Diavik Diamond Mines Inc. Wind Farm Project

22
Diavik Diamond Mines Inc. Wind Farm Project Liezl van Wyk 25 September 2013

Transcript of Diavik Diamond Mines Inc. Wind Farm Project

Page 1: Diavik Diamond Mines Inc. Wind Farm Project

Diavik Diamond Mines Inc. Wind Farm Project

Liezl van Wyk

25 September 2013

Page 2: Diavik Diamond Mines Inc. Wind Farm Project

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Where we are located

Page 3: Diavik Diamond Mines Inc. Wind Farm Project

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Page 4: Diavik Diamond Mines Inc. Wind Farm Project

Diavik Diamond Mine at a Glance • 5 John T Ryan safety awards

• Reserves: 18.9m tonnes at 3.1 c/t

• Mining 3 kimberlite pipes

• Average workforce: 1,165

• Construction 2000-2002

• Production began in 2003

• Sept 2012 – transition to all underground complete

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• Remote and off-grid

• No Transmission grid future options

• Energy cost >25% of operational cost

• 100% diesel driven – supply chain starts in Alberta

• Ice road for 6 weeks for >70 million liters diesel resupply

- 2000 loads per winter road season

• Risk exposure – climate change, fuel price & volatility

- Diesel cost > $1.32/liter; tariff > $0.31/kWh

• Power security critical safety priority

– Arctic temperatures below -30C

– Underground Mining beneath diked Lac de Gras

Energy context for northern mines

Page 6: Diavik Diamond Mines Inc. Wind Farm Project

Electrical Grid basics

• 2 Powerhouses

– PH1: 5 x 4.4 MW Cat generators

– PH2: 4 x 4.4 MW Cat generators, 2 x 3.6 MW

• 13. 8kV network, good QOS

• Power Factor: >0.9 (< 0.83 for UG)

• High and low heat recovery on gensets, connected to glycol loops

• Manually operated power grid

• System grounded via NGR

• System loads of 22 – 26 MW

Page 7: Diavik Diamond Mines Inc. Wind Farm Project

Diavik Diamond Mines Inc. – A RIO TINTO COMPANY

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Understanding Current Energy & Load Profiles

Total Site kW Load Profile

23.1 MW

0

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10,000

15,000

20,000

25,000

11/01/27 00:00 11/02/01 00:00 11/02/06 00:00 11/02/11 00:00 11/02/16 00:00 11/02/21 00:00 11/02/26 00:00 11/03/03 00:00

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kW

To

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Process Plant kW Load Profile

5.4 MW

0

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Time

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ta

l

108 M-l diesel

storage

1.2 MW

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11/04/23 00:00 11/04/24 00:00 11/04/25 00:00 11/04/26 00:00 11/04/27 00:00 11/04/28 00:00 11/04/29 00:00 11/04/30 00:00 11/05/01 00:00 11/05/02 00:00

kW

To

ta

l

Time

Paste Plant kW Load Profile

UG NSS kW Load Profile

6.0 MW

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1,000

2,000

3,000

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11/01/27 00:00 11/02/01 00:00 11/02/06 00:00 11/02/11 00:00 11/02/16 00:00 11/02/21 00:00 11/02/26 00:00 11/03/03 00:00

Time

kW

To

tal

Page 8: Diavik Diamond Mines Inc. Wind Farm Project

Energy Options

• Connecting to existing grid and expanding hydro capacity – ROI prohibitive

• Solar – NPV negative with low penetration

• Geothermal – low temperature differentials

• Wind – largest penetration and NPV positive

• Diesel will continue to account for majority of energy source

Page 9: Diavik Diamond Mines Inc. Wind Farm Project

Wind Farm at a Glance

• Four E70 Enercon 2.3 MW turbines (9.2MW total)

• Projected to provide 17 GWh of renewable energy per year

• Reliability – direct drive, gearless generator

• Blade de-icing system

• Reduce diesel consumption by 10% (YTD >3.0M liters)

• Reduce carbon footprint by 6% (12,000 tonnes CO2–e)

