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Installation DIP5K/EN IN/A22 DIP 5000

INSTALLATION

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Installation DIP5K/EN IN/A22 DIP 5000 Page 1/36

CONTENTS

1. SAFETY INSTRUCTIONS 7

2. SHIPMENT 8

2.1 Packaging 8

2.2 Storage 8

2.3 Parts list 8

3. ENVIRONMENTAL CONDITIONS 10

4. INSTALLATION 11

4.1 Description 11 4.2 Plug-in Board Rack Position 11

4.3 Board Modular implementation 11

4.3.1 Minimal Board Rack implementation 12

4.3.2 Complementary Board Rack implementation 12

4.3.3 Optional Boards 13

5. POWER SUPPLY BOARDS 14

5.1 Power Supply Boards VDC Range Values 14

5.2 Constraints on the V DC input values 14 5.3 Power supply and consumption 14

6. CONNECTION 15

6.1 Rear Connectors 15

6.2 Terminal block Wiring 16

6.2.1 Plug-in terminal block description 16

6.2.2 Input /Output Terminal Block Pin-Out 17

6.2.3 Recommendation 18

6.2.4 Input Logic Command allocation 18

6.2.5 Wiring Examples 20

6.3 Alarm and Output copy Terminal Block Wiring 20

6.3.1 Plug-in terminal blocks description 20

6.3.2 Alarm and Output copy terminal block Pin Out 21

6.3.3 Output Copy Allocation 21

6.4 Power supply wiring 23

6.4.1 Plug-in terminal blocks description 23

6.4.2 Power supply connector Pin Out with standard CORTEC subrack 23 6.4.3 Power supply connector Pin Out with dual power supply version 23

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DIP5K/EN IN/A22 Installation Page 2/36 DIP 5000 6.5 Access port for the line connection medium 23

6.5.1 Connector description 23

6.5.2 V11/X24 Interface Pin_Out - IR179 24

6.5.3 G703-1 Codirectional Interface (64kbps) Pin Out - IR180 25

6.5.4 G703-6 Interface (2 Mbps) Pin Out - IR173 26 6.5.5 Voice frequency interface (Analog mode) - IR183 27

6.6 Optical Fibre access port 27

6.7 HMI access port (PC connection) 28

6.8 IRIG-B interface port 28

6.9 FI002 Wiring 29

7. INSTALLATION PROCEDURE 30

8.

APPENDIX 31

8.1 Terminal block location 31

8.2 Terminal block location dual power supply version 32

8.3 2 commands version connections 33

8.4 4 commands - 1 I/O board version connections 33

8.5 4 commands - 2 I/O boards version connections 34

8.6 8 commands connections 34

8.7 Selecting type of configuration 35

LIST OF FIGURES

FIGURE 1 - DIP 5000 RACK 11

FIGURE 4 - POSITION OF PLUG-IN BOARDS 12

FIGURE 5 - IRXXX DAUGHTER BOARDS LOCATION ON CPU BOARD 13

FIGURE 6 - REAR CONNECTORS 15

FIGURE 7 - 10 POINTS WAGO CONNECTOR 16

FIGURE 8 - PLUG-IN TERMINAL BLOCK TOOL 17

FIGURE 9 - 11 POINTS WAGO CONNECTOR 20

FIGURE 10 - V11/X24 INTERFACE PIN OUT 24

FIGURE 11 - G703.1 INTERFACE PIN OUT 25 FIGURE 12 - G703.6 INTERFACE 2 MBIT/S 26

FIGURE 13 - ANALOG INTERFACE PIN OUT 27

FIGURE 14 - DESCRIPTION OF THE HMI CONNECTOR ON THE FRONT PANEL 28

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Installation DIP5K/EN IN/A22 DIP 5000 Page 3/36 FIGURE 15 - DESCRIPTION OF THE HMI CONNECTOR ON THE REAR PANEL 28

