at the same amount. It is likely that the viscous

oleogels of the formulations containing FSR retarded the drug dissolution from the solid

SEDDS. Furthermore, the drug dissolution was improved when the amount of FS200

was increased. This may result from the free-flowing characteristics of the solid

SEDDS obtained from the higher amount of FS200.

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Figure 3.8 Percentage of NDP released from different formulations, in simulated

gastric fluid USP without pepsin, at 37oC. Note: NDP = nifedipine; A50 = solid SEDDS

containing 50% FS200; A40 = solid SEDDS containing 40% FS200.

0

20

40

60

80

100

0 20 40 60 80 100 120

% D

rug

diss

olve

d

Time (min)

A40

A50

nifedipinepowderlipid-basedcapsule

A40

A50

NDP powder

Liquid SEDDS

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Table 3.5 Dissolution of nifedipine in SGF, after 20 and 120 min (n=3).

Sample % Drug dissolved

At 20 min At 120 min

A20 11.23 19.88

A30 11.96 19.82

A40 28.79 41.20

A50 54.00 80.05

R20 15.50 30.51

R30 11.87 15.34

R40 16.20 20.62

R50 20.51 32.80

Nifedipine powder 1.15 13.58

Liquid SNEDDS 92.89 103.35

3.4 Conclusion

The present study has demonstrated the development of the SEDDS based

on HLB of mix surfactants. Depending on the molecular structure of surfactants used,

the change of HLB affected the size of emulsion droplets after diluting in aqueous

medium. The use of polyoxyls/sorbitan monooleate blends resulted in the SEDDS that

can produce nano-sized emulsions after dilution. The selected formulation was

adsorbed on to FS200 or FSR to produce solid SEDDS. The formulations using higher

amount (30-50% w/w) of FS200 exhibited good flow properties with smooth surface

and preserved the self-emulsifying properties of liquid SEDDS. The DSC and PXRD

analysis indicated that NDP in the solid SEDDS may be in the molecular dispersion

state. In vitro dissolution study demonstrated greater drug dissolution profiles of solid

SEDDS compared with NDP. It is suggested that the NDP-loaded solid SEDDS

containing mixed surfactants for the oral administration is a promising dosage form

with good in vitro pharmaceutical results.

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CHAPTER 4

Formulation of SEDDS based on ternary phase diagram

4.1 Introduction

4.2 Materials and methods

4.2.1 Materials

4.2.2 Construction of ternary phase diagram

4.2.3 Preparation of SEDDS formulations

4.2.4 Analysis of NDP content

4.2.5 Robustness to dilution

4.2.6 Determination by small angle X-ray scattering (SAXS)

4.2.7 Transmission electon microscopic examination

4.2.8 In vitro dissolution study

4.2.9 Statistical analysis

4.3 Results and discussion

4.3.1 Construction of ternary phase diagram

4.3.2 Robustness to dilution

4.3.3 SAXS analysis

4.3.4 In vitro dissolution study

4.4 Conclusion

53

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4.1 Introduction

SEDDS can be defined as an anhydrous form of nanoemulsions. It is an

isotropic mixture of oil, surfactant, co-surfactant and drug, which spontaneously forms

thermodynamically stable oil-in-water nanoemulsions (usually with droplet size

between 100 and 300 nm) when introduced into aqueous phase under gentle agitation

conditions (7). The availability of drug for absorption can be enhanced by presentation

of the drug in solubilized form within a colloidal dispersion (4). The benefits of SEDDS

also include possibility of filling them into unit dosage forms (e.g., soft/hard gelatin

capsules), preserving physical and chemical stability upon long-term storage,

improving the bioavailability of poorly water-soluble drugs, and reducing the blood

profile variation in the patients faced with GI problem (8, 9). SEDDS can be prepared

based on hydrophilic-lipophilic balance (HLB) of surfactant or ternary phase diagram

(e.g., (56) and (57)). By using ternary phase diagram, every ratio of selected surfactant

and oil can be compared easily to select the surfactant, co-surfactant and oil

combinations. Upon contact with aqueous medium, the SEDDS formulations are self-

emulsifying and very fine dispersions (or nanoemulsions) are then formed

spontaneously (48) because the free energy required to form the emulsion is either low

and positive or negative. This dilution behavior is a characteristic for the formulations

although the final droplet size is further affected by the digestion process in the body

(28). In fact, the volume of aqueous fluid used for dilution of SEDDS may influence

the size of the emulsion droplets formed as well as the drug dissolution profile. Mostly,

the amount of aqueous fluid used for dilution study was fixed to 100 (51, 66) or 250 (5,

77) folds of the dose. Different aqueous volumes used for dilution would perhaps be

the topic for investigation, in order to ensure the robustness to dilution of the SEDDS

formulations.

The process of spontaneous emulsification proceeds through formation of

liquid crystals (LC) and gel phases. Release of drug from SEDDS is highly dependent

on LC formed at the interface, since it is likely to affect the angle of curvature of the

droplet formed and the resistance offered for partitioning of drug into aqueous media.

Currently, knowledge about the phase transition during the emulsification process of

SEDDS is rather limited. SAXS can be used to probe the structure of SEDDS. Using

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short wavelengths, λ < 10 Å, compared to the droplet size, it is possible to obtain

accurate measurements of the structure factor. Phase behavior of o/w emulsion as

spontaneous emulsion was studied after equilibrating in aqueous medium for 48 h (52,

116). However, the spontaneous emulsification of SEDDS at the time relevant to

gastric emptying (1-2 h) has not been reported.

The aim of this study was to prepare NDP-loaded SEDDS by ternary phase

diagram and investigate the physical properties and drug dissolution behavior. The

effect of volume of water used for diluting SEDDS on spontaneous emulsification was

also studied.

4.2 Materials and methods

4.2.1 Materials

Diethylene glycolmonoethyl ether; HLB 4.0 (Transcutol® HP, lot number

450829025, referred to as DGE) was a gift form Gattefosse (Saint-Priest Cedex,

France). All other materials were described in section 3.2.1.

4.2.2 Construction of ternary phase diagram

The range of the self-emulsifying formulations that could form spontaneous

emulsification under dilution and gentle agitation was identified from ternary phase

diagram of systems containing oil, surfactant and co-surfactant. A series of self-

emulsifying formulations were prepared using various concentrations of oil (CCG, 10-

98% v/v), surfactant (P35 or P40, 0-90% v/v) and co-surfactant (DGE, 2-90% v/v), at

25 C. The obtained formulations (0.1 mL) were introduced into 19.9 mL (199 folds)

of water in a test tube and then mixed gently. The tendency to spontaneously emulsify

was observed visually while the progress of emulsion droplets was observed, in

triplicate, by laser diffraction particle size analyzer (model LA-950, Horiba Ltd.,

Japan). The formulations with emulsion droplet size of 100-300 nm, resulting from

dilution, were selected for preparing of SEDDS formulations.

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4.2.3 Preparation of SEDDS formulations

According to the results from the ternary phase diagram, selected ratios of

CCG/P35/DGE and CCG/P40/DGE that provided the droplet sizes between 100 and

300 nm were used for NDP loading (80 mg/mL). The oil, surfactant and co-surfactant

were mixed at 25 C, under light protected condition, until clear solution was obtained.

Then, excess amount of NDP (500 mg) was added to the mixtures and mixed

thoroughly. The resultant formulations were shaken at 25 C for 72 h, in dark

conditions, before further analysis of NDP content. The formulations with the highest

NDP loading (dissolved NDP) were chosen for further investigation.

4.2.4 Analysis of NDP content

After equilibration for 72 h, the mixtures were centrifuged at 3,500 rpm

(1166 ×g) for 15 min to remove the undissolved NDP and supernatants were analyzed

for NDP content using high performance liquid chromatography (HPLC, model JASCO

PU-2089plus quaternary gradient inert pump, and a JASCO UV-2070plus

multiwavelength UV–vis detector, Jasco, Japan) using Luna 5u C18 column (5 μm, 4.6

nm × 25 cm) (Phenomenex, USA). The mobile phase composing of water, acetonitrile

and methanol (50:25:25) was filtered through a 0.22-μm membrane filter, and degassed

in a sonicator bath before use. The flow rate of mobile phase was 1 mL/min, and the

UV detection wavelength was 235 nm.

4.2.5 Robustness to dilution

Robustness to dilution is important for SEDDS formulation to ensure that

the emulsion formed have similar properties at different dilutions to achieve uniform

drug release behavior and that the drug will not precipitate at higher dilution in the

body, which may retard the absorption of the drug from the formulation (7).

Robustness of SEDDS formulation to dilution was studied by diluting them with water

at different dilutions (e.g., 0.01-1000 folds) and equilibrating for 30 min before

investigation. The sign of phase separation or precipitation was also observed. Droplet

size and size distribution of the formed emulsions (n=3) were investigated by photon

correlation spectroscopy (model Nano ZS, Malvern, England).

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4.2.6 Determination by small angle X-ray scattering (SAXS)

The samples for SAXS determination were prepared by diluting selected

SEDDS containing NDP (80 mg/mL) with various amounts of water or SGF (0.01,

0.02, 0.04, 0.06, 0.09, 0.11, 0.18, 0.25, 0.67, 1.5, 4, 99, 199 and 302 folds) to perform

emulsions. The obtained emulsions were incubated at 25 C for 1 or 2 h. The

experiments were performed with SAXS instrument, beamline BL2.2 : SAXS

(small/wide angle X-ray scattering), installed at Synchrotron Light Research Institute

(Public Organization), Nakhon Ratchasima, Thailand. The SAXS scattering data were

acquired using a large area pixel detector (165 mm diameter CCD; model Mar SX165,

Marresearch Ltd., USA) with pixel size of 165 mm × 165 mm. The sample was filled

into a cell placed between polyimine film (Kapton®, DupontTM, USA) window (at q

0.074-1.100 nm-1). The distance from sample to detector was 2930 mm and the X-ray

energy was 8 keV. The SAXS measurements were performed at 25 C. The raw

scattering data were background corrected, integrated and calibrated using a SAXS

Image Tool (SAXSIT) analysis suite, version 3.3 (SLRI, Thailand), which is available

at the beamline.

4.2.7 Transmission electon microscopic examination

Selected SEDDS formulations were examined under transmission electron

microscope (model JEM-1230, JOEL corp., Japan) by diluting in distilled water (199

folds) before dropping and drying on the copper grid. The samples were determined at

TEM accelerating voltage of 200 keV.

4.2.8 In vitro dissolution study

The dissolution test was examined as described in section 3.2.6.

4.2.9 Statistical analysis

Statistical analysis were carried out as described in section 3.2.7

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4.3 Results and discussion

4.3.1 Construction of ternary phase diagram

Ternary phase diagram was constructed in the absence of NDP in order to

find the self-emulsifying regions and suitable concentration of oil, surfactant and co-

surfactant. Based on the results in Chapter 3, P40 and P35 were used as surfactant,

CCG was used as oil and DGE was used as co-surfactant for constructing different

ternary phase diagrams. The spontaneous emulsifying properties were observed

visually as well as by particle size analysis. The ternary phase diagrams containing

CCG/P40/DGE and CCG/P35/DGE are presented in Figure 4.1. It was found that

incorporation of surfactant of at least 10% resulted in clear or slightly bluish emulsions

with droplet size between 100 and 300 nm while the surfactant concentration less than

10% resulted in turbid emulsions with droplet size more than 300 nm. Similar results

were observed between the two surfactants (P40 and P35). The incorporation of co-

surfactant, DGE, within the self-emulsifying region increased the spontaneity of self-

emulsifying process. Clear microemulsions with the size less than 100 nm were

obtained when concentration of CCG was 10-30% (for P40) or 10-20% (for P35).

These formulations were not select for further investigation because too high

concentration of DGE was used.

Among all formulations having the droplet size between 100 and 300 nm,

17 formulations, for each surfactant, were chosen for NDP loading, as shown in Figure

4.2. The drug loading capacity of NDP-loaded SEDDS formulation was determined

(Table 4.1). It is clearly seen that the formulations with high concentration of surfactant

(formulation 1-6 for P35 and formulation A-F for P40) and those with high

concentration of CCG (formulation 15-17 for P35 and formulation O-Q for P40) had a

low drug loading capacity (i.e., 18-35 mg/mL). Higher drug loading (35-96 mg/mL)

was obtained when the formulation with high concentration of co-surfactant (DGE),

i.e., formulation 7-14 and G-N for those using P35 and P40, respectively. The highest

drug loading (about 93-96 mg/mL) was found in formulations containing CCG

/P35/DGE of 1:1:8 and CCG/P40/DGE of 1:1:8. Zhang et al. (60) reported that the

formulation containing Labrafil® M1944 CS/P40/DGE of 3:5:3 has the highest drug

loading with a mean particle size approximately 140 nm. However, they formulated in

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Figure 4.1 Ternary phase diagrams composing of (a) CCG, P40 and DGE, (b) CCG, P35 and DGE.

(a)

(b)

P40

CCG DGE

Micromulsion (d<100 nm)

Emulsion 100 nm>d>300 nm

Emulsion (d>300 nm)

P35

CCG DGE

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Figure 4.2 Ternary phase diagrams showing the SEDDS formulations loading with

NDP; ternary phase diagram composing of (a) CCG, P40 and DGE at positions A-Q

and (b) CCG, P35 and DGE at positions 1-17.

