Dfac - 1062dj01 (Con Motor Cy4102bzl)

DONGFENG DFA1062DJ01 SERIES

SPARE PARTS CATALOG

DONGFENG AUTOMOBILE CO., LTD.

August, 2005

FOREWORD

This catalog compiles all spare parts with their numbers, names, quantities andfigures of every assembly for DFA1062DJ01-907, DFA1062DJ01-908 series trucks.It serves for our clients for purchasing or ordering the spare parts, and gives referenceto the departments.

The spare parts which you want to purchase or order should be given the exactnumbers, names, and quantities.

This catalog is edited according to the production drawings before June, 2005.The parts and the construction of the vehicle are getting perfected and improved.Therefore, the construction and numbers of some parts may be changed, please maekthe manufacture date of the truck when ordering.

This catalog is compiled by Application File Section of Commercial ProductR&D Institute. Without the authorization, nobody could pirate any part or the wholecontent of the book.

DONGFENG AUTOMOMILE CO., LTD.August, 2005

INSTRUCTION

This catalog compiles all spare parts with their numbers, names, quantities andfigures of every assembly for DFA1062DJ01-907, DFA1062DJ01-908 series trucks.It gives reference to our clients for purchasing or ordering the spare parts.

Vehicle model and equipment table:

Edition of the figure mark1. Edition of the figure mark:□××○○□ ---the letter represents the English name of the assembly system×× --group number of the automobile system○○ --ordered number of the part disassembly figure of the group number

2.The represented meaning of the system assembly letters:4102--CY4102BZLQ-A1B EngineE--Engine system CL--ClutchS--Chassis frame and suspension system F----Front axleT--Transmission CP--Cargo bodyR--Rear axle B---Brake systemP--Propeller shaft EL--Electric systemW--Wheel and spare wheel carrier ST--Steering systemCA--Cab TO--Tool

3.Edition of the page number:Page number: ○○ - ××

○○ --ordered number of the assembly or the system×× --page number of the part figure and word of the assembly and system

Name Model Equipment

DFA1062DJ01 Series

DFA1062DJ01-907 Air-condition, Power steeringDFA1062DJ01-908 Power steering

CONTENTS

1. Engine2. Enging System3. Clutch4. Gearbox5. Propellor Shaft6. Front Axle7. Rear Axle8. Frame9. Wheel, Spare Wheel Carrier10.Steering System11.Brake System12.Electric System13.Cab14.Tools15.Cargo Body

1. Engine

FIG.410201 Cylinder Head Unit ......................................................................1-1FIG.410202 Rocker Arm..................................................................................1-3FIG.410203 Cylinder Head Unit ......................................................................1-5FIG.410204 Cylinder Head..............................................................................1-7FIG.410205 Cyoinder Block Unit .....................................................................1-9FIG.410206 Cylinder Block 1.........................................................................1-11FIG.410207 Cylinder Block 2.........................................................................1-13FIG.410208 Camshaft ...................................................................................1-16FIG.410209 Flywheel Housing ......................................................................1-18FIG.410210 Gear Chamber...........................................................................1-20FIG.410211 Crankshaft Flywheel ..................................................................1-22FIG.410212 Piston Connecting Rod..............................................................1-24FIG.410213 Oil Sump....................................................................................1-26FIG.410214 Oil Pump....................................................................................1-28FIG.410215 Water Pump Ass'y .....................................................................1-30FIG.410216 Intake Pipe and Exhaust Pipe Assy...........................................1-33FIG.410217 Turbocharger Assembly ............................................................1-35FIG.410218 Fuel Pipes..................................................................................1-37FIG.410219 Fuel Filter...................................................................................1-39FIG.410220 Fuel Injection Pump...................................................................1-41FIG.410221 Thermostat Assy........................................................................1-43FIG.410222 Oil Cooler...................................................................................1-45FIG.410223 Brake Air Compressor Assembly...............................................1-47FIG.410224 Electric Equipment.....................................................................1-49FIG.410225 Fan ............................................................................................1-51FIG.410226 Injector Assembly ......................................................................1-53FIG.410227 Link the Tube the Gross ............................................................1-55FIG.410228 Intake Preheating Device ..........................................................1-57FIG.410229 Clutch Assembly 1-Clutch Case And Others.............................1-59FIG.410230 Clutch Assembly 2-Clutch .........................................................1-61FIG.410231 Oil Filter .....................................................................................1-63FIG.410232 Steering Pump Assy ..................................................................1-65

Cylinder Head Unit FIG·410201

1-1

Cylinder Head Unit FIG·410201NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZ.01.10-1 Cylinder head unit 11-1 4102B.01.01-2 Cylinder head 11-2 6102.01.02 Sealing cup 71-3 6102B.01.08 Valve stem guide 81-4 6102.01.61-1 Sealing plate 21-5 6102.01.03 Sealing cup 21-6 6102B.01.07A Exhaust valve seat ring 41-7 6102B.01.06A Exhaust valve seat ring 41-8 6102.02.48 Sealing cup 21-9 6102.01.04 Sealing cup 410 GB/T899-1985 Blot M8X75 2

10-1 GB/T899-1985 Blot M8X85 411 GB/T899-1985 Blot M8X35 212 GB/T93-1987 Washer 8 813 GB/T899-1988 Blot M8X75 214 GB/T6170-2000 Nut M8 2

1-2

Rocker Arm FIG·410202

1-3

Rocker Arm FIG·410202NO. PART NO. PART NAME & DESCRIPTION QTY.