FIGURE 16 - COMMANDS INPUTS AND FILTER WIRING 29

FIGURE 17 - LOCATION OF CONNECTIONS ON THE REAR SIDE 31

FIGURE 18 - REAR CONNECTIONS 32

FIGURE 19 - TWO COMMANDS VERSION CONNECTIONS 33

FIGURE 20 - FOUR COMMANDS VERSION CONNECTIONS - 1 I/O BOARD 33

FIGURE 21 - FOUR COMMANDS VERSION CONNECTIONS - 2 I/O BOARD 34

FIGURE 22 - EIGHT COMMANDS VERSION CONNECTIONS 34

LIST OF TABLES

TABLE 1 - UNIT PARTS LIST 8

TABLE 2 - AVAILABLE BOARDS 9

TABLE 3 POWER SUPPLY BOARDS VDC RANGE VALUE 14

TABLE 4 - P10, P11, P12, AND P13 TERMINAL BLOCK CIRCUITS LOCATIONS 17

TABLE 5 - ALLOCATION OF COMMANDS 19

TABLE 6 - P14, P15, AND P16 TERMINAL BLOCKS CIRCUITS LOCATION 21

TABLE 7 - ALLOCATION OF OUTPUT COPY 22

TABLE 8 - P17 TERMINAL BLOCK PIN OUT 23

TABLE 9 - V11/X24 INTERFACE CONNECTION 24

TABLE 10 - G703-1 CODIRECTIONAL INTERFACE CONNECTION 25

TABLE 11 - G703-6 INTERFACE CONNECTION 26

TABLE 12 - VOICE FREQUENCY INTERFACE CONNECTION 27

TABLE 13 - COMMAND MANAGEMENT CONNECTORS 31

TABLE 14 - OTHER REAR PANEL CONNECTORS 31

TABLE 15 - COMMAND MANAGEMENT CONNECTORS 32

TABLE 16 - OTHER REAR PANEL CONNECTORS 32

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DIP5K/EN IN/A22 Installation Page 4/36 DIP 5000

BLANK PAGE

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MODIFICATIONS PAGE

VERSION DATE COMMENTS

A11 10/19/2000 ORIGINAL ISSUE

B11 04/18/2001 ADDITION OF OPTICAL INTERFACE

C11 10/04/2001 ADDITION OF GROUNDING RECOMMENDATION

D11 06/02/2004 AREVA ADDITION OF ANALOG PART

E11 11/14/2007 NEW STRUCTURE. NEW WRITING

F11 02/11/2008 MINOR CORRECTIONS

A22 08/14/2008 PACKAGE RELEASE 2.2

NOTE: From the revision C, the numbering system of the document haschanged according to the AREVA standards, on the other hand theindex of the document has been incremented for a better follow-up.

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BLANK PAGE

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1. SAFETY INSTRUCTIONS

BEFORE CARRYING OUT ANY WORK ON THE UNIT, THE USERSHOULD BE FAMILIAR WITH THE CONTENTS OF THE SAFETYSECTION DIP5K/EN SS/A11 OR LATER ISSUE, THE TECHNICAL DATASECTION AND THE RATING ON THE EQUIMENT RATING LABEL.

THE FRONT PANEL MOUNTED MONITOR DOWNLOAD PORT IS ANEXTRA-LOW VOLTAGE (ELV) CIRCUIT WHICH PROVIDES BASICINSULATION AGAINST ELECTRIC SHOCK. WHEN THE RELAY ISENERGISED, THE TERMINALS OF THIS PORT SHOULD NOT BETOUCHED SINCE IN THE UNLIKELY EVENT OF A SINGLE FAULTCONDITION THERE WOULD BE A VERY LOW PROBABILITY OF ANELECTRIC SHOCK. THIS PORT IS DESIGNED TO BE USED FORMAINTENANCE PURPOSES, THAT IS MONITORING AND SOFTWAREDOWNLOADS; IT IS NOT INTENDED TO BE PERMANENTLYCONNECTED.

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2. SHIPMENT

2.1 Packaging

DIP 5000 packaging includes:

The DIP 5000 A set of connectors, including small tools (x5) to insert a cable on wago connectors

Factory test reports

The DIP 5000 Digital teleprotection unit comprises a rack to support plug-in cards. This rackis designed to fit in standard 19-inch frames with attachment on the front panel. The units arepackaged and placed in a standard box suitable for transport.

Each box of equipment is marked externally with the unit serial number to avoid openingwhen a number of units are shipped together.

The total equipment weight is 7.6 kg

2.2 Storage

If the unit is not installed within a few weeks after leaving the factory, it should be removedfrom its packaging before storing it, preferably in a warehouse. Units intended for a long-termstorage (several months) should be installed and energized.

The temperature limits for transport and storage are as follows: -40C to +85C.

2.3 Parts list

The following table shows the various unit components according to the variant adopted:

UNIT COMPONENTS

2 or 4 Commands Variant (3) 8 Commands Variant

3U rack AM170/AM170D 1

UT 148 CPU Board 1

Terminal blocks 9

Line connection

(15 pin female socket)

1

PC connection

(9 pin female socket)

1

ALxxx PSU card ( 1) 1 or 2 ( 2)

SRxxx card ( 1) 1 or 2 ( 3) 2

IRxxx digital interface board ( 1) 1 (DIP 5000 Digital version)

IR182/185 optical interface board 1 (DIP 5000 Optical Fibre version)

IR183 Voice Frequency interface 1 (DIP 5000 Analog version)

IR184 IRIG_B interface board 1 (optional)

FI002 filter board 1 for 2 or 4 commands variant only (optional)

TABLE 1 - UNIT PARTS LIST

(1) See list of available boards table 2 below.

(2) 2 boards if using an auxiliary power supply for redundancy.

(3) Depending on contact scheme chosen.