(b) P35

CCG DGE

(a) P40

CCG DGE

A

B

F E D

Q

O

P

N M

C L K

J G H I

1

2 3

4 5 10 6 9 8 7

15

13 12 11

17 16

14

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Table 4.1 Solubility of NDP in different formulations of SEDDS (n=3)

Position CCG/P35/DGE NDP in

SEDDS

(mg/mL)

Position CCG/P40/DGE NDP in

SEDDS

(mg/mL)

1 7:3:0 20.80± .0 37 A 7:3:0 27.46±1.66

2 8:2:0 26.35±1.05 B 8:2:0 32.93± .1 80

3 7:2:1 22.77±1.86 C 7:2:1 42.94±1.16

4 9:1:0 23.08±3.24 D 9:1:0 18.61±1.28

5 8:1:1 31.76±1.03 E 8:1:1 34.27±2.70

6 7:1:2 41.11±3.01 F 7:1:2 45.40±1.28

7 4:1:5 54.98±0.13 G 4:1:5 55.31±0.61

8 3:1:6 34.56±0.14 H 3:1:6 47.69±0.05

9 2:1:7 84.87±0.67 I 2:1:7 92.35±0.40

10 1:1:8 95.83±0.35 J 1:1:8 92.63±0.51

11 3:2:5 65.58±0.52 K 3:2:5 65.40±0.42

12 2:2:6 81.03±0.35 L 2:2:6 79.97± .0 30

13 1:2:7 81.51±3.93 M 1:2:7 78.49±0.08

14 3:3:4 57.74±0.06 N 3:3:4 60.85±0.16

15 2:6:2 27.31±3.74 O 2:6:2 29.83±3.92

16 3:5:2 25.65±3.87 P 3:5:2 30.26±4.66

17 2:5:3 29.15±4.38 Q 2:5:3 35.81±5.39

Note: Solubility of NDP in P35, P40, CCG and DGE was 61.27, 67.21, 11.83 and

175.03 mg/mL, respectively.

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a narrow range of P40 (30-70%) and DGE (25-40%). It has been reported that the drug

incorporated in the SEDDS may occasionally have some effects on the self-emulsifying

performance and/or emulsion droplet size (61). However, in this study, no significant

difference was observed in self-emulsifying performance between the SEDDS and

NDP-loaded SEDDS formulations. Table 4.2 demonstrates the droplet size of SEDDS

formulations (without and with NDP loading) after diluting (199 folds) in water and

SGF. It can be seen that, after diluting in water or SGF, the droplet size of NDP-loaded

SEDDS was significantly larger than SEDDS formulation. The results are consistent

with those of other studies (51, 69) that reported the notable increase in droplet size

after drug loading in the nanoemulsions. It has been suggested that drug molecules

reduce the flexibility of surface film. Drug molecules may also participate at the

interface, resulting in closer and more compact interfacial film. Therefore, the self-

emulsification of SEDDS was hindered and nanoemulsions with larger droplet sizes

were obtained (51). However, the increase in droplet size was less affected by NDP

loading in formulation containing P35. It is possibly due to the less interfacial tension

of P35 (42.0 mN/m), compared to that of P40 (44.0 mN/m) (69, 117). SEDDS without

and with drug were examined under transmission electron microscope (Figure 4.3).

The emulsion droplet containing NDP clearly showed the existence of solid phase in

emulsion drop. Size of emulsion was confirmed by TEM that round shaped diameter

was below 200 nm as shown in TEM images.

Figure 4.3 TEM images of SNEDDS/P35 after diluting in water (199 folds); (a)

without drug, and (b) with NDP, at a magnification of 120,000x

(a) (b)

200 nm

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4.3.2 Robustness to dilution

Different fold dilutions of selected formulations were exposed to aqueous

medium to simulate the in vivo conditions where the formulation would come across

gradual dilution. Table 4.3 demonstrates the emulsion droplet size after diluting in

different amounts of water. It was found that the droplet size of emulsions decreased

when the amount of water increased except that of SEDDS/P40 diluting with 4-fold

water. However, the size of emulsion was still in nanometer range, suggesting their

robustness to dilution. At high amount of water, e.g., 500-100 folds, the droplet size

was very small and could not be measured by the equipment used. This result agreed

with Balakumar et al. (89) who reported the acceptable droplet size (nanometer range)

after dilution in 50, 100 and 1000 folds of water, providing the robustness to dilution.

Table 4.2 Droplet size of SEDDS after diluting (199 folds) in water and SGF (n=3)

Formulation Size (nm) ± S.D. (polydispersity index)

In water In SGF

SEDDS/P40 without NDP 127.6±0.9 nm (0.375) 154.9±0.1 nm (0.390)

SEDDS/P35 without NDP 129.5±0.4 nm (0.395) 124.8±0.1 nm (0.315)

NDP-loaded SEDDS/P40 187.9±5.3 nm (0.358) 185.4±0.5 nm (0.352)

NDP-loaded SEDDS/P35 132.9±0.5 nm (0.183) 132.3±0.4 nm (0.178)

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Table 4.3 Droplet size after dilution various amount of water (n=3).

Percentages

of water in

samples

Folds of

water

Size±SD (Polydispersity index)

SEDDS/P35 SEDDS/P40

1 0.01 n.d. n.d.

2 0.02 n.d. n.d.

4 0.04 n.d. n.d.

6 0.06 n.d. n.d.

8 0.09 n.d. 175.9±6.4 nm (0.390)

10 0.11 n.d. 435.3±2.4 nm (0.149)

15 0.18 n.d. 498.3±6.9 nm (0.119)

20 0.25 167.3±21.3 nm (0.350) 298.7±1.6 nm (0.166)

40 0.67 558.1±28.8 nm (0.136) 198.5±1.9 nm (0.244)

60 1.5 224.5±1.9 nm (0.193) 130.1±1.0 nm (0.317)

80 4 298.0±8.6 nm (0.669) 315.7±17.4 nm (0.669)

99 99 132.9±5.3 nm (0.158 ) 187.9±5.0 nm (0.366)

99.5 199 129.5 ±0.4 nm (0.395) 127.6 ±0.9 nm (0.375)

99.67 302 114.5±0.0 nm (0.194) 155.6±0.6 nm (0.540)

99.80 499 n.d. n.d.

99.90 999 n.d. n.d.

n.d.= not detected (due to the detection limit of the equipment)

4.3.3 SAXS analysis

The SAXS curves of SEDDS/P35 diluting with different amounts of SGF

are shown in Figure 4.4a. In distilled water, the SAXS patterns were similar to those in

SGF (Figure 4.4b). The ordered structure was not found in this study, suggesting a

simple, nano-sized, emulsion without any ordered structure. Formation of

nanoemulsions by low-energy method has been related to phase transition during the

emulsification process, involving liquid crystal phase (52). Hexagonal and lamellar

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liquid crystals are determined in nanoemulsions composing of 35% water, 65% P35,

10% CCG, and 18% water, 72% P35, 10% CCG (52). Previous study (118) suggested

that SEDDS containing resveratrol, P35, CCG and water has ordered structure with the

lamellar distances (d-spacing) of less than 20 nm. It seemed that the dilution of the

prepared SEDDS in water results in both large oil droplets (200-400 nm) in water and

small micelles with the size of 10-20 nm. Surprisingly, this was not found in the case

of formulations containing P35 (or P40), CCG and DGE. The DGE as co-surfactant

may influence the liquid crystal formation. Choi et al. (119) reported the effect of short

chain alcohols as co-surfactant on pseudoternary phase diagram, the liquid crystal

region gradually increased in longer carbon chain of alcohol molecule. The liquid

crystal regions are not observed with short chain alcohol (ethanol) in all regions of

pseudoternary phase diagram.

4.3.4 In vitro dissolution study

The dissolution profiles of NDP, NDP-loaded SEDDS/P35 and NDP-loaded

SEDDS/P40 are shown in Figure 4.5. SEDDS was immediately dispersed after capsule

shell was dissolved within 5 min, suggesting high efficiency of spontaneous dispersion.

At 60 min, the SEDDS formulation provided drug dissolution more than 80% while the

dissolution of NDP powder was less than 20%. This may be due to low free energy

required to form an emulsion of self-emulsifying systems that allowed spontaneous

formation of an interface between oil droplets and water. The drug dissolution of NDP-

loaded SEDDS/P35 provided slightly higher than the dissolution of NDP-loaded

SEDDS/P40. This result may due to the critical micelle concentration (CMC) of P35

(0.009 %w/v) are lower than P40 (0.039 %w/v). Balakrishnan et al. [30] suggested that

the mixture of oil, surfactant and co-surfactant and water phases swells, the emulsion

droplet size decreases and ultimately the drug dissolution increases. Moreover, in this

study, the improvement in NDP loading and dissolution was achieved, compared to our

previous study ; the NDP loading was increased from 30 to 80 mg/mL and the NDP

dissolution, at 60 min, was increased from about 70% to 88-98%.

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0

5E-10

1E-09

1.5E-09

2E-09

2.5E-09

3E-09

3.5E-09

4E-09

4.5E-09

0 0.2 0.4 0.6 0.8 1 1.2

Inte

nsity

(x10

-9cm

-1)

q (nm-1)

1%4%6%10%40%80%

Figure 4.4 SAXS curves of SEDDS/P35 loaded with NDP, diluted with 1, 4, 6, 10,

40 and 80 % of (a) water and (b) SGF.

0.5

1.5

2.0

2.5

3.0

3.5

4.0

4.5

1.0

0

5E-10

1E-09

1.5E-09

2E-09

2.5E-09

3E-09

3.5E-09

4E-09

4.5E-09

0 0.2 0.4 0.6 0.8 1 1.2

Inte

nsity

(x10

-9cm

-1)

q (nm-1)

1%4%6%10%40%80%

0.5

1.5

2.0

2.5

3.0

3.5

4.0

4.5

1.0

(a)

(b)

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Figure 4.5 Drug dissolution profiles of NDP powder, commercial product, NDP-

loaded SEDDS/P35, NDP-loaded SEDDS/P40.

4.4 Conclusion

SEDDS was used to improve the dissolution of NDP. After SEDDS was

diluted with water, the droplet size of about 120 nm was obtained. The non-ordered

structure was obtained after dilution at different percentages of water, according to the

scattering experiment by SAXS. The dissolution studies revealed that SEDDS

formulations attributed to higher and faster dissolution of NDP than NDP powders.

0

20

40

60

80

100

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

NDP-loaded SNEDDS/P35

NDP-loaded SNEDDS/P40

NDP powder

commercial

NDP-loaded SEDDS/P35

NDP-loaded SEDDS/P40

NDP powder

Commercial product

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CHAPTER 5

Effect of solid carrier on drug dissolution from solid SEDDS

5.1 Introduction

5.2 Materials and methods

5.2.1 Materials

5.2.2 Preparation of solid SEDDS

5.2.3 Zeta potential measurement

5.2.4 Surface free energy determination

5.2.5 Determination of emulsion droplet size

5.2.6 Morphology examination

5.2.7 Physicochemical characterization

5.2.8 In vitro dissolution evaluation

5.2.9 Stability of solid SEDDS formulations

5.2.10 Statistical analysis

5.3 Results and discussion

5.3.1 Development of solid SEDDS 5.3.2 Effect of concentration of solid carrier on drug dissolution from

solid SEDDS

5.3.3 Effect of solid carrier type on drug dissolution from solid

SEDDS

5.3.4 Stability of SEDDS and solid SEDDS formulations

5.4 Conclusion

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5.1 Introduction

The advent of the self-emulsification approach has reinstated the interest of

researchers for examining application of emulsions for oral drug delivery. The self-

emulsifying drug delivery system (SEDDS), an anhydrous form of emulsion, is

isotropic mixture of natural or synthetic oils, solid or liquid surfactants and alternatively

one or more hydrophilic solvents and co-solvents/co-surfactants (8, 16). SEDDS

rapidly forms a fine oil-in-water emulsion (usually with droplet size between 100 and

300 nm) when exposed to aqueous media under conditions of gentle agitation or

digestive motility that would be encountered in the GI tract (120) and thus improves

drug dissolution by providing a large surface area for partitioning of drug between oil

and GI fluids (8, 16).

However, the liquid SEDDS has limitations, for example, low drug loading

capacity, low stability, drug leakage, interaction of SEDDS with capsule shell, etc. In

order to overcome potential problems mentioned above, the liquid SEDDS is

transformed into solid dosage forms. This combines advantages of SEDDS with those

of a solid dosage form. Spray-drying and extrusion/spheronization techniques using

silicon dioxide or fumed silica (e.g., Aerosil®) as a solid carrier have generally been

employed to prepare solid dosage forms of SEDDS (55, 67). Moreover, most of the

previous studies focused on solid SEDDS prepared with silicon dioxide. In recent

years, low density porous silica (e.g., Sylysia®) has been used for solidifying the

SEDDS, in order to improve dissolution and bioavailability of poorly water-soluble

drugs such as carvedilol (75), carbamazepine (121). However, in this study, we intend

to prepare so-called solid SEDDS, a powder form of SEDDS, by physical mixing in

mortar and pestle. This technique involved adsorption of the liquid SEDDS on to solid

carriers. The major advantage of using this technique is good content uniformity and

high levels (up to 70% w/w) adsorption onto suitable carriers.

The objectives of the present study were to compare the drug dissolution

profiles of solid SEDDS prepared from different solid carriers. Drug dissolution

profiles of solid SEDDS using different solid carriers were compared and discussed in

terms of surface area, particle size and porosity of solid carriers.