1 6102.01.25 Front rocker arm seat blot 12 6102.01.25 Copper washer of front rovker arm seat 13 6102.01.04 Sealing plate 24 6102.01.37-1A Front rocker arm shaft 15 6102.01.38 Front rocker arm seat 16 6102.01.52 Rocker arm spring 37 6102.01.39 Intermediate rocker arm seat 48 6102.01.41 Value adjust screw 89 GB/T6171-2000 Nut M8X1 8

10 4102.01.30 Rock arm unit 811 6102.01.32 Connecting shaft 112 GB/T6170-2000 Nut M8 313 GB/T93-1987 Washer 8 314 GB/T97.1-1987 Washer 8 315 6102.01.51 Blot of rear-intermediat rocker arm 616 GB/T93-1987 Washer 8 617 GB/T97.1-1985 Washer 8 618 6102.01.42 Rear rocker arm seat 119 6102.01.43A Rear rocker arm shaft 120 6102.01.21 Double-screw blot of rocker arm seat 3

1-4

Cylinder Head Hood Unit FIG·410203

1-5

Cylinder Head Hood Unit FIG·410203NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102.01.09 Cylinder head hood unit 12 6102.01.23 Soft plug of oil filler 13 6102.01.35 Nut 34 6102.01.33 Washer 35 6102.01.21 Rubber ring 36 4102.01.19 Rubber seal ring 1

1-6

Cylinder Head FIG·410204

1-7

Cylinder Head FIG·410204NO. PART NO. PART NAME & DESCRIPTION QTY.

1 6102.01.46 Valve collects 162 6102.01.47 Valve spring seat 83 4102.01.23 Outer valve spring 84 4102.01.22 Inner valve spring 85 6102B.01.50A Valve seal cartridge unit 86 6102B.01.45 Valve spring washer 47 4102.01.24 Intake valve 48 4102.01.25 Exhaust valve 49 6102.01.29 Dust cover 410 6102.01.53 Fuel injector double-screw bolt 811 GB/T6171-2000 Nut M8X1 812 4102.01.26 Front lifting eye 113 GB/T93-1987 Washer 10 214 GB/T5783-2000 Blot M10X25 215 4102BQ-12K.01.05 Rear lifting eye 116 4102BZL-A1.01.08 Control rod frame 117 GB/T93-1987 Washer 10 218 GB/T5783-2000 Blot M10X25 2

1-8

Cylinder Block Unit FIG·410205

1-9

Cylinder Block Unit FIG·410205NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZL-1.02.10 Cylinder block unit 11-1 4102BZL-1.02.01 Cylinder block 11-2 6102.02.49 Sealing cup for cylinder blockfront and rear ends 21-3 6102.02.44-1 End plug of main pressure oil passag 21-4 6102.02.06C Front camshaft bush 11-5 6102.02.05C Camshaft bush 21-6 6102.02.47 Cylinder jacket sealing cup 11-7 6102.02.46 Plug 61-8 6102.02.48 Cylinder jacket sealing cup 21-9 6102.02.54 Drive bush of oil pump 1

1-10 6102BZ.02.17 Cylinder sleeve 41-11 6102.02.12 Locating sleeve 21-12 6102.02.11 Washer 101-13 6102.02.02 Main bearing bolt 101-14 6102.02.43 Main pressure oil passage plug(lower) 11-15 GB119-86 Pin A4X8 41-16 6102B1.02.161-1 Welding parts of nozzle 31-16.1 6105A.02.161-2 Welding parts of nozzle 11-17 6102B1.02.156-1 Injection body assy 41-18 6102B1.02.164 Washer 8

1-10

Cylinder Block 1 FIG·410206

1-11

Cylinder Block 1 FIG·410206NO. PART NO. PART NAME & DESCRIPTION QTY.

1 6102.02.139 Water drain valve pull-rod 12 6102.02.141 Supporting plate 23 GB91-86 Pin 3X20 24 6102.02.120-2 Water drain valve unit 15 6102.02.113 O-ring seal of pressure-maintaining valve 16 6102.02.60-1 Main pressure oil passage pressure-maintaining valve unit 17 6102.02.125 Water drain valvejoint seat 18 4102.02.52 Lubricating oil pipe joint seat of fuel injection pump 19 6102A.02.133 Lubricating oil pipe joint seat of fuel injection pump 1

10 3846N-010-B Hydraulic warning induction plug 111 6102.02.15-1A Crankshaft thrust piece (upper) 212 6102.02.16-1A Crankshaft thrust piece (lower) 213 6102.02.126-B Central main bearing halfshell 114 6102.02.14-1B Main bearing halfshell 915 6102.02.31 Rear end plug of camshaft 116 SG79-75 Pipe14X2X400 117 ZBT32005.1-88 Double-steel wire hoop 20 1

1-12

Cylinder Block 2 FIG·410207

1-13

Cylinder Block 2 FIG·410207NO. PART NO. PART NAME & DESCRIPTION QTY.

1 6102.02.56 Cylinder head bolt 142 6102.02.55 Cylinder head bolt 43 6102.02.13 Cylinder head bolt locating sleeve 24 6102.02.41 O-ring seal 15X2.4 15 4102BZ.02.80A Cylinder head gasket unit 16 4102B.02.180A Dipstick assy 17 4102B.02.170A Dipstick assy 18 GB/T5783-2000 Bolt M8×22 29 GB/T97.1-85 Washer 8 3

10 GB/T5783-2000 Bolt M8×16 111 6102.02.53 Upper bush cover of oil pump 112 6102.02.108 Upper bush cover seal ring of oil pump 113 6102.02.91 Push rod chamber cover gasket 214 6105A.02.87 Rear push rod chamber cover 115 6105A.02.88 Baffle plate 116 6102.02.89A Connecting pipe 117 GB/T867-86 Pin 2.5X6 218 6102.02.127 Combined seal washer (8) 419 6102.02.129 Rear push rod chamber cover bolt 120 4102BZL-1.02.50 Respirator unit 121 GB/T97.1-1985 Washer 8 222 GB/T93-1987 Washer 8 223 4102BZ.02.31 Pipe clamp 124 4102BZ.02.29 Rubber pipe 125 ZBJ22002-1988 O-ring seal 126 GB/T5783-2000 Bolt M8X25 227 6102.02.109 Dipstick O-ring seal 128 4102.02.52 Lubricating oil pipe joint of fuel injection pump 2