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Board name and category Function Comment

Power Supply boards

AL137 48V DC power supply 36V to 60V

AL139A 110V / 127V DC power supply 80V to 160V input

AL139B 220V / 250V DC power supply 160V to 300V input

AL140 24V DC power supply 18V to 30V input

AL141 48V / 60V DC power supply 36V to 72V input

I/O boards

SR114 48V to 250V nominal I/O * Command input from 30V to 300V

SR115 24V to 60V nominal I/O Command input from 18V to 72V

SR116 48V to 127V nominal I/O Command input from 36V to 152V

Communication interface

IR173 G703-6 (E1) Digital mode (256 kbps)

IR179 V11 / X24 Digital mode (32 kbps to 256 kbps)

IR180 G703-1 codirectional Digital mode (64 kbps)

IR182-1310 Single mode Optical Fibre(1310 nm)

Optical fibre mode

IR182-1550 Single mode Optical Fibre(1550 nm)

Optical fibre mode

IR185 Short haul (Multimode) OpticalFibre (820 nm)

Optical fibre mode C37.94

IR183 Voice frequency Interface Analog modeOptional functions

IR184 IRIG-B Synchronization Interface IRIG-B 12x format

Standard 200-04

Input impedance 4,7k at 1000Hz

Modulation ratio: 3:1 to 6:1

Input signal, peak to peak to peak:100mV to 10V

FI002 Filter against discharge capacity 2 or 4 commands only

TABLE 2 - AVAILABLE BOARDS

* For 220 V DC and higher voltages refer also to application note document n PTCDIP5K-TS-E-005.pdf.

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3. ENVIRONMENTAL CONDITIONS

Operating temperature limits: -40C to + 70C

Maximum relative humidity at 23C: 90 %

This unit is to be installed in rooms sheltered from the rain .

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4. INSTALLATION

4.1 Description

Rack dimensions comply with the standard EUROPE 19 inches type, which are 3 units high in compliance with standard DIN 41494.

The rack is designed to be installed in frames or cabinets. The only fastening and supportpoints on these racks are situated on the front panel of the frame, on perforated brackets.

4.2 Plug-in Board Rack Position

The UT 148 and I/O boards, which are 220 mm long and 6U wide, are plugged in and lockedhorizontally on the left part of the rack.

Card UT148 must be located in slot 1.

One SRxxx card (SR114, SR115, SR116) for commands 1 to 4 must be located inslot 3

D0052ENc

37,7 mm

57,1 mm

37,7 mm

(3U)132,5 mm

300 mmor

316 mm

Optical Interfaceoptional

Hinged flap 1 or 2 power supply card(s)AL13x according to option chosen

3

4 5 6

FIGURE 1 - DIP 5000 RACK

An SRxxx card for commands 5 to 8, if present, must be in slot 2.

If present, filter against discharge capacity card FI002 must be in slot 2.

The Power Supply boards are plugged in and locked vertically in slots 5 and 6 after the

unit has been installed in the rack and the connecting cables fed through. The optical interface board, if needed, is installed in the slot 4.

The other interface boards are plugged on the CPU board (daughter boards).

4.3 Board Modular implementation

The DIP 5000 is a modular concept declined in different versions, ANALOG, DIGITAL, 2commands, 4 or 8 commands etc

Optional boards are also supported.

Board implementation in the rack consists of a basic implementation with mandatory boardswith complementary boards and optional boards, depending on the chosen version.

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DIP5K/EN IN/A22 Installation Page 12/36 DIP 5000 4.3.1 Minimal Board Rack implementation

The minimal board implementation consists of:

1 UT148 CPU board in slot 1,

1 I/O board (SR114, SR115 or SR116) in slot 3,

1 Power Supply board in slot 5.

The following figure shows the placement of boards in the rack:

Mandatory I/O Board

UT 148 Board IRxxx interface

I R 1 8 2

M a

i n P S U

A u x

P S U

2 commands variant

Mandatory I/O Board

FI002 optionalUT 148 Board

IRxxx interface

I R 1 8 2

M a

i n P S U

A u x

P S U

4 commands variant

Mandatory I/O Board

Mandatory I/O Board

UT 148 Board IRxxx interface

I R 1 8 2

M a

i n P S U

A u x

P S U

8 commands variant (Digital Mode Only)

D0494ENa

FIGURE 2 - POSITION OF PLUG-IN BOARDS

4.3.2 Complementary Board Rack implementation

Depending on the desired configuration, the following boards may be added:

1 I/O board in slot 2 for the 8 command version (Digital only) or 1 FI002 for filtering.

1 communication interface board selected among:

Digital interface (V11, G703-1or G703-6) installed as a daughter board on theCPU,

Copper wire interface (4 wires) installed as a daughter board on the CPU,

Optical fibre interface board (IR182 or IR185) installed in slot 6.

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Installation DIP5K/EN IN/A22 DIP 5000 Page 13/36 4.3.3 Optional Boards

The following optional boards can be added:

1 auxiliary Power Supply board in slot 4

1 IRIG_B interface (IR184) installed as a daughter board on the CPU

1 I/O board in slot 2 can be added in the 4 command version to extend the number ofoutputs or to provide combinatorial logic on inputs.

