Difference Lean Ss

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What are the major differences between Lean and Six Sigma? 7M, 7 QC, DOE Reduce cycle times, product defects, changeover time, equipment failures, etc. Statistical methods for valid comparison, SPC Test to confirm improvement Team skills, project management Plan new layouts Cause-and-effect, FMEA Evaluate the options Process control planning Create standard work combination sheets Data collection tools and techniques, SPC Calculate process capacity and Takt time Data collection tools and techniques, SPC Time the process Process mapping and flowcharting Document current layout and flow Data collection and analysis tools Collect product & production data Knowledge Discovery Understanding Current conditions Project management skills Project-based implementation Customer requirements measurement, Cross- functional management Focus on customer value stream Policy Deployment Methodology Established methodology for improvements 6σ CONTRIBUTION LEAN

Transcript of Difference Lean Ss

Page 1: Difference Lean Ss

What are the major differences between Lean and Six Sigma?

7M, 7 QC, DOEReduce cycle times, product defects, changeover time, equipment failures, etc.

Statistical methods for valid comparison, SPCTest to confirm improvement

Team skills, project managementPlan new layouts

Cause-and-effect, FMEAEvaluate the options

Process control planningCreate standard work combination sheets

Data collection tools and techniques, SPCCalculate process capacity and Takt time

Data collection tools and techniques, SPCTime the process

Process mapping and flowchartingDocument current layout and flow

Data collection and analysis toolsCollect product & production data

Knowledge DiscoveryUnderstanding Current conditions

Project management skillsProject-based implementation

Customer requirements measurement, Cross-functional management

Focus on customer value stream

Policy Deployment MethodologyEstablished methodology for improvements

6σ CONTRIBUTIONLEAN

Page 2: Difference Lean Ss

Lea

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5S

Lean Awareness

VisualControls

Kanban JIT

Change Control

Flow Manufacturing

Standard Operations

Leveled Production

Multi-ProcessOperations

Jidoka

QA Maintenance and Safety

ManpowerReductions