1-14

Cylinder Block 2 FIG·410207NO. PART NO. PART NAME & DESCRIPTION QTY.29 10Q07-01013-B Front left carrier 130 GB/T5783-2000 Bolt M10X25 831 GB/T93-1987 Washer 10 832 4102.02.110 Oil return joint seat unit 133 4102.02.48 Washer 135 6102.02.128 Front push rod chamber cover bolt 236 6102.02.52 Front-mid push rod chamber cover 137 10Q07-01014-B Front right carrier 138 6102BZ-26.09.53 Return the oil connect mat 139 4102BZ.02.86 Return pipe connector weldment 140 GB/T859-1987 Washer 8 141 GB/T5782-2000 Bolt M8x40 142 4102.02.76 Front left(right) carrier stud 1

1-15

Camshaft FIG·410208

1-16

Camshaft FIG·410208NO. PART NO. PART NAME & DESCRIPTION QTY.

1 GB/T5786-2000 Bolt M14X1.5X40 12 GB/T93-87 Washer 14 13 6102.02.29 Pressure plat 14 6102.02.28 Camshaft gear 15 6102.02.27 Camshaft thrust piece 16 GB1096-79 Key 8X20 17 4102BZL.02.32 Tappet 88 6102.02.30 Push rod unit 89 6102.02.16-1 Camshaft 1

10 GB/T93-87 Washer 8 211 GB5783-86 Bolt M8X25 2

1-17

Flywheel Housing FIG·410209

1-18

Flywheel Housing FIG·410209NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102.02.38-1 Rear oil seal seat 12 4102.02.39 Crankshaft rear oil seal gasket 13 6102.02.110A Crankshaft rear oil seal unit 14 GB119-86 Pin A10X25 25 4102BZ-H58A.02.37 Flywheel housing 16 GB93-87 Washer 14 87 6102.02.51 Flywheel housing stud 18 GB/T61070-2000 Nut M14 19 GB/T5783-2000 Bolt M8X40 5

10 GB/T5782-2000 Bolt M14X50 211 4102.02.66 Peep hole rubber plug of timing pointer 112 4102B.02.67 Timing pointer of flywheel housing 113 4102.02.100 Dust excluding plat of flywheel housing unit 114 GB/T93-87 Washer 215 GB/T5783-2000 Bolt M6X12 216 GB/T5783-2000 Bolt M8X22 717 GB/T93-87 Washer 8 718 GB/T119-86 Pin A8X16 219 6102A.02.165 Rubber seal 1

1-19

Gear Chamber FIG·410210

1-20

Gear Chamber FIG·410210NO. PART NO. PART NAME & DESCRIPTION QTY.

1 6102.02.19 Gear chamber gasket 12 6102BQ-H.02.18-2 Gear chamber 13 6102.02.35-1 Idler shaft 14 6102.02.20 Idle unit 15 6102.02.38 Idle pressure plate 16 GB/T93-87 Washer 10 27 GB/T5782-2000 Bolt M10×55 28 GB/T119-86 Pin A10X25 19 6102BQ-H.02.24 Cover gasket of gear chamber 1

10 4102BZ-51.02.07 Gear chamber cover 111 6102.02.22 over gasket of peep hole 212 6102.02.21 Cover plate of peep hole 213 GB859-87 Washer 6 414 GB5783-86 BOLT M6×14 415 GB/T97.1-85 Washer 8 1916 GB/T93-87 Washer 8 2317 GB/T5782-2000 Bolt M8×60 718 4102B.02.83 Timing pointer 119 6102.02.90A Front oil seal of crankshaft 120 GB/T5782-2000 Bolt M8×55 521 GB/T5782-2000 Bolt M8×25 722 GB/T119-1986 Pin A10X55 123 GB/T5782-2000 Bolt M8×45 124 GB/T899-1987 Bolt M10X55 225 6102BQ-H.02.138 Positioning sleeve 126 6102.20.09 Hollow bolt 1

1-21

Crankshaft Flywheel FIG·410211

1-22

Crankshaft Flywheel FIG·410211NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102.03.12 Crankshaf nut 12 4102.03.02 Gasket 13 4102BQ-41.03.10 Damper unit 14 6102.03.03 Oil baffle 15 6102.03.04-1 Oil thrower disk 16 6102.03.05 Crankshaft gear 17 6102.03.29 Crankshaft key 18 4105Q-28.03.01 Crankshaf 19 GB/T829-1989 Bearing 60205-Z 1

10 GB119-86 Pin A12X30 111 4102BQ-28.03.20 Flywheel unit 112 4102B.03.11-1 Lock piece 113 4102BQ-28.03.09 Flywheel 114 GB/T119-1986 Pin A10X22 215 6102.03.15 Lock piece 316 6102.03.07 Flywheel bolt 617 4105Q-44M.03.05 Belt pulley 118 GB/T5783-2000 Bolt M10X25 419 GB/T93-1987 Washer10 4

1-23

Piston Connecting Rod FIG·410212

1-24

Piston Connecting Rod FIG·410212NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZ.04.30 Piston 42 6102.04.07B Piston pin 43 6102.04.14 Cheek ring 35 84 4102.04.05 Connecting rod bushing 45 6102.04.10A Connecting rod unit 46 6102.04.11 Connecting rod bolt 47 6102.04.13C Big end bearing halfsheel 88 6102BZ.04.04 Oil piston ring 49 6102BZ.04.20 Helical lining spring unit 4

10 6102BZ.04.03 2nd piston ring 411 6102BZ.04.02 Top piston ring 4

1-25

Oil Sump FIG·410213

1-26

Oil Sump FIG·410213NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102.05.06 Oil sump gasket 12 4102.05.10-4 Oil sump unit 13 GB97.1-85 Washer 8 244 GB93-87 Washer 8 245 GB5783-86 Bolt M8×16 246 6102.05.03-1 Washer 17 6102.05.04-2 Oil drain plug 1

1-27

Oil Pump FIG·410214

1-28

Oil Pump FIG·410214NO. PART NO. PART NAME & DESCRIPTION QTY.

