DigitalPlant

Case Studies - Part 1

Oil and Gas

DigitalPlant - How real is this? Some of our Previous & Current Projects

• Agbami• TCO • Gulf of Mexico (ACES)• Angola LNG• Tahiti• Gorgon• EGTL

• Singapore• Kashagan• Shell EA Nigeria*2 more identified for ‘05

• In Salah Gas• In Amenas Project• Azerbaijan• Clair (North Sea)• CNS Gas (ETAP)• Shah Deniz• Tangghu LNG

PIW implementation in progress•Interested in eW for

•CEDR replacement•USM replacement•Other applications possible

•AutoPlant environment•Material Masters Synchronization•DigitalPlant Base Configuration

•Base configuration is Phase 1 of 4•Long term vision to implement the digital plant solution

• PlantSpace currently in place• eWarehouse pilot connecting

• Design environment• Asset Management• Document Management System

Clair

• $700M Project• Oil and Gas production platform• 24th February – First Oil• 60,000 barrels per day• 15 million cubic feet of gas per day• One of the largest remaining undeveloped

reservoirs in the UKCS - 250 million barrels of oil reserve

ConocoPhillips – Alaskan Projects

Interoperability PainGainGainBentley Bentley Plant Plant toolstools

InSalah Gas

• $1.5Bn Project• Gas production and pipeline supplying gas to

Spain and Italy• 4 installations & 1 pipieline• December 2004 – First Gas• 800 million cubic feet of gas per day

ACG• $3.2Bn Project• 4 Phases

− Chirag− Azeri (Phase 1 and 2)− Gunashli (Phase 3)

• Has the potential to achieve oil production rates in excess of 1,000,000 barrels per day

• Chirag – began production in 1997• Azeri – Phase 1 sanctioned August 2001

− 2 Bridge linked platforms – Central Azeri• Azeri – Phase 2 sanctioned September 2002

− 2 additional platforms- East Azeri, West Azeri• Gunashli - Phase 3 is targeting Sanction by September 2004

− 2 Bridge linked platforms

BTC

• Baku-Tbilisi-Ceyhan (BTC) project• $2.9bn project• Crude oil pipeline from Azerbaijan, through

Georgia, to Turkey for onward delivery to world markets

• First direct pipeline link between the landlocked Caspian Sea and the Mediterranean

TengizChevroil• TCO partnership founded in 1993 as a 40 year, $40 bn joint venture• Tengiz, one of the world's largest oil fields, contains some 6 to 9

billion barrels of recoverable oil• Has existing facilities• 2 new facilities

− SGP (Second Generation Production) - $800M− SGI (Sour Gas Injection) - $2.2 Bn− Increase production from 13 million tonnes per year to over 25 million tonnes

per year− Operations start end 2005 for SGI, 2007 for SGP

ETAP (Brownfield Project)

• $2.8Bn Project• Oil and Gas production platform(s)• 11 production installations – 3 platforms, 8 sub-sea• 18th July 1998 – First Oil• 210,000 barrels per day• 360 million cubic feet of gas per day

Instrument ListEquipment List

Tags are automatically captured by Knowledge

Manager

DigitalPlant – Knowledge Manager– Mining Digital Documents

Total E&P Nederland B.V.• This project was the implementation of a solution in which all graphic files of

the company’s geosciences division were made easily searchable by spatial location.

• The geoscientists used to search for this type of information from various sources such as the technical archive, the drawing office, and the technical assistants of the geosciences division. Total E&P Netherlands eliminated manual searches with ProjectWise Geospatial.

• Now, the documents are linked to a geographical location, so they can be found and reviewed efficiently and quickly. In most cases, new projects can greatly benefit from studies that have been completed in the past. With the current implementation, old study results will always be found.

• Today, the users at Total E&P Netherlands can search among tens of thousands of documents with an intuitive Web application in Internet Explorer. No client software is required. Entering a few keywords and clicking on a map is enough to find and review the information of interest. Also, MicroStation files can be viewed through the integration with Bentley Publisher. With ProjectWise Geospatial, ArcGIS documents can be spatially indexed as well. Even paper maps and documents can be found more efficiently with references to their storage location in the technical archives. 

Benefits Summary – Coopers & Lybrand

10-30% Concept development time15-28% Engineering hours30% Engineering productivity10-30% Quality cost/change management time15-20% Commissioning engineering hours60% Hand-over/start-up costs10-20% IT costs10-20% Operational costs

Proven Benefits of DigitalPlant

• Proven• Reduction in handover costs - $1m-$4m /project• Reduction in spare parts costs – 20%• Saving in total engineering hours – 15%• Elimination in commissioning delays due to lack of information

• Estimated• Reduction in TCO - 1-5% • Reduced number of unscheduled shutdowns• Savings of 20% maintenance labour costs• Savings of 20% project material costs