Page 10: Diavik Diamond Mines Inc. Wind Farm Project

Project Economics

• Project competed for Diavik and Rio Tinto capital

• Capex Budget: $33M

• Actual spend: $31M

• Positive NPV

• Payback < 8yrs

• Economies of scale selection

• Higher risk model than typical Diavik project strategies

Page 11: Diavik Diamond Mines Inc. Wind Farm Project

Project Timeline

• 3 year wind assessment concluded: Dec ‘10

• Capex approval Rio Tinto: May ‘11

• NRCan, NavCan, AANDC, EC approvals: June ‘11

• Enercon turbines contract sign: July ‘11

• Geotechnical drilling & micro siting: July ‘11

• Roads, foundation, crane pads: Aug - Nov ’11

• Winter road shipment to site: Febr/Mar ‘12

• Tower, nacelle and blade lifts, electrical work: July- Sept ‘12

• Commissioning: Sept/Oct ’12

• Operational: End Sept 2012

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Logistics had to be well thought out..

Page 13: Diavik Diamond Mines Inc. Wind Farm Project

Wind Farm Challenges

• 2012 – 2013 winter was the coldest in 20+ years

• Lubricants and Electronics need to operate at -30 to -40C

• Little frost build up on blades tolerated (blade heating)

• Tower heating for access and electronics

• Accurate calculation of diesel litres displaced & spinning reserve

Page 14: Diavik Diamond Mines Inc. Wind Farm Project

Comparisons of Actual to Model (1/2)

• Yield (kWh) – Good operating months: 7% ahead of model

– Cold/poor performing Jan/Dec delivered <15% of yield budgeted

– Forecasting the P90 in Genivar model (15GWh) vs P50 originally in budget (17.2 GWh)

• Capacity Factor

– Genivar Net CF: 21 %

– Same period actual: 22% (excl Jan, Dec)

– CF monthly profile variances with model

– P50 to P75 values in Genivar model

– Resource model vs Turbine supplier

• Different assumptions (22% vs 27%), different losses included

0%

5%

10%

15%

20%

25%

30%

35%

1 2 3 4 5 6

Capacity Factor

Enercon Model

Actual

Page 15: Diavik Diamond Mines Inc. Wind Farm Project

Comparisons of Actual to Model (2/2)

• Penetration Ratios – Maximum achieved 52%

– Average of 9% (excl Dec, Jan)

– High ratios tend to be associated with high voltages (>14.5kV)

• Wind Speed: Model @ 60m: 7.22 m/s – YTD Resembles 2008 data closest

– Average of 6.3 m/s (excl Dec, Jan)