1 6102.07.11-1 Gear shaft 12 6102.07.09 Adjusting shim 13 6102.07.08-1 Spline housing 14 4102.07.00-1 Oil pump assy 1

4-1 4102.07.02-1 Oil pump cover 14-2 4102.07.07-1 Oil pump driver gear 14-3 4102.07.01-1 Oil pump body 14-4 GB308-89 Spring ball 12 14-5 4102.07.12 Spring 14-6 6102.07.17 Spring seat 14-7 GB91-86 Cotter 4X36 14-8 GB93-87 Washing 8 14-9 GB5782-86 Bolt M8X50 1

4-10 4102.07.09-1 Oil suction pipe 14-11 6102.07.16 Filter screen 14-12 4102.07.08-1 Filter housing 14-13 4102.07.06-1 Driving gear shaft 14-14 GB119-86 Pin A6X14 14-15 4102.07.05-1 Driving gear shaft 14-16 4102.07.10-1 Driving gear UNIT 1

5 GB93-87 Washer 10 16 GB83-86 Bolt M10X25 17 6102.07.12 Washer 18 GB93-87 Washer 8 19 GB5782-86 Bolt M8X40 1

10 4102.07.30A Oil delivery pipe assy 1

1-29

Water Pump Ass'y FIG·410215

1-30

Water Pump Ass'y FIG·410215NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102Q-3.08.00-1 Water pump unit 11-1 GB/T68-1985 Screw M6X16 31-2 4102.08.15-1 Water pump cover plate 11-3 4102.08.14-1 Water pump gasket 11-4 4102.08.02-1 Water pump blade wheel 11-5 Water seal F17T 11-6 Q43217 Check ring 11-7 4102Q-3.08.08 Water pump shaft 11-8 4102.08.01-1 Water pump body 11-9 Q70001 Oil cup Z1/8-27 1

1-10 GB/T280-64 Bearing 20803 21-11 4102.08.09-1 Spacing sleeve 11-12 GB/T893.1-1986 Check ring 47 11-13 4102Q-3.08.07 Belt pulley flange 11-13-1 4102BZ-A45F.08.05 Fan pad 11-14 4105Q-41.08.03 Belt pulley 11-15 GB/T97.1-1985 Washer 12 11-15-1 GB/T859-1987 Washer 8 41-16 GB/T91-1986 Pin 2.5X20 11-17 GB/T6178-1986 Nut M12X1.25 11-18 GB/T5783-2000 Bolt M8X35 81-19 GB/T93-1987 Washer 8 41-20 4102BQ-11A.08.17 Warm air water pipe joint 11-21 6102.08.18 Seal washer of water pump shaft 11-22 6102.08.06-1 Washer 11-23 GB/T5783-2000 Bolt M8X16 1

2 4102.08.16 Water pump rear gasket 13 GB/T93-1987 Washer 10 4

1-31

Water Pump Ass'y FIG·410215NO. PART NO. PART NAME & DESCRIPTION QTY.

4 GB/T5782-2000 Bolt M10X50 15 GB/T5782-2000 Bolt M10X40 16 GB/T5782-2000 Bolt M10X75 27 6102.08.28 Dust proof cover 1

1-32

Intake Pipe and Exhaust Pipe Assy FIG·410216

1-33

Intake Pipe and Exhaust Pipe Assy FIG·410216

NO. PART NO. PART NAME & DESCRIPTION QTY.1 4102.09.02 Exhaust pipe gasket 12 4102BZ-26.09.01 Exhaust pipe 13 4102BQ-11.09.18 Bolt 24 GB/T93-1987 Washer 8 85 GB/T97.1-1985 Washer 8 66 GB/T5783-2000 Bolt M8X25 67 4102BZ.09.26 Turbine housing stud 48 4102BZ.09.28 Lock gasket 49 4102BZ.09.27 Turbine housing nut 4

10 4102B.09.02 Inlet pipe gasket 111 4102BZL-A1A.09.03 Inlet pipe 112 6102.02.117 Combined seal washer(10) 213 4102BZL-A2A.09.40 Guiding pipe unit 114 6102.20.09 Hollow screw 115 GB/T5783-2000 Bolt M6X16 216 GB/T93-1987 Washer 6 217 4102.09.17 Hex nut 4

1-34

Turbocharger Assembly FIG·410217

1-35

Turbocharger Assembly FIG·410217NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZ.10.16 Turbine housing outlet gasket 12 4102BZ.10.10-2 Turbocharge assy 13 4102BZ.10.17 Turbine housing outlet gasket 14 GB/T5783-2000 Bolt M8X22 55 GB/T93-2000 Washer 8 56 4102.09.17 Hex nut 27 GB/T899-1988 Stud M10-M10X40 28 4102BZ-26.10.14 Exhaust bent pipe 19 4102BZ-26.10.24 Oil filling screw 1

10 4102BZ-26.10.25 Gasket 111 4102BZ-26.10.23 Oil feed hollow screw 112 6102Z.09.15 Gasket 413 4102BZ.10.01 Hollow screw 114 4102BZ-26.10.20-1 Turbocharge Oil inlet pipe assy 115 4102BZ-26.10.02-1 Rubber pipe 116 QC/T390-1999 Double-steel hoop 28 217 4102BZ-26.10.18-1 Oil return adapter 118 4102BZ-26.10.26 Oil return gasket 1

