Digitalize your welding activities 4.0 Industry - Oerlikon · Conception, processes, means,...
Transcript of Digitalize your welding activities 4.0 Industry - Oerlikon · Conception, processes, means,...
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Conception, processes, means, suppliers, time, production, standards, conformity and traceability: so many words describing your daily constraints…
Z Are the welder qualifi cations still valid?
Z Which are the changes in the new standards?
Z My customer is requesting a special welding book: how can I do this?
Z Who was the supplier of my last solid wire order?
Z Wh y are the last weld beads of the project not compliant?
In some clicks, answer to these questions and to a lot of others, harmonize your production, save time on the fastidious tasks, reduce delays, identify your processes weaknesses, improve your performance and boost your competitiveness.
SWAN solutions have been imagined and designed by a talented teamof engineers and developed by the best welding and cutting experts,in order to meet your demanding business challenges.
KEY BENEFITS • Ensure your quality standards• Always be compliant with the
welding norms (ASME & EN)• Reduce your manual
documentation work• Collaborative platform• All-in-one (no option or
additional module to buy)• All your documents in one place
With SWAN solutions, digitalize your welding activities and take the control of your effi ciency back.
SWANSupervising Welding Administrator Network
SWAN is a range of softwares designed toanswer to industrial constraints and control your welding activities by ensuring a proper traceability and monitoring of your installations. More than softwares, they are digital solutions.
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Main features SWAN SWANCLOUD
SWAN CLOUD PREMIUM
Operating modeOffline
softwareCloud
Cloud + power source
Data transmissionUSB, LAN,
WIFILAN, WIFI LAN, WIFI
License mode One shot Yearly Yearly
Weld beads
• Automatic sending of welding parameters to the power source ✓• Visualization of weld beads from pictures ✓ ✓• Follow the weld bead status
At any moment, thanks to the interactive dashboard, you get the weld bead status. You can know if it has been carried out or if you are late in the production plan.
✓ Manual Automatic
• Welders qualifi cations managementYou have the possibility to use fi lters in order to fi nd the qualifi ed welders. In the same time, you can have a look at the welder qualifi cation date in order to plan training if needed.
✓ ✓
Production follow-up
• Consumables & material certifi cation ✓ ✓• Fleet management ✓ ✓• User rights permissions ✓• Non conformity follow-up
Alarms are set to inform you about the no congruent weld beads in order to manage and reinforce the supplier relationship.
✓ ✓
• Controls managementThanks to the integrated dashboard, you get the controls status (to do, done, compliant, etc.). Each collaborator can directly manage the actions they have to lead: weld bead to do for the welders, non compliant weld beads for the production responsible…
✓ ✓
Traceability
• Welding curves ✓ ✓• Fault tracking ✓ ✓• Fault history ✓ ✓Documentation
• Smart WPQR / WPS managementSWAN CLOUD allows you to fi nd quickly the WPS & WPQR related to the parts you need to produce. ✓ ✓
• Automatic generation of quality documentationCompiled and automatically generated quality documentation: welding book, customer folder, certifi cations… These documents make the customer validation easier.
✓ ✓
• Centralized documentationThanks to the dynamic summary, you can add any attachment to get all the information in the same place. ✓ ✓
• Quick answer to tenderIn some clicks, carry out your welding book including all relevant fi les (WQ, WPQR, WPS, traceability controls, etc.) according to the customization you want in accordance with the code or customer request.
✓ ✓
Connected to your power sources
SWAN CLOUD can be connected to the power source (CITOWAVE III or STARMATIC 1200i) and use all welding data. From the interface, you can send your work order including the weld bead to do list and receive from the power source a precise follow-up. You can also add a traceability control to be sure that all weld beads have correctly been carried out.