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5.2 Materials and methods

5.2.1 Materials

Various types of fumed silica, i.e., Aerosil® 130 (lot number 3151072015,

referred to as FS130), Aerosil® 200 (lot number 3152082016, referred to as FS200),

Aerosil® 300Pharma (lot number 112945-52-5, referred to as FS300) Aerosil® 380 (lot

number 7631-86-1, referred to as FS380) and Aeroperl® 300 (lot number 112945-52-5,

referred to as FS300/30000) were supported by Evonik Industries (Hanua, Germany).

Porous silicon dioxide, i.e., Sylysia® 720 (lot number MD-0581, referred to as PSD700)

and Sylysia® 320, (lot number LJ-1060, referred to as PSD), were supported by Fuji

Silysia Chemical, Ltd. (Aichi, Japan). Syloid® 244 (lot number 1000204461, referred

to as PSD311) and Syloid® 72FP (lot number 100193697, referred to as PSD340) were

a gift from Grace Davison (Worms, Germany). Porous calcium silicate (Florite® RE,

lot number S20967, referred to as PCS120) was a gift from Eisai R&D Management

Co., Ltd. (Kobe, Japan). All other materials were described in section 4.2.1.

5.2.2 Preparation of solid SEDDS

SEDDS was prepared, according to section 4.2.3. To find the suitable

concentration of solid carriers in formulation, various percentages of three groups of

inert solid carriers, i.e., FS, PSD and PCS (Table 5.1) were used to develop the novel

solid SEDDS by mixing NDP-loaded SEDDS/P35 with solid carriers (20-50%) using

mortar and pestle. Table 5.2 shows the composition of SEDDS and solid SEDDS

formulations.

The angle of repose (α) was used to characterize the flow property of solid

SEDDS. The funnel was fixed at 20 cm from base and the diameter of flat base was 10

cm. The samples were placed in funnel and freely fallen. Symmetric cone on flat base

was formed. The determination of angle of repose were calculated from measured

height and base of cone, α, by the following equation.

(2)

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Among the various concentrations of solid carriers, the solid SEDDS

formulation prepared with adsorbent at concentration of 50% was selected to study the

effect of solid carrier type on drug dissolution. All inert solid carriers, i.e., FS (6

grades), PSD (4 grades) and PCS were used (Table 5.1) to prepare solid SEDDS by

mixing liquid SEDDS with solid carriers (50%) using mortar and pestle.

Table 5.1 Properties of solid carriers used in this study.

Note; n/a = not available

5.2.3 Zeta potential measurement

The zeta potential of SEDDS and solid SEDDS formulations after diluting

in water was measured by zeta potential analyzer (model Zeta Plus, Brookhaven, USA).

SEDDS and solid SEDDS formulations were dispersed in SGF (199 folds) and electric

field applied was 1 V.

Type of silica

derivatives

Code Trade name Surface

area

(m2/g)

Particle

size

(nm)

Pore size

(nm)

Oil

adsorption

(mL/100g)

Fumed silica FS130 Aerosil® 130 130 16 no pore n/a

FS200 Aerosil® 200 200 12 no pore n/a

FS300 Aerosil® 300 300 7 no pore n/a

FS380 Aerosil® 380 380 7 no pore n/a

FS300/3500 Adsolider® 101 300 3,500 no pore n/a

FS300/30000 Aeroperl® 300 300 30,000 no pore n/a

Porous silicon

dioxide

PSD300 Sylysia® 320 300 3,000 21 310

PSD311 Syloid® 244 311 3,100 19 300

PSD340 Syloid® 72 340 4,000 15 220

PSD700 Sylysia® 730 700 4,000 2.5 95

Porous calcium

silicate

PCS120 Florite® RE 120 21,600 150 4800

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Table 5.2 Composition of SEDDS and solid SEDDS formulations.

Formulation P35 (%)

P40 (%)

CCG (%)

DGE (%)

Solid carrier Amount of solid carrier (%)

NDP-loaded SEDDS/P35 10 - 10 80 - - NDP-FS130/P35/50 5 - 5 40 FS130 50 NDP-FS200/P35/20 8 - 8 64 FS200 20 NDP-FS200/P35/30 7 - 7 56 FS200 30 NDP-FS200/P35/40 6 - 6 48 FS200 40 NDP-FS200/P35/50 5 - 5 40 FS200 50 NDP-FS300/P35/50 5 - 5 40 FS300 50 NDP-FS380/P35/50 5 - 5 40 FS380 50 NDP-FS300/3500/P35/50 5 - 5 40 FS300/3500 50 NDP-FS300/30000/P35/50 5 - 5 40 FS300/30000 50 NDP-PSD300/P35/20 8 - 8 64 PSD300 20 NDP-PSD300/P35/30 7 - 7 56 PSD300 30 NDP-PSD300/P35/40 6 - 6 48 PSD300 40 NDP-PSD300/P35/50 5 - 5 40 PSD300 50 NDP-PCS120/P35/20 8 - 8 64 PCS120 20 NDP-PCS120/P35/30 7 - 7 56 PCS120 30 NDP-PCS120/P35/40 6 - 6 48 PCS120 40 NDP-PCS120/P35/50 5 - 5 40 PCS120 50 NDP-PSD311/P35/50 5 - 5 40 PSD311 50 NDP-PSD340/P35/50 5 - 5 40 PSD340 50 NDP-PSD700/P35/50 5 - 5 40 PSD700 50 NDP-loaded SEDDS/P40 - 10 10 80 - - NDP-FS130/P40/50 - 5 5 40 FS130 50 NDP-FS200/P40 /50 - 5 5 40 FS200 50 NDP-FS300/P40/50 - 5 5 40 FS300 50 NDP-FS380/P40/50 - 5 5 40 FS380 50 NDP-FS300/3500/P40/50 - 5 5 40 FS300 50 NDP-FS300/30000/P40/50 - 5 5 40 FS300 50 NDP-PSD300/P40/50 - 5 5 40 PSD300 50 NDP-PSD311/P40/50 - 5 5 40 PSD311 50 NDP-PSD340/P40/50 - 5 5 40 PSD340 50 NDP-PSD700/P40/50 - 5 5 40 PSD700 50 NDP-PCS120/P40/50 - 5 5 40 PCS120 50

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5.2.4 Surface free energy determination

The polarity and surface free energy (surface tension) of all solid SEDDS

formulations were indirectly estimated through contact angle measurement (n=3),

which was carried out by sessile drop method using a drop shape instrument (model

FTA 1000, Data Physics Corporation, USA). The percent polarity were determined

based on proportion of polarity and surface free energy of all samples, their components

and the contact angle measurement of two different standard liquids, which the values

of surface free energy and their components were known, i.e., distilled water (72.8

mN/m) and formamide (58.2 mN/m) at 25°C using Wu harmonic method equation

(122).

(3)

(1 + Cos ) = [ 4 ( )/( + ) + 4 ( )/( + ) ] (4)

where is total surface free energy of solid surface, is polarity force of solid

surface and is dispersion force of solid surface. and are polarity and dispersion

forces of standard liquid surface, respectively. is the contact angle of liquid formed

on solid surface.

5.2.5 Determination of emulsion droplet size

SEDDS and solid SEDDS formulations were diluted with water or SGF

(199 folds), and then kept for 2 h. Samples were centrifuged (666 g) for 10 min to

remove the solid carriers. Sizes of emulsion were determined using photon correlation

spectroscopy (model Zetasizer Nano ZS, Malvern, England).

5.2.6 Morphology examination

The external structure of the solid SEDDS was investigated as described in

section 3.2.5.3.

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5.2.7 Physicochemical characterization

5.2.7.1 Differential scanning calorimetry (DSC)

Thermal analysis of NDP, solid SEDDS and the physical mixture of NDP

and solid carrier was performed as described in section 3.2.5.4.1.

5.2.7.2 Powder X-ray diffractometry (PXRD)

PXRD analysis of NDP, solid SEDDS and the physical mixture of NDP

and solid carrier was examined as described in section 3.2.5.4.2.

5.2.8 In vitro dissolution evaluation

The dissolution test was carried out as described in section 3.2.6. To

understand the extent of NDP dissolution enhancement from its formulations, the

dissolution data were used to calculate the mean dissolution time (MDT). The MDT

was computed by curve fitting software, KinetDS, which is free open source software

and available at http://sourceforge.net/projects/kinetds/ (123), using following equation

(124):

(5)

where is the midpoint of the time period during which the fraction ΔQi of the drug

has been released from the dosage form, i is the dissolution sample number, and n is

the number of dissolution sampling time points.

5.2.9 Stability of solid SEDDS formulations

The solid SEDDS formulations were kept for 6 months in two conditions,

i.e., ambient condition (25°C) and stress condition (40°C/75%RH), before the

investigation of droplet size after emulsification, NDP content and dissolution. The

analysis was performed in triplicate.

5.2.10 Statistical analysis

Statistical analysis were carried out as described in section 3.2.7

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5.3 Results and discussion

5.3.1 Development of solid SEDDS

A series of SEDDS was prepared and their self-emulsifying properties were

reported in section 4.3.1. Ternary phase diagrams were constructed in the absence of

drug to identify the self-emulsifying regions and to optimize the concentrations of oil,

surfactant and co-surfactant in the SEDDS. It was found that the SEDDS containing

CCG, P35 and DGE at a ratio of 1:1:8 provides the highest NDP loading and, therefore,

was used in this chapter.

The solid SEDDS formulations were developed to overcome the

disadvantages associated with liquid SEDDS by adsorbing onto FS, PSD or PCS at

various percentages of solid carriers (Table 5.2) using mortar and pestle. The adsorbing

method used in this study was simple and required no organic solvent. In several studies

reported in literature, the lipid-based formulations were adsorbed onto solid carriers by

first dissolving them in volatile organic solvents and then adding dry carrier powders

to the solutions, followed by drying of the mixtures (125, 126). Moreover, the amount

of solid carrier adsorbed to produce the free flowing powder was not high (from 30%

solid carrier (0.6 g/g of SEDDS) to 50% solid carrier (1 g/g of SEDDS)), compared to

other report (10) that using microcrystalline cellulose (1.5 g/g of SEDDS). The low

amount of FS, PSD and PCS required to produce free flowing property may be due to

larger surface area (120-300 m2/g) of solid carriers used in this study. Powder

flowability is evaluated using the angle of repose. It is defined as the angle formed

when a cone of powder is poured on to flat surface. The excellent and good flow

properties were found in the formulation using solid carriers 30-50%. (Table 5.3). The

higher amount of solid carrier, the better powder flow ability.

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Table 5.3 The angle of repose of solid SEDDS formulations using different solid

carriers at concentration of 20-50%.

Formulation Angle of repose (o) Flow property*

FS200 27.1±0.8 excellent

NDP-FS200/P35/20 37.7±2.4 Fair

NDP-FS200/P35/30 31.4±1.5 good

NDP-FS200/P35/40 29.2±1.2 excellent

NDP-FS200/P35/50 27.2±1.4 excellent

PSD300 25.2±0.9 excellent

NDP-PSD300/P35/20 31.9±1.6 good

NDP-PSD300/P35/30 30.1±0.9 good

NDP-PSD300/P35/40 28.3±0.8 excellent

NDP-PSD300/P35/50 25.9±0.6 excellent

PCS120 25.3±1.7 excellent

NDP-PCS3120/P35/20 31.6±2.5 good

NDP-PCS3120/P35/30 29.6±1.6 excellent

NDP-PCS3120/P35/40 27.4±1.2 excellent

NDP-PCS3120/P35/50 25.6±0.9 excellent

* according to USP 29-NF 24 (127)

NDP-loaded solid SEDDS formulations were inspected for 24 h to confirm the

stability and no drug crystal was observed in the equilibrium condition. After dilution

with water and SGF (199 folds), the emulsion droplet size was less than 200 nm with a

low polydispersity index (<0.5). The zeta potential measurement was used to find the

surface charge of SEDDS and solid SEDDS formulations. The zeta potential value of

NDP-loaded SEDDS/P35 was 1 mV in water and SGF; the charge was near zero

possibly due to the large proportion of non-ionic surfactant and co-surfactant (Figure

5.1). NDP-loaded solid SEDDS formulations were more stable than NDP-loaded

SEDDS/P35 as the zeta potential values were higher (ranged from 6 to 12 mV). The

zeta potential results also suggested that the liquid SEDDS was successfully adsorbed

onto the solid carriers as evidenced by the higher surface charge of NDP-loaded solid

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SEDDS than that of solid carriers alone. The exception is for those used mesoporous

solid carrier (i.e., PCS). It is possible that, in case of NDP-PCS120/P35/50, the liquid

SEDDS was not fully adsorbed or covered on the surface of particles but might be

overlaid in the pores of PCS (Figure 5.2). Another reason is that liquid SEDDS

dispersed rapidly after dilution so the zeta potential measure is that of the PCS120

alone.

Figure 5.1 Zeta potential of solid carriers, SEDDS and solid SEDDS formulations in

(a) water and (b) SGF (n=3).

-50

-40

-30

-20

-10

0

10

20

Zet

a po

tent

ial (

mV

) ND

P-lo

aded

SED

DS/

P35

PCS1

20

ND

P- P

CS1

20/P

35/5

0

ND

P- F

S200

/P35

/50

FS20

0

-50

-40

-30

-20

-10

0

10

20

Zeta

pot

entia

l (m

V)

PCS1

20

ND

P- P

CS1

20/P

35/5

0

ND

P- F

S200

/P35

/50

PSD

300

(a) (b)

ND

P- P

SD30

0/P3

5/50

ND

P-lo

aded

SED

DS/

P35

FS20

0

PSD

300

ND

P- P

SD30

0/P3

5/50

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Figure 5.2 Schematic diagram showing the adsorption of SEDDS composing of

oil/surfactant/co-surfactant onto solid carriers and their spontaneous emulsification

after exposure to water.