1-36

Fuel Pipes FIG·410218

1-37

Fuel Pipes FIG·410218NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BQ-1.13.120-1 Big fuel return pipe clip assy. 22 4102BQ-11.13.150 Small fuel inlet pipe assy. 13 4102B.13.130 Injection pump lubricating oil pipe assy. 14 4102BZ.13.90-1 Injector fuel return pipe assy. 15 6102.13.70 Fuel injection pipe clip assy. 36 4102BZL.13.40-2 4th

cylinder fuel injection pipe assy. 17 4102BZ-45A.13.140 Ahead tool lubricating oil pipe assy. 18 4102BZL.13.30-2 3rd

cylinder fuel injection pipe assy. 19 4102BZL.13.20-2 2nd

cylinder fuel injection pipe assy. 110 4102BZL.13.10-2 1st

cylinder fuel injection pipe assy. 111 4102BZ.13.80-2 Big fuel return pipe assy. 112 4102BZL.13.70 Big fuel inlet pipe assy. 113 4105Q-41.13.110 Fuel inlet pipe assy. 114 6102.13.39 Dust proof cover of oil pipe 115 6102BQ-22.02.164 Fuel leak-off connector 2

1-38

Fuel Filter FIG·410219

1-39

Fuel Filter FIG·410219NO. PART NO. PART NAME & DESCRIPTION QTY.

1 CX0710B4T-00016102.15.01 Fuel leak-off screw 12 FB31146102.02.127 Combined sealing washer 23 CX0710B4T-05006102.15.10 Check valve seat 14 FB31146102.15.03 Shim 65 GB/T5783-2000 Nut M10 26 GB/T97.1-1985 Washer 10 27 GB/T93-1987 Washer 10 28 2CX0710T1-00026102.15.15 Hollow screw 29 CX0704T-0001 Filter seat 110 CX0710B4-0000 Screwed fuel filte 1

1-40

Fuel Injection Pump FIG·410220

1-41

Fuel Injection Pump FIG·410220NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZ.16.10-3 Fuel injection pump assy 12 Fuel injection pump gear 13 Advancer assy 14 Washer 15 Tightening cover nut 16 Washer 6 17 Screw 18 6102.02.107 Fuel injection pomp mounting gasket 19 GB/T5783-2000 Bolt M10x 22 1

10 GB/T93-1987 Washer 10 211 6102.16.02 Nut 112 GB/T96-1985 Washer 10 213 4102.16.11 Supporting frame 1

1-42

Thermostat Assy. FIG·410221

1-43

Thermostat Assy. FIG·410221NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BQ-11.17.02 Thermostat cover 12 4102.17.03 Thermostat cover gasket 13 4102.17.10 Thermostat unit 14 6102BQ-26.17.13 Anti-dirt plug 15 6102.01.57 Plug 16 81C-01170 Warm-air intake-water switch 17 4102Z-B1.17.01 Thermostat seat gasket 18 GB/T97.1-1985 Washer 10 69 GB/T93-1987 Washer 10 6

10 GB/T5783-1986 Stud M10X30 211 GB/T5783-1986 Stud M10X25 412 3825B-010 Water temperature sensor 113 ZBT32005.1-88 Double-steel wire hoop 38 214 4102B.17.06-1 Water outlet rubber pipe 115 4102.17.05 Connecting pipe 116 4102.17.04 Thermostat seat gasket 117 GB/T97.1-1985 Washer 8 318 GB/T93-1987 Washer 8 319 GB/T5783-1986 Stud M8X25 3

1-44

Oil Cooler FIG·410222

1-45

Oil Cooler FIG·410222NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZL-1.18.01 Oil cooler cover 12 4102.18.02 Oil cooler cover gasket 13 4102.18.10 Oil cooler 14 4102.18.17 Sealing ring 25 6102.18.06 Pressure adjusting spring 16 6102.18.05 Sealing ring 17 6102.18.09 Adjusting piece 18 6102.18.04 Pressure adjusting spring 19 6102.18.03 Slide valve 1

10 GB/T97.1-1985 Washer8 2111 GB/T93-1987 Washer8 2112 GB/T5782-2000 Bolt M8X70 113 GB/T899-1988 Double-screw bolt M8X32 214 G/TB5782-2000 Bolt M8X45 615 6102.02.127 Combined seal washer 416 GB/T897-1988 Bolt M8X32 417 GB/T5783-2000 Bolt M8X30 1118 GB/T5783-2000 Bolt M8X22 219 4102BZ-45A.18.08 Oil delivery joint 120 4102BZ-45A.18.09 Shim 1

1-46

Brake Air Compressor Assembly FIG·410223

1-47

Brake Air Compressor Assembly FIG·410223NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZ-C11K.20.10-1 Air compressor assy 12 4102BZ-C11K.20.30 Oil inlet pipe connector 13 4102BZ-C11K.20.20 Oil rerurn pipe connector 14 4102BZ-C11K.20.01 Air compressor bracket 15 6102A.20.02 Oil rerurn screw 16 6102.02.117 Multiple sealing washer(10) 47 6102.20.09 Hollow screw 18 6102.15.03 Multiple sealing washer(14) 49 6102.20.11 Hollow screw 1

10 GB/T923-1988 Nut M10×1 211 GB/T923-1988 Nut M14×1.5 212 GB/T97.1-1985 Washer 12 413 GB/T859-1987 Washer 10 414 GB/T859-1987 Washer 12 315 GB/T5783-2000 Bolt M10×30 416 GB/T5783-2000 Bolt M10×35 117 GB/T5783-2000 Bolt M12×30 318 GB/T5783-2000 Bolt M12×70 1