D0053ENa

V 7

V 5

V 3

V 2

V 4

V 6

V 1

V 8

DSP2189

M

U14

IR xxx communication interface board

V 9

MAX3000

MAX3000

Timer F L A S H

E E P R O M

S1

S2

U13

U8U2

3,3V

IR184 Optional IRIG-B interface board

FIGURE 3 - IRXXX DAUGHTER BOARDS LOCATION ON CPU BOARD

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5. POWER SUPPLY BOARDS

TO POWER ON, SWITCH ON THE POWER SUPPLY CARD USING THE SWITCHLOCATED ON THE FRONT OF THE ALxx (FOR LOCATION REFER TO APPENDIX OFCOMMISSIONING MANUAL)

5.1 Power Supply Boards VDC Range Values

The DIP 5000 Digital Teleprotection unit is powered by a DC voltage supply.

Power supply boards are offered in different versions to cover a large range of nominal DCinput values.

The following table shows the nominal voltage VDC and the VDC range corresponding toeach power supply board:

BOARD Nominal Voltage

V DC

Min Voltage

V DC

Max Voltage

V DC

AL137 48 36 60

AL139A 110 127 80 160

AL139B 220 250 160 300

AL140 24 18 30

AL141 48 60 36 72

TABLE 3 POWER SUPPLY BOARDS VDC RANGE VALUE

Power supply modules are protected by fuse rated 3.15 AT/250 V.

The input DC voltage must comply with the supported DC rangevalue of the DC power supply board.

5.2 Constraints on the V DC input values

The applied V DC input signal must comply with the following rules:

xxxAlternative frequency component greater than or equal to 100 Hz: 0.12Un peak to peak.

Input voltage value fluctuation:

20 V max. amplitude

10 ms max. duration

100 V/ms max. slope

5.3 Power supply and consumption

The DIP 5000 Digital Teleprotection unit must be powered by a power supply boardcompatible with the V DC input values respecting constraints described above. This may ormay not be referenced to the frame mechanical earth.

In case of power supply redundancy, it is possible to have two different sources with differentvoltage level (i.e. 48 Vdc and 125 Vdc or any other combination).

Current consumption of q fully-equipped unit at a nominal voltage of 48 V is 350mAmaximum, i.e. 17 W.

Consumption in the idle state (without commands) is 7W.

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6. CONNECTION

To comply with safety requirements and EMC specifications, the protective (earth) conductorterminal on the rear of the DIP 5000 unit shall be connected to a ground bar via a flat braidmade of tinned copper with a cross section of at least 12 mm X 1 mm. This braid must bereliably connected to one of the two M5 threaded studs located on the back of the DIP 5000unit.

The safety of the unit is dependent on it s being solidl ybonded to the protective (earth) conductor.

Immunity to electromagnetic perturbations is directly related to thecharacteristics of the earthing connection. Any deviation canseverely influence reliability and availability.

6.1 Rear Connectors

There are two types of rear panels, one with one single power supply connector and one

with dual power supply connectors.The external sockets and connection points of the DIP 5000 Digital Teleprotection unit arelocated on the rear panel.

D0058ENa

P17

P16

P14

P15

P11

P10

P12

P13P19

P20

P1 8

Optical FiberAccess

Tx

Rx

- BAT- BAT+BAT+BAT

1

1

1 1

1

1

AUX

P16

P14

P15

P11

P10

P12

P13P19

P20

P18

Optical Fiber Access

Tx

Rx

- BAT

+BAT

1

1

1 1

1

1

- BAT

+BAT

MAIN

D0492ENb

FIGURE 4 - REAR CONNECTORS

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The terminal blocks must be wired as follows:

Strip each wire to a length of 9 mm,

Using the tool supplied (lever)) (see Figure 6) , press on 1,

Insert the wire in the dedicated housing,

Release the lever.

D0054ENa

1

Lever

FIGURE 6 - PLUG-IN TERMINAL BLOCK TOOL

6.2.2 Input /Output Terminal Block Pin-Out

The following table gives Input/Output PIN OUT on terminal blocks P10, P11, P12 and P13.

In this table, the following symbols have been used to mark the pins:

IN A command is activated by applying voltage to these terminals.+ designates the point to be connected to the positive terminal of the application

designates the point to be connected to the negative terminal of the applicationOUT T and C respectively designate the MAKE and COMMON points of the available

contacts.

ACCESSPOINTS

TERMINAL BLOCKP10

TERMINAL BLOCKP11

TERMINAL BLOCKP12

TERMINAL BLOCKP13

1 O External loop External loop External loop External loop

2 O Terminal presence Terminal presence Terminal presence Terminal presence

3 O IN1 C OUT1 IN5 C OUT5

4 O + T + T


6 O + T + T


8 O + T + T


10 O + T + T

TABLE 4 - P10, P11, P12, AND P13 TERMINAL BLOCK CIRCUITS LOCATIONS

Pins 1 and 2 must be strapped on connectors P10, P11, P12 and P13 (see Figure 5). Thisconfiguration enables the terminal block presence to be checked. If the terminal block isremoved, the strap is no longer detected and an alarm is set. The strap must be located onthe terminal block connector and must not be removed.