5.3.2 Effect of concentration of solid carrier on drug dissolution from

solid SEDDS

The dissolution test of NDP-loaded SEDDS and NDP-loaded solid SEDDS

formulations was carried out using dissolution apparatus. Drug dissolution profiles of

SEDDS and solid SEDDS formulations in SGF are shown in Figure 5.3. The drug

NDP-PCS120/P35/50

NDP-FS200/P35/50 สำนก

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dissolution from NDP-loaded SEDDS/P35 was significantly higher than NDP powder

(Figure 5.3a). Drug dissolution of NDP-loaded solid SEDDS prepared with various

amounts of solid carriers, the highest drug dissolution was obtained from the

formulations using 50% solid carrier, in all solid carriers used. It is likely that high

content of solid carriers provided the large surface that allowed a greater interaction

with the dissolution medium and subsequently enhanced the drug dissolution. In case

of low amount of solid carrier, the over-wetted and large granule provided a small

surface area and then slow drug dissolution.

Different solid carriers with different properties (Table 5.1) influenced the

drug dissolution in the different extent. The NDP dissolution, at 60 min, was about

100%, 83% and 71% from solid SEDDS using 50% of PCS120, FS200 and PSD300,

respectively. FS200 gave an incomplete drug dissolution (Figure 5.3b), similar to those

reported in previous chapter (section 3.3.4). The surface charge of FS200 (and also

PSD300) was changed from negative to positive in water and to less negative in acid

condition (Figure 5.1) after mixing with SEDDS. This implied that the liquid SEDDS

adsorbed onto hydrophobic areas of the silica surface (Figure 5.2) (128), causing the

agglomeration of the particles. As a result of agglomeration, the particles could not

disperse well in the dissolution medium, especially FS200 at concentration of 20-40%;

therefore, the agglomerated FS200 hindered the dissolution of NDP-loaded

SEDDS/P35 trapped within the agglomerated particles. This may result in the slower

drug dissolution of solid SEDDS formulations containing FS200 or PSD300, as shown

in Figure 5.3. It is clearly observed that NDP-PCS120/P35/50 provided the highest

drug dissolution (Figure 5.3c), compared to that used PSD300 and FS200. It is

suggested that the solid carrier having larger surface area is considered to show lower

drug dissolution. In other words, PCS300 having smaller surface area provided a higher

dispersibility of the drug in the medium (Figure 5.3c) and consequently faster drug

dissolution. The formulations using P40 showed similar results (Figures 5.3d, e, f).

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Figure 5.3 Drug dissolution profiles of SEDDS and solid SEDDS formulations in SGF

(n=3).

(a)

(b)

(c)

0

20

40

60

80

100

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

NDP-loaded SEDDS/P35NDP-PSD300/P35/50NDP-PSD300/P35/40NDP-PSD300/P35/30NDP-PSD300/P35/20NDP powder

0

20

40

60

80

100

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

NDP-FS200/P35/50NDP-FS200/P35/40NDP-FS200/P35/30NDP-FS200/P35/20

0

20

40

60

80

100

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

NDP-PCS120/P35/50NDP-PCS120/P35/40NDP-PCS120/P35/30NDP-PCS120/P35/20

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0

20

40

60

80

100

120

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

Liquid-SEDDS/P40NDP-PSD300/P35/50NDP-PSD300/P35/40NDP-PSD300/P35/30NDP-PSD300/P35/20

0

20

40

60

80

100

120

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

NDP-FS200/P35/50 NDP-FS200/P35/40

NDP-FS200/P35/30 NDP-FS200/P35/20

0

20

40

60

80

100

120

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

NDP-PCS120/P40/50

NDP-PCS120/P40/40

NDP-PCS120/P40/30

NDP-PCS120/P40/20

Figure 5.3 (continued)

(d)

(e)

(f)

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Ito et al. (74) also reported the faster drug dissolution from the oral solid

gentamicin preparation using emulsifier and PCS120, compared to that using PSD300

or magnesium aluminometasilicate. The faster drug dissolution from NDP-

PCS120/P35/50 is possibly due to the high wettability of PCS120. This statement was

supported by the surface free energy of solid SEDDS formulations (Table 5.4). Surface

free energy is sensitive to the chemistry of the surface, the morphology and the presence

of adsorbed materials. The adsorption of liquid SEDDS on a surface can lower its

surface free energy (wettability). Solid carriers with higher surface energy (i.e.,

PCS120) have a stronger tendency to adsorb liquid SEDDS. NDP-PCS120/P35/50 also

demonstrated the highest surface energy, suggesting the formulation was easily wet in

the dissolution medium, compared to other NDP-loaded solid SEDDS formulations.

The insignificant change of the surface charge between PCS120 and NDP-

PCS120/P35/50 suggested that the adsorption might not occur on the surface of

PCS120. It is likely that the PCS120 can adsorb liquid SEDDS inside the pores,

limiting drug exposure to the surface, thus preventing drug precipitation and particle

agglomeration (121), as shown in Figure 5.3c. It is suggested that NDP-

PCS120/P35/50 demonstrated the fastest drug dissolution. From the above results, it

was found that the solid carrier at the concentration of 50% w/w produced an excellent

free-flowing solid SEDDS formulation with the highest drug dissolution and was then

used in further studies.

Table 5.4 Surface free energy of solid carriers and solid SEDDS formulations (n=3).

Surface free energy

(mN/m)

Polarity

(mN/m)

Polarity (%)

FS200 39.45±0.87 25.84±1.71 65.47±2.91

PSD300 38.16±0.52 25.42±0.12 64.77±1.21

PCS120 43.59±0.36 28.12±1.58 64.53±4.0.9

NDP-FS200/P35/50 66.67±0.37 40.75±0.77 61.11±0.81

NDP-PSD300/P35/50 65.45±1.64 40.07±0.19 60.01±1.93

NDP-PCS120/P35/50 71.80±0.12 46.13±0.14 64.25±0.09

Adhesive on glass slide (control) 39.41±0.02 21.33±0.02 54.11±0.04

Glass slide surface (control) 56.74±1.17 31.92±0.28 56.27±1.15

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5.3.3 Characterization of SEDDS and solid SEDDS

SEDDS was prepared according to section 4.2.3. Various types of solid

carrier at the concentration of 50% were used to prepare solid SEDDS. The

compositions of solid SEDDS are shown in Table 5.2. Figure 5.4 illustrates the SEM

images of different solid carriers and their corresponding solid SEDDS formulations

using P35 and P40. It is observed that NDP appeared as rectangular crystals with a

smooth compact surface. FS series were observed as aggregates of amorphous particles

with rough surfaces. Similar in morphology was observed from the solid SEDDS

formulations using FS; however, a smoother surface was seen, indicating that the liquid

SEDDS was adsorbed on the surface of FS. Moreover, no distinct crystal was detected

on the surface of aggregates after adsorbing the SEDDS on the surface of FS. The solid

SEDDS formulations prepared with PCS120 (porous calcium silicate) appeared as

rough-surfaced particles, suggesting that the SEDDS was adsorbed or coated inside the

pores of PCS. Also, the solid SEDDS prepared with PSD700 contained excipient

bridges linked with the liquid SEDDS, indicating that it produced an agglomerated solid

SEDDS. The morphology of solid SEDDS formulations using P40 showed similar

results to those using P35.

Since the physical state of NDP in the solid SEDDS would have an

important impact in the in vitro dissolution and in vivo absorption, the thermal

properties of NDP, different solid carriers, physical mixtures of NDP and solid carrier,

and solid SEDDS formulations were determined by DSC (Figure 5.5). The physical

mixtures were prepared by simply mixing the solid carriers and NDP. Pure NDP

exhibited a sharp endothermic peak at 174oC, corresponding to its melting point and

indicating its crystalline nature. All solid carriers did not show any peak over the entire

range of the tested temperature. The relative endothermic peak of NDP was remained

in the physical mixtures but relative intensity of the peak was decreased, which may be

due to dilution of the drug. No obvious endothermic peak corresponding to the melting

of crystalline NDP was found in all solid SEDDS formulations, indicating that the drug

was present in amorphous or molecularly dissolved state in solid SEDDS (51, 55). The

physical state of NDP in the solid SEDDS was further verified using PXRD

diffractograms (Figure 5.6). Pure NDP powder and physical mixtures exhibited sharp

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and highly intense diffraction peaks of drug at 2θ of 8.1°, 10.4°, 11.8°, 19.6° and 24.6°.

No obvious peaks representing crystals of NDP was observed for all NDP-loaded solid

SEDDS/P35 formulation, indicating the absence of crystalline structure of NDP in the

formulation. The NDP-loaded solid SEDDS/P40 formulations have shown similar

results.

Figure 5.4 SEM micrographs of solid carriers and solid SEDDS (1000x).

NDP-FS130/P35/50

NDP-FS200/P35/50

NDP-FS300/P35/50

FS130

FS200

NDP-FS380/P35/50

NDP-FS300/30000/P35/50

NDP-FS300/3500/P35/50

FS300

FS380

FS300/30000

FS300/3500

Fumed silica

20 μm

NDP-FS130/P40/50

NDP-FS200/P40/50

NDP-FS300/P40/50

NDP-FS380/P40/50

NDP-FS300/30000/P40/50

NDP-FS300/3500/P40/50

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Figure 5.4 (continued)

NDP-PSD340/P35/50 PSD340

NDP-PCS120/P35/50

NDP-PSD300/P35/50

NDP-PSD700/P35/50

NDP

PCS120

Porous calcium silicate

20 μm

PSD311

PSD700

PSD300

NDP-PSD311/P35/50

Porous silicon dioxide

NDP-PSD700/P40/50

NDP-PSD300/P40/50

NDP-PSD311/P40/50

NDP-PSD340/P40/50

NDP-PCS120/P40/50

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2 theta

Figure 5.5 Thermograms of NDP, solid carriers and physical mixture (PM) of NDP

and solid carriers and solid SEDDS.

Figure 5.6 Powder X-ray diffractograms of NDP, solid carriers and physical mixture

(PM) of NDP and solid carriers and solid SEDDS.

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The droplet size is a crucial factor in spontaneous emulsification

performance, because it predicts the rate and extent of drug release as well as in vivo

absorption. The smaller droplet size permits a faster release rate and provides a larger

interfacial surface area for drug absorption (129). The droplet size of emulsion

produced after diluting NDP-loaded SEDDS/P35 and NDP-loaded solid SEDDS/P35

in water or SGF was found to be in the range of 122-155 nm with low polydispersity

index while SEDDS/P40 and solid SEDDS/P40 gave mean droplet size in the range of

128-185 nm. The mean size of emulsion formed after diluting in water or SGF is given

in Table 5.5. The size of emulsion droplets formed after diluting in water was found to

be similar with that in SGF. The emulsion droplet size of formulations using P40 was

mostly bigger than that using P35. This is probably due to the difference in surfactant

molecular structure as discussed in Chapter 3. Moreover, the types of solid carrier did

not influence to the emulsion droplet size after diluting in water or SGF.

5.3.4 Effect of solid carrier type on drug dissolution from solid SEDDS

Figure 5.7 shows the dissolution profiles, in SGF, of NDP powder, SEDDS

and solid SEDDS formulations using different solid carriers. After 45 min, the drug

dissolution from NDP powder and NDP-PSD700/P35/50 were about 10% and 20%,

respectively (Figure 5.7a). The drug dissolution from NDP-FS200/P35/50 and NDP-

FS300/P35/50 was about 60%. The dissolution rate of liquid formulation, i.e., NDP-

PSD700/P35/50, was found to be higher than NDP-FS200/P35/50 and NDP-

FS300/P35/50. The porous calcium silicate-based formulation (i.e., NDP-

PCS120/P35/50), however, provided the highest drug dissolution. Similar results were

observed when P40 was used as oil component (Figure 5.7b). It is obvious that the

FS200 and PSD300 hindered the dissolution of NDP from solid SEDDS. The gelation

of silicon dioxide formed a barrier that may retard drug dissolution from the

formulations using FS200 and PSD300 (130). PCS300 having smaller surface area

provided a higher dispersibility of the drug in the medium and consequently faster drug

dissolution.

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Table 5.5 Emulsion droplet size of SEDDS and solid SEDDS formulations after

diluting in water or SGF (n=3).