1-48

Electric Equipment FIG·410224

1-49

Electric Equipment FIG·410224NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BQ-26.21.30 Silicon rectifier generatorwith vacuum pump 12 4102BQ-41.21.01-1 Generator supporting plate 13 GB/T96-1985 Washer 8 14 GB/T93-1987 Washer 8 15 GB/T5783-2000 Bolt M8x25 16 GB/T6170-2000 Nut M10 17 GB/T93-1987 Washer 10 18 GB/T97.1-1985 Washer 10 19 6102BQ-H.21.02 Generator pivot 1

10 4102BQ-41.21.02-3 Generator supporting frame 111 GB/T859-1987 Washer 16 112 GB/T5783-2000 Bolt M16x45 113 GB/T5783-2000 Bolt M12x40 114 GB/T859-1987 Washer 12 115 4102.21.20-1 Starter 116 GB/T6171-2000 Nut M12x1.5 217 GB/T93-1987 Washer 12 218 GB/T898-1988 Stud M12x1.5x30 2

1-50

Fan FIG·410225

1-51

Fan FIG·410225NO. PART NO. PART NAME & DESCRIPTION QTY.1-1 6133Q1.26.10 Fan (490mm) 12-1 Fan belt AV13X940 13-1 Fan belt AV17X1320 1

1-52

Injector Assembly FIG·410226

1-53

Injector Assembly FIG·410226NO. PART NO. PART NAME & DESCRIPTION QTY.

1 PQ4102BZ.00-1 Injector assembl 42 PQ6102 01 Pip joint bolt 83 PQ6102 02 Gasket 44 PQ6102 12 Upper gasket 45 PQ6102 03 Cap nut 46 PQ6102 11 Gasket 47 PQ4102BZ.00-1 05 Pressure adjusting spring 48 PQ6102 10 Push rod 49 PQ6102 09 Connector 4

10 PQ6102 08 Gasket 411 PQ6102 20 Injector holder 412 NP-DLLA154SN640 JapanZEXEL Nozzle pair 413 PQ6102 06 Injector nut 414 PQ6102 07 Cone washer 415 PQ6102 04 Pressure adjusting screw 4

1-54

Link the Tube the Gross FIG·410227

1-55

Link the Tube the Gross FIG·410227NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZLA1A.23.03 Enter the spirit connector 12 GB/T5783-2000 Bolt M10X25 33 GB/T93-1987 Washer 10 34 4102BZL.23.04 Enter the spirit connector gasket 1

1-56

Intake Preheating Device FIG·410228

1-57

Intake Preheating Device FIG·410228NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102Z.21.60-1 Electronic Control equipment 12 4102Z.21.90 Preheating plug 43 6102B.21.05 Rear electric board 14 4102Z-B1.21.70 Preheating plug line assemble 1

1-58

Clutch Assembly 1-Clutch Case And Others FIG·410229

1-59

Clutch Assembly 1-Clutch Case And Others FIG·410229

NO. PART NO. PART NAME & DESCRIPTION QTY.1 16D5-02063-C Release fork 12 GB/T5783-2000 Bolt M10×30 103 GB/T859-1987 Spring washer 10 124 6102.26.02 Clutch case flange 15 GB/T859-1987 Spring washer 10 26 GB/T5783-2000 Bolt M10×40 27 GB/T1153-1976 Grease filler 45O10×1 18 4102BZ-A11K.26.01-1 Cluth case 19 6102A.26.05 Gasket 1

10 6102A.26.04 Cluth case cover plate 111 GB/T859-1987 Spring washer 8 712 GB/t5783-2000 Bolt M8×12 713 6102.26.05 Pushing 114 16D5-02064 Release fork arm 115 Q5500625 Semicircular key 116 Q1501035 Bolt M10×35 117 Q40310 Washer 10 1

1-60

Clutch Assembly 2-Clutch FIG·410230

1-61

Clutch Assembly 2-Clutch FIG·410230NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BZ-A11K.26.30 Cluth driven plate assembly 12 4102BZ-A11K.26.20 Cluth cover pressure plate assembly 13 GB/T119-1986 Parallel pin A10×22 2

Parallel pin A10×25 24 GB/T859-1976 Spring washer 10 85 GB/T5783-2000 Bolt M10×30Select 8

GB/T5783-2000 Bolt M10×30Select 8GB/T5783-2000 Bolt M10×30Select 8

1-62

Oil Filter FIG·410231

1-63

Oil Filter FIG·410231NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102Q-26.14.10-1 Oil pipe unit 12 GB/T5782-1986 Bolt M8X40 23 GB/T859-1987 Washer 8 24 6102.14.32 Shim 15 4102Z1-26.14.100 Oil filter assembly 16 GB/T859-1987 Washer 10 47 GB/T5782-1986 Bolt M10x100 18 GB/T5782-1986 Bolt M10x32 3

1-64

Steering Pump Assy FIG·410232

1-65

Steering Pump Assy FIG·410232NO. PART NO. PART NAME & DESCRIPTION QTY.

1 6102BQ-H.30.00-2 Steering pump assy 1

1-66

2. Engine System

FIG.E1001 Engine Mounting..........................................................................2-1FIG.E1101 Fuel Supply System.....................................................................2-3FIG.E1102 Throttle Control System...............................................................2-5FIG.E1103 Intake System..............................................................................2-8FIG.E1104 Intercooler System.....................................................................2-11FIG.E1201 Exhaust System.........................................................................2-13FIG.E1301 Cooling System .........................................................................2-16

Engine Mounting FIG·E1001

2-1

Engine Mounting FIG·E1001NO. PART NO. PART NAME & DESCRIPTION QTY.