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DIP5K/EN IN/A22 Installation Page 18/36 DIP 5000 6.2.3 Recommendation

All the relays connected to the output contacts should have a free-wheeling diode.xxx

6.2.4 Input Logic Command allocation

Depending on the DIP 5000 hardware configuration, a combinatorial logic operator can be

applied to inputs and then allocated to commands sent to another DIP.Input logic allows a logical operator to be affected to board input and to be allocated to acommand.

Permitted combinations are

OR: logical OR of two inputs

AND: Logical AND of two inputs

LOG: logical function ()

A command can thus be activated by the result of the logical OR, AND or LOG applied totwo inputs coming from different sources even with different voltage levels. This feature isaccessible when the number of available inputs is higher than the number of commands asfollows:

2 commands version with one I/O board

4 commands version with two I/O boards

Furthermore, in these variants, the command output is activated on two independent relays.

The allocation of a command to inputs and outputs depends on the configuration (see table 5below). Where several choices are possible for the same command, the configuration isperformed using the HMI (see HUMAN MACHINE INTERFACE CHAPTER ConfiguringInput\Output Parameters).

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Installation DIP5K/EN IN/A22 DIP 5000 Page 19/36 TERMINAL BLOCK

COMMANDALLOCATION

2 COMMANDS VERSION1 I / O BOARD

4 COMMANDS VERSION (1)

1 I / O BOARD4 COMMANDS VERSION

2 I / O BOARDS8 COMMANDS VERSION (1)

2 I / O BOARDSDIGITAL ONLY

IN1 IN1

IN2 IN2

IN1 or IN2 IN1 or IN2

IN1 and IN2 IN1 and IN2

COMMAND 1Acquisition

LOG (IN1, IN2) (2)

IN1

LOG (IN1, IN2) (2)

IN1

IN3 IN3

IN4 IN4

IN3 or IN4 IN3 or IN4

IN3 and IN4 IN3 and IN4


LOG (IN3, IN4) (2)

IN2

LOG (IN3, IN4) (2)

IN2

IN5

IN6

IN5 or IN6

IN5 and IN6


IN3

LOG (IN5, IN6) (2)

IN3

IN7

IN8

IN7 or IN8

IN7 and IN8

P10


IN4

LOG (IN7, IN8) (2)

IN4

COMMAND 5

Acquisition

IN5


IN6


IN7P12


IN8

COMMAND 1Output

OUT1 / OUT2 OUT1 OUT1 / OUT2 OUT1

COMMAND 2Output

OUT3 / OUT4 OUT2 OUT3 / OUT4 OUT2

COMMAND 3Output

OUT3 OUT5 / OUT6 OUT3P11

COMMAND 4Output

OUT4 OUT7 / OUT8 OUT4

COMMAND 5Output

OUT5

COMMAND 6Output

OUT6

COMMAND 7Output

OUT7P13

COMMAND 8Output

OUT8

TABLE 5 - ALLOCATION OF COMMANDS(1) Standard I/O, without combination(2) Only in digital mode

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DIP5K/EN IN/A22 Installation Page 20/36 DIP 5000 6.2.5 Wiring Examples

For wiring Examples in different contexts (2, 4, 8 commands, one or two I/O boards) seeFigure 17 to Figure 20.

6.3 Alarm and Output copy Terminal Block Wiring

The command output copies are wired on terminal blocks P14, P15 and the alarm contactsoutput on terminal block P16 at the rear side of the unit. The connector reference and Pin 1position are labelled on the rear panel (see Appendix - Figure 15) .

The output copies are distributed as 4 groups fully isolated from each other. Each group iscomposed of 4 normally-open contacts and 1 common.

The alarm outputs are distributed as 4 normally-closed contacts fully isolated from eachother, 2 contacts for the major alarm and 2 contacts for the minor alarm.

6.3.1 Plug-in terminal blocks description

The conductors, whose cross-section must be in the range 0.08 - 2.5mm, are connected tothe terminal blocks by means of 11 self-locking connection points.

D0056XXa

1 2

3

4 5 6

7 8

9 1 0 1 1

FIGURE 7 - 11 POINTS WAGO CONNECTOR

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Installation DIP5K/EN IN/A22 DIP 5000 Page 21/36 6.3.2 Alarm and Output copy terminal block Pin Out

The following table gives the PIN OUT of the command output copies and the alarm contactsoutput on terminal blocks P14, P5, and P16.

In the table below, the following abbreviations have been used to mark the pin:

COPYTi stands for normally-open output copy contact i.

COPYC stands for output copy common contact

R, T, C designate respectively the normally-closed, normally open, and common pointsof the available contacts.

