Diesel Particulate Filters | Heavy Vehicles

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PARTS LIST - ATLAS COPCO MT6020 A OEM PART NO. DESCRIPTION QTY ITEM - ATLAS COPCO DPF GROUP 1 1 - DPF GROUP INLET 1 1.1 - DPF GROUP OUTLET 1 1.2 - DPF GROUP GASKET 2 1.3 - DPF GROUP FILTER BODY 1 1.4 - M12 x 1.75 x 40 - SS304 32 1.5 - M12 HEICO SS WASHER 32 1.6 - OPTIONAL ENGINE PIPE 1 2 - BACKPRESSURE MONITORING SYSTEM 1 3 - SHIM PACK 1 4 - ROCK COVER 1 5 - DPF MOUNTING KIT 1 6 - BOLT M10 x 40 - SS GR 304 6 6.1 - WASHER M10 Ø35 AS9021 S/S 6 6.2 - OPTIONAL TAIL PIPE 1 7 1.3 1.1 1.5 1.6 5 4 3 TO CABIN 6.1 6.2 6 2 7 Diesel Particulate Filters | Heavy Vehicles Wall Flow DPFs for underground mining Technical Flyer Aletek Wall Flow Filters DPF products tailor-made for : Caterpillar Epiroc Jacon Normet Sandvik Volvo Aletek Wall Flow (>99%) DPFs provide maximum effectiveness in trapping Diesel Particulate Matter (DPM) for a safer underground working environment. An optional filter can be added to remove diesel nano-particles which provide the highest human health risks. Aletek Wall Flow DPFs offer high diesel particulate reduction with minimal ongoing maintenance required. Variety of filter designs to suit on-road, off-road, stationary and marine applications Filters need no regeneration or fuel additives Available for retrofit in-line on the exhaust system or silencer muffler integration • Complete with backpressure and temperature logger that ensures peak performance 4 1 3 2 5 1 Optional tail pipe 2 Optional engine pipe 3 Backpressure monitoring system 4 Shim pack 5 Rock cover

Transcript of Diesel Particulate Filters | Heavy Vehicles

Page 1: Diesel Particulate Filters | Heavy Vehicles

PARTS LIST - ATLAS COPCO MT6020 (QSK19)ALETEK PART No.OEM PART NO.DESCRIPTIONQTYITEM

273-567-ATLAS COPCO DPF GROUP11207-747-DPF GROUP INLET11.1211-475-DPF GROUP OUTLET11.2219-692-DPF GROUP GASKET21.3264-628-DPF GROUP FILTER BODY11.4346-328-M12 x 1.75 x 40 - SS304321.5381-387-M12 HEICO SS WASHER321.6235-447-OPTIONAL ENGINE PIPE12329-250-BACKPRESSURE MONITORING SYSTEM13273-818-SHIM PACK14287-223-ROCK COVER15260-457-DPF MOUNTING KIT 16334-725-BOLT M10 x 40 - SS GR 30466.1369-784-WASHER M10 Ø35 AS9021 S/S66.2240-454-OPTIONAL TAIL PIPE17

ALE-1598

13/12/17SCALE:NTSWITHOUT THE PERMISSION OF THE OWNERS.

DRAWN:

CHECKED:

APPROVED:

BR REVISION

EBMD

BMDAND IS NOT TO BE USED FOR MANUFACTURE, PROCUREMENT OR DISCLOSUREALL TECHNICAL DATA ENCLOSED HEREIN IS THE PROPERTY OF ALETEK PTY LTD SHT 1 OF 1

ATLAS COPCO MT6020 (QSK19) TRUCK DPF EXHAUST SYSTEM

ATLAS COPCO MT6020 (QSK19) TRUCK DPF EXHAUST SYSTEM

1.31.1

1.21.3

1.4

1.51.6

1.5 1.6

5

4

3

TO CABIN

DPF EXPLODED VIEW6.1

6.2

6

2

7

7

Diesel Particulate Filters | Heavy VehiclesWall Flow DPFs for underground mining

Technical Flyer

Aletek Wall Flow Filters

DPF products tailor-made for :

Check-circle Caterpillar Check-circle Epiroc Check-circle Jacon

Check-circle Normet Check-circle Sandvik Check-circle Volvo

Aletek Wall Flow (>99%) DPFs provide maximum

effectiveness in trapping Diesel Particulate

Matter (DPM) for a safer underground working

environment. An optional filter can be added to

remove diesel nano-particles which provide the

highest human health risks. Aletek Wall Flow

DPFs offer high diesel particulate reduction with

minimal ongoing maintenance required.