Formulation Size ± S.D. (polydispersity index)

Water SGF

NDP-loaded SEDDS/P35 129.5±0.4 nm (0.395) 114.5±0.0 nm (0.204)

NDP-FS130/P35/50 132.5±0.1 nm (0.133) 145.4±0.5 nm (0.310)

NDP-FS200/P35/50 132.2±0.1 nm (0.158) 149.2±0.6 nm (0.124)

NDP-FS300/P35/50 132.9±0.5 nm (0.183) 155.4±0.5 nm (0.352)

NDP-FS380/P35/50 128.9±0.5 nm (0.177) 155.2±0.5 nm (0.312)

NDP-FS300/3500/P35/50 133.9±0.4 nm (0.197) 139.4±0.4 nm (0.127)

NDP-FS300/30000/P35/50 122.0±0.2 nm (0.183) 150.4±0.5 nm (0.252)

NDP-PSD300/P35/50 132.9±0.1 nm (0.143) 130.4±0.1 nm (0.132)

NDP-PSD311/P35/50 129.8±0.1 nm (0.177) 133.1±0.4 nm (0.222)

NDP-PSD340/P35/50 128.9±0.2 nm (0.103) 130.2±0.3 nm (0.130)

NDP-PSD700/P35/50 129.8±0.1 nm (0.143) 131.2±0.4 nm (0.142)

NDP-PCS120/P35/50 131.9±0.1 nm (0.123) 135.4±0.5 nm (0.132)

NDP-loaded SEDDS/P40 127.6±0.9 nm (0.375) 154.9±0.1 nm (0.390)

NDP-FS130/P40/50 167.9±3.3 nm (0.255) 165.4±0.5 nm (0.242)

NDP-FS200/P40 /50 187.9±5.3 nm (0.358) 185.4±0.5 nm (0.352)

NDP-FS300/P40/50 169.8±1.2 nm (0.285) 161.4±0.4 nm (0.293)

NDP-FS380/P40/50 178.5±1.3 nm (0.381) 171.4±0.7 nm (0.303)

NDP-FS300/3500/P40/50 179.5±1.0 nm (0.301) 169.3±0.6 nm (0.271)

NDP-FS300/30000/P40/50 168.3±1.7 nm (0.271) 177.3±0.2 nm (0.269)

NDP-PSD300/P40/50 170.3±1.5 nm (0.301) 169.5±0.4 nm (0.321)

NDP-PSD311/P40/50 177.3±1.1 nm (0.291) 170.1±0.3 nm (0.201)

NDP-PSD340/P40/50 175.3±0.7 nm (0.321) 174.7±0.5 nm (0.351)

NDP-PSD700/P40/50 172.3±0.5 nm (0.225) 173.5±0.7 nm (0.231)

NDP-PCS120/P40/50 169.2±0.3 nm (0.251) 170.3±0.2 nm (0.239)

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Figure 5.7 Dissolution profiles in SGF of NDP, SEDDS and solid SEDDS

formulations using different solid carriers; (a) P35 and (b) P40 (n=3).

0

20

40

60

80

100

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

0

20

40

60

80

100

0 20 40 60 80 100 120

Dru

g di

ssol

ved

(%)

Time (min)

(b)

(a)

NDP-loaded SEDDS/P35 NDP-PCS120/P35/50 NDP-FS200/P35/50 NDP-PSD300/P35/50 NDP-PSD700/P35/50 NDP powder

NDP-loaded SEDDS/P40 NDP-PCS120/P40/50 NDP-FS200/P40/50 NDP-PSD300/P40/50 NDP-PSD700/P40/50

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The MDT, which is the arithmetic mean value of dissolution profile, reflects

the time for the drug to dissolve and is first statistical moment for the cumulative

dissolution process that provides an accurate drug release rate (124). A lower MDT

value indicates faster dissolution rate. The MDT calculated from the drug dissolution

profiles of SEDDS was about 18.1 min and 13.9 min for NDP-loaded SEDDS/P35 and

NDP-loaded SEDDS/P40, respectively. Table 5.6 demonstrates the MDT of different

solid SEDDS formulations containing P35 or P40. It is evident that different solid

carriers having different surface areas or pore sizes influenced the MDT of solid

SEDDS formulations. The MDT of solid SEDDS formulations containing both P35 and

P40, using non-porous solid carriers (i.e., FS), was in the order of FS200 < FS380 <

FS300/30000 < FS300 < FS300/3500 < FS130. The linear relationship between the

MDT of solid SEDDS formulations and the surface area of solid carriers was also

investigated. The correlation coefficient (r) of about 0.73-0.77 was observed, implying

the moderate correlation between MDT and surface area of non-porous solid carriers.

The result is in agreement with the study of Agarwal et al. (72) who reported that the

drug dissolution from adsorbed SEDDS on carrier is found to be dependent on surface

area of solid carriers. The dissolution rate increases with an increase in surface area

and is independent of the chemical nature of the adsorbents (72). The dissolution

profiles of controlled release lipid microparticles containing solid carriers (e.g., FS200

and FS300) appear to be closely related to the physicochemical properties of solid

carriers, especially to their gelation properties, which are a function of its specific

surface area; the drug dissolution decreases with an increase in surface area of solid

carrier (130). The MDT of solid SEDDS formulations containing both P35 and P40,

using porous solid carriers (i.e., PSD and PCS) was in the order of PCS120 < PSD311

< PSD340 < PSD300. For the formulations using PSD700, the MDT could not be

calculated as the drug dissolution was incomplete; only about 30% of NDP was

dissolved within 120 min. It is apparent that the drug dissolution from the formulations

using PSD700 was retarded by gelation of PSD700, as confirmed in Figure 5.4. For

porous solid carriers, the results indicated that NDP dissolution was influenced by pore

size of solid carriers. It is quite difficult for SEDDS to enter inside the very small pores

(ranged from 15 to 21 nm) of PSD300, PSD311, and PSD340; therefore, the outer

surface of silica particles were covered with SEDDS and subsequently provided limited

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surface area for drug dissolution. On the other hand, PCS120, which has the particle

size of 21.6 μm and pore size of 150 nm, offered larger pores allowing SEDDS to enter

and fill in the pores of PCS120. This resulted in a higher dispersibility of the drug in

the medium after dilution and consequently faster drug dissolution. These results were

also supported by the study of Ito et al. (74) who reported that the oral solid gentamicin

preparations using emulsifier and containing large-pore adsorbent (PCS120) provided

higher drug dissolution than those containing PSD300 and Neusilin® US2 (pore size of

21 and 50 nm, respectively).

For porous solid carriers, the degree of linear relationship between MDT

and surface area was very low (i.e., r less than 0.1), suggesting no correlation between

MDT and surface area of porous solid carriers. In contrast, the strong correlation (r of

about 0.78-0.80) between MDT and pore size of porous solid carriers was observed.

Similar results were reported by Gao et al. (131) and Jia et al. (132). The dissolution of

drug is improved and the dissolution rate can be controlled by the pore size of solid

carriers.

Table 5.6 Mean dissolution time of SEDDS and solid SEDDS using several types of

solid carrier at 50% in the formulations and containing P35 or P40 (n=3).

Formulation Mean dissolution time ± S.D. (min) P35 P40

NDP-loaded SEDDS 18.1±0.8 13.9±1.1 FS130 37.2±1.4 40.3±6.1 FS200 14.1±0.2 14.5±1.0 FS300 20.1±1.2 20.9±2.6 FS380 14.3±1.8 18.3±2.1 FS300/3500 25.3±4.9 24.4±2.1 FS300/30000 15.0±3.7 18.9±1.3 PSD300 41.7±4.0 41.3±3.1 PSD311 20.7±0.5 21.0±2.9 PSD340 17.6±0.4 28.0±3.2 PSD700 n/a n/a PCS120 4.8±1.4 7.1±0.9

Note; n/a = not applicable

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5.3.4 Stability of SEDDS and solid SEDDS formulations

The stability of NDP in selected formulations was evaluated in term of the

emulsion droplet size after diluting in water or SGF, drug content and MDT of SEDDS

or solid SEDDS formulations under accelerated stress conditions of 40°C/75%RH for

6 months. The real-time stability at ambient condition (25°C) was also studied. Table

5.7 demonstrates the stability test results of different formulations containing P35. Both

SEDDS and solid SEDDS did not show any physical change during the study period.

Drug content of SEDDS/P35, FS200/P35 and PCS120/P35 before the stability test was

100.00±0.42%, 100.00±0.21% and 100.00±0.54%, respectively. Drug content was

found to be more than 99% at the end of 6 months in both accelerated and long-term

conditions. No significant drug loss was observed from the formulations tested.

Generally, solid SEDDS formulations possess the risk of in vivo drug

precipitation upon dilution in stomach and intestine which can lead to failure in

bioavailability enhancement. The stability of the selected solid SEDDS formulations

was evaluated by diluting 199 times in each case with water or SGF, and measuring the

emulsion droplet size (Table 5.7). It was found that the droplet size of all formulations

was still less than 200 nm (127-139 nm), similar to the initial day. Polydispersity index

in each case was also extremely low. The experiment confirmed that the selected

formulations had no effect upon dilution and were stable in both water and acidic

condition (in SGF). It is likely that the surfactant/co-surfactant used in the formulation

brought sufficient reduction in free energy of the system to resist thermodynamic

instability.

The physicochemical properties, i.e., DSC and PXRD, of selected solid

SEDDS formulations after keeping in accelerated and long-term conditions for 6

months were also investigated. No endothermic peak corresponding to the melting of

crystalline NDP was found, by DSC, in all solid SEDDS formulations after 6-month

storage in both conditions (Figure 5.8). The PXRD results also showed the halo-type of

amorphous solid for all solid SEDDS formulations after 6-month storage in both

conditions, indicating the absence of crystalline structure of NDP in the formulation

(Figure 5.9). This is similar to the PXRD patterns of solid SEDDS formulations before

stability test. The dissolution properties of the solid SEDDS formulations kept for 6

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months in both conditions were similar to those of freshly prepared solid SEDDS

formulations. The MDT of all solid SEDDS formulations kept in both storage

conditions was nearly the same as that of freshly prepared solid SEDDS formulations.

These results indicated the effectiveness of solid SEDDS to maintain the dissolution

properties over 6 months when storage in both accelerated and long-term conditions.

Table 5.7 Stability test results of selected SEDDS and solid SEDDS formulations containing P35 (n=3). SEDDS/P35 FS200/P35 PCS120/P35

Initial day

Size after diluting in water ± S.D.

(nm) [Polydispersity index]

192.5±0.4

[0.950]

132.2±0.1

[0.158]

131.9±0.1

[0.123]

Size after diluting in SGF ± S.D.

(nm) [Polydispersity index]

114.5±0.0

[0.204]

149.2±0.6

[0.124]

135.4±0.5

[0.132]

Mean dissolution time ± S.D. (min) 18.1±0.8 14.1±0.4 4.8±1.4

Drug content ± S.D. (%) 100.00±1.21 100.00±0.56 100.00±0.78

Accelerated stability testing

Size after diluting in water ± S.D.

(nm) [Polydispersity index]

132.5±0.3

[0.360]

135.2±0.1

[0.130]

133.8±0.1

[0.110]

Size after diluting in SGF ± S.D.

(nm) [Polydispersity index]

127.5±0.0

[0.210]

138.2±0.5

[0.130]

132.3±0.4

[0.140]

Mean dissolution time ± S.D. (min) 20.8±4.9 14.4±0.7 5.8±0.1

Drug content ± S.D. (%) 99.84±0.21 100.00±0.25 99.90±0.22

Long-term stability testing

Size after diluting in water ± S.D.

(nm) [Polydispersity index]

131.7±0.4

[0.350]

132.2±0.2

[0.110]

137.1±0.3

[0.120]

Size after diluting in SGF ± S.D.

(nm) [Polydispersity index]

130.1±0.0

[0.240]

135.2±0.2

[0.120]

135.1±0.3

[0.130]

Mean dissolution time ± S.D. (min) 22.7±3.9 14.6±0.5 5.6±0.3

Drug content ± S.D. (%) 99.86±0.50 99.96±0.64 100.13±0.50

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Figure 5.8 Thermograms of NDP, solid carriers and physical mixture (PM) of NDP

and solid carriers and solid SEDDS, solid SEDDS under accelerated stress condition;

NDP-PCS120/P35/50/Ac, NDP-FS200/P35/50/Ac, NDP-PSD700/P35/50/Ac and

long-term condition study; NDP-PCS120/P35/50/Lo, NDP-FS200/P35/50/Lo, NDP-

PSD700/P35/50/Lo

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Figure 5.9 Powder X-ray diffractograms of NDP, solid carriers and physical mixture

(PM) of NDP and solid carriers, solid SEDDS under accelerated stress condition; NDP-

PCS120/P35/50/Ac, NDP-FS200/P35/50/Ac, NDP-PSD700/P35/50/Ac and long-term

condition study; NDP-PCS120/P35/50/Lo, NDP-FS200/P35/50/Lo, NDP-

PSD700/P35/50/Lo

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5.4 Conclusion

The solid SEDDS formulations were developed using various types of solid

carriers, i.e., FS, PCS and PSD. Drug dissolution was found to depend on the type of

solid carriers and pore size at the liquid SEDDS/solid carrier interface. Among the

solid SEDDS formulations tested, the solid SEDDS formulation prepared with PCS at

the concentration of 50% (i.e., PCS120/P35/50) showed the highest dissolution rate.

PCS also had significant and positive effect on crystalline properties of drug-loaded

solid SEDDS formulations. PCS120/P35/50 improved the dissolution rate of drugs

tested due to the fast self-emulsion formation. The stability of NDP in selected

formulations was evaluated. No significant drug loss was observed from the

formulations tested. The results shown the effectiveness of solid SEDDS to maintain

the dissolution properties over 6 months when storage in both accelerated and long-

term conditions.

