Diploma in Mechanical Engineeringtmu.ac.in/.../2019/03/Syllabus-ME-AutoProd.-16-17.pdf · Viva 100...
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 1 of 94
Study & Evaluation Scheme
of
Diploma in Mechanical Engineering
(Production & Automobile)
[Applicable w. e. f. session 2016-17 till revised]
TEERTHANKER MAHAVEER UNIVERSITY
Delhi Road, Moradabad, Uttar Pradesh-244001
Website: www.tmu.ac.in
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 2 of 94
TEERTHANKER MAHAVEER UNIVERSITY (Established under Govt. of U. P. Act No. 30, 2008)
Delhi Road, Moradabad (U.P)
Study & Evaluation Scheme
of
Diploma in Engineering (Mechanical - Production & Automobile)
SUMMARY
Programme : Diploma in Engineering
Duration : 3 Years (Semester System)
Medium : English/Hindi
Minimum Required Attendance : 75 %
Assessment (Theory and Project) : Internal External Total
30+10 (Project) 60 100
Maximum Credit
Minimum Credit
(Required for Diploma)
: : 54
178 173
Internal Evaluation (Theory
Papers & Project) :
Class
Test I
Class
Test II
Class
Test
III
Class
Quiz/
Assign/
Project
Attendance Grand
Total
Best two out of the three
10
Marks
10
Marks
10
Marks
10
Marks
10 Marks 40
Marks
Evaluation of Practical/
Dissertation & Project Report
: Internal External Total
50 50 100
Duration of Examination : Internal External
1 ½ hrs. 3 hr.
To qualify the course a student is required to secure a minimum of 45% marks in aggregate including
the semester-end examination and teachers’ continuous evaluation. (i.e. both internal and external). A candidate who secures less than 45% of marks in a course shall be deemed to have failed in that
course. The student should have at least 45% marks in aggregate to clear the semester. In case a
student has more than 45% in each course, but less than 45% overall in a semester, he/she shall re-appear in courses where the marks are less than 45% to achieve the required aggregate percentage (of
45%) in the semester. It is compulsory for the student to appear in external examination to clear the
course.
Question paper structure
1. The question paper shall consist of 6 questions. Out of which first question shall be of
short answer type (not exceeding 50 words) and will be compulsory. Question No. 1
shall contain 8 parts representing all units of the syllabus and students shall have to
answer any five (weightage 2 marks each).
2. Out of the remaining 5 questions, the long answer pattern will have internal choice
with unit wise questions with internal choice in each unit. In units having numerical,
weightage and information should be available in the syllabus & the paper pattern.
The weightage of question No.2 to 6 shall be 10 marks each.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 3 of 94
Study & Evaluation Scheme
Program: Diploma in Mechanical Engineering
Semester- I
S.
No.
Course
Code Subject
Periods Credit
Evaluation Scheme
L T P Internal External Total
1 DIP111 Applied Mathematics – I 4 1 - 5 40 60 100
2 DIP112 Applied Physics 4 1 - 5 40 60 100
3 DIP113 Applied Chemistry 4 1 - 5 40 60 100
4 EHM102 Foundation English - I 4 - 2 5 40 30 –
Written 30-Viva
100
5 DIP181 Physics Lab - - 3 2 50 50 100
6 DIP182 Chemistry Lab - - 3 2 50 50 100
7 DIP187 Workshop Practice - - 6 3 50 50 100
8 DIP188 Engineering Drawing - - 6 3 50 50 100
Total 16 3 20 30 360 440 800
Semester- II
S.
No.
Course
Code Subject
Periods
Credit
Evaluation Scheme
L T P Internal
External
Total
1 DIP201 Applied Mathematics – II 3 2 - 4 40 60 100
2 DIP204 Basics of Electrical & Civil
Engineering 3 2 - 4 40 60 100
3 DIP205 Basics of Electronics &
Mechanical Engineering 3 2 - 4 40 60 100
4 DIP206 Concepts In Information
Technology 3 - - 3 40 60
100
5 DIP207 Applied Mechanics 4 - - 4 40 60 100
6 DIP299 Language Lab - I - - 4 2 50 50 100
7 DIP253 Electrical Engineering Lab - - 3 2 50 50 100
8 DIP254 Electronics Engineering Lab - - 3 2 50 50 100
9 DIP255 Information Technology Lab - - 3 2 50 50 100
10 DIP256 Applied Mechanics Lab - - 3 2 50 50 100
Total 16 6 16 29 450 550 1000
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 4 of 94
Semester- III
S.
No.
Course
Code Subject
Periods
Credit
Evaluation Scheme
L T P Internal
External
Total
1 DME301 Strength of Materials 3 1 - 4 40 60 100
2 DME302 Hydraulics 4 - - 4 40 60 100
3 DME303 Engineering Materials & Material Science
4 - - 4 40 60 100
4 DME304 Thermal Engineering 4 - - 4 40 60 100
5 DIP399 English Communication & Soft Skills – III
3 - 2 4 50 50 100
6 DME351 Strength of Materials Lab - - 4 2 50 50 100
7 DME352 Hydraulics Lab - - 4 2 50 50 100
8 DME354 Thermal Engineering Lab - - 4 2 50 50 100
9 DME356 Material Science Lab - - 4 2 50 50 100
Total 18 1 18 28 410 490 900
*Additional course for Lateral entry students with Intermediate background to be taken in III
Semester & course should be passed with minimum of 45% marks: credits will not be added.
1 DIP359* Concept of Information System
Lab - - 3 - 50 50 100
Semester- IV
S. No
Course Code Subject Periods Credit Evaluation Scheme
L T P Internal External Total
1 DME402 Metrology & Measuring Instruments 4 - - 4 40 60 100
2 DME404 Computer Aided Design 3 - - 3 40 60 100
3 DME406 Theory of Machines 3 2 - 4 40 60 100
4 DME407 Manufacturing Processes 3 2 - 4 40 60 100
5 DME408 Engineering Graphics 3 2 - 4 40 60 100
6 DIP499 English Communication & Soft Skills – IV
3 - 2 4 50 50 100
7 DME452 Metrology Lab - - 3 2 50 50 100
8 DME454 CAD Lab - - 3 2 50 50 100
9 DME456
Mechanical Engineering Drawing Lab
1 - 3 3 50 50 100
10 DME457 Manufacturing Processes Lab - - 3 2 50 50 100
Total 20 6 14 32 450 550 1000
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 5 of 94
Semester – V
S.
No.
Course
Code Subject
Periods Credit
Evaluation Scheme
L T P Internal External Total
1 DME502 Machine Tool Technology 3 1 - 4 40 60 100
2
*DME504
OR
**DME505
Production Technology-I
OR
Automobile Engineering
3 1 - 4 40 60 100
3
*DME507
OR
**DME508
Production Automation
OR
Automobile Technology
3 1 - 4 40 60 100
4 DME506 Design & Estimation 3 2 - 4 40 60 100
5 DIP502/
DIP503
Industrial Ecology/
Environment Studies 4 - - 4 40 60 100
6 DME561
Mechanical Maintenance
Shop - - 7 4 50 50 100
7 DME557 Machine Shop Practice - - 7 4 50 50 100
8
*DME558
OR
**DME559
Production Technology-I Lab
OR
Automobile Engineering Lab
- - 3 2 50 50 100
9 DME556 Industrial Training - - - 4 50 50 100
Total 16 5 17 34 400 500 900 * Only for Production Engineering ** Only for Automobile Engineering
Semester- VI
S.
No.
Course
Code
Subject Periods Credit
Evaluation Scheme
L T P Internal External Total
1 DME601 Industrial Management 3 2 - 4 40 60 100
2 DIP604/
DIP603
Environment Studies
/ Industrial Ecology 4 - - 4 40 60 100
3
*DME603
OR
**DME604
Production Technology – II
OR
Automobile Maintenance
Services & Repair
3 2 - 4 40 60 100
4 DME608 Welding Technology 3 2 - 4 40 60 100
5 DME659 Welding Technology Lab - - 3 2 50 50 100
6
*DME657
OR
**DME658
Production Technology-II Lab
OR
Automobile Maintenance
Services & Repair Lab
- - 5 3 50 50 100
7
*DME662
OR
**DME663
Major Project - - - 4 50 50 100
Total 13 6 8 25 310 390 700 * Only for Production Engineering ** Only for Automobile Engineering
Subject can be taught either in Vth or VIth Semester.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 6 of 94
APPLIED MATHEMATICS – I First Semester
Course Code: DIP111 L T P C
Course Contents: 4 1 - 5
(A) Number system: Rational numbers, Laws of exponents for real numbers.
Polynomials: Polynomials of one variable, factorization of polynomials Algebraic
identities.
L.C.M.: Prime factorization, L.C.M. of two numbers, L.C.M. of three numbers.
Linear equations in two variables: Graph of a linear equation in two variables,
Equations of lines parallel to x axis and y axis.
(Foundation Course – Not for Grading) (Lectures 08)
Unit I
Series: A.P. and G.P.; nth term, Sum to n terms, Arithmetic mean, Geometric mean.
Binomial Theorem: For positive and negative index (without proof): To find general term,
middle term, term independent of x, coefficient of xr. (Lectures 08)
Unit II
Determinants: Elementary properties of determinants of order 2 and 3, Consistency of
equations by Crammer's rule of non-homogeneous and homogeneous system of linear
equations.
Vector Algebra: Definition and types of vectors, addition and subtraction of vectors. Dot and
Cross product of two vectors, Scalar and vector triple products. (Lectures 08)
Unit III
Complex Numbers: Definition of complex number, conjugate of complex numbers,
addition, subtraction, multiplication and division of complex numbers, rationalization,
modulus and amplitude, polar form, square root, De Moivre’s theorem (without proof) for
positive, negative and fractional values. (Lectures 08)
Unit IV
Co-Ordinate Geometry (2- dimensional): Parabola: Definition, Standard form, general equation (without proof).
Ellipse: Definition, Standard form, general equation (without proof).
Hyperbola: Definition, Standard form, general equation (without proof). (Lectures 08)
Unit V
Co-Ordinate Geometry (3- dimensional): The point in the space, direction ratios and
direction cosines of a point.
Straight line: General equation, different forms of straight lines, angle between two lines,
shortest distance.
Sphere: General equation, centre and radius of a sphere, equation of a sphere passing through
three points, Equation of sphere whose ends of diameter are given. (Lectures 08)
Project work
A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge. The project will be evaluated by the external
examiner.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 7 of 94
Text Books:
1. Luthra, H. R., Applied Mathematics-I, Bharat Bharati Prakashan & Co., Meerut.
2. Sinha Dr. K, Applied Mathematics-I, BBP Publications Pvt,Ltd., Meerut.
Reference Books:
1. Sharma, R D, Applied Mathematics, Dhanpat Rai Publications.
2. Grewal B S, Elementary Engineering Mathematics, Khanna Publication.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 8 of 94
APPLIED PHYSICS
First Semester
Course Code: DIP112 L T P C
Course Contents: 4 1 - 5
(A) Units and Dimensions: S.I. Units & Dimensions of physical quantities. Dimensional
formula and dimensional equation. Principle of homogeneity of dimensions and
applications of homogeneity principle to:
i) Checking the correctness of physical equations.
ii) Deriving relations among various physical quantities.
iii) Conversion of numerical values of physical quantities from one system of units
into another.
Laws of Motions: Newton’s Law of motion (First, Second & Third), Rectilinear motion,
Equations of motion. (Foundation Course – Not for Grading) (Lectures 08)
Unit I
Vector: Scalar and vector quantities: Addition, Subtraction; Cartesian components of vector,
Scalar and vector product of two vectors.
Force and Motion: Parabolic motion, projectiles thrown horizontally and at an angle,
Ordinary Problems on time of flight, horizontal range, and vertical height, Gravitational
force, Kepler's laws, Elementary concept of Escape velocity and geostationary satellite.
(Lectures 08)
Unit II
Dynamics of Rigid Body (Rotational Motion): Rotational motion, Moment of inertia,
Theorems of Perpendicular and Parallel axis of moment of inertia (Statement only), Radius
of gyration, angular momentum, Conservation of angular momentum, Torque.
Friction: Introduction, Advantage and disadvantage of friction, Static and dynamic frictional
forces. (Lectures 08)
Unit III
Elasticity: Elasticity, stress and strain, Hook’s law, elastic limit, Modulus of elasticity-
Young's modulus, bulk modulus and modulus of rigidity.
Simple Harmonic Motion: Periodic Motion, characteristics of simple harmonic motion;
equation of S.H.M. and determination of velocity and acceleration, Simple pendulum and
Derivation of their periodic time. (Lectures 08)
Unit IV
Application of Sound Waves:
Acoustics: Definition of pitch, loudness, quality and intensity of sound, Echo, reverberation
and reverberation time.
Optics: Quantum nature of light, Coherence, Duality of wave and particle, Elementary
Concept of Interference, diffraction and polarization; Brewster’s law and Malus law.
(Lectures 08)
Unit V
Electrostatics: Electric Charges, Coulomb’s law-force between two point charges, Electric
field; electric field due to a point charge; Electric flux, statement of Gauss’s theorem. Electric
potential, potential difference, equi-potential surfaces.
Electrodynamics: Ohm’s law, Limitations of Ohm’s law, Ampere’s Law, faraday’s law,
Biot- Savart’s Law. (Lectures 08)
The question paper shall have weightage to numerical/ case study 30% and to
theoretical 70%.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 9 of 94
Project work
A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge.
Text Books:
1. Kumar Tyagi, Applied Physics, Navbharti Prakashan, Meerut.
2. Kushwaha P. S., Applied Physics, Bharat Bharti Publications, Meerut.
3. Jain Vibha Applied Physics, Dhanpat Rai Publication., New Delhi.
Reference Books:
1. Gaur R.K. & Gupta S. L., Engineering Physics, Dhanpat Rai Publication., New Delhi.
2. Gaur R.K. & Gupta S. L., Applied Physics, Dhanpat Rai Publication., New Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 10 of 94
APPLIED CHEMISTRY
First Semester
Course Code: DIP113 L T P C
Course Contents: 4 1 - 5
(A) Chemical Substance: Solvent, solute, solution, reactant, reagent, product, Acids and
Base, Basic concept of Acids and Bases, Periodic classification of elements.
(Foundation Course – Not for Grading) (Lectures 08)
Unit I
Atomic Structure: Basic concept of atomic structure, Matter wave concept, de Broglie wave
equation, Quantum numbers, Heisenberg’s Uncertainty Principle, Shapes of orbital.
Chemical Bonding: Overview of basic concept, Ionic, Co-valent and Co-ordination Bond,
Hydrogen bonding. (Lectures 08)
Unit II
Electro Chemistry: Arrhenius’s Theory of electrolytic dissociation, Concept of pH and it
measurement by pH meter, Buffer solutions, Indicators, Solubility product, Common ion
effect with their application, Redox reactions. (Lectures 08)
Unit III Lubricants: Introduction, mechanism of lubrication, classification of lubricant, properties
and testing of lubricating Oil Numerical problem based on testing methods.
Cement: Manufacture, IS code, Setting and hardening of cement, Portland cement Plaster of
Paris. (Lectures 08)
Unit IV Water Treatment: Concept of hard and soft water, Hardness of water, Its limits and
determination of hardness of water by EDTA method. Softening methods (Only Sods lime,
Zeolite and Ion exchange resin process). Disadvantage of hard water in different industries,
Boiler feed water boiler scale formation, Corrosion, Caustic embritilment, primming and
foaming. Characteristics imparted by various impurities or contaminants such as colour,
odour, taste and sediments and their analysis.
Corrosion: Concept of metallic corrosion, Types of corrosion and factors affecting the
corrosion rate, Chemical and electrochemical theory of corrosion, Oxide film formation and
its characteristics, tarnishing fogging and rusting, Prevention of corrosion by various
methods. (Lectures 08)
Unit V
Polymers:
i) Introduction to basic terms used in polymer chemistry and technology.
Monomers, types of polymer (no mechanism required).
ii) Characteristics of Polymers and their classification:
- Addition polymers and their industrial application – Polystyrene, PVC, PAN,
Buna-S, Teflon.
- Condensation polymer and their industrial application: Nylon 6, Nylon 6, 6,
Bakelite. (Lectures 08)
The question paper shall have weightage to numerical/ case study 30% and to
theoretical 70%.