1 10Q07-01016-C Support, engine mounting, front 2Q4501242 Rivet 8

2 Q150B1225-0H1 Bolt 2Q40212 Washer, large 2Q40312 Washer, spring 2

3 10Q01-01020-B Cushion ass'y, front mounting 2Q40310 Washer, spring 4Q340B10 Nut 4

4 10Q07-01014-B Bracket, R, front mounting 15 10Q07-01013-B Bracket, L, front mounting 1

Q150B1030 Bolt 6Q40310 Washer, spring 6

6 10Q01-01050 Cushion ass'y, engine mounting, rear 1Q150B1445 Bolt 4Q40114 Washer 4Q340B14 Nut 8

7 10Q01-01049 Bolt, engine rear mounting 1Q40218 Washer, large 1Q40318 Washer, spring 1Q381B18 Nut 1Q500B0440 Pin, cotter 1

8 10V70-01040 Bracket, L, engine mounting, rear 19 10V70-01045 Bracket, R, engine mounting, rear 1


2-2

Fuel Supply System FIG·E1101

2-3

Fuel Supply System FIG·E1101NO. PART NO. PART NAME & DESCRIPTION QTY.

1 1101Q05-001 Fuel tank ass'y 11103QA-001 Cap ass'y 1

2 11Q01-01110 Strap ass'y 2Q340B10 Nut 4Q40108 Washer 4Q40110 Washer 2Q500B3216 Pin, cotter 2Q510B0850 Pin, shaft 2

3 11Q01-01105-A Fuel tank bracket ass'y 2Q150B1030 Bolt 8Q340B10 Nut 8Q40110 Washer 16Q40310 Washer, spring 8

4 11Q01-01115 Strap 25 RQ860B10225 Hose ass'y 16 RQ86008290 Hose ass'y 17 11Q01-04023 Ring, grooved 28 ZD250X7.5 Strap 59 35N-06109 Fitting, pipe 2

10 11.2D-04027 Seal ring 211 1119G-019 Pre-filter ass'y, fuel 112 11V50-04064 Bracket 1

Q150B0830 Bolt 4Q340B08 Nut 4Q40108 Washer 4Q40308 Washer, spring 4

13 RQ860B10075 Hose ass'y 1

2-4

Throttle Control System FIG·E1102

2-5

Throttle Control System FIG·E1102NO. PART NO. PART NAME & DESCRIPTION QTY.

11V66-08020-A Accelerating drive-unit ass'y (including NO.1-4) 11 11V66-08030 Bracket spacing block ass'y 1

Q150B0820 Bolt 3Q40108 Washer 3Q40308 Washer, spring 3

2 11V66-08025 Throttle accelerator-rod ass'y 1Q40112 Washer 1Q500B2530 Pin, cotter 1

3 11N-08036 Plastic bush 24 11QA-08023 Return spring 15 11V79-08050 Accelerator control wire ass'y 1

Q40106 Washer 2Q500B1620 Pin, cotter 2Q510B0614 Pin 211V66-08010 Pedal ass'y, accelerator (including NO.6-8) 1

6 11QA-08011 Pedal, accelerator 17 11V66-08014 Pivot 18 11V66-08015 Bracket, accelerator pedal ass'y 1

11V66-08016 Tube 1Q150B0830 Bolt 1Q350B08 Nut 1Q40106 Washer 1Q150B0614 Bolt 2Q40106 Washer 2Q40306 Washer, spring 2

9 11V50-08300 Blanking control cable ass'y 135.6B2-06810 Clip ass'y 1ZD250X7.5 Strap 3

2-6

Throttle Control System FIG·E1102NO. PART NO. PART NAME & DESCRIPTION QTY.10 11V50-08301 Bracket 1

Q150B0620 Bolt 2Q340B06 Nut 2Q40106 Washer 2Q40306 Washer, spring 2

2-7

Intake System FIG·E1103

2-8

Intake System FIG·E1103NO. PART NO. PART NAME & DESCRIPTION QTY.

1 11V50-09010 Line ass'y, inlet air 12 11V67-09061 Bracket, upper 1

11V50-09069 Soft cushion 1Q150B0820 Bolt 2Q40108 Washer 2Q40308 Washer, spring 2Q340B08 Nut 2

3 11V67-09071 Bracket, lower 1Q150B0820 Bolt 2Q40108 Washer 2Q40308 Washer, spring 2Q340B08 Nut 211V50-09065 Soft cushion ass'y 3Q40106 Washer 6Q40306 Washer, spring 6Q340B06 Nut 6

4 11V50-09042 Hose, inlet air 1Q672120 Clamp 1

5 1109V50-010 Air filter ass'y 11109.6B-020 Master filter ass'y 11109.6B-030 Safety filter ass'y 1

6 11V50-09080 Bracket ass'y 17 11Q01-09019 Clamp 2

Q150B1035 Bolt 8Q40110 Washer 8Q40310 Washer, spring 8Q340B10 Nut 8

8 11V50-09021 Inlet rubber tube-I 1

2-9

Intake System FIG·E1103NO. PART NO. PART NAME & DESCRIPTION QTY.

Q672120 Clamp 1Q67275 Clamp 1

9 11V79-09015 Intake steel tube ass'y 1Q150B0615 Bolt 2Q40106 Washer 2Q40306 Washer, spring 2

10 11V79-09017 Clamp 1Q150B0615 Bolt 2Q150B0635 Bolt 2Q40106 Washer 2Q40306 Washer, spring 4Q340B06 Nut 2

11 11V79-09013 Inlet rubber tube-II 1Q67275 Clamp 2

2-10

Intercooler System FIG·E1104

2-11

Intercooler System FIG·E1104NO. PART NO. PART NAME & DESCRIPTION QTY.

