Digital Ecosystems - Gain Automation Technology · 2020-02-19 · Digital Ecosystems Constantijn...
Transcript of Digital Ecosystems - Gain Automation Technology · 2020-02-19 · Digital Ecosystems Constantijn...
Digital Ecosystems
Constantijn Tsiris
“We’re staffed
to run, not
staffed to
change.”
– Operations Manager
Top Quartile Performance Requires a Leadership Driven Culture Change
Contributing Factors:
Outdated practices developed
prior to advances in technology
Risk aversion
Constrained resources (skills/capital)
Many companies have operational
excellence programs that achieve
only incremental benefits
Sources: Refining and Petrochemical Benchmarks,
API, Solomon, OSHA, IHS Markit and Company Reports
Safety
Production
Industry Benchmarks Reveal Significant Business Improvement Opportunities from Average to Top Quartile Performers
4% higher availability
Half the
maintenance
costs
3X fewer
recordables and process
incidents
20% lower operating costs
Reliability
Emissions
Process
Incidents
4th 1stQuartiles
Utilization
4th 1stQuartiles
Energy Use
CO2 Emissions
4th 1stQuartiles
Availability
Maintenance
4th 1stQuartiles
30% lower emissions
30% less energy use
Operating Costs
Recordables
10% higher Utilization Rate
Approximately
ONE TRILLION
DOLLARSin company value is
lost every year to
performancesuboptimal operating
Emerson Introduces Operational Certainty Approach for Top Quartile Performance
Cross-functional consulting expertise
Consistent methodologies
Defined performance benchmarking
Digital ecosystem
Automation is a Unique Lever for Connecting Operations to Business Performance
Data
New sensors
provide new,
real-time visibility
across entire
operation –
cost-effectively
Connectivity
Secure flow of operating and asset information across the enterprise
Analytics
Modeling and domain expertise embedded in applications improve decision support
Expertise
Flexibility to focus on core competencies; leverage internal and external expertise across the enterprise
Mobility
User specific visualizations and tools to improve workforce proficiency anywhere
Automation and the Industrial Internet of Things
Why is everyone
talking about it? Improved sensing technologies
Cost-effective connectivity
Advanced computing and
analytical methods
Logic
Analytics
Modeling
Actionable
InsightsSensors
Continuously
improving expertise
and efficiency
Real-time Data, Expertise and Mobility are Foundational to IIoT
Diverse, rich data sets
(big data)
“Unlimited” storage
and processing (cloud)
Modeling, embedded
domain expertise
Securely distributed
to anyone, anywhereNot just control
Energy, Reliability,
Safety, Optimization
Slide 9 Operational Certainty_Breda March 30th 2017 Emerson Confidential
Plantweb Digital Ecosystem
A portfolio of innovative sensors that are easy to install and maintain
A set of secure architectural designs that ensure data in existing systems are seamlessly connected to operational applications
A portfolio of scalable applications to deliver information and actionable insights
Delivering access