✓
• Database migration Consult us Consult us
PREMIUMMMPP MMMMUUIIMMMMMMEERRRR MMMMMUUUUUUUUUMMMMMEEEERRRPPPPP MMMMMMMMMMMMMMMMMMMMMMMMUUUUUUUUUUUUUUUUIIIIIIIIMMMMMMMMMMMMMMMMMMMMMMMMEEEEEEEERRRRRRRRPPPPPPPPPRPRPR MMMMMMMMMMMMMMMMMM MMMMMMRRRRRRRRR MMMMMMMMMMMMMMMMMMMMMMMMMMMMUUUUUUUUUUUUUUUUIIIIIIIIIMMMMMMMMMMMMMMMMMMMMMMMMMMMMEEEEEEEEERRRRRRRRRRRRRRPPPPPPPPPP
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...WELDING ENGINEER
• Smart WQPR & WPS management• Graphical view of welding activities• Advanced fi lter for easy research• Automatic identifi cation of defective
weld beads
• Customized quality report• Failure rate follow-up• High reduction of documentation
tasks
...QUALITY MANAGER
• Dashboard for an easy follow-up of the production
• Welder certifi cation management• Easy view on the remaining work• Reduction of manual work• Identifi cation of possible optimizations• Consumables consumption indicator
Weld beads spotting schema
Discover what you can manage with SWAN solutions depending on your activity.
You are... ...SWAN offers you
Whatever your function is, SWAN is your solution
...PRODUCTION RESPONSIBLE
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...MAINTENANCE RESPONSIBLE
• Fleet management• Calibration• Online errors detection• Maintenance plan thanks to use rate
and historical on defaults: diagnosis fast & effi cient
...WELDER• Eliminate wrong
usage• High reduction
of documentation task
• Automatic parameters set-up
Tablet ViewerFor an easy & confortable supervision.You can have an access of your database through the SWAN or SWAN Cloud viewer.
You are... ...SWAN offers you
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SWAN CLOUD Premium focus
WPS >> Part 1Amp: 250A±12%
Voltage: 24.2V±7%*
Part 1Weld 1 ➝ performed Weld 2 ➝ to perform
Login atSWAN Cloud
PASSWORD
Storage of all data set up by the welding engineer and
provided by the power source. Everything is stored in the cloud
and easily availableremotely.
The welding engineer has everything in one system. Therefore, he can manage and analyze all relevant welding processes from the computer:
• WPS & WPQRS Management
• User Management
• Power Source Management
• Welding Parameter Setup
• Data Monitoring
• Analyzing Welding Data
• Welding parameter Limits Setup
The welder can work with the authorized welding parameters which are linked to the WQRS and WPS only.
Once the weld is performed, he has to confi rm the welding result.
The power source will automatically send the data into the cloud, where they will be updated in real time. Once the global work is done, the welding engineer will be able to analyze and attach them to his documentation.
or
Login atpower source
Wherever you are, manage your welding activities and receive a production follow-up by connecting on the web.
Welding engineer Welder
* Examples of values or
PASSWORD
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Because we know that your welding expertise and knowledge are sensible…SWAN CLOUD is including a high secure cryptologist system based on open SSL device.
You or your customers are working for military, nuclear, or automotive segments?
All data managed by SWAN CLOUD are completely secure.
You can also decide of the servers location in order to keep and ensure your data migration under your local compliancy and law.
Be confi dent: everything is under control with SWAN CLOUD.
CONFIDENTIALITY ?
Purchase process
Pay a yearly license... and get: VTrials VDatabase migration VSolution setup VTraining VPermanent support
Customer need
Solutionsetup
Support
Training
SWANsolution
trial
We analyze your needs, with you, on your facilities, with a team of specialists,
taking into account the specificities of your core business.
You and your teams can be trained on the solution in different ways:
e-learning,
on your facilities.
By contracting a SWANsolution license, you benefit of a permanent support.
Our team sets the solution up into your facilities with a personalized support.
You have a trial period to see all the functionalities of the solution and decide if it is convenient for your needs.
DOCUMENTATION CLO
UD
SSOOOLLLUUUTTTIONS
DIGITALIZATION
TRACEABILITYINDUSTTRRY
DIGITAL SOLUTIOONSPRREEMMIUUMMM
INTERACTIVEINNOVATION
COMPLIANCE MONITORING
To order: Consult us
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ContactsFRANCEAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CEDEX - FranceTél. : +33 1 34 21 33 33
Lincoln Electric is the world leader in the design, development and manufacture of arc welding solutions, robotic welding and cutting systems, plasma and oxyfuel cutting, and is a leading provider of brazing and soldering alloys. Headquartered in Cleveland, Ohio, USA, Lincoln Electric has 63 manufacturing locations, including operations and joint ventures in 23 countries, and a worldwide network of distributors and sales offi ces reaching over 160 countries. For more information about Lincoln Electric and its products and services, visit the Company’s website at www.lincolnelectric.com.