Project work
A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 11 of 94
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge.
Text Books: 1. Mittal K.K., Chemistry for Polytechnic, Pragati Prakashan, Meerut. 2. Mehta V.P., Polytechnic Chemistry, Arun Publisher, Meerut. 3. Chandra S., Text Book of Chemistry for Polytechnic, Nav Bharat Prakashan, Meerut. 4. Chaudhari & Kataria, Text Books of Chemistry for Polytechnic, Bharat Bharati
Prakashan, Meerut.
Reference Books:
1. Gaidher S.R. & Adasul B G, Basic Chemistry for Polytechnic, S.Chand Pub., Delhi. 2. Alla Appa Rao, Polytechnic Chemistry, New Age International Pub., Delhi. 3. Sharma S.D., Polytechnic Chemistry, Dhanpat Rai Pub., Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 12 of 94
FOUNDATION ENGLISH – I
First Semester
Course Code: EHM102
L T P C
4 0 2 5
Course Contents:
Module -1
Introduction to English language (12 Lectures)
a) Need of knowing language
b) Importance of language in present scenario
c) Importance of spoken language
Module -2 Introduction to Personnel (12 Lectures)
a) Self Introduction
b) Motivation , Positive attitude & Body Language
Module -3 Functional Grammar (12 Lectures)
a) Parts of Speech
b) Tenses and Modals
Module -4 Writing Skills (12 Lectures)
a) Applications
b) Short passages on given topics
Lab Exercise (24 Lectures) 1. Activity Based Sessions
2. Asking the students to speak on given topics
3. Oral Exercises
Reference Books:
1. Remedial English Language by Malti Agarwal, Krishna Prakashan Media (P) Ltd., Meerut.
2. English Grammar Composition & Usage by J.C. Nesfield, Macmillan Publishers 3. The Business letters by Madan Sood, Goodwill Publishing House, New Delhi
4. Communication Skills by Sanjay Kumar &PushpLata, Oxford University Press
Evaluation Scheme for Odd Semesters (I, III & V Sem) Assessment
Internal Viva External Total
40 30 30 100
Internal Evaluation: 40
Best Two Out
of Three CTs Attendance
Assignment/
Presentation Total
20 10 10 40
Viva - Voce:30
Viva will be conducted by External Examiner or by faculty member of another college of the university
duly appointed by the controller of examination
Body
Language
Voice
Modulation
Time
Management
Knowledge of
the Topic
You
Approach
Confidence
& Attitude Total
5 5 5 5 5 5 30
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 13 of 94
External Written Examination: 30
Question Paper Structure:
1. The question paper shall have two parts, viz., Part A and Part B.
2. Part A will be compulsory of 10 marks and having short answer type questions. It will
have two questions from each module and each question will be of 2 marks. Candidate
must attempt five questions in total.
3. Part B will be of 20 marks and having long answer type questions. This part will have two
questions from each module. Each question will carry 5 marks. Candidate must attempt
four questions in total.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 14 of 94
PHYSICS LAB First Semester
Course Code: DIP181 L T P C
- - 3 2
LIST OF EXPERIMENTS:
1. To find the diameter of wire using a screw gauge.
2. To find volume of solid cylinder and hollow cylinder using a Vernier caliper.
3. To determine the radius of curvature of a concave surface using a spherometer.
4. To verify the parallelogram law of forces.
5. To determine the value of ‘g’ by simple pendulum.
6. To verify Hooks law.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 15 of 94
CHEMISTRY LAB
First Semester
Course Code: DIP182 L T P C
- - 3 2
LIST OF EXPERIMENTS:
1. To determine the total hardness of water sample in terms of CaCO3 by EDTA titration
method using EBT indicator.
2. To determine the percentage of available Chlorine in the supplied sample of
Bleaching powder.
3. To determine the alkalinity in the given water sample.
4. To determine the pH of the given water sample.
5. To determine the chloride content in given water sample.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 16 of 94
WORKSHOP PRACTICE
First Semester
Course Code: DIP187 L T P C
- - 6 3
LIST OF EXPERIMENTS:
1. Carpentry Shop Work:
Ex-1 Planning and sawing practice.
Ex-2 Making of Lap Joint.
Ex-3 Making of Mortise and tendon Joint.
Ex-4 Making of Briddle Joint.
Ex-5 Making of Dovetail Joint.
Ex-6 Making of any one utility article such as wooden-picture frame, hanger, peg,
name plates etc.
2. Fitting Shop:
Ex-1 Hacks-awing and chipping of M.S. flat.
Ex-2 Filing and squaring of chipped M.S. job.
Ex-3 Filing on square or rectangular M.S. piece.
Ex-4 Making Bolt & Nut by Tap and Die set.
Ex-5 To drill a hole in M.S. Plate and taping the same to create threads as per need.
Ex-6 Utility article-to prepare a screw driver or paper weight, double open mouth
spanner for 18” hexagonal head of a bolt.
3. Welding Shop:
Ex-1 Study of Gas and Electric arc welding methods.
Ex-2 Welding of a lap joint after preparing the edge.
Ex-3 Welding of Butt joint after preparation of the edge.
Ex-4 ‘T’ joint welding after preparation of edge.
Ex-5 Spot welding, by spot welding Machine.
Ex-6 Welding of Plastic by Hot strip method.
4. Machine Shop: Ex-1 Study of Lathe machine.
Ex-2 Plane and step turning & knurling practice on a lathe machine.
Ex-3 Study & sketch of planning machine and plane a rectangle of cast iron.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 17 of 94
ENGINEERING DRAWING First Semester
Course Code: DIP188 L T P C
- - 6 3
LIST OF EXPERIMENTS:
1. Drawing, instruments and their uses.
(a) Introduction to various drawing, instruments.
(b) Correct use and care of Instruments.
(c) Sizes of drawing sheets and their layouts.
2. (a) Lettering Technique: Printing of vertical and inclined normal single stroke capital
letters and numbers.
(b) Conventional Representation: Types of lines, Conventional representation of materials.
(1 Sheet)
3. Introduction to Scales: Necessity and use, R F; Types of scales used in general in
engineering drawing, plane, diagonal and chord scales. (1 Sheet)
4. (a) Principles of Projection: Orthographic, Pictorial and perspective; Concept of
horizontal and vertical planes; Differences between I and III angle projections;
Dimensioning techniques.
(b) Projections of points, lines and planes. (1 Sheet)
5. Orthographic Projections of Simple
Geometrical Solids: Edge and axis making given angles with the reference planes, Face
making given angles with reference planes, Face and its edge making given angles with
reference planes. (2 Sheet)
6. Section of Solids: Concept of sectioning, Cases involving cutting plane parallel to one of
the reference planes and perpendicular to the others; Cases involving cutting plane
perpendicular to one of the reference planes and inclined to the other plane, true shape of the
section. (1 Sheet)
7. Development of Surfaces: Parallel line and redial line methods of development;
Development of simple and truncated surfaces (Cube, prism, cylinder, cone and pyramid).
(1 Sheet)
8. Isometric Projection: Isometric scale; Isometric Projection of solids. (1 Sheet)
9. Orthographic Projection: Nut and Bolt, Rivets and Riveted Joints.
(1 Sheet)
10. Practice on Auto Cad:
To draw geometrical figures using line, circle, arc, polygon, ellipse, rectangle – erase and
other editing commands and snap commands (two dimensional drawing only).
Text Books:
1. Bhatt N.D., Engineering Drawing, Charotar Publishing House Pvt. Ltd., Anand.
2. Upadhayay S.D., Engineering Drawing, Bharat Bharti Prakashan, Meerut.
3. Goyal B.K., Engineering Drawing, Asian Publishers, Muzaffarnagar.
Reference Books:
1. Gill P.S., Machine Drawing, S.K. Kataria & Sons, Delhi
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 18 of 94
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 19 of 94
APPLIED MATHEMATICS – II Second Semester
Course Code: DIP201 L T P C
Course Contents: 3 2 - 4
Unit I
Function: Definition of function with examples, different types of functions and domain &
range of algebraic function. Limits (left hand limit, right hand limit) of functions. Continuity
of functions, elementary test for continuity of functions, Differentiability of functions,
elementary test for differentiability of functions. (Lectures 08)
Unit II
Differential Calculus: Definition of derivative, elementary formulae of differentiation,
product rule, division rule, Methods of finding derivative - function of a function, logarithmic
differentiation, differentiation of implicit functions, differentiation of parametric functions,
higher order differentiation (upto3rd order). (Lectures 08)
Unit III
Application of Differentiation: Finding increasing/decreasing functions, velocity,
acceleration with the help of differentiation, Finding tangent and normal to the different
curves. Maxima and Minima of a simple function (One variable). (Lectures 08)
Unit IV
Integral Calculus: Definition of integration, elementary formulae of integration. Methods of
Integration: Integration by substitution, by parts and by partial fraction, definite integration
and its properties, evaluation of definite integrals. (Lectures 08)
Unit V
Application of Integration: Length of simple curves, finding areas bounded by simple
curves, Simpson’s 1/3rd, Simpson’s 3/8th and Trapezoidal Rule: their application in simple
cases (algebraic function only). (Lectures 08)
Project work:
A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge.
Text Books:
1. Luthra, H. R., Applied Mathematics-I, Bharat Bharati Prakashan & Co., Meerut.
2. Sinha Dr. K, Applied Mathematics-I, BBP Publications Pvt, Ltd., Meerut.
Reference Books:
1. Sharma, R D, Applied Mathematics, Dhanpat Rai Publications.
2. Grewal B S, Elementary Engineering Mathematics, Khanna Publication.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 20 of 94
BASICS OF ELECTRICAL AND CIVIL ENGINEERING Second Semester
Course Code: DIP204 L T P C
Course Contents: 3 2 - 4
BASICS OF ELECTRICAL ENGINEERING Unit I
Basic Concepts: Electric Charge, Current, Electromotive force, Resistance, Laws of
resistance, Capacitance and Inductance, Electrical Power and Energy, Ohm’s law, Series and
Parallel connection of Resistances and capacitances. (Lectures 08)
Unit II
AC Fundamentals: Concept of alternating Voltage and current, Difference between AC and
DC, Average Values and R.M.S. value, Form Factor and Peak factor of sinusoidal waveform.
Alternating voltage applied to pure resistance, pure inductance, pure capacitance and their
combinations. Kirchhoff’s Laws and their applications, Concept of power and power factor in
AC circuit. (Lectures 08)
Unit III
Electrical Safety & Troubleshooting: Electric Shock and precautions against it, Treatment
of Electric shock, Concept of fuses and their classification, selection and application, Concept
of Earthing and its types, MCBs and its application.
Basic Testing and faults diagnosis in electrical systems, replacement of different passive
components e.g. fuses lamps and lamp holders, switches, cables. (Lectures 08)
BASICS OF CIVIL ENGINEERING Unit IV
Classification of soil, Elementary ideas of engineering properties of soil, bearing capacity of
soil. Geological consideration for site selection, Difference between Map & plan Engineering
scales. (Lectures 08)
Unit V
Foundation: Definition of foundation, classification, shallow and deep foundation and their
common types, use of Machine foundation Black cotton soil foundation, walls their
classification, load bearing, Non load bearing partition and cavity wall. (Lectures 08)
Unit VI
Most common type of masonry used in civil engineering works, Different types of mortars
used in masonry work, brick masonry, Stone masonry, concrete block masonry, Bonds used
in brick masonry, English & Flemish bonds, elevation, plan of one & one and half brick thick
wall laying in English bond two course only, Cross section of wall of two story building,
Showing different component. (Lectures 08)
The question paper shall have weightage to numerical/ case study 30% and to
theoretical 70%.
Project work
A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 21 of 94
Text Books:
1. Narendra Kumar, Basic Electrical Engineering, Asian Publishers, Muzaffarnagar.
2. Gupta D.V., General Civil Engineering, Asian Publishers, Muzaffarnagar.
Reference Books:
1. Therja B.L., Fundamental of Electrical Engineering, S.Chand & Co., Delhi.
2. Punmia B.C., Building Construction, Laxmi Publication Pvt. Ltd., New Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 22 of 94
BASICS OF ELECTRONICS & MECHANICAL ENGINEERING
Second Semester
Course Code: DIP205 L T P C
Course Contents: 3 2 - 4
BASICS OF ELECTRONICS ENGINEERING Unit I
Electronic Component & Voltage and Current Sources: Application of Electronics in
different fields, Brief introduction to active and passive components, Resistor working,
specification, testing & colour coding of resistor, Capacitor. Working, specification testing &
colour coding, inductor working, RF coils, transformer. Concept of constant voltage &
current sources, concept of practical voltage & current sources, conversion of voltage to
current & current to voltage sources. (Lectures 08)
Unit II
Semiconductor Diode: P-N junction diode, mechanism of current flow in P-N junction, drift
and diffusion currents, depletion layer, potential barrier, breakdown, semiconductor diode
characteristics. P-N junction diode as rectifier, half wave rectifier, full wave rectifier, bridge
rectifier. Different types of diode: power diode, zener diodes, varactor diodes, tunnel diode,
LED’s and photo diodes. (Lectures 08)
Unit III
Introduction to Bipolar Transistor Biasing and Stabilization of Operating Point:
Concept of bipolar transistor as a two junction and three terminal device having two kinds of
charge carriers, PNP and NPN transistors, their symbols, common base configurations (CB),
common emitter configuration (CE), common collector configuration. (Lectures 08)
BASICS OF MECHANICAL ENGINEERING
Unit IV
Sources of energy, Energy sources in nature, conventional and non-conventional energy
sources. Fuels, their properties and classification.
Machine Components: Elementary idea of loading of machine components- pins, cotter and
knuckle joints, types of keys, shafts, collars, cranks and eccentrics, couplings and clutches.
(Lectures 08)
Unit V
Bearings: Use and types.
Lubrication: Types of lubrication systems, Selection of lubricants on the basis of their
properties. (Lectures 08)
Unit VI
Power transmission: Gears- types of gears, gear trains and their applications. Belts, ropes, &
chain drive (only difference).
Springs: Their types, use and material. (Lectures 08)
The question paper shall have weightage to numerical /case Study 20% and to
theoretical 80%.
Project work
A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 23 of 94
Text Books:
1. Garg R.P., Elements of Mechanical Engineering, Standard Publishers Distributors,
Delhi.
2. Sharma Sanjay, Basic Electronics, Publication of Engineering & Computer, Nai
Sadak, Delhi.
Reference Books:
1. R.S. Khurmi, Machine Design, Eurasian.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 24 of 94
CONCEPTS IN INFORMATION TECHNOLOGY Second Semester
Course Code: DIP206 L T P C
Course Contents: 3 - - 3
Unit I
Concepts in computer & Programming; Computer Appreciation: Definition of electronic
Computer, Generations, Characteristics and Application of Computers, Computer Hardware,
CPU, Memory, Various I/O devices, Software, Types of Computer. (Lectures 06)
Unit II
Programming Language: Generation of Language, Translators: Interpreter, Assembler,
Compiler, Software Development life cycle: Waterfall model.
Number System: Various codes like decimal, binary, octal, hexadecimal and their
conversions. (Lectures 06)
Unit III
Internet and Web Technologies; Internet & World Wide Web: Hypertext Marks
Language, WWW, FTP, Web Browsers, Search Engines, Email, Local Area Network (LAN),
Metropolitan Area Network (MAN) & Wide Area Network (WAN), Virus & Worms.
(Lectures 06)
Unit IV
Concepts in Operating System & Data Management: Elementary Concepts in Operating
System and its types, textual Vs GUI Interface, Introduction to DOS, MS Office Tools MS
WORD, MS EXCEL, MS Power Point. (Lectures 06)
Unit V
Application of IT, E-Commerce, Multimedia, GPS, Bluetooth.
Information Representation: Introduction to Information representation in Digital Media:
Text, Image, graphics, Animation, Audio, Video etc, And Introduction to JPEG & MPEG.
(Lectures 06)
The question paper shall have weightage to numerical /case Study 20% and to
theoretical 80%.
Project work
A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge.
