Dick McDonald Tunneling Safety & [email protected] April 20, 2006 1 LCLS...

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Dick McDonald Tunneling Safety & Logistics [email protected] .edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager
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Transcript of Dick McDonald Tunneling Safety & [email protected] April 20, 2006 1 LCLS...

Page 1: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20061

LCLS Conventional Facilities

Dick McDonald

Deputy Systems Manager

Page 2: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20062

Tunnel Safety & Logistics

Site Layout

Tunnel & Cavern X-Sections

Tunnel Safety

Tunnel Utilities

Page 3: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20063

Overall Site Plan

Page 4: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20064

Tunnel Layout

RSY

UH TunnelLength = 575.5’Min cover = 20’Max cover = 60’

X-Ray TunnelLength = 645.4’Min cover = 40’Max cover = 80’

FEH CavernLength = 227’

Min cover = 80’Max cover = 100’

Access TunnelLength = 324’

Min cover = 20’Max cover = 100’

NORTH

Page 5: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20065

FEH Cavern X-Section

FEH Cavern48.5’ Wide32.8’ High

16’ Rock dowels

Excavation Sequence #

Lattice Girder &12” Shotcrete

Page 6: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20066

UH Tunnel X-Section

UH Tunnel 21’ Wide 18.5’ High

Concave invertdesigned to

resist uplifting

2’ thick + concavesection to increase

floor rigidity

Page 7: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20067

Sequential Excavation & Support Cycle

1. Excavate with road header

2. Scale & prepare surface for shotcrete

3. Apply 3” shotcrete

4. Install girder section

5. Install rock dowels as required

6. Apply 3” shotcrete

7. Start next cycle

Page 8: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20068

Top Heading & portal Support

Top heading with lattice girders

Portal support

Rock dowelsLattice girders

Shotcrete

Utilities

Page 9: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 20069

Road Header at Work

50 ton Road Header

Page 10: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200610

Load, Haul and Dump (LHD)

Page 11: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200611

Shotcrete Pump

Pump can beat surface orunderground

Page 12: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200612

Construction Safety Items

•Tunnel Safety

–Usual Safety Items

•Hard Hats

•Eye & Ear Protection

•Steel Toe Boots

•Above items are standard issue to employees & visitors entering construction areas.

Page 13: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200613

Tunnel Safety Items

Tunnel Required PPE are issued to employees and visitors going underground

MSHA Approved LightMSHA = Mine Safety & Health Administration

Self RescuerConverts carbon monoxide to carbon dioxide

Page 14: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200614

Tunnel Additional Required PPE

Self rescuer Cap lamp Rescuer and cap lamp in use

Page 15: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200615

Tunnel Safety

Typical Tunnel HazardsTight working spaces, low lightUneven working & walking surfacesWet and muddyWorking in close proximity to large equipmentFalling rocks, earth and shotcreteUtility supply linesLack of ventilationNoiseMethane gas

Page 16: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200616

Tunnel Classification

Tunnels are Classified as Gassy, Potential Gassy or Non gassy

Madera sandstone can have small isolated pockets of methane gas so our tunnels are potential gassy

Equipment and electrical have to be MSHA approved for potential gassy

We are not overly concerned about gas, but are taking the next step to be safe

Page 17: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200617

Tunnel UtilitiesCompressed air – for pneumatic tools

Water – for tool use and dust control

Electrical power – for equipment & lighting

Ventilation – for fresh clean air

Communication & Data

Discharge water – excess water used in construction

Page 18: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200618

15’ Tunnel

Typical tunnel utilities

Power & lights

Ventilation

Com. & Data

WaterAir

Discharge

Page 19: Dick McDonald Tunneling Safety & Logisticsdickmac@slac.stanford.edu April 20, 2006 1 LCLS Conventional Facilities Dick McDonald Deputy Systems Manager.

Dick McDonald

Tunneling Safety & Logistics [email protected]

April 20, 200619

Typical Vent Fan and Lights

Vent fan & light stringer