PINS TERMINAL BLOCK P14 TERMINAL BLOCK P15 TERMINAL BLOCK P16

1 T COPYT1 T COPYT9 C

2 T COPYT2 T COPYT10 RMinor Alarm 1 Output

3 T COPYT3 T COPYT11 Not used


5* C COPYC 1 to 4 C COPYC 9 to 12 RMinor Alarm 2 Output

6 Not used Not used Not used


8 T COPYT6 T COPYT14 RMajor Alarm 1 Output

9 T COPYT7 T COPYT15 Not used


11** C COPYC 5 to 8 C COPYC 13 to 16 RMajor Alarm 2 Output

TABLE 6 - P14, P15, AND P16 TERMINAL BLOCKS CIRCUITS LOCATION

6.3.3 Output Copy Allocation

The output copy relays are used to give information on the current state of the transmitterand the receiver as follows:

Tx State for command number n: the contact(s) is(are) closed while the command n is beingtransmitted, open when in guard state or while other commands are transmitted.

Rx state for command number n: the contact(s) is(are) closed while the command n is beingreceived, open when in guard state or while other commands are being received.

* Pin 5 is common for contacts 1 to 4 on terminal blocks 14 & 15.

** Pin 11 is common for contacts 7 to 10 on terminal blocks 14 & 15.

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Allocation of the Output copy relays depends on the configuration (see table below)

COMMANDS

ALLOCATION

2 COMMANDS VERSION

1 I / O BOARD

4 COMMANDS VERSION

1 I / O BOARD

4 COMMANDS VERSION

2 I / O BOARDS

8 COMMANDS VERSION2 I / O BOARDS

(DIGITAL ONLY )

COMMAND 1

Acquisition COPY

COPYT1

COPYT5COPYT1

COPYT1

COPYT5COPYT1

COMMAND 2Acquisition COPY

P14COPYT2

COPYT6COPYT2

P14COPYT2

COPYT6COPYT2

COMMAND 3Acquisition COPY COPYT3

COPYT9

COPYT13COPYT3


P14

COPYT4

P15COPYT10

COPYT14

P14

COPYT4





P15

COPYT12

COMMAND 1 OutputCOPY

COPYT3COPYT7 COPYT5

COPYT3

COPYT7COPYT5


P14

COPYT4COPYT8 COPYT6

P14COPYT4

COPYT8COPYT6

COMMAND 3 OutputCOPY COPYT7

COPYT11

COPYT15COPYT7


P14

COPYT8

P15COPYT12

COPYT16

P14

COPYT8





P15

COPYT16

TABLE 7 - ALLOCATION OF OUTPUT COPY

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Installation DIP5K/EN IN/A22 DIP 5000 Page 23/36 6.4 Power supply wiring

The power supply connector is located on terminal blocks Main & Aux at the rear side of theunit. The connection points are labelled on the rear panel (see Appendix - Figure 15) .

The connector provides 2 points for each polarity allowing the shorting of +BAT or -BAT tothe functional earth with a simple wire strap (otherwise, the polarities are floating).

6.4.1 Plug-in terminal blocks description

The wires, whose cross-section must be in the 0.08 to 2.5 mm range, are connected to theterminal block by means of a 7-pin WAGO connector with self-locking connection points.

6.4.2 Power supply connector Pin Out with standard CORTEC subrack

PIN MARKING POLARITY

1 -BAT

2 -BATPower supply negative polarity

3 +BAT

4 +BATPower supply positive polarity

5 Not Connected

6

7Functional earth

TABLE 8 - P17 TERMINAL BLOCK PIN OUT

6.4.3 Power supply connector Pin Out with dual power supply version

PIN MARKING POLARITY

1 -BAT Power supply negative polarity2 +BAT Power supply positive polarity

3 Not Connected

4 Functional Earth

TABLE 9 - MAIN & AUX TERMINAL BLOCK CONNECTIONS

6.5 Access port for the line connection medium

This chapter applies to all versions of the DIP 5000 except for the optical fibre variant. In thiscase, see optical fibre connections in chapter 6.6.

6.5.1 Connector description

The port line connection medium port (Connector P18) is located on the motherboard of theunit (see Appendix - Figure 15) . It is a 15-pin female connector SUB-D type.

The connections must be wired using a 15-pin male SUB-D connector supplied with the unit.It includes the locking screws and the cover for a good shielding connection.

To comply with insulation restrictions, non-allocated terminals must not be connected.

The multi-strand conductor section is as follows:

To be soldered: AWG 20 to 22 (0.324 to 0.519 mm)

Allowable cable diameter: 8.2 mm maximum.

Cable-clamp reducers for maximum diameters of 4.1 mm, 5.5 mm and 6.8 mm are provided.

The cable shielding must be connected to the metal cover.

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For digital teleprotection links, immunity t o electromagneticdisturbance is dir ectly related to the proper connection o f the cable

shield to the functional earth on both sides of the connection.