Text Books:
1. Yadav DS, Foundations of IT, New Age, Delhi.
2. Curtin, Information Technology: Breaking News, Tata Mc Grew Hill, New Delhi.
3. Sinha PK, Fundamentals of Computers, BPB Meerut.
Reference Books:
1. Rajaraman, Introduction to Computers, Prentice-Hall India, Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 25 of 94
APPLIED MECHANICS
Second Semester
Course Code: DIP207 L T P C
Course Contents: 4 - - 4
Unit I
Force Analysis: Introduction of Mechanics, System of forces, Equilibrium & resultant of
forces, Principle of transmissibility, Law of parallelogram triangle of forces & polygon of
forces, solution of simple engineering problems by analytical methods: Such as simple wall
crane, jib crane etc, Determination of resultant of any number of forces in one plane acting
upon a particle. (Lectures 08)
Unit II General conditions of Equilibrium: General conditions of equilibrium of rigid body. Under
the action of coplanar forces, statement of forces, Laws of equilibrium, moment law of
equilibrium, application of above on body.
Moment and Couple:
Definition of moment and its properties, generalized theorem of moments, Application to
simple problem on levers-Bell crank Lever, compound lever, Moment of couple. Simple
applied problem on moment of couple. (Lectures 08)
Unit III
Friction: Definition, Types, Laws of friction, Terms related to friction: coefficient of friction,
angle of friction, angle of repose, cone of friction, Problems on equilibrium of a body resting
on a rough inclined plane, Simple problems on friction, Conditions of sliding and toppling
(without numerical). (Lectures 08)
Unit IV
Stress and strain: Concept of stress and strain, Types of stress and Strain, Definition:
tension, compression, shear, bending and torsion, Concept of volumetric and lateral strain,
Poisson’s ratio. Ultimate stress, working stress, Elasticity, Hook’s Law, Load deformation
diagram for mild steel and cast iron, Modulus of elasticity, Yield point, Modulus of rigidity
and Bulk modulus. (Lectures 08)
Unit V
Beam: Definition, Classification, calculation of reaction at the support of cantilever and
simply supported beams (simple problem on point load).
Trusses: Definition, Classification, Analysis of trusses: Methods of joints (Simple problems
only). (Lectures 08)
The question paper shall have weightage to numerical /case Study 50% and to
theoretical 50%.
Project work
There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books:
1. Bansal R.K., Engineering Mechanics, Laxmi Publication Pvt Ltd., Delhi.
2. Khurmi R.S., Engineering Mechanics, S. Chand & Co., Delhi.
3. Kapoor J.K., Applied Mechanics, Bharat Bharti Prakashan, Meerut.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 26 of 94
4. Yadav K.S., Engineering Mechanics, Vayu Education of India.
Reference Books:
1. Kumar D.S., Engineering Mechanics, S.K. Kataria & Sons, Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 27 of 94
LANGUAGE LAB I Second Semester
(DIP299/BBA299/BCH299/BFS299/BCA299/CSC299/BSA299/BHM299)
L T P C
- - 4 2
Lab Module: 40 Hours
1. Written exercise based on Grammar portion covered in first semester (149).
2. Common conversation practice (making small talk etc.).
3. JAM Session (just a minute session) on various topics.
4. Presentation on relevant topics.
5. Describing a scene, picture, situation, etc.
Learning Outcome:
a. Students will be able to write and speak correctly.
b. They will be able to overcome stage fright, nervousness and indecisiveness.
c. They will be able to speak in English on current issues confidently and effectively.
d. They will be able to master the art of making Power-Point presentation before their
peers/colleagues.
e. They will be able to comprehend and interpret various facets of life and nature.
Internal Viva-Voce: 50
Body Language &
Voice Modulation
Time Management
Knowledge of the Topic
You Approach Confidence &
Attitude Total
10 10 10 10 10 50
External Viva-Voce: 50
External viva will be conducted by external faculty or faculty member of other college of
TMU.
Body Language &
Voice Modulation
Time Management
Knowledge of the Topic
You Approach Confidence &
Attitude Total
10 10 10 10 10 50
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 28 of 94
ELECTRICAL ENGINEERING LAB Second Semester
Course Code: DIP253 L T P C
- - 3 2
LIST OF EXPERIMENTS:
1. To verify the Ohm’s Law.
2. To verify that Re = R1+R2+…… where R1, R2 etc. are resistance connected in
series.
3. To verify that 1/Re=1/R1 + 1/R2+…..1/Rm. Where R1, R2…..Rm are all resistances
connected in parallel.
4. Verification of Kirchhoff’s current Law applied to D.C. circuit.
5. Verification of Kirchhoff’s Voltage Law applied to D.C. circuit.
6. To observe the A.C. and D.C. wave shape on C.R.O.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 29 of 94
ELECTRONICS ENGINEERING LAB Second Semester
Course Code: DIP254 L T P C
- - 3 2
LIST OF EXPERIMENTS:
1. To study, Identification & testing of passive Components, Resistor Compactor.
2. To draw the V-I characteristics of P-N Junction Diode in forward and reverse Bias -
i) Silicon.
ii) Germanium.
3. To draw the input and output wave form of half wave rectifier using semi conductor
diode.
4. To draw the input and output wave form of full wave rectifier using semi conductor
diode.
5. To draw input and output characteristics of Transistor in common base configuration.
6. To draw the V-I characteristics of Zener diode.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks)
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 30 of 94
INFORMATION TECHNOLOGY LAB Second Semester
Course Code: DIP255 L T P C
- - 3 2
LIST OF EXPERIMENTS:
1. Create a document, using functions: Save as, Page number, Insert Bullets and
Numbering.
2. Create a document, using different font’s size, font’s type and font’s color.
3. Create a document, using the function page preview, page color, page border, page
no. then print that document
4. Create a document, using function styles and formatting options with Page Set up.
5. Create a document and insert the Table, Image and Word art gallery.
6. Create a table and chart in excel and implement all formula as addition, subtraction,
multiplication and division.
7. Create a Power point presentation, Save & print the power point using slide
designing.
8. Create a Power point presentation using clipart, Word art gallery & Add transition
& Animation effects.
9. Create a Web Page using basic HTML Tags.
10. Create a Tree Structure using basic DOS Commands.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 31 of 94
APPLIED MECHANICS LAB Second Semester
Course Code: DIP256 L T P C
- - 3 2
LIST OF EXPERIMENTS:
1. To verify the law of Polygon of forces.
2. To verify the law of parallelogram
3. To verify the triangle of forces.
4. To verify the law of principle of moments.
5. To find the coefficient of friction between wood and steel.
6. To find the reaction at supports of a simply supported beam carrying point loads
only.
7. To find the forces in the jib & tie of a jib crane.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 32 of 94
STRENGTH OF MATERIAL Third Semester
Course Code: DME301 L T P C
Course Contents: 3 1 - 4
Unit I
Bending Moment and Shear Force: Concept of a beam and supports (Hinged, Roller and
Fixed), Types of Beams (Simply supported, cantilever, fixed, overhang and continuous
beams), Types of loads (distributed and point), Concept of Bending Moment & Shear Force,
Sign conventions, Bending moment and shear force diagrams for cantilever, simply
supported and overhanging beams subjected to uniformly distributed and concentrated loads,
Point of maximum B.M. and contra flexure. (Lectures 08)
Unit II Bending Stresses: Assumptions of theory of simple bending, Derivation of the equation
(M/I=F/Y=E/R), Concept of centroid and second moment of area, Radius of gyration,
Theorems of parallel and perpendicular axes, Second Moment of area for sections: rectangle, triangle, circle, trapezium, angle, Tee, I, Channel and compound sections, Moment of
resistance, section modulus and permissible bending stresses, bending stresses in circular
rectangular, I, T and L section, Comparison of strength of the above sections.
(Lectures 08) Unit III Combined Direct & Bending Stresses and Strain Energy: Concentric and Eccentric loads,
Eccentricity, Effect of Eccentric load on the section, Middle third rule, stresses due to
eccentric loads, Examples in the case of short columns, chimneys and dams.
(Lectures 08) Unit IV Slopes and Deflections of Beams: Definition of slope and deflection, sign convention,
Circular bending, Calculation of maximum slope and deflection for the following standard
cases.
(1) Cantilever having point load at the free end, Cantilever with uniformly distributed load
over the entire span. (2) Simply supported beam with point load at centre of the span, simply supported beam with
U.D. load over entire span. NOTE: All examples will be for constant moment of inertia without derivation of formula.
(Lectures 08) Unit V Columns & Struts: Definition of long column, short column and strut, slenderness ratio,
equivalent length, critical load, collapse Load, End conditions of column, Application of
Eular's and Rankine's formula (no derivation), simple numerical problems based on Euler's
and Rankine's formulae. (Lectures 08)
The question paper shall have weight age to case study 50% and to theoretical 50%.
Project work A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge. Text Books:
1. Rajput R. K., Strength of Materials, S.Chand & Co. Ltd., Delhi.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 33 of 94
2. Kapoor J.K., Strength of Materials, Asian Publication, Muzaffarnagar.
Reference Books: 1. Ramamarutham S., Strength of Materials, Dhanpat Rai & Sons, Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 34 of 94
HYDAULICS Third Semester
Course Code: DME302 L T P C
Course Contents: 4 - - 4
Unit I Fluids: Properties of Fluids, Real fluid, ideal fluid, Fluid Mechanics, Hydraulics, Hydrostatic
Pressure, Pressure, intensity of pressure, Pressure head, Pascal’s law and its applications,
Total pressure, Resultant pressure and Centre of pressure, Total pressure and centre of
pressure on vertical and inclined plane surfaces- Rectangular. (Lectures 08)
Unit II Measurement of Pressure: Use of simple manometer, differential manometer,
Measurement of pressure by Manometers, Fundamental of Fluid Flow, Types of Flow,
Steady and unsteady flow, Laminar and turbulent flow Uniform and non-uniform flow,
Discharge and continuity equation (flow equation), Types of hydraulic energy, Potential
energy, Kinetic energy, Pressure energy, Bernoulli’s theorem Statement and Description
(without proof of theorems), Venturimeter (Horizontal). (Lectures 08)
Unit III Orifice: Definition of Orifice, and types of Orifices, Hydraulic Coefficients, Large vertical
orifices, free, drowned and partially drowned orifice. Flow through Pipes: Definition, laminar and turbulent flow explained through Reynolds’s
Experiment, Reynolds Number, critical velocity and velocity distribution, Head Losses in
pipe lines due to friction, sudden expansion and sudden contraction entrance and exit (No
derivation of formula), Hydraulic gradient line and total energy line. (Lectures 08)
Unit IV Flow through open channels: Definition of a channel, Uniform flow and Open channel
flow, Discharge through channels using (i) Chezy's formula (no derivation) (ii) Manning's
formula (no derivation).
Most economical sections: (i) Rectangular (ii) Trapezoidal. (Lectures 08)
Unit V
Flow Measurements: Measurement of velocity by Pitot tube, Measurement of Discharge by
a Notch, Difference between notches and orifices, Discharge formulae for rectangular
notches and conditions for their use (With derivation), Measurement of discharge by weirs,
Difference between notch and weir, Discharge formula for free, drowned, and broad crested
weir with and without end contractions, velocity of approach and condition of their use.
(Lectures 08)
The question paper shall have weight age to case study 50% and to theoretical 50%.
Project work A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 35 of 94
Text Books:
1. Fluid Mechanics & Hydraulic Machines, Laxmi Publication (P) Ltd., New Delhi.
2. Vijay Gupta & Gupta S.K., Fluid Mechanics, New Age International Publishers, New
Delhi.
3. Kapoor J.K., Hydraulics, Bharat Bharti Prakashan, Meerut.
4. Likhi S.K., Hydraulics Laboratory Manual, New Age International Publishers, New
Delhi.
Reference Books:
1. Grade R.J., Fluid Mechanics, New Age International Publishers, New Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 36 of 94
ENGINEERING MATERIALS AND MATERIAL SCIENCE Third Semester
Course Code: DME303 L T P C
Course Contents: 4 - - 4
Unit I
Classification of Materials, Thermal, Chemical, Electrical and Mechanical Properties of Various Materials, Selection Criteria for use in Industry. (Lectures 08)
Unit II Concept of Unit Cell Space Lattice, Bravais-Lattices, Common Crystal Structures, Atomic
Packing Factor and Density, Miller indices, X-Ray Crystallography Techniques,
Imperfections, Dislocations in Solids. (Lectures 08)
Unit III Classification of Iron and Steel, Sources of Iron Ore and its Availability, Manufacture of Pig Iron, Wrought Iron, Cast Iron and Steel (Flow Diagrams Only), Types of Cast Iron, White,
Malleable, Grey, Mottled, Modular and Alloys and their Usage. (Lectures 08)
Unit IV Important Ores and Properties of Aluminum, Copper, Zinc, Tin and Lead, Properties and Uses of Al Alloys and Copper Alloys, Bearing Metals, Solders. (Lectures 08)
Unit V Important Sources of Plastics: Classification, Plastics, Thermoplastic and Thermo-set,
Plastic Coating, Fibers and their Classification. Heat treatment processes: Their purpose and types, Theory of Solid Solution, Iron-carbon
Diagram, TTT Curve in Steels and its Importance. (Lectures 08)
The question paper shall have weight age to case study 20% and to theoretical 80%.
Project work There will be a project work assigned to students by the subject faculty. It will be of 10 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books: 1. Hajra Choudhury S.K., Materials Science & Processes, Indian Book Distributing
Company, Kolkata. 2. Bhatnagar S.K., Material & Materials Science, Nav Bharat Prakashan, Meerut.
3. Kashyap K.T., Materials Science for Engineers, I.K. International Publishing House Pvt. Ltd., New Delhi.
4. Purohit R.K., Materials Science & Processes, Standard Publishers Distributors, Delhi.
Reference Books: 1. Rajput R.K., Text book of Material Science, S.K. Kataria & Sons, Delhi. 2. Varinder Kumar, Text book of Material Science, Eagle Publisher, Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 37 of 94
THERMAL ENGINEERING Third Semester
Course Code: DME304 L T P C
Course Contents: 4 - - 4
Unit I
Fundamental of Thermodynamics (part a): Definition, concept of thermodynamic system
and surroundings, closed system, Open system, isolated system, Zeroth law of
thermodynamics, First law of thermodynamics, Idea of internal energy and enthalpy,
Thermodynamic processes- constant volume, constant pressure, constant temperature,
Isothermal processes, adiabatic process and polytropic process, Their representation on P-V
diagram and calculation of work done, Simple numerical problems. (Lectures 08)
Unit II Fundamental of Thermodynamics (part b): Second law of thermodynamic concept of
perpetual motion machine of first order and that of second order, Concept of heat engine, heat pump and refrigerator, Co-efficient of performance for refrigerator and heat pump, Simple
numerical problems concerning the above. (Lectures 08)
Unit III Air Compressor: Definition and their use, Difference between reciprocating and rotary air
compressor, their types and working, work done during compression in single stage and two
stage reciprocating air compressors. Inter cooling in two stage compressions.
(Lectures 08) Unit IV
Internal Combustion Engine: Engine history, Definition, classification, Four Stroke Engine working, C.I. and S.I. engine working, Comparison between C.I and S.I Engine, Comparison
of two stroke and four stroke engine, Comparison of petrol and diesel engine.
(Lectures 08)
Unit V Refrigeration and Air Conditioning: Introduction to refrigeration system, methods of
refrigeration, unit of refrigeration, open and closed air refrigeration cycles, Introduction to air
conditioning, psychometric properties and their definitions, different psychometric processes,
Elementary knowledge of refrigeration and air conditioning equipments e.g. compressors,
condensers, evaporators, expansion devices and air washers. (Lectures 08)
The question paper shall have weightage to case study 40% and to theoretical 60%. Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books:
1. Bhatnagar S.K., Thermal Engineering, Nav Bharat Prakashan, Meerut.
Reference Books:
1. Ballaney P.L., Thermal Engineering, Khanna Publishers, Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 38 of 94
ENGLISH COMMUNICATION & SOFT SKILLS-III (For All Undergraduate & Diploma Courses)
Third Semester Course Code-DIP399 L T P C
Course Content 3 - 2 4
Objective: To learn job oriented, Presentation and Interview skills and business
correspondence.
Module -1: Functional Grammar-II (8 Lectures)
a) Sentence construction: Simple, Complex and Compound.
b) Application writing.
c) Paragraph writing, essay writing and précis writing.
d) Pre-testing of oral and writing skills.