and outcomes
through
monitoring
solutions and
new commercial
models
The Plantweb Digital Ecosystem Features
a Set of New Products and Services
Data ApplicationsConnectivity Services
Slide 11 Operational Certainty_Breda March 30th 2017 Emerson Confidential
The Plantweb Digital Ecosystem with New Solutions to Deliver the Industry's Most
Comprehensive Industrial IoT Portfolio
Data
Applications
Connectivity
Services
Emerson Connected
Services
Plantweb
Insight
Secure
First MileTM
Pervasive
SensingTM
Gas
Monitor
Radar
Level
Electrical
Monitoring
X-Well Steam
TrapsVibration Valve Position
Monitor
Standalone
PUMPS
Rich Tools
HEAT EXCHANGER
STEAM TRAP
VALVE HEALTH
PERFORMANCE ENERGYHEALTH
Pressure
Gauge
Always
MobilePlantweb
Advisor
Technology
Partnership
Services &
Consulting
Control &
Safety
Systems,
Asset
Management
Intelligent
Field
Devices
FOUNDATIONAL
SOLUTIONS
IIoT
SOLUTIONS
Traditional Data Pathways IIoT Application Gateways
Corrosion
Slide 12 Operational Certainty_Breda March 30th 2017 Emerson Confidential
It All Starts with DataData AnalyticsConnectivity Services
CORRLOG ROXAR NON-INTRUSIVE
CORROSION
VIBRATION VALVE
POSITION
PARTIAL
DISCHARGE
RADAR LEVEL LEVEL SWITCH DISCRETE FLOW TOTALIZER PASSIVE
TEMPERATURE
PRESSURE
GAUGE
PRESSURE TEMPERATURE
ACOUSTIC POWER MODULES THUM ADAPTER POWER METER
NON-INTRUSIVE
TEMPERATURE
The Industry’s Broadest Sensing Portfolio
WIRELESS TOXIC GAS MONITOR:
Extends toxic gas detection coverage to costly, difficult-to-access applications
EXPLOSION-PROOF APPROVAL FOR THUM:US and Canada
Add wireless capabilities to wired devices in hazardous areas
HIGH-ACCURACY WIRELESS GUIDED WAVE RADAR:
Improve safety by keeping people off tanks
Recent Enhancements:
Pervasive Sensing: Innovative sensing strategies for cost-effective monitoring and
optimization, enabling improved operational visibility to solve new problems
The Plantweb Digital Ecosystem with New Solutions to Deliver the Industry's Most
Comprehensive Industrial IoT Portfolio
Data
Applications
Connectivity
Services
Emerson Connected
Services
Plantweb
Insight
Secure
First MileTM
Pervasive
SensingTM
Gas
Monitor
Radar
Level
Electrical
Monitoring
X-Well Steam
TrapsVibration Valve Position
Monitor
Standalone
PUMPS
Rich Tools
HEAT EXCHANGER
STEAM TRAP
VALVE HEALTH
PERFORMANCE ENERGYHEALTH
Pressure
Gauge
Always
MobilePlantweb
Advisor
Technology
Partnership
Services &
Consulting
Control &
Safety
Systems,
Asset
Management
Intelligent
Field
Devices
FOUNDATIONAL
SOLUTIONS
IIoT
SOLUTIONS
Traditional Data Pathways IIoT Application Gateways
Corrosion
New Approaches to Security Needed to
Safely Bridge OT and IT EnvironmentsData AnalyticsConnectivity Services
Secure First Mile: Connectivity architectures that facilitate the secure transfer of plant data to
the appropriate applications, services, or mobile users – the right solution for the right application
Traditional
“Purdue Model”
Physically
Independent NetworkOSI PI-PI
Cloud Connect
Direct Connect
with Data Diode
Sensor
Gateway
3G/4G
Router
Telecom.