6.5.2 V11/X24 Interface Pin_Out - IR179

9

10

11

12

13

14

15

1

2

3

4

5

6

78

V11/X24 Interface (ISO 4903)

T(B)T(A)

R(B)R(A)

S(B)S(A)S'(B)

S'(A)

S' : transmitter clock circuitfor non-standard use

D0607ENa

FIGURE 8 - V11/X24 INTERFACE PIN OUT

Pin Name direction SignalDesignation

Pin Name Signal Designation

1 nc

2 T(A) out Transmit (A) 9 T(B) Transmit (B)

3 nc 10

4 R(A) in Receive (A) 11 R(B) Receive (B)

5 nc 12

6 S(A) in Signal timing (A) 13 S(B) Signal timing (B)

7 S'(A) out DCE modeTiming (A)

14 S'(B) DCE Mode timing (B)

8 nc 15

TABLE 9 - V11/X24 INTERFACE CONNECTION

The S signal is a non-standard feature. Actually, the DIP 5000 is to be considered as a DTE.The S' timing clock is provided so that one can make a direct link between two DIP 5000sfor test purposes. Use of the S' signal is controlled through the HMI.

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Installation DIP5K/EN IN/A22 DIP 5000 Page 25/36 6.5.3 G703-1 Codirectional Interface (64kbps) Pin Out - IR180

G703.1 Interface codirectional

T(B)T(A)

R(B)R(A)

9

10

11

12

13

14

15

1

2

3

4

5

6

7

8

D0608ENa

FIGURE 9 - G703.1 INTERFACE PIN OUT



1 nc

2 T(A) out Transmit (A) 9 T(B) Transmit (B)

3 nc 10

4 R(A) in Receive (A) 11 R(B) Receive (B)

5 nc 12

6 nc 137 nc 14

8 nc 15

TABLE 10 - G703-1 CODIRECTIONAL INTERFACE CONNECTION

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DIP5K/EN IN/A22 Installation Page 26/36 DIP 5000 6.5.4 G703-6 Interface (2 Mbps) Pin Out - IR173

9

10

11

12

13

14

15

1

2

3

4

5

6

7

8

G703.6 Interface 2Mbit/s

Tx +Tx -

Rx +Rx -

D0609ENa

FIGURE 10 - G703.6 INTERFACE 2 MBIT/S



1 nc

2 nc 9

3 Tx + out Transmit (A) 10 Tx - Transmit (B)

4 nc 11

5 Rx + in Receive (A) 12 Rx - Receive (B)

6 nc 13

7 nc 14

8 nc 15

TABLE 11 - G703-6 INTERFACE CONNECTION

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Installation DIP5K/EN IN/A22 DIP 5000 Page 27/36 6.5.5 Voice frequency interface (Analog mode) - IR183

D0610ENa

Analog Interface

Tx(B)Tx(A)

Rx(B)Rx(A)

9

10

11

12

13

14

15

1

2

3

4

5

6

7

8

AL(A)AL(B)EA(A)EA(B)RB(A)RB(B)

TBB(A)TBB(B)

FIGURE 11 - ANALOG INTERFACE PIN OUT

Pin Name direction Pin Name Circuit designation and description

1

2 Tx(A) out 9 Tx(B) Voice frequency signal out (transmit)

3 TBB(A) out 10 TBB(B) Tx Blocking / Boost command circuit (solid-state relay)

4 Rx(A) in 11 Rx(B) Voice frequency signal in (receive)

5 RB(A) out 12 RB(B) Rx Blocking command circuit (solid-staterelay)

6 EA(+) in 13 EA(-) External Alarm input (opto-isolated)

7 AL(A) out 14 AL(B) Live output circuit (solid-state relay)

8 nc 15

TABLE 12 - VOICE FREQUENCY INTERFACE CONNECTION

6.6 Optical Fibre access port

In the case of an optical fibre configuration, the optical interface board, installed in thereserved location of the rack, must be affixed to the back panel with its two attachmentscrews.

Two optical boards version are supported: IR182 and IR185.

The optical interface connectors, accessible from the back of the rack (see Figure 15) , are apart of the optical board:

2 FC/PC connectors for IR182,

ST connectors for IR185.

EMC protectionWhen not used, the rack connector must be covered with an EMC protectionplate.

OPTICAL BOARD REMOVAL

DO NOT TRY TO REMOVE THE OPTICAL BOARDS WITHOUT REMOVINGTHE TWO BACK PANEL ATTACHMENT SCREWS.

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Installation DIP5K/EN IN/A22 DIP 5000 Page 29/36 6.9 FI002 Wiring

To assure enhanced protection against capacitive discharge at the inputs, a FI002 board canbe installed.

The commands input must be connected to the P13 connector. The P10 and P12 connectorsmust be interconnected (see the following figure).

P10

P12

P13

P11

1 10

Cmd 1

Cmd 2

Cmd 3

Cmd 4

+ + + +

Command Outputs access

FI002 filter wiring

Command inputs

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FIGURE 14 - COMMANDS INPUTS AND FILTER WIRING

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7. INSTALLATION PROCEDURE

Installation of the unit includes the following steps:

1. Install casing (rack, cabinet, or box).

2. Insert cables for subsystems and operation (power supply, earthing, transmissionmedium, and protection equipment).

3. Mount rack in casing. Fasten in place using the screws on the front panel.

4. Connect rack to earth circuit.

5. Before installing the cards in the racks, make sure apparatus is switched off (plugsremoved or switch open).

6. Install cards in rack.

NOTE: The optical interface card must be mounted and tied to the rack beforemounting the rack in the frame.