[Note: As part of classroom activity, Review and recap of last semester and update
progress of each student refer Module 3 of Workbook]
Module-2: Professional Skills (14 Lectures)
a) Bio-data, CV and resume writing.
b) Joining Letter, Cover Letter & Resignation letter.
c) Inter-Office Memo, Formal Business Letter, Informal Notes.
d) Minutes of the Meeting, Reporting Events, Summary Writing.
[Note: As part of classroom activity, use of standard templates and scenario
buildings, practice sessions in classroom and homework assignments, refer to
Workbook]
Module -3: Presentation Skills (10 Lectures)
a) Power-point presentations & presentation techniques.
b) Body language.
c) Describing people, places and events.
d) Extempore speech and just-a minute session.
[Note: As part of classroom activity, practice sessions carried out in class on different
topics of the domain expertise, refer to Workbook]
Module -4: Interview Skills (8 Lectures)
a) Developing skill to (a) Debate (b) Discussion, Basics of GD & styles of GD.
b) Discussion in groups and group discussion on current issues.
c) Steps to prepare for an interview and mock interviews.
[Note: As part of classroom activity, language games, extensive coverage of
contemporary issues for GDs, facing mock interview sessions with faculty, respective
TPOs and Director CRC]
Third Semester Outcome:
1. Considerable improvement in student’s progression in terms of LSRW to be noted.
2. Students will improve their writing skills for official communication.
3. Students will be able to give presentation and extempore speech on select topics.
4. Students will be able to discuss among peers and participate in group discussions on
current issues.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 39 of 94
Evaluation & Assessment: Students will be evaluated on all the four parameters of LSRW
External Exam Internal Assessment Total
50 50 100
Internal Assessment: 50
Best 2 out of Three
CTs
Attendance Workbook Assignments &
Viva
Total
20
10
10+10
50
Viva to be carried out by external English faculty from within the university
External Assessment: 50
PRACTICAL EXAM* VIVA TOTAL
25 Marks 25 Marks 50 Marks
(The external evaluation would be done by an external examiner based on the PracticalExam
and viva conducted during the examination. External examiner will be the English faculty
from within the university)
* Practical Exam Paper Structure: (One Hour Duration)
Question paper should consist of four questions out of which the first question will be
objective type of 10 marks. Other three question will be long, each of 05 marks.
Reference Books:
1. ILFS Bi-lingual Course in Basic English, ILFS Skill Development Corporation.
2. Communication Skills for Engineers and Scientists by Sangeeta Sharma & Binod
Mishra, PHI Learning Private Limited, New Delhi.
3. Professional Communication by Malti Agarwal, Krishna Prakashan Media (P) Ltd.,
Meerut.
4. Communication Skills by Sanjay Kumar &PushpLata, Oxford University Press.
5. The Business letters by Madan Sood, Goodwill Publishing House, New Delhi.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 40 of 94
STRENGTH OF MATERIAL LAB Third Semester
Course Code: DME351 L T P C
- - 4 2
LIST OF EXPERIMENTS:
1. Determination of shear force at different sections on a simply supported beam under
points loads.
2. Determination of bending moment at different sections on a simply supported beam under different types of loading.
3. Determinations of yield stress, ultimate stress, percentage elongation, plot the stress
strain diagram and compute. The value of Young's Modulus of mild steel.
4. Determination of the maximum deflection and Young's Modulus of elasticity by
deflection apparatus.
5. Determination of modulus of rigidity of material by Torsion apparatus.
6. Determination of hardness of a metal plate by Rock Well Brinell hardness testing
machine.
7. To perform impact test on Izod Impact testing machine. Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing
the Sheet on a 5 point which would include the sheet drawn by the students and a Viva
Voce taken by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the
experiment conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 41 of 94
HYDRAULICS LAB Third Semester
Course Code: DME352 L T P C
- - 4 2
LIST OF EXPERIMENTS:
1. To verify Bernoulli’s Theorem.
2. To find out Venturimeter coefficient.
3. To determine Coefficient of velocity (Cv), Coefficient of discharge (Cd), Coefficient of
contraction (Cc) and verify the relation between them.
4. To perform Reynolds’s Experiment.
5. To determine Darcy's coefficient of friction for flow through pipes.
6. To verify loss of head due to:
(a) Sudden enlargement.
(b) Sudden Contraction.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 42 of 94
THERMAL ENGINEERING LAB Third Semester
Course Code: DME354 L T P C
- - 4 2
LIST OF EXPERIMENTS:
1. Study of fire tube boiler (Locomotive boiler).
2. Study of water tube boiler (Babcock and Wilcox boiler). 3. Study and working of four stroke petrol engine.
4. Study and working of four stroke diesel engine. 5. Study and working of two stroke petrol engine.
6. Study and working of two stroke diesel engine. 7. Study of steam engine model. 8. Study of impulse turbine. 9. Study of velocity compounded steam turbine.
Evaluation of Practical Examination:
Internal Evaluation (50 marks) :
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 43 of 94
MATERIAL SCIENCE LAB Third Semester
Course Code: DME356 L T P C
- - 4 2
LIST OF EXPERIMENTS:
1. Study of diamond polishing apparatus.
2. Study metallurgical microscope.
3. To prepare specimens for microscope examination for Polishing and etching.
4. Preparation of Specimens and Study of Microstructure of Ten Given Metal and
Alloys on Metallurgical Microscope:
(a) Brass (b) Bronze (c) Zinc (d) Malleable Cast Iron (e) Low Carbon Steel (f) High
Carbon Steel (g) Aluminum (h) Mild steel (I) stainless steel (j) bearing steel 5. To study of heat treatment process on materials:
1. Annealing 2. Normalizing 3. Case Hardening.
6. Mini Project:
(a) Collect samples of various steels and cast iron.
(b) Collect sample of Non-Ferrous alloys.
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken by
the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 44 of 94
CONCEPT OF INFORMATION SYSTEM LAB Third Semester
Course Code: DIP359* L T P C
- - 3 -
LIST OF EXPERIMENTS:
1. Introduction to operating system:
How to operate.
How to create account.
How to use system settings.
Install and remove hardware and software.
Create a tree structure using basic DOS commands.
2. Introduction to MS Office Tools: MS Word, Excel, Power Point.
Create a document using functions: page number, Bullets and numbering, font,
styles and formatting options.
3. Create a document, using the function page set up, & page preview, page color, page
border, Page no. then prints that document.
4. Create a word document and insert the table, image & word art gallery.
5. Create a table, chart in excel and implement all formula as addition, subtraction,
multiplication and division.
6. Create a Power point presentation using slide designing, save & print the power point
Presentation.
7. Introduction to internet-
www
web browser
web site
HTML
Search Engine etc.
*Only For Lateral Entry Students.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 45 of 94
METROLOGY AND MEASURING INSTRUMENTS Fourth Semester
Course Code: DME402 L T P C
Course Contents: 4 - - 4
Unit I
Introduction: Meaning and scope of Metrology in field of engineering, Standards and types
of measurements (Line and Wave length, Primary, Secondary and Tertiary measurement
concept only), Limits, Fits and Tolerances, Interchange ability, precision and accuracy,
Sources of error. Principles and Classifications of Measuring Instruments:
Principle of Mechanical Measuring Instruments: Vernier method, screw and screw nut method, Principle of Electrical measuring instruments, Principle of Hydraulic and Pneumatic
Instruments. (Lectures 08)
Unit II Transducers: Definition, various types of transducers such as resistive, capacitive, inductive, electromagnetic, photo electric, piezo electric and their use in instrumentation. Comparators: General principles of constructions, balancing and graduation of measuring instruments, characteristics of comparators, use of comparators, difference between comparators, limit gauges and measuring instruments, Classification of comparators, construction and working of dial indicator, Johansson "Mikrokator", read type mechanical comparator. (Lectures 08)
Unit III
Surface Finish: Geometrical characteristics of surface roughness: Waviness Lay, flaws,
Effect of surface quality on its functional properties, Factor affecting the surface finish,
Evaluation of surface finish, RMS and CLA values, Methods of measuring surface
roughness. Mechanical Quantities: Displacement, velocity, acceleration, speed, torque-Use of
transducers and electronic counters, stroboscope, vibrating reeds and techno meters. Pressure
and Vacuum- Idea of atmospheric pressure, Gauge pressure and vacuum - Use of instruments
such as manometers and pressure gauge using elastic elements such as diaphragm, Capsule,
Bellows, Bourdon tube and various transducers and thermo couple, vacuum gauges.
(Lectures 08) Unit IV
Temperature Measurement: Various types of thermometers, thermocouples, pyrometers (Radiation and optical type both). (Lectures 08)
Unit V Measurement of Vibrations: Use of seismic Accelerometer, Potential metric type. Inspection of Geometrical Errors: Construction and working of auto collimator, checking
of straightness, flatness, queerness and parallelism, circularity (By dial gauge and tiered).
(Lectures 08)
The question paper shall have weightage to case study 30% and to theoretical 70%.
Project work
There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 46 of 94
Text Books:
1. Bhatnagar S., Metrology & measuring Instrument, Nav Bharat Prakashan, Meerut.
2. Vikram Sharma, Measurement, Metrology and Control, S.K. Kataria & Sons, New
Delhi.
Reference Books:
1. Rajput R.K., Mechanical Measurement and Instrument, S.K. Kataria & Sons, New
Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 47 of 94
COMPUTER AIDED DESIGN Fourth Semester
Course Code: DME404 L T P C
Course Contents: 3 - - 3
Unit I CAD Hardware: Different types of graphics display devices - Stroke writing, Raster, Beam
Penetration colour CRT, Shadow mark colour CRT, TFT Monitor. Input devices such as mouse, digitizer, light pen, joy stick, thumb wheel, track ball, Scanner, Graphics output
devices - plotters and printers. (Lectures 08)
Unit II CAD Software: Application of CAD Software. Design process and role of computers in design process, Benefits of CAD.
(Lectures 08)
Unit III 2-D transformations: Translation, scaling, rotation, mirror and share. (Lectures 08) Unit IV Conventional Numerical Control: Introduction, Basic components of an NC system, NC
procedure, NC coordinate Systems, NC motion control systems, Applications and Economics
of NC. (Lectures 08)
Unit: IV NC Part Programming: Introduction, punched tape in NC, Tape coding and format,
Manual part programming, computer-assisted part programming, APT language, Manual data
input. (Lectures 08)
The question paper shall have weightage to case study 20% and to theoretical 80%.
Project work A project work will be assigned to the students by the concerned subject faculty. It will carry
10 marks and will be evaluated by the faculty itself. The topic of the project will be decided
by the faculty. The students will work in a group of 3– 5 on each topic. The topic should be
related to t he subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge. The project will be evaluated by the external
examiner.
Text Books: 1. Ganesh M., Basics of Computer Aided Geometric Design, I.K. International
Publishing House Pvt. Ltd., New Delhi.
2. Bhatia P.K., Computer Graphics, I.K. International Publishing House.
Reference Books: 1. Srinivasa Prakash Regalla, Computer Aided Analysis and Design, I.K. International
Publishing House Pvt. Ltd., New Delhi.
2. Ganesh M., Basics of Computer Aided Geometric Design, I.K.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 48 of 94
THEORY OF MACHINE Fourth Semester
Course Code: DME406 L T P C
Course Contents: 3 2 - 4
Unit I
Kinematics Mechanisms and Machines: Definition, link and its types, Types of Joints,
Types of constrained motion, Kinematic pairs and its types, Kinematic Chain, Degree Of
Freedom, Mechanism and Inversion of Mechanism. (Lectures 08)
Unit II
Dynamics of Machines: Engine mechanisms, turning moment diagram, Flywheel analysis,
effect of gyroscopic couple on aeroplane and naval ship. Governors: Types and classification, Principle of working of gravity controlled and spring
controlled governors, Stability, Isochronisms, Sensitivity and capacity. (Lectures 08)
Unit III Unbalance in Machines, Engines and Balancing: Origin of unbalanced forces and
moments and effects of unbalance, Unbalance in rotating bodies and balancing of discs,
Unbalance in reciprocating machines – engine, Unbalance force and moment in a single cylinder engine and balancing. (Lectures 08)
Unit IV
Cams and Cam Follower Mechanisms: Purpose of using cam- Follower mechanisms, types of cams and cam follower mechanisms, Nomenclature synthesis of disc cam profiles for
prescribed follower motion, determination of basic dimension, Graphical for different types
of followers (UNIFORM VELOCITY AND S.H.M). (Lectures 08)
Unit V Gears and Gear Drives: Introduction ,Classification of Gears, Nomenclature of Gear, Law
of Gearing, Involutes Profile and Cycloid Profile, Under Cutting and Interference, Minimum
Number Teeth, Gear Train - Simple, Compound and Epicyclical Gear Trains. Vibration: Vibration of single degree of freedom, Systems, Free forced Damped and
undammed vibration, Frequency response and resonance, bare excitation - Transmissibility
and Isolation. (Lectures 08) The question paper shall have weightage to case study 50% and to theoretical 50%. Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books:
1. Jadon V.K., Machine Design Data Book, I.K. International Publishing House Pvt.
Ltd., New Delhi.
2. Rao T. Krishna, Design of Machine Elements Volume II, I.K. International Publishing
House Pvt. Ltd., New Delhi. Reference Books:
1. Sharma P.C., Machine Design, S.K. Kataria & Sons, New Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 49 of 94
MANUFACTURING PROCESS Fourth Semester
Course Code: DME407 L T P C
Course Contents: 3 2 - 4
Unit I
Foundry Practice Pattern and Moulding: The pattern materials used, Types of patterns, Allowances and
pattern layout, Types of cores and their utility. Moulding Processes: Classification of mould materials according to characteristics, Types of
sands and their important test, parting powders and liquids, Sand mixing and preparation,
Moulding defects. (Lectures 08)
Unit II
Melting and Pouring: Fuels and metallic materials used in foundry, Melting furnaces used
in foundry such as pit furnace, Tilting and cupola furnaces, metals and alloys, Additions to
molten metal, Closing and pouring of the moulds, Coring-up, venting and closing, use of
ladles, spur and risers, Defects due to closing and spurring, Basic idea of fettling operations,
Surface treatment, Salvaging of castings, Factors determining soundness of casting, Handling
of molten metal from furnace to mould. (Lectures 08)
Unit III Special Casting: Elementary idea of special casting processes-Shell mould casting, die
casting, investment mould casting, centrifugal and continuous casting full mould casting, Elementary idea of mechanization of foundries. (Lectures 08)
Unit IV Powder Metallurgy: Introduction, principle, scope and names of processes, Production of
metal powders, compaction, sintering and sizing, Self lubricated bearings, Advantages of the
process and its limitations (Elementary Concept only). (Lectures 08) Unit V Estimating and Costing: Calculation of material cost for casting and Forging.
(Lectures 08)
The question paper shall have weightage to case study 30% and to theoretical 70%.
Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books: 1. Sharma & Bhatnagar, Manufacturing Process – II, Nab Bharat Prakashan, Meerut. 2. Rao M.M., Manufacturing Technology, Language Book Society, Delhi. 3. Sinha & Goel, Foundry Technology, Standard Publishers Distributors, Delhi.
Reference Books: 1. Hitomi, Manufacturing System Engineering, Standard Publishers Distributors, Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 50 of 94
ENGINEERING GRAPHICS Fourth Semester
Course Code: DME408 L T P C
Course Contents: 3 2 - 4
Unit I
Basic Fundamental: Definition of Computer Graphics, The motivation for interactive
Computer Graphics, Model of interactive Graphics Systems, The display file, The necessity
of a dual representation of Graphics objects, The problem of picture transformations,
Taxonomy of display systems. (Lectures 08) Unit II Data Structure: Formal definition of data structures, A data structure definition, Definitions
of relations & their properties, Linear lists, Tree structures, Generalized list structures,
Representation of data structures in a computer, Sequential or linked memory allocation,
Representation of arrays, Representation of trees, Representation of generalized lists
(Hierarchical structures), Representation of associative structures, Data models and data base
organization, Objectives of data base management systems, Conceptual data models.
(Lectures 08)
Unit III Picture Structure and Picture Geometrical Transformations: Picture structure, Domain
transformations, 2-D Geometric transformations, Rotation, Translation and Scaling (two
dimensional only). (Lectures 08) Unit IV Interpolation and Approximation of Curves and Surfaces: Introductory remarks,
Classical methods: Lagrange and Hermit Interpolation, Interpolation with B-spines, The
Hidden surface problem, Solids.
