Digitalization Impact on Automated Terminals€¦ · •Fast software engineering •Short...

© Siemens AG 2018

April 2018 TOC Asia Singapore

Digitalization Impact on Automated Terminals

Gerhard Fischer,

Siemens AG

Erlangen, Germany

© Siemens AG 2018


Digital Enterprise

Integrated Engineering and Integrated Operations

Electrification

Automation

Digitalization

Time

TIP@Process Industry

Electrical power wherever and whenever

TIA@Process Industry

Perfect interaction of all components along the life cycle

Trends

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Automation

Short Sensor Innovation Cycle

Sensors

3 years

Electrical system

15 years

Crane

30 years

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Interface Standardization

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Siemens Approach

• Reduction of hardware cost

• Fast software engineering

• Short commissioning time

Integration &

Standardization

Cost Savings

• Increase the safety level

• Improve cycle time

Safety

Increased Productivity

• Virtual crane/subsystem test

• Optimization crane/ block

• Trainings ops/maint

Digitalization &

Big Data

Optimized Crane Layout

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Integration & Automation

Sensor for Load Collision Prevention …

LCPS

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... Plus System for Final Landing System

LCPS FLS+

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… Plus System for Truck Positioning

LCPS FLS TPS+ +

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Integrated Sensor & Processor

Framework

Framework:

• Fusion of sensor data

• Multiple subsystems run on single controller

LCPS

FLS

TPS

Sen

so

r F

ram

ew

ork

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Integration & Standardization

Universal Remote Control System

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STS cranes

Server Desk

Server Desk

RMG cranes

Interface PLC

Interface PLC

WinCC OA

application

Integration & Standardization

Universal Remote Control System

WinCC OA

application

RCOS retrofit on

STS crane with

Non-Siemens PLC

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Real-time calcualtion of

• Speed depending safety box for timely slowdown and stop

• Sway & terminal pavement slope considered

• Two laser scanners below RTG trolley

• 90°offset

• Laser in trolley direction (yellow) detects

trolley and spreader position.

• Laser in gantry direction (red) detects the

container profile

Stop margins

Slow margins

Safety marginOverlay margins

Travel direction

2D - Laser

3D - Laser

Safety

Load Collision Prevention LCPS

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Functions:

• Load collision prevention

• Stack profiling

• Scan truck lane for objects

• Spreader position measuring system

• Safety ISO 13849-1 PL c (TÜV approval on concept)

• Hoist final landing

Benefits:

• for RTG and RMG

• Increase safety

• LCPS and FLS with laser in one system (soon)

• Maintain operational flexibility and productivity

• Reduce / eliminate down time, high damage and repair cost

• Autonomous module with clear interface / new and upgrade

Crane contol

Guiding user application SWIndication lights

for crane operator

Drive System

SINAMICS S120

Emergency-stop or

fast-stop interlock

SIMOCRANE LPCS

Safety

Load Collision Prevention LCPS

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Virtual Model Virtual Commissioning

Mechanical & Sensor Simulation

Always available

Faster prototyping

Lower investment

Faster adaption to changes

Pre Commissioning Tool

Virtual Test Environment

Verification of

Design

Functionality

KPIs

Training platform

Simulation Horizontal Transport

Identify bottlenecks

Avoid over engineering

Match contractual KPIs

Block Management System

Peak smoothening

Faster load & unload

Energy saving

Virtual Logistics

Digitalization & Bid Data

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Digitalization

Yard Blocks Gradual Commissioning

Truck

Rail

Water-side

Block management system (BMS)

HT interface

GateYard

STScranes

TT/SC/AGV

TT/SC/AGV

Terminal Operating System

Yard cranes

Horizontal Transport

EMSEMS

Horizontal Transport

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Transparency from the start

Early detection of problems

Early optimization of system

Easier design verification

Shorter project “go live”

Virtual Reality

InstallationConstruction Pre-COM COM SAT Design

V-SAT

V-Installation

V-Pre-Commissioning

V-Commissioning

Design Construction Installation Pre-COM COM SAT Operation

Operation

Digitalization

Shortened „go live“

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Summary & Outlook

- Electrification and automation

- Modular automation

- Digitalization as basis for simulation,

emulation

- Mitigate project risks

- Shorten „go live“

Gerhard Fischer

Head of Sales Harbour Cranes

Phone: +49 (9131) 98 4849

E-Mail: [email protected]

mailto:[email protected]

Digitalization Impact on Automated Terminals€¦ · •Fast software engineering •Short...

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