Diesel Injector Hydraulic Leak Testing - Leak Test Systems

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DIESEL INJECTOR HYDRAULIC LEAK TESTING Market driver: Diesel engines deliver higher performance, needed for larger trucks and SUV’s using high pressure direct injection. Test requirement: j d f hd li l k ili i Injectors are tested for a hydraulic leak utilizing a calibration fluid that simulates diesel fuel. The test fluid is maintained at temperature and circulated through the part fixture and the part seal head to normalize the part temperature. CTS Solution: CTS Solution: The custom designed functional test system first purges the air from the part by circulating the fluid through the part and actuating the injectors plunger. The part pressure is increased to a preset value and then isolated. The system detects the leakage as a part pressure loss. Depending on the type of part, a two cavity loss test and a gain test could be performed. The system is calibrated utilizing a built in volume displacement device. www.cincinnatitest.com sales@cincinnatitest.com Phone (513)3676699 5555 Dry Fork Road, Cleves, OH 45002 Fax (513)3675426

Transcript of Diesel Injector Hydraulic Leak Testing - Leak Test Systems

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DIESEL INJECTOR HYDRAULIC LEAK TESTING

Market driver:

Diesel engines deliver higher performance,needed for larger trucks and SUV’s using highpressure direct injection.

Test requirement:

j d f h d li l k ili iInjectors are tested for a hydraulic leak utilizing acalibration fluid that simulates diesel fuel. Thetest fluid is maintained at temperature andcirculated through the part fixture and the partseal head to normalize the part temperature.

CTS Solution:CTS Solution:

The custom designed functional test system firstpurges the air from the part by circulating thefluid through the part and actuating the injectorsplunger. The part pressure is increased to a presetvalue and then isolated. The system detects theyleakage as a part pressure loss. Depending on thetype of part, a two cavity loss test and a gain testcould be performed. The system is calibratedutilizing a built in volume displacement device.

www.cincinnati‐test.com sales@cincinnati‐test.comPhone (513)367‐6699 5555 Dry Fork Road, Cleves, OH 45002 Fax (513)367‐5426