Interaction Handling: Interactive input devices, Light pen, Joystick, control ball, and
"mouse", Tablet lists, Keyboards, Light pen vs. cursor control devices, A Pen track
procedure. (Lectures 08)
Unit V
Language Concept for Interactive Computer Graphics: High-level graphic programming
languages, An example, Language extensions vs. subroutine packages, The "prefabricated-
structure" vs. the "building-block" concept, High-level graphics languages: two cases in
point, LEAP-an ALGOL 60 Extension based on the building-block concept.
(Lectures 08)
The question paper shall have weightage to case study 00% and to theoretical 100%. Project work There will be a project work assigned to students by the subject faculty. It will be of 10 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the faculty
and students will work in a group of 3 – 5 on each topic. The topic should be related to the
subject taught by the faculty and should have proper utility and importance to enhance his
practical skill & knowledge. Text Books:
1. Ganesh M., Basics of Computer Aided Geometric Design, I.K. International Publishing House Pvt. Ltd., New Delhi.
Reference Books:
1. Bhatia P.K., Computer Graphics, I.K. International Publishing House.
*Latest editions of all the suggested books are recommended.
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ENGLISH COMMUNICATION & SOFT SKILLS-IV (For All Undergraduate & Diploma Courses)
Fourth Semester Course Code-DIP499 L T P C
Course Content 3 - 2 4
Objective: To inculcate behavioural skills in students for the Corporate World
Module -1: Fundamentals of Time Management & Managing Change. (12 Lectures)
a) Time Management.
b) Managing People and managing change.
c) Team building, Leadership and taking decisions.
d) Stress Management.
[Note: As part of classroom activity, refer to the Workbook, guest lecture by
management faculty]
Module -2: Public Speaking (8 Lectures)
a) Art of public speaking.
b) Welcome speech.
c) Farewell Speech.
d) Vote of thanks.
[Note: As part of classroom activity, extensive practice sessions in class and home
assignments]
Module -3: Personality Development-III (8 Lectures)
a) Rude vs. Polite Behavior.
b) Ethics and human values.
c) Concern for environment.
d) Crisis Management.
[Note: As part of classroom activity, refer to the Workbook, guest lecture by
management faculty and industry representative]
Module -4: Oral Practice (12 Lectures)
a) Debate.
b) Just-a-minute.
c) Group Discussions.
d) Mock Interviews.
[Note: As part of classroom activity, extensively test the oral skills and update the
progress card of each student]
Fourth Semester Outcome:
1. Notable improvement in student’s progression in terms of LSRW.
2. Students will be able to imbibe good practices of self-discipline and professionalism
required in the corporate world.
3. Students will be able to develop the art of public speaking.
4. Students will be able to learn behavioral skills suitable for the corporate world.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 52 of 94
Evaluation & Assessment: The students will be evaluated on all four parameters of LSRW
External Exam Internal Assessment Total
50 50 100
Internal Assessment: 50
Best 2 out of Three
CTs
Attendance Workbook Assignments &
Viva
Total
20
10
10+10
50
Viva to be carried out by external English faculty from within the university
External Assessment: 50
PRACTICAL EXAM* VIVA TOTAL
25 Marks 25 Marks 50 Marks
(The external evaluation would be done by an external examiner based on the PracticalExam
and viva conducted during the examination. External examiner will be the English faculty
from within the university)
* Practical Exam Paper Structure: (One Hour Duration)
Question paper should consist of four questions out of which the first question will be
objective type of 10 marks. Other three question will be long, each of 05 marks.
Reference Books:
1. ILFS Bi-lingual Course in Basic English, ILFS Skill Development Corporation.
2. Communication Skills for Engineers and Scientists by Sangeeta Sharma & Binod
Mishra, PHI Learning Private Limited, New Delhi.
3. Professional Communication by Malti Agarwal, Krishna Prakashan Media (P) Ltd.,
Meerut.
4. Communication Skills by Sanjay Kumar & Pushp Lata, Oxford University Press.
5. The Business letters by Madan Sood, Goodwill Publishing House, New Delhi.
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METROLOGY LAB Fourth Semester
Course Code: DME452 L T P C
- - 3 2
LIST OF EXPERIMENTS: 1. Use of linear measuring instrument of Venire caliper. 2. Use of linear measuring instrument of Micrometer. 3. To check circularity of rod using Dial Indicator. 4. Study of Height Gauge.
5. Study of feeler gauge to check the spark plug gap. 6. Measurement of angle with the help of sine bar.
7. Measurement of angle with the help of venire Bevel protractor. 8. Calibration of venire calipers/micrometers with slip gauge.
9. Calibration of height gauge/depth gauge with slip gauge.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the
experiment conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 54 of 94
CAD LAB Fourth Semester
Course Code: DME454 L T P C
- - 3 2
LIST OF EXPERIMENTS:
Familiarization with AUTO CAD commands: 1. Introduction of CAD, Different type of CAD SOFTWARE AVAILABLE, advantages
of using CAD, AUTO CAD graphical user interface. 2. Setting up drawing environment: Setting units, drawing limits, Snap Opening and
saving a drawing, setting drafting properties, different coordinate systems used. 3. Commands and their aliases, different methods to start a command.
4. Selecting object, removing object from selection set, editing with grips, editing object
properties. 5. Use of draw commands – Line, arc, circle, polygon, polyline, rectangle, ellipse,
construction line, spline. 6. Use of modify commands – erase offset, move, copy, mirror, fillet, chamfer, array,
scale, stretch, rotate, explode, lengthen. 7. Creating 2D objects using Draw and Modify commands, use of Hatch commands. 8. Controlling the drawings display; Zoom, PAN, view ports, Aerial View. 9. Drawing with precision: Adjusting snap and Grid alignment. 10. Use of tools Menu bar for calculating distance, angle, area, ID points, Mass using
inquiry command, Quick selection. 11. Adding text to drawing, creating dimension.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the
sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken
by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the
experiment conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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MECHANICAL ENGINEERING DRAWING LAB Fourth Semester
Course Code: DME456 L T P C
1 - 3 3
LIST OF EXPERIMENTS:
General Concept of Machine Drawing: (a) Views and sections (Full and half), dimensioning. Technique -Unidirectional and aligned
practice conventions as per latest code of practice for general engineering drawing.
General concept of IS working drawing symbols for: (i) Welding & Riveting.
(ii) Screws & Screw threads.
(iii) Surface Finish Marks.
(iv) Limits, Fits & Tolerances.
(b) Sectioned View of: (i) Foundation bolts. (ii) Pipe Joints - Flanged, Socket.
(c) Assembly Drawing of: (i) Knuckle joint- Part drawing, Solid Modeling, Assembly and Sectioning. (ii) Protective type flange coupling- Part drawing, Solid Modeling, Assembly and
Sectioning.
(d) Assembly drawing from detail and vice versa:
(i) Screw jack.
(e) Spur gear profile drawing from given data Free hand sketching of: (i) Pipe fittings-Such as-Elbows-Reducers, T-Cross and Bibcock. (ii) I. C. engine piston, Simple bearing, Cotter and Knuckle joint, pulleys and flywheel
Sectioned views.
(iii) Cutting tools of Lathe machine, shaper and common milling cutters. (iv) Gear puller and C-clamp
(v) Sketching of ortho graphics views from isometric views is practiced.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of preparing
the sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce
taken by the faculty concerned. The marks shall be entered on the index sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the
experiment conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 56 of 94
MANUFACTURING PROCESSES LAB Fourth Semester
Course Code: DME457 L T P C
- - 3 2
LIST OF EXPERIMENTS:
Foundry Practice (Workshop): Minimum work in each section is indicated against that
1. Pattern Making:
(a) Making Patterns (At least two).
(i) Solid one piece pattern (ii) Split two piece patterns (iii) Split three piece patterns
(iv) Gated pattern (v) Four Piece patterns (vi) Segmental pattern.
(b) Making Core Boxes (At Least 2) For:
(i) Straight Core Box (ii) Bent Core Box (iii) Unbalanced Cores.
2. Sand Preparation and Testing:
(a) Sand Testing (At Least 2 Experiments).
(i) Grading (Grain Size). (ii) Determination of Moisture content
(iii) Determination of Clay content. (iv) Determination of Permeability for gases.
(b) Preparation of:
(i) Green Sand Composition. (ii) Loam Sand Composition.
(iii) Dry Sand Composition. (iv) Oil Sand for Cores.
3. Moulding:
(a) Making at least 8 sands moulds of different forms with different types of pattern using.
(i) Floor Moulding (ii) Two Box Moulding (iii) Three Box (or more) Moulding.
(b) At least one of the following:
(i) Making and setting of cores of different types.
(ii) Making one shell mould apparatus.
4. Melting and Pouring:
(Each to be demonstrated at least once in the session).
(a) Demonstration of Melting of cast iron in:
(i) Pit Furnace (ii) Cupola.
(b) Demonstration of melting a Non-Ferrous metal in:
(i) Pit Furnace (ii) Tilting Furnace.
(c) Pouring of Metals in Moulds (Ferrous and Non Ferrous).
Cleaning, Inspection and Non Destructive Testing:
Shaking, cleaning and fettling of casting (At least 2 casting).
(i) Inspection of cast component (visual) and preparing inspection report (At least one
report).
(ii) Establishing cause of Defects seen (At least one cause).
(iii) Dye penetration test for casting. (iv) Magnetic flow detection test/Ultra sound flaw detection test for castings.
5. Case Study of: At least 2 sand casting products from sand preparation, pattern layout to final finished casting by shell moulding, centrifugal casting, investment casting and continuous casting.
Internal Evaluation (50 marks): Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken by the faculty concerned. The marks shall be entered on the index sheet.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 57 of 94
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on
the experiment conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 58 of 94
MACHINE TOOL TECHNOLOGY Fifth Semester
Course Code: DME502 L T P C
Course Contents: 3 1 - 4
Unit I
Centre Lathe: The centre lathe and its principle of working, Types of lathes, Lathe
specification and size, Features of lathe bed. Head stock and tail stock, Feed mechanism and
change-gears, carriage saddle, Cross slide, Compound rest, Tools post, Apron mechanism,
lathe accessories, Chucks, Face plate, Angle plate, Driving plate, Lathe dogs, mandrills,
Steady rest, Lathe attachments, Lathe operations-plane and step turning, Taper turning, Screw
cutting, Drilling, Boring, reaming, Knurling, Parting off, Under cutting, Relieving, Types of
lathe tools and their uses, Brief description of semi automatic and automatic lathes such as
capstan and turret lathes, their advantages and disadvantages over centre lathe, types of job
done on them. General and periodic maintained of a centre lathe. (Lectures 08)
Unit II Shaping, Planning & Slotting Machines: Working principles of planer, shaper and slitter,
Differences and similarities among them, quick return mechanism applied to the machines. Drilling & Boring Machines: Types of tools used in drilling and boring, Classification of
drilling and boring machines, principle of working and constructional details of simple and
radial drilling M/C and general and periodic maintenance, Operations like facing, counter
boring, tapering. (Lectures 08)
Unit III Milling Machines: Types of milling machines, constructional features of horizontal milling M/C, Simple, compound and differential indexing, milling of spur gears and racks.
Grinding Machines: Common abrasive grinding wheel materials, Bonds, Grain or grits of
abrasive, Grain structure and shapes of common wheels, various speeds and feeds, Use of
coolants, Methods of grinding, Types of grinding machines, precision finishing operations
like honing. (Lectures 08)
Unit IV Broaching Machines: Broaching- internal and external surface Types of work done on
broaching machine, Simple types of broaches and their uses, Types of broaching machines,
Comparison of broaching with others processes. Jigs and Fixtures: Object of Jigs and Fixture, Difference between jigs and fixtures, Principle
of location, Principle of clamping, Locating and clamping devices, Types of jigs -Simple
open and closed or box jigs, Drill jigs- Bushes (Fixed liner, Renewal slip), Template, Plate
jigs, Channel jigs, Leaf jigs, Simple example of milling, turning, grinding, horizontal boring
fixtures and broaching fixtures, Welding fixtures, Devices. (Lectures 08)
Unit V Cooling Process: Coolants and cutting fluids difference between coolant and cutting fluid,
Function and action of cutting fluids, Requirement of good cutting fluids, their selection for
different materials and operations.
Automation of Machining Centers: Introduction to CNC Machine tools (Computer
Numerical Control Lathe) and FMS (Flexible Manufacturing System) Introduction only.
(Lectures 08)
The question paper shall have weightage to case study 20% and to theoretical 80%.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 59 of 94
Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books: 1. Chapman W.C., Workshop Technology, Macmillom and Co. Delhi. 2. Kapoor J.K., Machine Tool Technology, B. Bharti Prakashan Meerut.
Reference Books:
1. Verculer Narula “Workshop Technology, S.K. Kataria & Sons. Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 60 of 94
PRODUCTION TECHNLOGY - I Fifth Semester
Course Code: DME504 L T P C
Course Contents: 3 1 - 4
Unit I
Introduction: Concept of Production, classification of Production system, Difference
between Manufacturing and Production. Metal Forming Processes Forging: Hammer forging, drop-forging, dies for drop-forging, drop hammers, press forging,
forging machines or up setters, forging tools, forging defects and remedies. Rolling: Elementary theory of rolling, hot and cold rolling, types of rolling mills, rolling
defects and remedies.
Press Forming: Types of presses, working, selection of press dies, die-material, Press
operation-Shearing, piercing trimming, shaving, notching gearing or rubber forming,
embossing, stamping, punching, Drawing, extrusion, pipe and tube drawing.
(Lectures 08) Unit II
Conventional Metal Cutting Processes Gear manufacturing process: Gear hobbling, gear shaping gear shaving, gear generating,
gear burnishing, straight bevel gear manufacturing. External threading process: Roll threads thread milling, thread grinding, thread rolling
Machining of Cylindrical Holes: Multiple spindle drill press, gang drill press.
(Lectures 08) Unit III Metal Finishing Process: Grinding Process, Diamond machining, Honing, Lapping, Super
finishing, Polishing and buffing. Surface Treatment & Finishing: Meaning of the terms surface treatment and its purpose,
Elements of surface treatment cleaning protecting, Coloring, Altering surface properties,
Surface Treatment Processes- Wire brushing. Belt sanding, Vapor degreasing, Ultrasonic
cleaning, Solvent cleaning, Painting application by dipping, Hand spraying, Automatic
spraying, Buffing, Blackening, Anodizing, Electro Nickel Plating, Nickel carbide plating,
Sputtering. (Lectures 08)
Unit IV
Plant Maintenance: Maintenance: maintenance definition, scope of maintenance,
maintenance strategies, economics and performance measures, objective of maintenance,
classification of maintenance-corrective, scheduled, preventive, predictive and productive
maintenance, common techniques to monitor the conditions of systems-vibration based,
forms of wear, wear on guide surfaces, breakdown and remedies of machine tools, repair
cycle, installation and maintenance of machine tools, PERT in maintenance.
(Lectures 08) Unit V Organization: Objective of maintenance organization, function and duties of maintenance
department, inspections and scheduling, routine-servicing and scheduled repair, maintenance
planning, concepts of maintenance management. (Lectures 08)
The question paper shall have weightage to case study 30% and to theoretical 70%.
Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 61 of 94
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books: 1. Pandey & Singh, Production Engineering & Science, Standards Publishers
Distributors, Delhi.
Reference Books: 1. Choudhury Hajra S.K., Elements of Workshop Tech. Vol. – I, Media Promoters &
Publishers Pvt. Ltd Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 62 of 94
AUTOMOBILE ENGINEERING Fifth Semester (only for Automobile Engineering)
Course Code: DME505 L T P C
Course Contents: 3 1 - 4
Unit I
General Concept of Automobiles: Their classification name and make of some India made
automobiles, Layout of chassis. Meaning of the terms: Front wheel drive, Rear wheel drive, four wheel drive, Front and Rear wheeled vehicles, Basic requirements of an automobile,
study of specifications of different engines used in Indian vehicles. (Lectures 08)
Unit II I.C. Engine: Multi cylinder engine, Construction and material of its Piston and Connecting
rod Assembly; Crank shaft, Fly wheel and Bearings; Engine valve and Valve operating
mechanism (Cam shaft, Valve timing gears, Tappet, Push rod, Rocker and Valve springs),
Advantage of multi cylinder engine for automobiles use, Firing order, Arrangement of
cylinders, Winkle rotary engine, Idea of super charging, its advantages phenomenon of
knocking or detonation, its cause and effect on engine, Octane number and cetane number.