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8. APPENDIX

8.1 Terminal block location

D0058ENa

P17

P16

P14

P15

P11

P10

P12

P13P19

P20

P1 8

Optical FiberAccess

Tx

Rx

- BAT- BAT+BAT+BAT

1

1

1 1

1

1

FIGURE 15 - LOCATION OF CONNECTIONS ON THE REAR SIDECommand input and output terminals

P10 Command inputs

P11 Command outputs

P12 Command inputs

P13 Command outputs

P14 Command copy contacts

P15 Command copy contacts

Connection terminal blocks for protection andcommand management systems.( 6.2 and 6.3)

TABLE 13 - COMMAND MANAGEMENT CONNECTORS

Ancillary terminal blocks

P16 Connection terminals to the alarm management systems ( 6.3)

P17 Power supply connection terminals ( 6.4)

P18 Line connection port ( 6.5)

P19 Supervision network connection port ( 6.7)

P20 External clock synchronization connection port ( 6.8)

TABLE 14 - OTHER REAR PANEL CONNECTORS

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DIP5K/EN IN/A22 Installation Page 32/36 DIP 5000 8.2 Terminal block location dual power supply version

AUX

P16

P14

P15

P11

P10

P12

P13P19

P20

P18

Optical Fiber Access

Tx

Rx

- BAT

+BAT

1

1

1 1

1

1

- BAT

+BAT

MAIN

D0492ENb

FIGURE 16 - REAR CONNECTIONS

Command input and output terminals

P10 Command inputs

P11 Command outputs

P12 Command inputs

P13 Command outputs

P14 Command output Copies

P15 Command output Copies

Connection terminal blocks for protection andcommand management systems.( 6.2 and 6.3)

TABLE 15 - COMMAND MANAGEMENT CONNECTORS

Ancillary terminal blocks

P16 Connection terminals to the alarm management systems ( 6.3)

MAIN Main Power supply connection terminals ( 6.4)

AUX Secondary power supply connection terminals

P18 Line connection ports ( 6.5)

P19 Supervision network connection ports ( 6.7)

P20 External clock synchronization connection port ( 6.8)

TABLE 16 - OTHER REAR PANEL CONNECTORS

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DIP5K/EN IN/A22 Installation Page 34/36 DIP 5000 8.5 4 commands - 2 I/O boards version connections

D0061ENa

Command 1Acquisition

IN1 IN2 IN3 IN4

- + - - -+ + +

Command 1Restitution

{ { { {

{ { { {


P15

P12 - + - - -+ + +

P13

P10

P11P14

Command 1 Acquisition Copy

Group 1 Copy CommonGroup 1 Group 2

Group 3 Group 4

Command 4 Output Copy

OUT1


{ { { {IN5 IN6 IN7 IN8

Command 3Acquisition Command 4Acquisition


{ { { {OUT5





Group 2 Copy CommonGroup 3 Copy CommonGroup 4 Copy Common




OUT2 OUT3 OUT4

OUT6 OUT7 OUT8

FIGURE 19 - FOUR COMMANDS VERSION CONNECTIONS - 2 I/O BOARD

8.6 8 commands connections

D0062ENa

- + - - -+ + +

{ { { {

P15

P12 - + - - -+ + +

P13

P10

P11P14

Group 1 Copy CommonGroup 1 Group 2

Group 3 Group 4

{ { { {


{ { { {


{ { { {

IN1 IN2 IN3 IN4

IN5 IN6 IN7 IN8

OUT5


Command 2 Acquisition CopyCommand 3 Acquisition CopyCommand 4 Acquisition CopyCommand 1 Output CopyCommand 2 Output CopyCommand 3 Output CopyCommand 4 Output Copy

Group 2 Copy CommonGroup 4 Copy CommonGroup 3 Copy Common

Command 7 Output CopyCommand 6 Output CopyCommand 5 Output Copy

Command 8 Acquisition CopyCommand 7 Acquisition CopyCommand 6 Acquisition CopyCommand 5 Acquisition Copy








OUT6 OUT7 OUT8









OUT1 OUT2 OUT3 OUT4

FIGURE 20 - EIGHT COMMANDS VERSION CONNECTIONS

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Installation DIP5K/EN IN/A22 DIP 5000 Page 35/36 8.7 Selecting type of configuration

Function Selection

MMI Choice

COMBINED MODE

ACQUISITION

Input 1+ Input 2

Input 1 . Input 2

OR Function

AND Function

Input Selection

MMI ChoiceSIMPLE MODE

ACQUISITION

Input 1

Input 2

See Terminal Block P10

LOG Funct ion

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*Digital mode only

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