• Variety of filter designs to suit on-road,

off-road, stationary and marine applications

• Filters need no regeneration or fuel additives

• Available for retrofit in-line on the exhaust

system or silencer muffler integration

• Complete with backpressure and

temperature logger that ensures

peak performance

4

1

3

2

5

1 Optional tail pipe

2 Optional engine pipe

3 Backpressure monitoring system

4 Shim pack

5 Rock cover

Page 2: Diesel Particulate Filters | Heavy Vehicles

PARTS LIST - ATLAS COPCO MT6020 (QSK19)ALETEK PART No.OEM PART NO.DESCRIPTIONQTYITEM

273-567-ATLAS COPCO DPF GROUP11207-747-DPF GROUP INLET11.1211-475-DPF GROUP OUTLET11.2219-692-DPF GROUP GASKET21.3264-628-DPF GROUP FILTER BODY11.4346-328-M12 x 1.75 x 40 - SS304321.5381-387-M12 HEICO SS WASHER321.6235-447-OPTIONAL ENGINE PIPE12329-250-BACKPRESSURE MONITORING SYSTEM13273-818-SHIM PACK14287-223-ROCK COVER15260-457-DPF MOUNTING KIT 16334-725-BOLT M10 x 40 - SS GR 30466.1369-784-WASHER M10 Ø35 AS9021 S/S66.2240-454-OPTIONAL TAIL PIPE17

ALE-1598

13/12/17SCALE:NTSWITHOUT THE PERMISSION OF THE OWNERS.

DRAWN:

CHECKED:

APPROVED:

BR REVISION

EBMD

BMDAND IS NOT TO BE USED FOR MANUFACTURE, PROCUREMENT OR DISCLOSUREALL TECHNICAL DATA ENCLOSED HEREIN IS THE PROPERTY OF ALETEK PTY LTD SHT 1 OF 1

ATLAS COPCO MT6020 (QSK19) TRUCK DPF EXHAUST SYSTEM

ATLAS COPCO MT6020 (QSK19) TRUCK DPF EXHAUST SYSTEM

1.31.1

1.21.3

1.4

1.51.6

1.5 1.6

5

4

3

TO CABIN

DPF EXPLODED VIEW6.1

6.2

6

2

7

7

T 1300 886 628www.aletek.com.au

Aletek DPF Components

PARTS LIST - ATLAS COPCO MT6020 (QSK19)ALETEK PART No.OEM PART NO.DESCRIPTIONQTYITEM

273-567-ATLAS COPCO DPF GROUP11207-747-DPF GROUP INLET11.1211-475-DPF GROUP OUTLET11.2219-692-DPF GROUP GASKET21.3264-628-DPF GROUP FILTER BODY11.4346-328-M12 x 1.75 x 40 - SS304321.5381-387-M12 HEICO SS WASHER321.6235-447-OPTIONAL ENGINE PIPE12329-250-BACKPRESSURE MONITORING SYSTEM13273-818-SHIM PACK14287-223-ROCK COVER15260-457-DPF MOUNTING KIT 16334-725-BOLT M10 x 40 - SS GR 30466.1369-784-WASHER M10 Ø35 AS9021 S/S66.2240-454-OPTIONAL TAIL PIPE17

1.31.1

1.21.3

1.4

1.51.6

1.5 1.6

5

4

3

TO CABIN

6.1

6.2

6

2

7

7

ATLAS COPCO MT6020 (QSK19) TRUCK DPF EXHAUST SYSTEM

DPF EXPLODED VIEWAletek nDPM Test Results

0

50,000

100,000

150,000

200,000

250,000

300,000

350,000

400,000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

CCoommbbiinneedd AALLEETTEEKK nnDDPPMM RReessuullttss

TH025 - Aletek nDPF (14hrs) TH025 - Aletek nDPF (750hrs) TH025 - Aletek nDPF (2200hrs)

TH025 – Aletek nDPF @14hrs – Average Count 99,544cm³TH025 – Aletek nDPF @750hrs – Average Count 12,344cm³TH025 – Aletek nDPF @2200hrs – Average Count 11,915cm³

Particle Count per cm³

Sampling Time (minutes)

TH025 - Aletek nDPF @14hrs – Average Count 99,544cm³, TH025 - Aletek nDPF @750hrs – Average Count 12,344cm³, TH025 - Aletek nDPF @2200hrs – Average Count 11,915cm³

Aletek conducted an nDPF trial on an Epiroc MT65 haul truck using an NPET 37951 for emissions testing.

An nDPM DPF was fitted 27/3/19 and tested at 750hrs on 15/5/19, then tested again at 2200hrs on 15/8/19.

Aletek uses DCL premium cordierite substrates

1 NPET (Nanoparticle Emissions Tester) 3795 by TSI Incorporated