(Lectures 08) Unit III Fuel Supply and Ignition System
(i) Petrol Engine: Fuel supply circuit components (fuel tank to engine), their function,
Construction and working of mechanical and electrical fuel pumps, carburetor, its function,
Simple carburetor, its limitations, Modified carburetor- Solex and S.U. carburettors, their
construction and working, Carburettor Controls-Throttle, Choke (Conventional, Automatic),
Air fuel ratio, its variation with speed, Magneto and Coil Ignition Systems-Working of coil
ignition system for multi cylinder engine and electronic ignition system, Ignition timing,
Ignition advance and retard-Their need and factors on which they depend, Spark Plugs-their
types as used in automobile engines, Location of spark plug. (ii) Diesel Engine: Fuel supply circuit for Diesel engine, Primary and secondary fuel filter,
their positioning in the circuit, Construction and working of fuel pump and fuel injection
pump, Governor and injector, Solid and Air injection in Diesel engine, Distributor types of
diesel injection pump. Inlet and exhaust manifolds arrangement.
(iii) Multi Point Fuel Supply For Petrol Engine: Construction, Fuel Supply system and
working (iv) Introduction to other fuels - CNG, Battery, etc. (Lectures 08)
Unit IV Cooling System: Necessity for cooling the engine Air cooling, Shapes of cooling fins, Field
of application for air cooling, Water Cooling- Thermosyphon system, Pump circulated water
cooling system, Details of water cooling system-Water jackets, Hose, radiators and fans, Thermostat, Water pump and pressure type radiator cap, Anti freeze and anti corrosive
additives, Engine cooling liquids other than water and their characteristics.
(Lectures 08) Unit V Lubrication System of Automobile Engines: Principle of lubrication on petrol/diesel
engine, Types of lubrication systems-Splash type, Pressure type and Combined, Types of
lubrication pumps, pump drive, Relief valves, Oil pressure, Oil filters and their location in
lubrication system, Crank case ventilation, and Crank case dilution. (Lectures 08)
The question paper shall have weightage to case study 50% and to theoretical 50%.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 63 of 94
Project work There will be a project work assigned to students by the subject faculty. It will be of 15
marks and will be evaluated by the faculty itself. The topic of the project will be decided by
the faculty and students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to
enhance his practical skill & knowledge.
Text Book:
1. Singh Kirpal, Automobile Engineering Vol. – I & II, Standard Publishing E.R.S. &
Distributors.
Reference Books:
1. Poonia M.P., Objective I.C. Engines & Automobile Engineering, Standard Publishing
E.R.S. & Distributors.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 64 of 94
PRODUCTION AUTOMATION Fifth Semester (Only for Production Engineering)
Course Code: DME507 L T P C
Course Contents: 3 1 - 4
Unit I
General: Automation-Definition, Scope, its types and their merits, Reasons for automation.
Its appreciation and criticism, Introductory Idea and meaning of the terms CNC, DNC,
Adaptive control, FMS & CIM and machining centre, Current trends in NC, CAD, CAM,
Introduction to Robotics. Fundamentals of Manufacturing and Automation: Plant Layout- Its meaning and concept
of fixed position layout, Process layout, Product layout and Group technology layout, Product
design, manufacturing planning and manufacturing control, Production Concept- Such as-
Manufacturing Lead Time (MLT), Production rate, Production Capacity (PC), Work in
Process (WIP), Time in Plant (Tip), WIP Ratio, Tip ratio, their meaning and significance,
Combined operations, Simultaneous operations, Integration operations, Increase flexibility,
Improved material handling and storage, on-line inspection, process control and optimization,
Plant operation control, Computer integrated manufacturing. (Lectures 08)
Unit II Production Economics: Methods evaluating investment alternatives, Constraints in
manufacturing, Break Even Analysis, Cost of manufacturing lead time and work in process.
(Lectures 08) Unit III
High Volume Production Systems: Type of production, types of layout, concepts of
different flow lines for automatic loading and transferring, buffer storage, automatic
inspection, tools servicing, design and fabrication considerations, optical measurement.
Methods of work part transport, Transfer mechanism, Buffer storage, Automation for
manufacturing operations, Design of fabrication considerations. (Lectures 08)
Unit IV Assembly System and Line Balancing: The assembly process, Assembly system, Manual
assembly lines, flexible manual assembly line, Partial Automation. Automated Assembly Systems: Design for automated assembly, Types of automated
assembly systems, Parts feeding devices, Part orienting devices, Feed tracks, Role of
industrial robot in automatic assembly. (Lectures 08)
Unit V Numerical Control Production System: Numerical machine Tool, Binary System,
Coordinate system and Machine motions, Types of N.C. systems, Machine tool applications. N.C. Part Programming: Methods of N. C. part programming, Computer assisted part
programming, The APT Language, N. C. part programming using CAD/CAM, use of
computer as support in design and manufacturing. (Lectures 08)
The question paper shall have weightage to case study 20% and to theoretical 80%.
Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 65 of 94
Text Books: 1. Visal S., Computer Aided Manufacturing, S.K. Kataria & Sons, Delhi. 2. Srinivasa Prakash Regalla, Computer Aided Analysis & Design, I.K. International
Publishing House Pvt. Ltd, Delhi. Reference Books:
1. Sawhney G.S., Fundamental of Computer Aided Manufacturing (CAM), I.K.
International Publishing House.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 66 of 94
AUTOMOBILE TECHNOLOGY Fifth Semester (Only for Automobile Engineering)
Course Code: DME508 L T P C
Course Contents: 3 1 - 4
Unit I
Auto Transmission System: (a) Clutch: Function of clutch in an auto mobile, Construction detail of single plate and multi
plate friction clutches, Centrifugal and semi centrifugal clutch, Construction and working of
fluid flywheel.
(b) Gear Box: Its function, Assembly detail and working of sliding Mesh, constant mesh,
Synchromesh and epicyclical gear boxes, Simple concept of over drive, overrunning clutch,
transfer case and torque converter.
(c) Propeller Shaft: Its function, Universal joint and slip joint, Hotchkiss drive and Torque
tube drive. (Lectures 08)
Unit II Steering System: Its function, Principle of steering, Ackerman and Davis steering gears,
Steering gear types, Worm and nut, Worm and wheel, Worm and roller, Rack and pinion
type, Concept of steering locking assembly, introduction to power steering. Braking System: Construction details and working of mechanical, Hydraulic and Vacuum
brakes, disc brake, air brake, Introduction to power brake, Details of master cylinder, Concept
of brake drum and brake linings and brake adjustment. Suspension System: Function of suspension system, Types of suspension systems, working
of leaf springs, Coil springs, Mac pension system. (Lectures 08)
Unit III Storage Battery: Storage Battery constructional detail of lead acid cell battery, Specific
gravity preparation of electrolyte, effect of temperature, Charging and discharging on specific
gravity of electrolyte, Capacity and efficiency of battery, Battery charging from D.C. mains,
A.C. mains, Battery charger-Charging circuit, care and maintenance of batteries, Checking of
cells for voltage and specific gravity of electrolyte. Engine Starting: Engine starting circuit, Drive motor and its characteristics, Conditions of
starting and behavior of motor at starting, Starter Drive-Bendix pinion, Torsion, compression,
Clutch and sliding armature type, Turbo charging and inter-cooling. (Lectures 08)
Unit IV Automobile Wiring & Lighting System: Earth return and insulated return systems-6 volts,
12 volts and 24 volts systems, Positive and negative earthling, Fuse in circuit, Diagram of a
typical wiring systems. Fore head lamp systems, other lamps-Pass lamps, Fog lamp, reversing
lamps, Switching of lamps, Parking brake, Direction indicators, Electric horns, Speedometer,
Fuel gauge, Pressure gauge, Temperature gauge, Wind screen wipers, stereo system and
speaker, introduction to remote sensing devices, Microprocessor control of automobile.
(Lectures 08)
Unit V Vehicle Air-conditioning: Meaning of air-conditioning and its applications, brief idea of
various type heat loads in vehicles, concepts of room air conditioner, fundamental of comfort
air conditioning and its conditions, brief idea of air-conditioning cycle and its layout,
fundamental and working of compressor magnet clutch, condenser, evaporator, expansion
valve, thermo switch, three way solenoid valve, check valve, fan assembly and air
conditioners relay, H.V.A.C. (Lectures 08)
The question paper shall have weightage to case study 20% and to theoretical 80%.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 67 of 94
Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books:
1. Sethi H.M., Automobile Technology, Tata McGraw Hill, New Delhi. 2. Singh Kirpal, Automobile Engineering Vol. – I & II, Standard Publishing E.R.S. &
Distributors.
Reference Books:
1. Poonia M.P., Objective I.C. Engines & Automobile Engineering, Standard Publishing
E.R.S. & Distributors Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 68 of 94
DESIGN & ESTIMATION Fifth Semester
Course Code: DME506 L T P C
Course Contents: 3 2 - 4
Unit I
Introduction: Definition of machine design, Design Requirements of Machine Elements,
Design Procedure, Standards in Design, Selection of Preferred Sizes, Indian Standards
Designation of Carbon & Alloy Steels, Selection of Materials for Static and Fatigue Loads.
(Lectures 08)
Unit II Design against Static Load: Factor of Safety, Principal Stresses, Stresses Due to Bending
and Torsion, Theories of Failure.
Design against Fluctuating Loads: Fatigue and Endurance, Stress Concentration Factor,
Notch Sensitivity, Design for Finite and Infinite Life, Soderberg, Goodman Criteria.
(Lectures 08)
Unit III
Design of Joints: Welded joints-types of welded joint, Design of welded joint, Riveted joint-
Types of riveted joint, Mode of failure of a riveted joints, introduction of cotter and knuckle
joints.
Shafts: Cause of Failure in Shafts, Materials for Shaft, Stresses in Shafts, Design of solid and
hollow shafts. (Lectures 08)
Unit IV
Mechanical springs & connecting rod: Definition of spring, types of spring-Helical spring,
torsion spring, laminated spring, design of helical spring against static load, Design of
Connecting Rod.
Keys and Couplings: Types of Keys, Splines, Design of Square Keys, Couplings-Design of
Rigid and Flexible Coupling. (Lectures 08)
Unit V
Estimation of Material Requirement: Estimation of weight of simple machine parts,
Review of the area/volume of triangle, equilateral triangle, Hexagon, rectangle,
parallelogram.
Estimation of Time for Different Machining Operations: Turning, Facing, Chamfering,
Knurling, Taper Turning, Threading, Drilling, Boring, Shaping and planning, Milling,
Broaching, Simple problems pertaining to above. (Lectures 08)
The question paper shall have weightage to case study 50% and to theoretical 50%.
Project work There will be a project work assigned to students by the subject faculty. It will be of 15
marks and will be evaluated by the faculty itself. The topic of the project will be decided by
the faculty and students will work in a group of 3 – 5 on each topic. The topic should be
related to the subject taught by the faculty and should have proper utility and importance to enhance his practical skill & knowledge.
Text Books: 1. Sharma P.C., Design and Estimating, S.K. Kataria & Sons, Delhi.
Reference Books:
1. Khurmi R.S., A.T.B. of Machine Design, Eurasian Publishing House, New Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 69 of 94
INDUSTRIAL ECOLOGY Fifth Semester
Course Code: DIP502/DIP603 L T P C
Course Content: 4 - - 4
Unit I
Introduction to Industrial Psychology – definition, scope and importance. (Lectures 08)
Unit II
Motivation: Meaning, factors, motivation theories (Maslow, Herzberg and McGregor);
understanding stress and its consequences, causes of stress, managing stress; group dynamics:
features of group, group cohesiveness.
(Lectures 08)
Unit III
Work Environment: Design of work place; fatigue: causes and prevention, work place boredom,
accidents and safety. Conflict: Concept, sources and types. (Lectures 08)
Unit IV
Constituents of Indian economy: Agriculture, Industry and Service; Innovation and
Entrepreneurship: Industrial growth in India, role and challenges of small scale industries,
sources of funding for small scale industries, industrial sickness.
(Lectures 08) Unit V
Privatization and globalization in India.
Problems of industry- technology, waste disposal, industrial law and dispute.(Lectures 08)
The question paper shall have weightage to case study 20% and to theoretical 80%.
Text Books:
1. Agarwal G.K. “Social control and change” Sahitya Bhawan Publication Agra.
2. Agarwal G.K. “Social Disorganization” Sahitya Bhawan Publication Agra.
3. Gillin & Gillin “Cultural Sociology” The Macmillian Company.
4. Denis. K “Human Society” Surjeet Publication Delhi.
5. Dewett, K.K., “Modern Economic Theory” S. Chand & Co.
6. Luthers Fred “Organizational Behavior”.
Reference Books: 1. Admas Bert N. “A Sociological Interpretation” Rand me Nally Chicago 1975.
2. Prasad L.M. “Principles of Management”.
3. Stonier A.W. & D.C. Horgne, “A Text Book of Economic Theory”, Oxford Publishing
House Pvt. Ltd.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 70 of 94
ENVIRONMENT STUDIES Fifth Semester
Course Code: DIP503/DIP604 L T P C
4 - - 4
Objective: To create awareness among students about environment protection.
Course Outcomes:
Based on this course, the Engineering graduate will understand / evaluate / develop
technologies on the basis of ecological principles and environmental regulations which in turn
helps in sustainable development.
Course Content:
Unit I
Definition and Scope of environmental studies, multidisciplinary nature of environmental studies,
Concept of sustainability & sustainable development.
Ecology and Environment: Concept to fan Ecosystem-its structure and functions, Energy Flow in an
Ecosystem, Food Chain, Food Web, Ecological Pyramid& Ecological succession, Study of following
ecosystems: Forest Ecosystem, Grass land Ecosystem & Aquatic Ecosystem & Desert Ecosystem.
(Lectures 08)
Unit II
Natural Resources: Renewable & Non-Renewable resources; Land resources and land use change;
Land degradation, Soil erosion & desertification. Deforestation: Causes & impacts due to mining,
Dam building on forest biodiversity & tribal population. Energy Resources: Renewable & Non-
Renewable resources, Energy scenario & use of alternate energy sources, Case studies.
Biodiversity: Hot Spots of Biodiversity in India and World, Conservation, Importance and Factors
Responsible for Loss of Biodiversity, Bio geographical Classification of India. (Lectures 08)
Unit III
Environmental Pollutions: Types, Causes, Effects & control; Air, Water, soil & noise pollution,
Nuclear hazards & human health risks, Solid waste Management; Control measures of urban &
industrial wastes, pollution case studies. (Lectures 08)
Unit IV
Environmental policies & practices: Climate change & Global Warming (Green house
Effect),Ozone Layer -Its Depletion and Control Measures, Photochemical Smog, Acid Rain
Environmental laws: Environment protection Act; air prevention & control of pollution act, Water
Prevention & Control of Pollution Act, Wild Life Protection Act, Forest Conservation Acts,
International Acts; Montreal & Kyoto Protocols & Convention on biological diversity, Nature
reserves, tribal population & Rights & human wild life conflicts in Indian context. (Lectures
08)
Unit V (Lectures 08)
Human Communities & Environment: Human population growth; impacts on environment, human
health & welfare, Resettlement & rehabilitation of projects affected person: A case study, Disaster
Management; Earthquake, Floods & Droughts, Cyclones & Landslides, Environmental Movements;
Chipko, Silent Valley, Vishnoi’s of Rajasthan, Environmental Ethics; Role of Indian & other regions
& culture in environmental conservation, Environmental communication & public awareness; Case
studies.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 71 of 94
Field Work:
1. Visit to an area to document environmental assets; river/forest/flora-fauna etc.
2. Visit to a local polluted site: urban/ rural/industrial/agricultural.
3. Study of common plants, insects, birds & basic principles of identification.
4. Study of simple ecosystem; pond, river etc.
Text Books:
1. “Environmental Chemistry”, De, A. K., New Age Publishers Pvt. Ltd.
2. “Introduction to Environmental Engineering and Science”, Masters, G. M., Prentice Hall
India Pvt. Ltd.
3. “Fundamentals of Ecology”, Odem, E. P., W. B. Sannders Co.