Page 16: Diavik Diamond Mines Inc. Wind Farm Project

Supply – demand management focus

0

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7,000

8,000

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0

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Mo

n 1

Oct

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12

Sat

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ct 2

012

Thu

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Oct

20

12

Tue

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Oct

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12

Sun

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Oct

20

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Fri 2

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ct 2

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Oct

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Mo

n 5

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v 2

012

Sat

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ov

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Thu

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v 2

012

Tue

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No

v 20

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ec 2

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Tue

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Dec

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12

Sun

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Dec

20

12

Fri 4

Jan

201

3

Wed

9 J

an 2

013

Mo

n 1

4 J

an 2

013

Sat

19 J

an 2

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Thu

24

Jan

20

13

Tue

29

Jan

201

3

Sun

3 F

eb 2

01

3

Fri 8

Feb

201

3

Wed

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Feb

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Mo

n 1

8 F

eb 2

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Sat

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eb 2

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Feb

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Tue

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ar 2

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Sun

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Mar

201

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Fri 1

5 M

ar 2

013

Wed

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n 2

5 M

ar 2

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ar 2

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pr

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r 20

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pr

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Wed

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r 2

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pr

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Sat

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ay 2

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Thu

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ay 2

013

Tue

14

May

201

3

Sun

19

May

201

3

Fri 2

4 M

ay 2

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Wed

29

May

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Mo

n 3

Ju

n 2

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Sat

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n 2

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Thu

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Jun

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Tue

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Ju

n 2

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3

Sun

23

Ju

n 2

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Fri 2

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ul 2

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Mo

n 8

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l 201

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ul 2

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Thu

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Tue

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l 20

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Sun

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% P

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atio

n r

atio

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ind

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d m

/2

Wind farm Performance Statistics kW Total

% Penetration ratio

Average wind speed m/s

Design kW

Page 17: Diavik Diamond Mines Inc. Wind Farm Project

First winter operational challenges

0

50

100

150

200

250

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350

400

Oct Nov Dec Jan Feb Mar Apr May June July

Compound % Availabilities

% Availab WT4

% Availab WT3

% Availab WT2

% Availab WT1

Page 18: Diavik Diamond Mines Inc. Wind Farm Project

On track to meet budgeted supply

-1,000,000

1,000,000

3,000,000

5,000,000

7,000,000

9,000,000

11,000,000

13,000,000

10/

12/2

012

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M1

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M10

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/201

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/201

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M1

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M11

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7:1

5:0

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M11

/22

/201

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:00

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5/2

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2:1

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/27

/201

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M12

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M12

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M12

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:00

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1:1

5:0

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M12

/26

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M1

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:15

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M1/

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/201

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/201

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15:0

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M2/

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:45:

00 A

M2/

8/2

013

9:1

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:45:

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AM

2/1

4/20

13 4

:15:

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AM

2/1

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13 1

:45:

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2/1

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1:15

:00

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2/2

2/2

013

8:4

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/201

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:15

:00

PM

2/2

8/2

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/201

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0:4

5:00

AM

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M3/

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M3/

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2013

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M3

/20/

2013

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15:0

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/23

/201

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:45

:00

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3/2

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6:1

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/29

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:45

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/201

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4/2

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:45:

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7/2

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5:00

AM

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00

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/201

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M4

/18/

2013

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15:0

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/21

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:45

:00

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M4

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3 2

:45

:00

PM

4/3

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13 1

2:15

:00

PM

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:45:

00 A

M5/

6/2

013

7:1

5:00

AM

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20

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:45:

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M5/

12/

2013

2:1

5:0

0 A

M5

/14/

2013

11:

45:0

0 P

M5

/17

/201

3 9

:15

:00

PM

5/2

0/2

013

6:4

5:0

0 P

M5

/23

/201

3 4

:15

:00

PM

5/2

6/2

013

1:4

5:0

0 P

M5/

29/2

013

11

:15

:00

AM

6/1/

20

13 8

:45:

00 A

M6/

4/2

013

6:1

5:00

AM

6/7/

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13 3

:45:

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M6/

10/

2013

1:1

5:0

0 A

M6

/12/

2013

10:

45:0

0 P

M6

/15

/201

3 8

:15

:00

PM

6/1

8/2

013

5:4

5:0

0 P

M6

/21

/201

3 3

:15

:00

PM

6/2

4/20

13 1

2:45

:00

PM

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/201

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0:1

5:0

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M6/

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2013

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0 A

M7/

3/2

013

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5:00

AM

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:45:

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M7/

9/2

013

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:15:

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M7

/11

/201

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:45

:00

PM

7/1

4/2

013

7:1

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0 P

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/17

/201

3 4

:45

:00

PM

7/2

0/2

013

2:1

5:0

0 P

M7/

23/2

013

11

:45

:00

AM

7/2

6/20

13 9

:15:

00

AM

7/2

9/20

13 6

:45:

00

AM

kWh

Energy generated : Oct 2012 - July 2013

Total Windfarm

Turbine 1

Turbine 2

Turbine 3

Turbine 4

Linear (Target)

Page 19: Diavik Diamond Mines Inc. Wind Farm Project

Environment

• Windfarm within existing lease

• EnvCan, WLWB: Consideration of bird and caribou migration pattern; analogy to impact on cattle due to lacking case studies

• Voluntary bird mortality surveys

• Minimized footprint (crane pads used as laydown areas, fly rig for geotech foundation drilling)

• Early involvement and open communication with AANDC

• Archaeological study done for sacred aboriginal artifacts on project site

Page 20: Diavik Diamond Mines Inc. Wind Farm Project

Communities

• Demonstrates wind power as a viable option for the North

• Early involvement of communities through engagement letters

• Community consultation showed no concerns with the project

• Presentations for EMAB (includes community representatives)

• Donated weather tower to Det’on Cho Earth Energy Giant Mine wind study

Page 21: Diavik Diamond Mines Inc. Wind Farm Project

Project Innovations

Healthy list of In-house Innovations:

• Earthing/grounding

• SCADA

• Logistics

• Contracting

• Project costs

Mining well suited to construct at lower cost due to inhouse:

• Drilling and blasting

• Surveying

• HME and ground works

• Skills/trades

• Safety systems

• Batch plant & concrete mixing

Page 22: Diavik Diamond Mines Inc. Wind Farm Project

Questions