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CHAPTER 6

Effect of dietary state on oral bioavailability of nifedipine by SEDDS

6.1 Introduction

6.2 Materials and methods

6.2.1 Materials

6.2.2 Preparation of solid SEDDS formulations

6.2.3 In vivo absorption study in rats

6.2.4 Statistical analysis

6.3 Results and discussion

6.3.1 In vivo absorption study in rats

6.4. Conclusion

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6.1 Introduction

The in-vitro evaluation of SEDDS was used to compare the developed

products, assess batch-to-batch consistency and to ensure the performance of the

formulation. With appropriate method, in vitro dissolution may be correlated with in

vivo performance and employed as a surrogate for bioequivalence study. Although, the

conventional USP dissolution evaluation is required as a quality control tool for

pharmaceutical products, it is rarely appropriate for predicting in-vivo performance of

SEDDS since the dissolution of drug and GI processing of lipid vehicle (including

digestion and dispersion) are intrinsically associated to each other (33). In particularly,

lipids and lipid-based ingredients are subject to digestion occurring in GI tract. Gastric

and pancreatic lipases can metabolize glycerides as well as other esters of fatty acids

and alcohol, e.g., PEG esters contained in polyoxyglycerides. Lipase may also

influence the dispersion of SEDDS properties of fatty acid esters, hence altering their

solubilization capability in-vivo. For these causes, the development of SEDDS products

has been required the in vivo studies.

A number of experiments have been published where SEDDS increased the

bioavailability of a BCS Class II compounds (133, 134) but a limited number of

publications have shown how these systems behave with concurrent food intake. The

effect of food on drug absorption should be investigated and compared with the fasted

condition in animals or in clinical tests. Nielsen et al. (135) found no significant food

effect on probucol in mini-pigs when formulated in lipid-based formulations. Woo et

al. (136) administered itraconazole formulated as self-microemulsifying drug delivery

systems (SMEDDS) in capsules to eight healthy volunteers in both fed and fasted states

and found a pronounced food effect on itraconazole absorption from Sporanox® capsule

(commercial product). The influence was less pronounced for the SMEDDS containing

itraconazole.

The objective of the present study was to compare the drug absorption of

NDP-loaded solid SEDDS prepared from different solid carriers. The influence of food

intake on drug absorption in rats was also investigated.

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6.2 Materials and methods

6.2.1 Materials

All materials used in this chapter were described in section 5.2.1.

6.2.2 Preparation of solid SEDDS formulations

Selected SEDDS and solid SEDDS formulations (Table 6.1) were prepared

as described in section 5.2.2.

Table 6.1 The composition of SEDDS and solid SEDDS formulations.

Formulation CCG P35 DGE FS200 PCS120

NDP-loaded SEDDS/P35 10% 10% 80% 0% 0%

NDP-FS200/P35/50 5% 5% 40% 50% 0%

NDP-PCS120/P35/50 5% 5% 40% 0% 50%

6.2.3 In vivo absorption study in rats

The in vivo absorption of NDP from solid SEDDS formulations (FS200/P35

and PCS120/P35) was compared to that of NDP powder and commercial product (lot

number 11017C, Berlin Pharmaceutical Industry Co. Ltd., Thailand). The in vivo

studies were modified form the study of Burapapadh and coworkers (137). The

experiments were performed in male Wistar rats (8 weeks, 300-350 g, Southern

Laboratory Animal Facility, Prince of Songkla University, Thailand) and less than 3

rats per cage were stored, subjected to 12 h – 12 h cycles of light and darkness, with

free access to food and water. The rats were divided into 2 groups, i.e., fasting group

and feeding group. In case of fasting group, the rats were fasted for 24 h before

experiment in order to avoid food influence on drug absorption. The rats were

administrated with the formulation at a dose of 10 mg of NDP/kg body weight (n= 5).

Before administration to rats, the samples, equivalent to 5 mg of NDP, were dispersed

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in 1 mL of 0.5% (w/v) sodium carboxymethylcellulose solution by vortexing the

mixtures for 5 min. Then, 1 mL of dispersion composing of NDP (5 mg/mL) was orally

administered into rats. Before collecting the blood sample, the catheters were flushed

with heparin solution not more than 1 day. Blood samples of approximately 600 μL

were collected from the jugular vein at 0, 0.5, 1, 2, 4, 6, 12, and 24 h after dosing, and

then placed into microcentrifuge tubes with light protection. The collected samples

were centrifuged at 10,000 rpm (3330 g) for 5 min, and then plasma was extracted and

transferred to a microcentrifuge tube. All samples were kept at -20°C before drug

content determination with HPLC (137).

Prior to HPLC analysis, plasma was removed from the frozen samples and

allowed to equilibrate to room temperature. The 200 μL of plasma were placed to

another tube and the protein was precipitated by adding 800 μL of acetonitrile and

mixed by vortex mixer for a minute. The mixtures were held still for 20 min before

evaporation of solvent. The precipitates were dissolved in 150 μL of methanol and then

determined the drug content by HPLC. The area under the plasma concentration-time

curve (AUC) was calculated. The samples were analyzed by a HPLC (model Agilent

1100 Series HPLC System equipped with a photodiode array detector, Agilent

Technologies, USA) using Luna 5u C18 column (5 μm, 4.6 nm 25 cm)

(Phenomenex®, USA). The analysis methods were applied form the studies reported (138, 139). The solvent system composed of solvent A (100% methanol) and solvent B

(0.05% phosphoric acid). A 30-min linear gradient from 70% B to 0% B was applied

at a flow rate of 1 mL/min, followed by a 10-min isocratic elution at 0% B and then a

10-min wash at 0% B, before return to the starting condition. NDP was detected by

monitoring of UV absorbance at 235 nm, and it was quantified by comparison of peak

areas to a standard curve. All experiments were approved by the ethics committee for

the use of laboratory animals, Faculty of Pharmacy, Silpakorn University, under the

permission number 001/2013 and monitored by Department of Physiology, Faculty of

Science, Prince of Songkla University.

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6.2.4 Statistical analysis

Statistical analysis was carried out as described in section 3.2.7.

6.3 Results and discussion

6.3.1 In vivo absorption study in rats

The formulation effect on the pharmacokinetics of NDP given orally was

evaluated in rats and the results are shown in Figure 6.1 and Table 6.2. It is well-known

that the intake of food concurrent to lipophilic drugs can improve drug absorption

significantly. Therefore, in this study, the effect of food in absorption from SEDDS or

solid SEDDS formulations was investigated. Selected formulations were tested in both

fasted and fed rats. The in vivo plasma concentration-time profiles after oral

administration of SEDDS and solid SEDDS to fasted rats are demonstrated in Figure

6.1a. Administration of the NDP powder led to fairly low plasma concentrations. The

median Tmax for NDP powder formulation was 1 h, ranging from 0.5 to 2 h. The Cmax

and AUC of NDP powder were about 1,146 ng/mL and 1,413 ng h/mL, respectively.

The AUC of commercial product was slightly higher than that of NDP powder. This is

probably that the commercial product was available as liquid formulation which can

provide higher drug dissolution and drug absorption. All SEDDS and solid SEDDS

formulations investigated in this study improved the AUC of NDP significantly,

compared with the NDP powder in fasted rats (Table 6.2), that is 2.9, 6.8 and 7.1 folds

for SEDDS/P35, FS200/P35 and PCS120/P35, respectively. All SEDDS and solid

SEDDS formulations also showed significantly higher Cmax than NDP powder but no

difference in the median Tmax. It is apparent that an increase in drug absorption of

SEDDS, compared to NDP powder, was fairly low (2.9 folds for AUC). It is possible

that digestion of lipid in the formulation could reduce the solubility of NDP in the gut

lumen, which would result in precipitation of the drug and a decrease in the absorption

rate (140). Compared to the solid SEDDS formulations, SEDDS was found to exhibit

a lower AUC. No significant difference in AUC between solid SEDDS formulations

using different solid carriers (i.e., FS200 or PCS120) was observed though the PCS120

exhibited slightly higher AUC than FS200. Moreover, PCS120 also demonstrated the

highest Cmax. PCS in the formulations may provide a higher dispersibility of the NDP

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Figure 6.1 In vivo plasma profiles of commercial product, NDP-loaded SEDDS/P35,

NDP-PCS120/P35/50 and NDP-FS200/P35/50 and the NDP powder in the (a) fed and

(b) fasted conditions (n=5).

NDP-FS200/P35/50

NDP powder

Commercial product

NDP-loaded SEDDS/P35

NDP-PCS120/P35/50

NDP-FS200/P35/50

NDP-loaded SEDDS/P35

NDP-PCS120/P35/50

NDP powder

Commercial product

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Table 6.2 Pharmacokinetic parameters of SEDDS and solid SEDDS formulations in the fasted and fed conditions in vivo (n=5).

Fasted condition Fed condition AUC ratio

(Fed/Fasted) AUC0-12h (ng·h/mL) ± SE Tmax

(h)* Cmax

(ng/mL) ± SE AUC0-12h (ng·h/mL) ± SE Tmax

(h)* Cmax

(ng/mL) ± SE

NDP powder 1413.4 ± 388.4 1 [0.5-2] 1145.9 ± 664.8 2487.8 ± 497.4 1 [0.5-2] 725.2 ± 131.1 1.8

NDP-loaded SEDDS/P35 4082.6 ± 621.7 1 [0.5-2] 1857.8 ± 585.5 11718.4 ± 599.9 2 [2-4] 2660.9 ± 180.3 2.9

NDP-FS200/P35/50 9651.3 ± 723.6 2 [1-2] 1707.6 ± 102.3 7628.2 ± 444.5 4 [1-4] 1496.9 ± 394.6 0.8

NDP-PCS120/P35/50 9998.3 ± 599.0 2 [2] 2367.9 ± 113.6 14147.0 ± 719.6 1 [1-2] 2636.0 ± 274.5 1.4

Commercial product 1880.0 ± 244.4 2 [1-2] 706.6 ± 35.5 3053.5 ± 1006.9 1 [1] 956.7 ± 258.2 1.6

* Median range in brackets

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in the medium, a faster drug dissolution and subsequently a higher drug absorption. In

vivo plasma concentration-time profiles following oral administration to fed rats are

shown in Figure 6.1b. The absorption of NDP powder under fed condition was higher

than those under fasted condition. It is possible that NDP, a poorly water-soluble

lipophilic compound, was emulsified into small lipid droplets in the stomach and further

incorporated into mixed micelles by the action of bile salts (140). Solid SEDDS

formulations that rely on their own spontaneous emulsifying abilities presented the

enhanced absorption of NDP in rats. As shown in Table 6.2, the solid SEDDS

formulations containing PCS120 exhibited a slightly faster absorption compared to the

SEDDS and other solid SEDDS formulations and noticeable faster than NDP powder.

No significant difference was observed between the median Tmax in the fed rats. The

Cmax after administration of solid SEDDS formulations was found to be significantly

higher than that of the NDP powder and commercial product (Table 6.2). The AUC

values of NDP were in the order of PCS120/P35 > SEDDS/P35 > FS200/P35 >

commercial product > NDP powder. The marked increase in the absorption rate of NDP

from PCS120/P35 may be due to the increased drug dissolution from solid SEDDS

formulations and can then enhance the oral bioavailability of NDP.

Table 6.2 also demonstrated that the plasma NDP concentrations under fed

condition were higher than those under fasted condition. The result suggested that food

effect on bioavailability of NDP appeared to be significant. Specially, the NDP powder,

commercial product and SEDDS/P35 revealed a higher AUC ratio (i.e., 1.6-2.9),

compared to solid SEDDS formulations. The results are in agreement with Ueno et al.

(141) who reported that the food increases the bioavailability (AUC ratio of 1.31) NDP

sustained release preparation. Similar results were reported by Kawakami et al. (142)

who found that the oral absorption of nitrendipine reveals a pronounced food effect

when administered as a suspension in fed rats as compared to fasted rats. The AUC

ratio of NDP was 0.8 and 1.4 for FS200/P35 and PCS120/P35, respectively. It is

suggested that the reduction of food effect on drug absorption was found when using

solid SEDDS formulations. Nielsen and co-workers (135) have reported that probucol

shows no significant food effect, when formulated in a lipid and surfactant based

formulations

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6.4. Conclusion

In this study, solid carriers (particularly porous calcium silicate) had

significant and positive effect in oral bioavailability of NDP in the solid SEDDS.

Comparing the absorption (i.e., AUC) in the fasted and fed rats, NDP powder and

commercial products exhibited a significant food effect. The difference in

bioavailability of NDP in fed compared to fasted state can be avoided by using solid

SEDDS formulations.

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CHAPTER 7

Effect of drug lipophilicity on dissolution of drug-loaded solid SEDDS

7.1 Introduction

7.2 Materials and methods

7.2.1 Materials

7.2.2 Preparation of solid SEDDS formulations

7.2.3 Physicochemical characterization

7.2.3.1 DSC

7.2.3.2 PXRD

7.2.4 Analysis of drug content

7.2.5 In vitro drug dissolution test

7.3 Results and discussion

7.3.1 Characterization of drug-loaded SEDDS

7.3.2 In vitro drug dissolution

7.4. Conclusion

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7.1 Introduction

Drugs with low solubility present a major problem during formulation of

SEDDS (24). The semi-synthetic hydrophilic oils and surfactants usually dissolve

hydrophobic drugs to a greater extent than conventional oils. The addition of solvents

i.e., ethanol, PG and PEG, may also contribute to the improvement of drug solubility in

the lipid vehicle. The ability of drug incorporation into a SEDDS is generally specific

to each case depending on the physicochemical compatibility of the drug. In most cases,

the physical properties of the drug influence to formation of emulsion, leading to a

change in the optimal oil/surfactant ratio. The efficiency of a SEDDS can be altered

either by interaction with the LC phase (49), or by penetration into the surfactant

interface (143). The interference of the drug compound with the self-emulsification

process may result in a change in droplet size distribution that can vary as a function of

drug concentration (120, 143). It is suggested that the only one universal SEDDS

formulation was not solved the problem of poorly water-soluble drugs (144).