Reference Books:
1. “Biodiversity and Conservation”, Bryant, P. J., Hypertext Book
2. “Textbook of Environment Studies”, Tewari, Khulbe & Tewari, I.K. Publication
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 72 of 94
MECHANICAL MAINTENANCE SHOP
Fifth Semester
Course Code: DME561 L T P C
- - 7 4
LIST OF EXPERIMENTS:
1. Inspection, Removal, cleaning & lubrication of Bearing and draw sketches of
different type of bearing.
2. Removing the clutch Assembly and disassemble unit to clean the parts, prepare a list
and draw sketches.
3. Removing subassembly of Piston with Ring and Study & Sketch those components.
4. Study & Sketch of belts and chain drives and (I) Mounting of belt and checking of
slip (II) tighting and replacement of chain.
5. To disassemble and check the Tail Stock subassembly of Lathe machine and assemble
again in machine and draw the sketch.
6. Testing of Electrical installation Battery charging. Study and sketch of Battery.
7. Study & Sketch, and Assemble and dissemble of Air Compressor.
8. Study & sketch of Air Conditioner Window Type.
9. Study & sketch of Hydraulic Jack and Mechanical Jack.
10. Study & Sketch of centrifugal pump disassemble & assemble.
11. Locating fault and rectifying that for equipment such as bycle.
12. Dissemble and assemble single plate clutch and draw the sketch.
13. Maintenance and overhauling of center lathe machine.
14. Maintenance and overhauling of shaper and slotter.
15. Maintenance and overhauling of drilling and milling machine.
16. Maintenance and overhauling of tool grinder.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the
experiment conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 73 of 94
MACHINE SHOP PRACTICE Fifth Semester
Course Code: DME557 L T P C
- - 7 4
LIST OF EXPERIMENTS:
Note: At least four jobs against jobs at No. 1. Two jobs against jobs at No. 2A and two jobs against jobs at No.2 B. Three jobs against at No. 3. 1. Making Utility Jobs on Lathe Involving:
(a) Step turning, Parallel Turning, Taper turning and Knurling: 2 jobs. (b) Drilling, Boring, Counter boring and Internal: 2 jobs taper turning under cutting,
Chamfering & Facing. (c) V. thread cutting (Internal and External): 2 jobs.
(d) Square thread cutting (internal and external): 1 job.
2A. Making Utility Jobs on:
(a) Shaper - 'V' Block of different size: 1 job.
(b) Slotter- Key Way Cutting: 1 job. ( (c) To Grind Lathe Tools (All Angles): 1 job.
(d) To Grind And Shaper/Planer Tools: 1 job.
2B. Group Work on Milling Machine Involving Down and Climb Milling:
(a) Spur Gear Cutting 1 job.
(b) Groove Cutting (Square, 1 Job).
3. Fitting Shop:
(a) To make different types of keys 2 jobs. (b) Making male and female fitting jobs 2 jobs.
Evaluation Scheme :
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL INTERNAL
(50 MARKS)
External Evaluation (50 marks) :
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 74 of 94
PRODUCTION TECHNLOGY – I LAB Fifth Semester
Course Code: DME558 L T P C
- - 3 2
LIST OF EXPERIMENTS:
1. Inspection of casting (a) Pulley (b) Gear blank (c) Bush
2. Prepare a job with turning, boring, internal threading processes. 3. Marking and drilling holes in cost iron flange for a pipe.
4. Prepare a pulley with Boring hole and cutting key way slot. 5. Turning bottom shaft of cycle and milling cotter slot.
6. Turning hub axle of cycles. 7. Turning and internal threading of cone of cycle.
8. Turning bearing races and cups of cycle.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the
experiment conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 75 of 94
AUTOMOBILE ENGINEERING LAB Fifth Semester (only for Automobile Engineering)
Course Code: DME559 L T P C
- - 3 2
LIST OF EXPERIMENTS:
1. Study and sketch of:
i) Battery Ignition System ii) Magnetic Ignition System.
i) Head Light Model ii) Wiper and Indicator.
3. Study and Sketch of:
i) Radiator ii) Water Pump.
iii) Oil Pump iv) Shock Absorber.
4. Study and sketch of:
i) A. C. Pump ii) S. V. Pump
iii) Master Cylinder.
5. Study and sketch of:
i) Rear axle ii) Differential
iii) Steering System iv) Bendix Drive.
6. Fault finding practice of an automobile vehicle four wheelers (Petrol and Diesel vehicle).
7. Charging of Automobile battery and measuring cell voltage and specific gravity of
Electrolyte.
8. Cleaning and adjustment a carburetor.
9. Changing of wheels and checking the alignment of wheels.
10. Study and sketch of gear box.
Evaluation Scheme:
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
2. Study and sketch of:
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 76 of 94
INDUSTRIAL TRAINING Fifth Semester
Course Code: DME556 L T P C
Course Contents: - - - 4
Students will attend Industrial training of four week in any industry or reputed organization
after the IV semester examination in summer vacation. The evaluation of this training shall be included in the V semester evaluation.
The student will be assigned a faculty guide who would be the supervisor of the student. The faculty would be identified before the end of the IV semester and shall be the nodal officer for coordination of the training.
Students will also be required to prepare an exhaustive technical report on format (Annexure
– I) of the training during the V semester which will be duly signed by the officer under
whom training was taken in the industry/ organization. The covering format shall be signed
by the concerned office in-charge of the training in the industry. The officer-in-charge of the
trainee would also give his rating of the student in the standard University format (Annexure
– II) in a sealed envelope to the Principal of the college.
The student at the end of the V semester will present his report about the training before a
committee constituted by the Principal of the College which would be comprised of at least
three members comprising of the Department Coordinator, Class Coordinator and a nominee
of the Principal. The students guide would be a special invitee to the presentation. The
seminar session shall be an open house session. The internal marks would be the average of
the marks given by each member of the committee separately in a sealed envelope to the
Principal.
The marks by the external examiner would be based on the report submitted by the student which shall be evaluated by the external examiner and cross examination done of the student concerned.
Not more than three students would form a group for such industrial training/ project
submission.
The marking shall be as follows.
Internal: 50 marks
By the Faculty Guide - 25 marks.
By Committee appointed by the Principal – 25 marks.
External: 50 marks By Officer-in-charge trainee in industry – 25 marks,
By External examiner appointed by the University – 25 marks.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 77 of 94
INDUSTRIAL MANAGEMENT Sixth Semester
Course Code: DME601 L T P C
Course Contents: 3 2 - 4
Unit I Principles of Management : Definition of management, Administration organization,
Functions management, Planning, Organizing, Co-ordination and control, Structure and
function of industrial organizations, Leadership- Need for eldership, Factors to be considered
for accomplishing effective leadership, Communication - Importance, Processes, Barriers to
communication, Making communication, Effective, formal and informal communication,
Motivation - Factors determining motivation, Positive and negative motivation, Methods for
improving motivation, Incentives, Pay promotion and rewards, Controlling - Just in time,
Total quality management, Quality circle, Zero defect concept, Concept of Stress
Management. (Lectures 08)
Unit II Human Resource Development: Introduction, Staff development and career development,
Training strategies and methods. Human and Industrial Relations: Human relations and performance in organization,
Understand self and others for effective behaviour, Industrial relations and disputes,
Characteristics of group behaviour and Trade unionism, Mob psychology, Lab our welfare,
Workers participation in management. Personnel Management: Responsibilities of human resource management - Policies and
functions, Selection - Mode of selection - Procedure -training of workers, Job evolution and
Merit rating - Objectives and importance wage and salary administration - Classification of
wage, Payment schemes, Components of wage, Wage fixation. (Lectures 08)
Unit III Financial Management: Fixed and working capital - resource of capital, Shares, types
preference and equity shares, Debenture types, Public deposits, Factory costing, Direct cost,
Indirect cost, Factory over head, Fixation of selling price of product, Depreciation- Causes,
Methods. Material Management: Objective of a good stock control system - ABC analysis of
inventory, Procurement and consumption cycle, Reorder level, lead time, Economic order
quantity, Purchasing procedure, Stock keeping, Bin card. (Lectures 08)
Unit IV Labour, Industrial and Tax Laws: Importance and necessity of industrial legislation, Types of lab our laws and dispute, Factory Act 1948, Payment of Wages Act 1947, Employee State
Insurance Act 1948, various types of taxes - Production Tax, Local Tax, Trade tax, Excise
duty, Income Tax. (Lectures 08)
Unit V Entrepreneurship Development: Concept of entrepreneurship, need of entrepreneurship in
context of prevailing employment conditions of the country. Successful entrepreneurship and
training for entrepreneurship development, Idea of project report preparation. Intellectual Property Rights: Introduction to IPR (Patents, Copy Right, Trade Mark),
Protection of undisclosed information, Concept and history of patents, Indian and
International Patents Acts and Rules, Patentable and No patentable invention including
product versus Process. (Lectures 08) The question paper shall have weightage to case study 30% and to theoretical 70%.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 78 of 94
Project Work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books:
1. Bhatnagar & Jain, Industrial Management and Entrepreneurship Development, Asin
Publication, Muzaffarnagar.
Reference Book:
1. Mittal D.C., Industrial Management and Entrepreneurship Development, Dhanpat Rai
& Sons, Delhi. *Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 79 of 94
ENVIRONMENT STUDIES Sixth Semester
Course Code: DIP604/DIP503 L T P C
4 - - 4
Objective: To create awareness among students about environment protection.
Course Outcomes:
Based on this course, the Engineering graduate will understand / evaluate / develop
technologies on the basis of ecological principles and environmental regulations which in turn
helps in sustainable development.
Course Content:
Unit I
Definition and Scope of environmental studies, multidisciplinary nature of environmental studies,
Concept of sustainability & sustainable development.
Ecology and Environment: Concept to fan Ecosystem-its structure and functions, Energy Flow in an
Ecosystem, Food Chain, Food Web, Ecological Pyramid& Ecological succession, Study of following
ecosystems: Forest Ecosystem, Grass land Ecosystem & Aquatic Ecosystem & Desert Ecosystem.
(Lectures 08)
Unit II
Natural Resources: Renewable & Non-Renewable resources; Land resources and land use change;
Land degradation, Soil erosion & desertification. Deforestation: Causes & impacts due to mining,
Dam building on forest biodiversity & tribal population. Energy Resources: Renewable & Non-
Renewable resources, Energy scenario & use of alternate energy sources, Case studies.
Biodiversity: Hot Spots of Biodiversity in India and World, Conservation, Importance and Factors
Responsible for Loss of Biodiversity, Bio geographical Classification of India.
(Lectures 08)
Unit III
Environmental Pollutions: Types, Causes, Effects & control; Air, Water, soil & noise pollution,
Nuclear hazards & human health risks, Solid waste Management; Control measures of urban &
industrial wastes, pollution case studies. (Lectures 08)
Unit IV
Environmental policies & practices: Climate change & Global Warming (Green house
Effect),Ozone Layer -Its Depletion and Control Measures, Photochemical Smog, Acid Rain
Environmental laws: Environment protection Act; air prevention & control of pollution act, Water
Prevention & Control of Pollution Act, Wild Life Protection Act, Forest Conservation Acts,
International Acts; Montreal & Kyoto Protocols & Convention on biological diversity, Nature
reserves, tribal population & Rights & human wild life conflicts in Indian context.
(Lectures 08)
Unit V
Human Communities & Environment: Human population growth; impacts on environment, human
health & welfare, Resettlement & rehabilitation of projects affected person: A case study, Disaster
Management; Earthquake, Floods & Droughts, Cyclones & Landslides, Environmental Movements;
Chipko, Silent Valley, Vishnoi’s of Rajasthan, Environmental Ethics; Role of Indian & other regions
& culture in environmental conservation, Environmental communication & public awareness; Case
studies. (Lectures 08)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 80 of 94
Field Work:
1. Visit to an area to document environmental assets; river/forest/flora-fauna etc.
2. Visit to a local polluted site: urban/ rural/industrial/agricultural.
3. Study of common plants, insects, birds & basic principles of identification.
4. Study of simple ecosystem; pond, river etc.
Text Books:
1. “Environmental Chemistry”, De, A. K., New Age Publishers Pvt. Ltd.
2. “Introduction to Environmental Engineering and Science”, Masters, G. M., Prentice Hall
India Pvt. Ltd.
3. “Fundamentals of Ecology”, Odem, E. P., W. B. Sannders Co.
Reference Books:
1. “Biodiversity and Conservation”, Bryant, P. J., Hypertext Book 2. “Textbook of Environment Studies”, Tewari, Khulbe & Tewari, I.K. Publication
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 81 of 94
INDUSTRIAL ECOLOGY Sixth Semester
Course Code: DIP603/DIP502 L T P C
Course Content: 4 - - 4
Unit I
Introduction to Industrial Psychology – definition, scope and importance. (Lectures 08)
Unit II
Motivation: Meaning, factors, motivation theories (Maslow, Herzberg and McGregor);
understanding stress and its consequences, causes of stress, managing stress; group dynamics:
features of group, group cohesiveness.
(Lectures 08) Unit III
Work Environment: Design of work place; fatigue: causes and prevention, work place boredom,
accidents and safety. Conflict: Concept, sources and types. (Lectures 08)
Unit IV
Constituents of Indian economy: Agriculture, Industry and Service; Innovation and
Entrepreneurship: Industrial growth in India, role and challenges of small scale industries,
sources of funding for small scale industries, industrial sickness.
(Lectures 08)
Unit V
Privatization and globalization in India.
Problems of industry- technology, waste disposal, industrial law and dispute.
(Lectures 08)
The question paper shall have weightage to case study 20% and to theoretical 80%.
Text Books:
1. Agarwal G.K. “Social control and change” Sahitya Bhawan Publication Agra.
2. Agarwal G.K. “Social Disorganization” Sahitya Bhawan Publication Agra.
3. Gillin & Gillin “Cultural Sociology” The Macmillian Company.
4. Denis. K “Human Society” Surjeet Publication Delhi.
5. Dewett, K.K., “Modern Economic Theory” S. Chand & Co.
6. Luthers Fred “Organizational Behavior”.
Reference Books:
1. Admas Bert N. “A Sociological Interpretation” Rand me Nally Chicago 1975.
2. Prasad L.M. “Principles of Management”.
3. Stonier A.W. & D.C. Horgne, “A Text Book of Economic Theory”, Oxford Publishing
House Pvt. Ltd.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 82 of 94
PRODUCTION TECHNOLOGY - II Sixth Semester (Only for Production Engineering)
Course Code: DME603 L T P C
Course Contents: 3 2 - 4
Unit I
Production Machine Tools: Machine tools used for quantity production, Semi automatic
multirole centre lathe, Auto lathes: Single spindle automatics, Sliding head types, Single
spindle automatics, Multi spindle automatics, Ultra high speed machining, external centrals grinding, Internal center less grinding, Mechanical copying systems, Hydraulic servo copying
systems for lathe, Electric copying systems, special purpose machines - Brake Drum Turning
Lathe. (Lectures 08)
Unit II Unconventional Machining Processes: Mechanical Process: Abrasive Jet Machining (A.J.M.): Fundamental principles, basic
mechanisms of material removal, application & process. Ultrasonic machining (U.S.M): Fundamental Principles, basic mechanism of material removal application, uses & its limitations. Chemical Machining: Introduction, fundamental principles, process & its advantages &
limitations. Electro Chemical Process: Electrochemical machining (E.C.M.): Fundamental, principles, basic mechanism of
material removal, application, uses and its limitations. Electric Discharge Machining (E.D.M.): Fundamental principles, basic mechanism of
metal removal, application & its limitations. Laser Beam Machining (L.B.M.): Fundamental principles, basic mechanism of material
removal, uses & its applications. Electron Beam Machining (E.B.M.): Fundamental principles, basic mechanism of material
removal, uses & its applications. Plasma Arc Machining (P.A.M): Fundamental, principle, basic mechanism of material
removal uses and its application. (Lectures 08)
Unit III Production of Plastics: Polymers, Thermo plastics, Molding of thermoplastic, Extrusion
process, Sheet forming process, Machining of thermoplastics, Thermosetting Plastics,
Molding of Thermosetting plastics, Machining of thermosetting plastics, other processing
methods for plastics, Plastic component design. Mould design. (Lectures 08)
Unit IV
Cutting Tools for Machining: Elementary theory of metal cutting, Single point tools- Basic
angles, Chip formation and their classification, basic mechanism of chip formation, geometry
of chip formation, forces on chip, Effect of manipulating factors such as velocity, size of cut,
effect of tool geometry, Specific power consumption, Tool material. Tool wear and Tool life,
Tailor's tool life equation, Machining economics, Properties of tool materials, Tool materials,
Tool steels, High speed steel, Cast cobalt alloys, Carbides or cantered carbide, Ceramics,
UCON, Surface treatment of cutting tools- Its advantage, Tin coated high speed steel,
diamonds, Cubic boron nitrides. (Lectures 08)
Unit V Press Tools: Elements of Press tools, Factors affecting press tool design, Shearing, Bending,
and Drawing operation, Combination, Progression and compound die, Rubber die forming.