Infrastructure
Edge
Gateway
Data
Diode
Field
GatewaySensor
Gateway
Secure
First Mile
Secure
First Mile Secure
First Mile
EMERSON IS WORKING WITH CUSTOMERS TO TEST AND DEPLOY SECURE CONNECTIVITY ARCHITECTURES
Sensor
Gateway
Data
Server
OT Firewall
IT Firewall
Offline Secure
File Transfer
RDP (Remote Desktop
Protocol)
File
Transfer
VLAN (Virtual LAN)
VPN (Virtual Private
Network)
Slide 15 Operational Certainty_Breda March 30th 2017 Emerson Confidential
The Plantweb Digital Ecosystem with New Solutions to Deliver the Industry's Most
Comprehensive Industrial IoT Portfolio
Data
Applications
Connectivity
Services
Emerson Connected
Services
Plantweb
Insight
Secure
First MileTM
Pervasive
SensingTM
Gas
Monitor
Radar
Level
Electrical
Monitoring
X-Well Steam
TrapsVibration Valve Position
Monitor
Standalone
PUMPS
Rich Tools
HEAT EXCHANGER
STEAM TRAP
VALVE HEALTH
PERFORMANCE ENERGYHEALTH
Pressure
Gauge
Always
MobilePlantweb
Advisor
Technology
Partnership
Services &
Consulting
Control &
Safety
Systems,
Asset
Management
Intelligent
Field
Devices
FOUNDATIONAL
SOLUTIONS
IIoT
SOLUTIONS
Traditional Data Pathways IIoT Application Gateways
Corrosion
Slide 16 Operational Certainty_Breda March 30th 2017 Emerson Confidential
Analytics and Applications Enable
Expanded On-Premise Expertise
Data AnalyticsConnectivity Services
Simple, Actionable Interface
Pre-Packaged Analytics
Seamless Integration
Minimal Configuration
Relevant Time Asset Monitoring
Abnormal Situation Identification
Plant, Unit, and
Equipment Health analytics
Rigorous analysis of Equipment
Performance & Efficiency
Comprehensive management of Energy
Consumption, Costs, and Emissions
Plantweb Insight: Lightweight analytics with
pre-configured algorithms for specific asset classes
Plantweb Advisor: Enterprise-wide analytics
with customizable algorithms and displays
The Plantweb Digital Ecosystem with New Solutions to Deliver the Industry's Most
Comprehensive Industrial IoT Portfolio
Data
Applications
Connectivity
Services
Emerson Connected
Services
Plantweb
Insight
Secure
First MileTM
Pervasive
SensingTM
Gas
Monitor
Radar
Level
Electrical
Monitoring
X-Well Steam
TrapsVibration Valve Position
Monitor
Standalone
PUMPS
Rich Tools
HEAT EXCHANGER
STEAM TRAP
VALVE HEALTH
PERFORMANCE ENERGYHEALTH
Pressure
Gauge
Always
MobilePlantweb
Advisor
Technology
Partnership
Services &
Consulting
Control &
Safety
Systems,
Asset
Management
Intelligent
Field
Devices
FOUNDATIONAL
SOLUTIONS
IIoT
SOLUTIONS
Traditional Data Pathways IIoT Application Gateways
Corrosion
Emerson’s Secure Mobility Platforms Narrowcast the right information to the right people at the right time
AMS Asset ViewEmerson Logbooks AMS Device Works
Act
DeltaV Mobile
Production Data Asset Health Data
The Plantweb Digital Ecosystem with New Solutions to Deliver the Industry's Most
Comprehensive Industrial IoT Portfolio
Data
Applications
Connectivity
Services
Emerson Connected
Services
Plantweb
Insight
Secure
First MileTM
Pervasive
SensingTM
Gas
Monitor
Radar
Level
Electrical
Monitoring
X-Well Steam
TrapsVibration Valve Position
Monitor
Standalone
PUMPS
Rich Tools
HEAT EXCHANGER
STEAM TRAP
VALVE HEALTH
PERFORMANCE ENERGYHEALTH
Pressure
Gauge
Always
MobilePlantweb
Advisor
Technology
Partnership
Services &
Consulting
Control &
Safety
Systems,
Asset
Management
Intelligent
Field
Devices
FOUNDATIONAL
SOLUTIONS
IIoT
SOLUTIONS
Traditional Data Pathways IIoT Application Gateways
Corrosion
IIoT Enables New Outcome-Based
Services and Business ModelsData AnalyticsConnectivity Services
Repair Recommendations,
Collaboration, or Services
On-Premise Sensing
and Data Collection
Expert Analysis
Connected Services: Remote asset monitoring service models that deliver actionable
insights, enabled by highly secure connectivity and delivered by Emerson experts
CURRENT
OFFERINGS
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Europe, Middle East & Africa
March 7-9
World Forum, The Hague, The Netherlands