The formulation abilities of 10 drugs with SMEDDS (4 systems) were

reported by Thi et al. (145). Grisiofluvin and itraconazole have been felted in the

development by limitation of drug solubility. Methylprednisolone, fenofibrate and

danazole are formed SMEDDS with only two systems. The other 5 drugs which can

form SMEDDS with all 4 systems. It is obvious that the drug compounds should first

be able to dissolve in surfactants and oils to formulate a SMEDDS.

One of the limitations of SEDDS formulations is that different poorly water-

soluble drugs behave differently in similar vehicles, thus highlighting the need to assess

candidate compounds on an individual basis. To the best of our knowledge, a very few

published reports has assessed the effect of physicochemical properties of different

poorly water-soluble drugs on the dissolution behavior of SEDDS formulations.

Therefore, in this study, the effect of drugs with similar structure but different

lipophilicity (LogP), that is, nifedipine (NDP), felodipine (FDP), manidipine (MDP)

and itraconazole (ITZ), on dissolution was investigated.

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7.2 Materials and methods

7.2.1 Materials

Felodipine (lot number 20090502, referred to as FDP, LogP 4.46) was

purchased from Xilin Pharmaceutical Raw Material Co., Ltd (Jiangsu, China).

Manidipine dihydrochloride (lot number 07100825, referred to as MDP, LogP 5.46)

was supported by Sriprasit Pharma Co., Ltd. (Bangkok, Thailand). Itraconazole (lot

number ITD0511008, referred to as ITZ, LogP 5.66) was purchased from Megafine

Pharma Co., Ltd. (Mumbai, India). The properties and chemical structure of the drugs

studied are shown in Figure 7.1. All other materials were described in section 5.2.1.

7.2.2 Preparation of solid SEDDS formulations

A mixture of P35 (or P40), CCG and DGE at a ratio of 1:1:8 was prepared

as described in section 4.2.3, at ambient temperature (25°C). The solubility of FDP,

MDP and ITZ was determined in the mixture as described in section 3.2.2. To

investigate the effect of drugs with different lipophilicity (LogP), SEDDS was loaded

with NDP, FDP, MDP and ITZ, at concentration of 80 mg/mL, 10 mg/mL, 15 mg/mL

and 3 mg/mL, respectively, according to their solubility in SEDDS. SEDDS containing

drugs was subsequently mixed with PCS120 (50%) using mortar and pestle to obtain

drug-loaded solid SEDDS.

7.2.3 Physicochemical characterization

7.2.3.1 DSC

Thermal analysis of drug, solid SEDDS and the physical mixture of drug

and solid carrier was performed as described in section 3.2.5.4.1.

7.2.3.2 PXRD

PXRD analysis of samples were examined as described in section 3.2.5.4.2.

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Properties Chemical structure

Nifedipine (NDP) MW = 346.34 g/mol

LogP = 2.50

pKa = 3.93

Felodipine (FDP) MW = 384.20 g/mol

LogP = 4.46

pKa = 5.07

Manidipine (MDP) MW = 647.17 g/mol

LogP = 5.46

pKa = 9.4

Itraconazole (ITZ) MW = 705.63 g/mol

LogP = 5.66

pKa = 3.7

Figure 7.1 Properties and structure of various poorly water-soluble drugs used in this

study.

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7.2.4 Analysis of drug content

NDP content in SEDDS and solid SEDDS formulations was analyzed with

a high performance liquid chromatography, HPLC (model JASCO PU-2089plus

quaternary gradient inert pump, and a JASCO UV-2070plus multiwavelength UV–vis

detector, Jasco, Japan), using Luna 5u C18 column (5 μm, 4.6 nm 25 cm)

(Phenomenex®, USA). The flow rate of mobile phase (water, acetonitrile and methanol

at a ratio of 50:25:25) was 1 mL/min and the detection wavelength was 235 nm. The

content of MDP, FDP and ITZ were also analyzed using the HPLC at detection

wavelength of 228, 254 and 263 nm, respectively. The mobile phase for MDP was

changed to pH 4.6 phosphate buffer:acetonitrile (49:51) while that for FDP was

changed to phosphatebuffer: acetonitrile: methanol (40:40:20). The mobile phase for

ITZ consist of acetonitrile: water: diethylamine (63:37:0.05) adjusting pH to 2.45 with

phosphoric acid.

7.2.5 In vitro drug dissolution test

The dissolution test of SEDDS containing NDP, MDP, FDP and ITZ

(equivalent to drug 10, 3, 10 and 0.3 mg, respectively) was carried out as described in

section 3.2.6.

7.3 Results and discussion

7.3.1 Characterization of drug-loaded SEDDS

Different drugs, i.e., NDP, FDP, MDP and ITZ (Figure 7.1) were loaded in

selected SEDDS, consisting of CCG, P35and DGE at a ratio of 1:1:8. The solubility of

NDP, FDP, MDP and ITZ are 98.83±0.35, 10.36±0.86 mg/mL, 15.58±0.25 mg/mL and

3.45±0.17 mg/mL, respectively. The drug-loaded SEDDS was adsorbed onto PCS120

(at 50% of solid carrier). The self-emulsifying properties of different drug-loaded

SEDDS and solid SEDDS formulations were visually observed. It has been reported

that drug incorporation in the SEDDS may have some effects on its self-emulsifying

performance (145). However, in this study, no significant difference was found in the

self-emulsifying performance when compared to the corresponding formulations

containing different drugs. Moreover, the average droplet size of all formulations were

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found to be less than 200 nm with low polydispersity index (<0.5), irrespective of the

type of drug and the pH of the medium (Table 7.1). The consistency on the emulsion

droplet size obtained after dilution implied that the formulations were stable in the GI

tract and that the SEDDS can be applied to different drugs. Besides, small droplet size

leads to larger interfacial surface area for drug absorption (88).

The scanning electron micrographs of PCS120/P35/50 loading with

different drugs are shown in Figure 7.2. It is evident from this Figure that PCS120 is

granular and highly porous material with small (nano-sized) pores. The appearance of

the PCS120/P35/50 was almost the same as PCS120 raw material, suggesting that most

of the liquid SEDDS was adsorbed into mesopores and deep into the channels of pores

of the calcium silicates. The liquid SEDDS might have also partially spread on the

surface of PCS120. The results are consistent with previous report (76) that has found

the adsorption of oily liquid into the pores and spread on the surface of magnesium

aluminometasilicate (Neusilin® US2). Furthermore, no drug crystal was observed on

the surface of PCS120. Figure 7.3 shows the DSC thermograms of drug powders, drug-

loaded PCS120/P35/50 and physical mixtures of drug and PCS120. The physical

mixtures were prepared by simply mixing the drug and PCS120. Pure drug powders

showed a sharp endothermic peak at about 174.3, 143.5, 175.9 and 166.4 C for NDP,

FDP, MDP and ITZ, respectively, corresponding to their melting points and indicating

their crystalline nature (Figure 7.3). The melting peak was observed with a reduced

intensity in the physical mixtures of different drugs and PCS. However, the melting

peak of the drugs was absent in all of the PCS120/P35/50 formulations. It is likely that

the drugs might be in an amorphous state in the solid SEDDS formulations. The PXRD

patterns revealed that the drugs had sharp distinct characteristic peaks at 2 theta

diffraction angles of 11.9°, 19.6° and 24.1° for NDP, 10.2°, 16.3° and 23.2° for FDP,

10.0°, 21.3° and 22.9° for MDP, and 7.3°, 17.4°, 17.9°, 20.3° and 23.4° for ITZ,

showing a typical crystalline pattern (Figure 7.4). PCS showed no sharp peak. All of

the major characteristic crystalline peaks for the drugs and PCS120 were observed in

their physical mixtures. The PCS120/P35/50 formulations containing different drugs

showed no peak at diffraction angles, indicating an amorphous nature. From the DSC

and PXRD results, all drugs were present in an amorphous state in the PCS120/P35/50

formulations.

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Table 7.1 Emulsion droplet size of SEDDS and solid SEDDS loading with different

drugs, diluted in water or SGF (n=3).

Formulation Size±S.D. (Polydispersity index)

Water SGF

SEDDS (with no drug) 129.5 ±0.4 nm (0.395) 114.5±0.0 nm (0.204)

NDP-loaded SEDDS 132.9±0.5 nm (0.183) 132.3±0.4 nm (0.178)

NDP-FS200/P35/50 132.2±0.1 nm (0.158) 149.2±0.6 nm (0.124)

NDP-PSD300/P35/50 132.9±0.1 nm (0.143) 130.4±0.1 nm (0.132)

NDP-PCS120/P35/50 131.9±0.1 nm (0.123) 135.4±0.5 nm (0.132)

FDP-loaded SEDDS 155.2±10.5 nm (0.227) 145.1±17.5 nm (0.207)

FDP-FS200/P35/50 112.9±0.1 nm (0.199) 140.2±0.1 nm (0.224)

FDP-PSD300/P35/50 130.9±0.1 nm (0.213) 128.4±0.1 nm (0.140)

FDP-PCS120/P35/50 126.8±0.1 nm (0.133) 128.1±0.2 nm (0.210)

MDP-loaded SEDDS 142.4±21.5 nm (0.234) 148.3±16.6 nm (0.241)

MDP-FS200/P35/50 128.2±0.2 nm (0.131) 134.2±0.5 nm (0.164)

MDP-PSD300/P35/50 132.6±0.1 nm (0.166) 129.4±0.1 nm (0.213)

MDP-PCS120/P35/50 125.9±0.1 nm (0.134) 125.4±0.5 nm (0.192)

ITZ-loaded SEDDS 139.4±11.2 nm (0.132) 138.1±15.6 nm (0.232)

ITZ-FS200/P35/50 128.2±0.1 nm (0.118) 133.2±0.6 nm (0.181)

ITZ-PSD300/P35/50 122.5±0.1 nm (0.123) 120.4±0.1 nm (0.112)

ITZ-PCS120/P35/50 129.9±0.1 nm (0.100) 129.4±0.5 nm (0.202)

Transformation from crystalline state to amorphous state favors the faster

dissolution of drug there by improved solubility and dissolution rate as later contains

high internal energy and improved thermodynamic properties compared to pure

crystalline drug. Similar results were reported by Kang et al. (146) that flurbiprofen is

in an amorphous state in the solid self-nonoemulsifying drug delivery system using

different solid carriers.

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Figure 7.2 SEM micrographs of PCS120/P35/50 loaded with different drugs

(magnification of 1000X (left) and 5000X (right)).

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NDP-PCS120/P35/50

FDP-PCS120/P35/50

MDP-PCS120/P35/50

ITZ-PCS120/P35/50

PCS120

NDP

NDP/PCS120_PM

FDP/PCS120_PM

FDP

MDP/PCS120_PM

MDP

ITZ/PCS120_PM ITZ

Figure 7.3 DSC thermograms of drug powders, drug-loaded PCS120/P35 formulations

and physical mixtures (PM) of drug and PCS120 (1:5).

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NDP-PCS120/P35/50

FDP-PCS120/P35/50

MDP-PCS120/P35/50

ITZ-PCS120/P35/50

PCS120

NDP

NDP/PCS120_PM

FDP/PCS120_PM

FDP

MDP/PCS120_PM

MDP

ITZ/PCS120_PM

ITZ

Figure 7.4 Powder X-ray diffractrograms of drug powders, drug-loaded PCS120/P35

formulations and physical mixtures (PM) of drug and PCS120 (1:5)

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7.3.2 In vitro drug dissolution

The drug dissolution profiles of drug powders (NDP, FDP, MDP and ITZ),

SEDDS and PCS120/P35/50 formulations, in SGF, are shown in Figure 7.5. Only small

or negligible amounts of the drugs were dissolved within 120 minutes. The higher drug

dissolution was obtained from the SEDDS formulations. The maximum drug dissolved,

at 60 min, from each formulation was found to be 99%, 74%, 52% and 33% for SEDDS

loaded with NDP, FDP, MDP and ITZ, respectively. It was found that the dissolution

of drug decreased when the lipophilicity (LogP) of drugs was increased. The inverse

dependency (with a good linear relationship) between the drug dissolution and

lipophilicity of drugs was clearly seen (Figure 7.6a). The results suggested that the

lipohilicity of drug played an important role in drug dissolution. Sawant et al. (147)

reported that the drug dissolution from hydroethanolic formulations depends on the

lipophilicity (LogP) of drugs, that is, the dissolution of drug with lower lipohilicity

(lidocaine hydrochloride; LogP ≤ 0) is faster and demonstrates a burst effect, compared

to that with higher lipohilicity (lidocaine; LogP= 2.6).

The dissolution profiles of solid SEDDS formulations loaded with different

drugs were shown in Figure 7.5b. The drug dissolution from solid SEDDS formulations

has higher drug dissolution than drug powders, ensuring that the solid SEDDS

preserved the improvement of drug dissolution of liquid SEDDS. More than 80% of

drugs were dissolved at the end of study (120 minutes). Among these formulations,

NDP-PCS120/P35/50 showed the fastest dissolution rate, almost 100% of NDP

dissolved within 10 minutes. It is apparent from the dissolution study that the drug

dissolution was faster for the solid SEDDS, compared to drug powders and drug-loaded

SEDDS, which may be due to the increased effective surface area and alteration in the

crystalline properties of the drugs. Moreover, the solid SEDDS formulations resulted

in spontaneous formation of nanoemulsions with a small droplet size permitting faster

drug dissolution into aqueous phase, compared to drug powders. It also seen that the

effect of lipophilicity was reduced by solid SEDDS formulation (Figure 7.6b) as the

slope of the plot between LogP and % drug dissolved at 60 min was decreased. This

result may due to increase of surface area exposure of solid SEDDS.