Modern Concept of Quality Control: Do it right first time, just in time (JIT), Process
Control, ZD production (Zero Defect Production). (Lectures 08)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 83 of 94
The question paper shall have weightage to case study 30% and to theoretical 70%.
Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books: 1. Pandey & Singh, Production Engineering & Science, Standards Publishers Distributors,
Delhi.
Reference Books: 1. Choudhury Hajra S.K., Elements of Workshop Technology Vol. – I, Media Promoters
& Publishers Pvt. Ltd, Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 84 of 94
AUTOMOBILE MAINTENANCE SERVICES & REPAIR Sixth Semester (Only for Automobile Engineering)
Course Code: DME604 L T P C
Course Contents: 3 2 - 4
Unit I Engine Maintenance & Repairing: Maintenance, Maintenance schedule, Routine
Maintenance schedule for petrol engine and diesel engine, preventive maintenance, trouble
shooting for faults in engines, Overhauling of engines, engine timing, Maintenance and
adjustment of carburetor and fuel injection pump, Checking the valve clearance and
adjustment, valve grinding and lapping, engine tuning, general methods of redelivery
inspection of vehicle.
Repairing Processes: Cylinder rebooting and relieving, Removal of liners and fitting,
inspection; Repair and fitting of valve and valve guides, inspection of crank shaft for locality
and regrinding, Phasing and calibration of fuel injection pump, nozzle testing, cleaning and
grinding. (Lectures 08)
Unit II Repair and Maintenance of Radiator and Lubricating System: Radiator repair and
maintenance, Maintenance of lubricating system, Flushing the lubricating system, Change of
used lubricating oils, clearing and fitting of oil filter lubrication of water pump, grades of oils,
multi grade oil, additives for improving the quality of oil. (Lectures 08)
Unit III Chassis Repair and Maintenance: Grease and greasing points requiring greasing,
specifications of greases to be used for different parts, repair of tyres and tubes, greasing of
wheel bearing, rotating schedule for front and rear tyres, bleeding of brakes, pedal play
adjustment in clutch and brakes, adjustment, change of brake lining, testing of brakes, Starter
motor. (Lectures 08)
Unit IV Electric system maintenance: Battery testing method, starter motor, charging system- a DC generator, AC alternator, regulator, ignition system- coil ignition, transistor assisted ignition, capacitor discharge ignition, Electric horn, wiper motor, flasher, electric fuel Pump, gauges, Lighting system head lights focusing, Wiring harness testing. (Lectures 08)
Unit V Body repair: Minor body panel beating, tinkering, shouldering. Painting: Introduction of automotive paints, types of paints, corrosion and anticorrosion
method, rubbing polishing, working of paint booth, door lock mechanism, window glass
actuation mechanism. (Lectures 08)
The question paper shall have weight age to case study 20% and to theoretical 80%.
Project work A project work will be assigned to the students by the concerned subject faculty. It will
carry10 marks and will be evaluated by the faculty itself. The topic of the project will be
decided by the faculty. The students will work in a group of 3 – 5 on each topic. The topic
should be related to the subject taught by the faculty and should have proper utility and importance to enhance his practical skill & knowledge. The project will be evaluated by the
external examiner.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 85 of 94
Text Books: 1. Singh Kirpal, Automobile Engineering Vol. – I & II, Standard Publishing E.R.S. &
Distributors.
Reference Books: 1. Poonia M.P., Objective I.C. Engines & Automobile Engineering, Standard Publishing
E.R.S. & Distributors Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 86 of 94
WELDING TECHNOLOGY Sixth Semester
Course Code: DME608 L T P C
Course Contents: 3 2 - 4
Unit I
Introduction of Manufacturing: Introduction of Manufacturing and Classify, Classification
and elementary idea of metal forming process, Rolling, Forging, Drawing, Extruding, Spinning, Punching, Blanking, Hot Working and Cold Working. (Lectures 08)
Unit II
Welding: Definition Weld edge preparation, Introduction to various welding processes with
procedure equipments and applications such as (i) Electric arc welding (ii) Resistance
welding-Spot welding, Flash butt, Percussion welding (iii) Thermit welding (iv) Carbon arc welding (v) Metal-Inert-Gas welding (MIG) (vi) Tungsten arc welding (TIG) (vii) Laser
Beam, Electron Beam Welding, Explosion Welding, Ultrasonic Welding (viii) Under water
welding (ix) Submerged Arc welding Arc initiation, arc structures, types of arc, weld bead
geometry, various types of Electrodes used in various processes. (Lectures 08)
Unit III Welding of Special Materials: (i) Weld ability (ii) Welding of Grey Cast Iron (iii) Welding
of Aluminum (iv) Welding of copper, Brass and Bronze, TIG, Oxyacetylene method (v)
Welding of Alloy steels welding, Stainless steel, welding by oxyacetylene process, MIG,
TIG, Specification of electrode as per latest I.S. code. (Lectures 08)
Unit IV
Testing of Welds & Relevant Welding Codes: Various Weld Defects, Destructive methods
& Non destructive methods-visual, X-ray, Gamma-ray, Magnetic particles, Flaw detection,
Fluorescent, Dye penetrate and Ultrasonic testing. (Lectures 08)
Unit V Cost Estimation of Welding: Material cost, Fabrication cost, Preparation cost, Welding cost
and Finishing cost, Over head cost, Cumulative effect of poor practices on cost, Calculation
of cost of welding gas consumption and welding electrodes. (Lectures 08)
The question paper shall have weightage to case study 30% and to theoretical 70%.
Project work There will be a project work assigned to students by the subject faculty. It will be of 15 marks
and will be evaluated by the faculty itself. The topic of the project will be decided by the
faculty and students will work in a group of 3 – 5 on each topic. The topic should be related
to the subject taught by the faculty and should have proper utility and importance to enhance
his practical skill & knowledge.
Text Books:
1. Sharma & Bhatnagar, Manufacturing Process – II, Nab Bharat Pranshan, Meerut.
2. Rao M.M., Manufacturing Technology, Language Book Society, Delhi.
3. Sinha & Goel, Foundry Technology, Standard Publishers Distributors, Delhi.
Reference Books:
1. Hitomi, Manufacturing System Engineering, Standard Publishers Distributors,
Delhi.
*Latest editions of all the suggested books are recommended.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 87 of 94
WELDING TECHNOLOGY LAB Sixth Semester
Course Code: DME659 L T P C
- - 3 2
LIST OF EXPERIMENTS:
Advance Welding Shop: (a) Study of various Gas cutting and welding equipments: Welding transformer, Generator/rectifier, Gas cylinder, Gas cutting machines, Cutting torches etc. various electrodes and filler metals and fluxes, Practice of welding and cutting of different metals by making suitable jobs by different methods:
1. Arc Welding practice of mild steel (M.S.) and Spot welding on stainless steel jobs. 2. Tag Welding practice of Non-Ferrous metals, like Copper, Brass and Aluminum.
3. Practice of Gas cutting manually. 4. Practice of Gas cutting by cutting machine.
5. Practice of Arc cutting. 6. Study of welding defects.
7. Inspection and Tests of welded joints. 8. Practice of Spot welding. 9. Practice of Welding pipe joints.
Evaluation of Practical Examination:
Internal Evaluation (50 marks):
Each sheet prepared would be evaluated by the faculty concerned on the date of
preparing the sheet on a 5 point which would include the sheet drawn by the students and
a Viva Voce taken by the faculty concerned. The marks shall be entered on the index
sheet.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the
experiment conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 88 of 94
PRODUCTION TECHNOLOGY– II LAB Sixth Semester (Only for Production Engineering)
Course Code: DME657 L T P C
- - 5 3
LIST OF EXPERIMENTS:
1. Spur Gear cutting process with the help of milling machine.
2. Prepare Go and No Go Gauge. 3. Prepare a single point cutting tool with the help of grinding machines.
4. Hardness testing on Rockwell machine.
5. Study of Sheet metal shop-working and of machines.
6. Study of forging tools. 7. Study of Power Hammer.
8. Study of Extrusion Processes.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 89 of 94
AUTOMOBILE MAINTENANCE SERVICES & REPAIR SHOP Sixth Semester (Only for Automobile Engineering)
Course Code: DME658 L T P C
- - 5 3
LIST OF EXPERIMENTS:
1. Study and sketch of hand tools different gauges and their use.
2. Valve face grinding, tapping and reaming of valve guide.
3. Light vehicle brake drum turning practice. 4. Assemble and dissemble of petrol and diesel engine of an automobile vehicle.
5. Engine tuning of an automobile engine. 6. Checking and adjusting a clutch pedal play and brake pedal play, tightness of fan belt
and brake shoe.
7. Checking and over handling of car radiator.
8. Over handling of hydraulic brake system. 9. Measuring spark plug gap, valve clearance.
10. Study and sketch of following Air conditioning components for automobile vehicle:
(i) Auto control unit (ii) Temperature control unit
(iii) Solenoid valve (iv) Expansion valve
(v) Relays.
Evaluation Scheme:
EXPERIMENT
(30 MARKS)
ATTENDANCE
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
INTERNAL
(50 MARKS)
External Evaluation (50 marks):
The external evaluation would also be done by the external examiner based on the experiment
conducted during the examination:
EXPERIMENT
(30 MARKS)
FILE WORK
(10 MARKS)
VIVA
(10 MARKS)
TOTAL
EXTERNAL
(50 MARKS)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 90 of 94
MAJOR PROJECT Sixth Semester (Only for Production Engineering)
Course Code: DME662 L T P C
- - - 4
Project Problems (Examples) For Special in Production Engineering: Four problems on
design and drawing of simple machine/machine parts and preparing project report for loan to
establish small scale industry to fabricate the item designed. A few examples of such items
are given below, Bench Vice, Small centrifugal pump, Screw jack, Hand Shearing Machine,
Hand blower, Main Switch outer casing (Cost Iron), Stepped Motor Pulley, Biogas Plant,
Smoke Less Chulha, Hand Operated Grinder/Juicer, Agricultural Implements, Material
Handling Equipments for small scale industry, Solar Cooker or any other simple items of
general utility or industrial use.
1. Students based on their subject of choice should devote themselves to make a project
which preferably should be a working model of their thoughts.
2. The student will be assigned a faculty guide who would be the supervisor of the student.
The faculty would be identified before the end of the V semester.
3. The project shall be finalized by the students before the start of the VI semester and shall
be completed and submitted at least one month before the last teaching day of the VI
semester, date of which shall be notified in the academic calendar.
4. The assessment of performance of students should be made at least twice in a semester
and internal assessment shall be for 50 marks. The student shall present the final project
live as also using overheads project or power point presentation on LCD to the internal
committee as also the external examiner.
5. The evaluation committee shall consist of faculty members constituted by the college
which would comprise of at-least three members comprising of the Department
Coordinator, Class Coordinator and a nominee of the Principal. The students guide would
be a special invitee to the presentation. The seminar session shall be an open house
session. The internal marks would be the average of the marks given by each member of
the committee separately to the Principal in a sealed envelope.
6. Not more than four students would form a group for such industrial training/ project
submission.
7. The marking shall be as follows.
Internal: 50 marks
By the Faculty Guide - 25 marks
By Committee appointed by the Principal – 25 marks
External: 50 marks
By External examiner appointed by the University – 50 marks
Evaluation of Practical Examination: As per Annexure – A
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 91 of 94
PROJECT Sixth Semester (Only for Automobile Engineering)
Course Code: DME663 L T P C
- - - 4
Project Problems (Examples) for Special in Automobile Engineering: Four problems on
design and drawing of simple machine/machine parts and preparing project report for loan to
establish small scale industry to fabricate the item designed. A few examples of such items
are given below. Bench Vice, Small centrifugal pump, Screw jack, Hand Shearing Machine,
Hand blower, Main Switch outer casing (Cost Iron), Stepped Motor Pulley, Biogas Plant,
Smoke Less Chulha, Hand Operated Grinder/Juicer, Agricultural Implements, Material
Handling Equipments for small scale industry, Solar Cooker or any other simple items of
general utility or industrial use.
1. Students based on their subject of choice should devote themselves to make a project
which preferably should be a working model of their thoughts.
2. The student will be assigned a faculty guide who would be the supervisor of the student.
The faculty would be identified before the end of the V semester.
3. The project shall be finalized by the students before the start of the VI semester and shall
be completed and submitted at least one month before the last teaching day of the VI
semester, date of which shall be notified in the academic calendar.
4. The assessment of performance of students should be made at least twice in a semester
and internal assessment shall be for 50 marks. The student shall present the final project
live as also using overheads project or power point presentation on LCD to the internal
committee as also the external examiner.
5. The evaluation committee shall consist of faculty members constituted by the college
which would comprise of at-least three members comprising of the Department
Coordinator, Class Coordinator and a nominee of the Principal. The students guide would
be a special invitee to the presentation. The seminar session shall be an open house
session. The internal marks would be the average of the marks given by each member of
the committee separately to the Principal in a sealed envelope.
6. Not more than four students would form a group for such industrial training/ project
submission.
7. The marking shall be as follows.
Internal: 50 marks
By the Faculty Guide - 25 marks
By Committee appointed by the Principal – 25 marks
External: 50 marks
By External examiner appointed by the University – 50 marks
Evaluation of Practical Examination: As per Annexure – A
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 92 of 94
ANNEXURE – A
Evaluation of Practical Examination:
EVALUATION CRITRIA (INTERNAL)
S. No. Details Marks (50)
1 Regularity/Attendance
05
2 Performance of
Practical/Skill/Creativity/Innovation
20
3 Knowledge, Findings and Results regarding
practical conducted
10
4 File Presentation
05
5 Response to questions during Viva
10
Total (Out of 50)
External examiner appointed by University shall conduct the practical along with internal
faculty and shall assess out of 50 marks. The student would be required to complete an
experiment during the practical examination and write the detail process, findings/ result and
conclusions in the examination evaluation copy.
EVALUATION CRITRIA (EXTERNAL)
S. No. Details Marks (50)
1 Performance of Experiment/ Practical and
Observations taken
20
2 Result/ Conclusion
10
3 Records/ File Presentation
10
4 Viva – Voce
10
Total (Out of 50)
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 93 of 94
Annexure – I
INDUSTRIAL TRAINING
After IVth semester examination in the summer vacation students will have a four
week industrial training in small scale industry/training institute, on different stages of
production, testing quality control and assurance, research & development and maintenance
etc. They will work and tours their attention on following points to incorporate them in their
report.
1. Name and Address of the organization:
2. (a) Date of Joining:
(b) Date of Leaving:
3. Nature of work
(a) Product:
(b) Research & development:
(c) Maintenance:
(d) Working hours:
4. Details of work visited and activities
Going on:
5. Details of Machine/Tools used in the
Section of unit visited:
6. Work procedure in the section visited:
7. Specifications of the product of section
And materials used:
8. Work of repair and maintenance cell:
9. Manner of keeping store items, their
Receiving &distribution:
10. Safety measures on work place and
Working condition in general –
Comfortable convenient& hygienic:
Date:
Student Signature
Name
Class
Branch
Enrollment No.
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Diploma (Mechanical) Revised Syllabus Applicable w.e.f. Academic Session 2016-17 Page 94 of 94
Annexure – II
TRAINEE ASSESSMENT FORMAT
This institution invites the comments on the training of its students (work and
behavior) from their immediate supervisors on the following points.
1. Name of the trainee
2. Date of
Joining
Leaving
3. i. Regularity & Punctuality
ii. Sense of responsibility
iii. Readiness to work/ learn
iv. Obedience
v. Skill acquired
4. Name of the works of the Department he attended during his stay.
His activity/ worth of being there.
5. Anything specify.
Signature of the Assessor
Date: Designation