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Figure 7.5 Drug dissolution profiles of (a) drug powders and SEDDS formulations,

and (b) solid SEDDS formulations loaded with different drugs, in SGF (n=3).

NDP-loaded SEDDS MDP-SEDDS

NDP FDP

MDP ITZ

FDP-loaded SEDDS MDP-loaded SEDDS

ITZ-loaded SEDDS

NDP-PCS/PCS120/P35/50

FDP-PCS/PCS120/P35/50

MDP-PCS/PCS120/P35/50

ITZ-PCS/PCS120/P35/50

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0

20

40

60

80

100

120

0 1 2 3 4 5 6% d

rug

diss

olve

d at

60

min

LogP

y = -6.6087x + 120.54R² = 0.9973

0

20

40

60

80

100

120

0 1 2 3 4 5 6

% D

rug

diss

olve

d at

60

min

LogP

y = -18.725x+149.09 R2 = 0.9029

(a)

(b)

Figure 7.6 Relationship between lipophilicity (LogP) and % drug dissolved at 60 min

of (a) SEDDS formulations and (b) solid SEDDS formulations.

7.4. Conclusion

In this study, solid SEDDS formulation were prepared using different drugs

by adsorption of drug-loaded SEDDS onto PCS120 at the concentration of 50%. The

solid characterization by SEM, DSC and PXRD revealed the absence of drug

crystallinity in the formulations. Solid SEDDS also demonstrated excellent

spontaneous emulsification properties similar to SEDDS. The other poorly water-

soluble drugs i.e., FDP, MDP and ITZ could be applied in SEDDS and solid SEDDS

formulations. The linear relationships between drug dissolution and lipophilicity were

clearly observed. Moreover, PCS120 had significant and positive effects in drug

dissolution in the solid SEDDS.

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CHAPTER 8

Summary and general conclusion

Nearly 40% of new drug candidates are poorly water-soluble drug, which

leads to poor oral bioavailability, high variable absorption and lack of dose

proportionality. The absorption rate of poorly water-soluble drug from the GI lumen is

governed by dissolution step. The beneficial effects of food or oil on hydrophobic drug

were reported and several successful oral pharmaceutical products have been marketed

as lipid-based formulation. Consequently, there is considerable interest in the potential

of lipid-based formulation. The oral lipid-based formulations can also enhance drug

absorption by several auxiliary mechanisms including inhibition of P-glycoprotein-

mediated drug efflux and pre-absorptive metabolism by gut membrane-bound

cytochrome enzymes, promotion of lymphatic transport. In this reason, the drug will be

delivered directly to the systemic circulation while avoiding hepatic first-pass

metabolism (11).

SEDDS, which is isotropic mixture of oil, surfactant, solvent and co-

solvent/co-surfactant, can be used for the design of lipid-based formulations in order to

improve the oral absorption of highly lipophilic compounds. SEDDS rapidly form a

fine oil-in-water emulsion (a droplet size between 100 and 300 nm) when exposed to

aqueous media under conditions of gentle agitation or digestive motility that would be

encountered in the GI tract. The selected techniques for improving the dissolution and

absorption were based on approaches, HLB value and ternary phase diagram. The

impacts of HLB and molecular structure of surfactants on the formation of SEDDS

were investigated (Chapter 3). After screening of various oils and surfactants, NDP-

loaded SEDDS was formulated with CCG as oil, and polysorbate/sorbitan monoester

or polyoxyls/sorbitan monoester as mixed surfactant. Droplet size of emulsions

obtained after diluting SEDDS containing polysorbate/sorbitan monoester in aqueous

medium was independent of the HLB of a mixed surfactant.

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The use of polyoxyls/sorbitan monoester blends gave nano-sized emulsions

at higher HLB. Structure of surfactant is found to influence the emulsion droplet size.

Solid SEDDS was then prepared by adsorbing NDP-loaded SEDDS comprising

P40/sorbitan monooleate onto FS200 or FSR as inert solid carrier. Solid SEDDS

formulations using higher amount (30-50% w/w) of FS200 exhibited good flow

properties with smooth surface and preserved the self-emulsifying properties of liquid

SEDDS. Although the HLB system is not absolute in prediction of the formulation

behavior, it is a very good starting point for achieving emulsification.

SEDDS was also prepared by using ternary phase diagram, and their

spontaneous emulsifying property as well as dissolution of NDP were investigated

(Chapter 4). The results showed that the composition of the SEDDS was a great

importance for the spontaneous emulsification. Based on ternary phase diagram, the

region giving the SEDDS with emulsion droplet size of less than 300 nm after diluting

in aqueous medium was selected for further formulation. The SAXS curves of the

developed formulations showed no sharp peak after dilution at different percentages of

water, suggesting non-ordered structure. The system was found to be robust in different

dilution volumes. In vitro dissolution study showed remarkable increase in dissolution

of NDP from SEDDS formulations compared to NDP powders.

The solid carriers, e.g., FS, PSD and PCS at the concentration of 20-50%

were incorporated in the formulations to select the suitable formulations (Chapter 5).

Drug dissolution was found to depend on the type of solid carrier and pore size at the

SEDDS/solid carrier interface. The results revealed that the formulation NDP-

PCS120/P35/50 provided a free-flowing behavior and highest drug dissolution. The

solid carriers (particularly PCS120) had significant and positive effect in drug

dissolution; the MDT of solid SEDDS containing PCS120 was considerably improved.

Solid SEDDS also provided a good stability after storage for 6 months in accelerated

and long-term conditions. The bioavailability resulted showed the increased values of

Cmax and AUC for solid SEDDS formulations, when tested in both fasted and fed rats

(Chapter 6). Furthermore, comparing the AUC in fasted and fed rats, NDP powder

exhibited a significant food effect. The food effect of NDP in fed compared to fasted

state was reduced by using SEDDS and solid SEDDS.

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The selected SEDDS formulations were tested if they could be as universal

SEDDS formulations by applying other poorly water-soluble drugs with different

lipophilicity (LogP), NDP, FDP, MDP and ITZ in the selected formulations (Chapter

7). It found that drug dissolution from SEDDS was different, depending on lipophilicity

of drug, i.e., 98.6, 74.3, 52.5% and 33% for NDP (LogP 2.50), FDP (LogP 4.46), MDP

(LogP 5.46) and, ITZ (LogP 5.66), respectively. The results suggested the inverse

linearly relationship between drug dissolution from SEDDS and LogP. The inverse

dependency between the drug dissolution and lipophilicity was observed; the decrease

in amount of drug dissolved was probably caused by an increased lipophilicity of the

drugs.

In this research, the SEDDS formulations were developed based on HLB

and the construction of ternary phase diagram. The solid carriers were used to produce

the solid SEDDS with free-flowing behavior. The enhancement of drug dissolution and

absorption was achieved by selected formulations of SEDDS and solid SEDDS.

Moreover, the other drugs ,i.e., FDP, MDP and ITZ were successfully applied in

SEDDS formulations.

Future direction of research

This study has developed the solid SEDDS using oil, surfactant, co-

surfactant and various types of solid carriers, which can increase dissolution and

absorption of NDP. The in vivo absorption study of solid SEDDS containing the other

drugs (e.g., MDP, FDP and ITZ) should be also studied.

The functional surface group of solid carriers and micro/mesoporous

materials could be applied to solid SEDDS for discussion improvement and decreased

the inactive gradients in the formulations.

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crystalline properties, dissolution and bioavailability of flurbiprofen in solid

self-nanoemulsifying drug delivery system (solid SNEDDS). Eur J Pharm

Biopharm. 2012;80(2):289-297.

147. Sawant PD, Luu D, Ye R, Buchta R. Drug release from hydroethanolic gels.

Effect of drug's lipophilicity (logP), polymer-drug interactions and solvent

lipophilicity. Int J Pharm. 2010;396(1-2):45-52.

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BIOGRAPHY

Name Mr. Yotsanan Weerapol

Date of birth 13 April 1985

Place of birth Sing Buri, Thailand

Nationality/Religion Thai/Buddism

Home address 28 M1 Angkeaw, Pothong, Angthong 14120 Thailand

Telephone number +66863690676

Email address [email protected]

Education

2008 (June)-2014 (December) Doctor of Philosophy (Pharmaceutical Technology) Silpakorn University, Thailand

2003 (June)-2007 (January) Bachelor of Pharmacy, Silpakorn University, Thailand

Publications

1. Sriamornsak P, Thirawong N, Weerapol Y, Nunthanid J, Sungthongjeen S.

Swelling and erosion of pectin matrix tablets and their impact on drug

release behavior. European Journal of Pharmaceutics and

Biopharmaceutics 2007; 67(1): 211-219.

2. Sriamornsak P, Nunthanid J, Luangtana-anan M, Weerapol Y,

Puttipipatkhachorn S. Alginate-based pellets prepared by

extrusion/spheronization: Effect of the amount and type of sodium alginate

and calcium salts. European Journal of Pharmaceutics and

Biopharmaceutics 2008; 69(1): 274-284.

3. Weerapol Y, Cheewatanakornkool K, Sriamornsak P. Impact of gastric pH and

dietary fiber on calcium availability of various calcium salts. Silpakorn

University Science and Technology Journal 2010; 4(1): 17-25.

4. Sriamornsak P, Kontong S, Weerapol Y, Nunthanid J, Sungthongjeen S,

Limmatvapirat S. Manufacture of ternary solid dispersions composed of

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nifedipine, Eudragit® E and adsorbent. Advanced Materials Research

2011; 317-319:185-188.

5. Weerapol Y, Kumpugdee-Vollrath M, Sriamornsak P. Behaviour of lipid-based

formulations containing nifedipine in aqueous media as observed by small

angle X-ray scattering. Advanced Materials Research 2013; 747:139-142.

6. Nernplod T, Weerapol Y, Sriamornsak P. Preparation of solid self-emulsifying

drug delivery system of manidipine hydrochloride. Advanced Materials

Research 2013; 747: 143-146.

7. Weerapol Y, Limmatvapirat S, Nunthanid J, Sriamornsak P, Self-

nanoemulsifying drug delivery system of nifedipine: Impact of hydrophilic-

lipophilic balance and molecular structure of mixed surfactants. AAPS

PharmSciTech 2014;15 (2):456-64.

8. Kumpugdee-Vollrath M, Weerapol Y, Schrader K, Sriamornsak P.

Investigation of nanoscale structure of self-emulsifying drug delivery

system containing poorly water-soluble model drug. Advanced Materials

Research 2014; 970: 272-278.

9. Weerapol Y, Limmatvapirat S, Kumpugdee-Vollrath M, Jansakul C,

Sriamornsak P. Spontaneous emulsification of nifedipine-loaded self-

nanoemulsifying drug delivery system. AAPS PharmSciTech 2014;

accepted 31 October 2014.

10. Weerapol Y, Limmatvapirat S, Sriamornsak P. Fabrication of spontaneous

emulsifying powders for improved dissolution of poorly water-soluble

drugs. Powder Technology 2015; 271: 100-108.

Patents/Patent applications

1. Sriamornsak P, Weerapol Y. Process of drying for incubated broth using porous

adsorbent. Thai patent application 0901005886, 30 December 2009.

2. Sriamornsak P, Weerapol Y. Composition of products in powders and solid

dosage forms containing incubated broth for plant pathogen control. Thai

patent application 1001000228, 15 February 2010.

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Presentations

1. Sriamornsak P, Charrennit P, Weerapol Y, Churasri Y, Loudlerdwilai S,

Ungphaiboon S. Effect of sterilization treatment on the viscosity of selected

polymer solutions. The 4th Thailand Pharmacy Congress, Bangkok, 6-7

December 2007.

2. Weerapol Y, Cheewatanakornkool K, Sriamornsak P. Effect of type of calcium

and dietary fiber on calcium availability of calcium supplement tablets. The

Thai Journal of Pharmaceutical Sciences 2008; 32(supp): 61.

3. Weerapol Y, Cheewatanakornkool K, Sriamornsak P. Effect of gastric pH on

calcium availability of various calcium salts. The 3rd Asian Pacific

Regional International Society for the Study of Xenobiotics (ISSX)

Meeting, Bangkok, 10-12 May 2009.

4. Weerapol Y, Sriamornsak P. Characterization of product derived from Bacillus

subtilis for plant disease control. The 5th Thailand Pharmacy Congress,

Bangkok, 27-28 December 2009.

5. Weerapol Y, Sriamornsak P. Development of solid dosage forms containing

bacteria (Bacillus subtilis) for plant pathogen control. Proceedings of the

3rd Silpakorn University Research Fair 2010; 3: P124-P128. [Nakhon

Pathom, 28-29 January 2010]

6. Sriamornsak P, Burapapadh K, Weerapol Y, Cheewatanakornkool K.

Improvement of dissolution characteristics of itraconazole, a poorly water-

soluble drug, by various techniques. Special Lecture at Gifu

Pharmaceutical University, supported by Pharmaceutical Society of

Japan, Gifu, Japan. 21 July 2010.

7. Sriamornsak P, Thirawong N, Burapapadh K, Weerapol Y,

Cheewatanakornkool K. Biopolymer as nanocarriers for oral drug delivery.

NRCT-CPS Conference V. Drug Discovery: Development of Drug

Design-based Pharmaceuticals, Rayong, 3-5 September 2010.

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