1 11V79-18113 Outlet pipe, turbocharger 1JK-442.065 Clamp 2

2 11V70A-18112 Intake pipe, intercooler 13 11V70A-18206 Clamp 1

11VD1A-18203 Clamp 1Q150B0825 Bolt 2Q40108 Washer 2Q40308 Washer, spring 2Q340B08 Nut 2

4 11Q01-18114 Intake pipe, intercooler 2JK-442.095 Clamp 4

5 1118Q01-010-A Intercooler ass'y 16 11V79-18116-A Outlet pipe, intercooler 17 11V79-18114 Intake pipe, engine 1

JK-442.085 Clamp 2

2-12

Exhaust System FIG·E1201

2-13

Exhaust System FIG·E1201NO. PART NO. PART NAME & DESCRIPTION QTY.

1 4102BQ-11.00.02 Washer ass'y, seal 12 12V48-03010 Intake ass'y, air, muffler 1

12Q07-03018 Flange 1Q120B1045 Bolt 2Q340B10 Nut 4

3 12DD-03034 Clamp 212D-03039 Screw (for front) 1Q40310 Washer, spring 1Q150B1035 Bolt (for rear) 1Q40110 Washer 1Q340B10 Nut 3

4 1201Q07-010 Muffler ass'y 15 12D-03033-A Clamp 2

12D-03039 Screw 2Q40310 Washer, spring 2Q340B10 Nut 2

6 12.6B-03028 Front hanger 2Q150B1025 Bolt 2Q340B10 Nut 2Q40110 Washer 2Q40310 Washer, spring 2

7 12DD-03027 Cushion 48 12DD-03028 Washer 4

Q173B1265 Bolt 2Q381B12 Nut 2Q500B3230 Pin, cotter 2

9 12Q01-03026 Plate, support 2Q150B1030 Bolt 4

2-14

Exhaust System FIG·E1201NO. PART NO. PART NAME & DESCRIPTION QTY.

Q40110 Washer 4Q40310 Washer, spring 4Q340B10 Nut 4

10 12DD-03036 Outlet, air, muffler 1

2-15

Cooling System FIG·E1301

2-16

Cooling System FIG·E1301NO. PART NO. PART NAME & DESCRIPTION QTY.

1 13V79-03011 Inlet, water, radiator 1JK-442.060 Clamp (45-60) 2

2 1301V79-010 Radiator ass'y 13 13V79-09010 Shield ass'y, wind 1

13V79-09011 Shield, wind 113Q01-09028 Seal strip 2Q150B0816 Bolt 2Q150B0822 Bolt 5Q150B0825 Bolt 1Q40208 Washer, large 6Q40308 Washer, spring 8

4 13V70A-02001 Radiator frame ass'y 1Q150B1020 Bolt 10Q40110 Washer 10Q40310 Washer, spring 10

5 13V65-02040 Radiator bracket ass'y 2Q150B1025 Bolt 4Q150B1030 Bolt 2Q40110 Washer 6Q40310 Washer, spring 6

6 13V65-02036 Thrust, radiator 2Q40120 Washer 2

7 13Q01-02030 Radiator cushion bracket ass'y 2Q150B1025 Bolt 4Q40110 Washer 4Q40310 Washer, spring 4Q340B10 Nut 4

8 13V70A-02026 Stay rod 2

2-17


Q150B1065 Bolt 2Q40110 Washer 2Q40310 Washer, spring 2

9 13Q01-02015 Cushion ass'y 2Q40310 Washer, spring 4Q340B10 Nut 4

10 13V79-03013 Outlet, water, radiator 1JK-442.080 Clamp (60-80) 2

11 13Q07-03015 Fitting ass'y 112 13V79-03012 Inlet, water, engine 1

JK-442.060 Clamp (45-60) 1JK-442.080 Clamp (60-80) 1

13 13V79-11053 Hose, water return 1JK-442.040 Clamp (30-40) 2

14 1311V79-010 Tank ass'y, expansion 11304D5-010-A Radiator filling cap ass'y 11311Q04-061 Pipe, steam escape 1

15 13V79-11067 Expansion tank bracket ass'y, L 116 13V79-11066 Expansion tank bracket ass'y, R 1

Q150B0620 Bolt 4Q150B0820 Bolt 5Q40106 Washer 4Q40108 Washer 5Q40306 Washer, spring 4Q40308 Washer, spring 5

17 13V79-11051 Pipe, air escape, radiator 1JK-442.016 Clamp (11-16) 2

18 13V79-11052 Pipe, air escape, engine 1

2-18


JK-442.016 Clamp (11-16) 219 13N12-11020 Fitting ass'y 1

2-19

3. Clutch

FIG.C1601 Clutch Control Flexible Hose .......................................................3-1FIG.C1602 Clutch Control Flexible Hose .......................................................3-4FIG.C1603 Clutch Sub-cylinder .....................................................................3-6

Clutch Control Flexible Hose FIG·C1601

3-1

Clutch Control Flexible Hose FIG·C1601NO. PART NO. PART NAME & DESCRIPTION QTY.

1 16QA-02020 Clutch pedal ass'y 12 16V66-05010 Oil reservoir ass'y 1

Q40105 Washer 1Q40305 Washer, spring 1RQ2710518 Screw 1RQ2710418 Screw 1

3 16QA-02025 Hose ass'y 116QA-02026 Hose 1Q67220 Clamp 2

4 1604V45-010-A Clutch master cylinder ass'y 1Q340B08 Nut 2Q40308 Washer, spring 2

5 16V66-06030 Oil hose ass'y, front 1

16QA-06031 Oil hose, front 135QA-06021 Nut 216QA-06032 Dust shield 1

6 35QA-06013 Fitting 17 16V66-06035 Oil hose ass'y, front, 2nd 1

16V66-06036 Oil hose, front, 2nd 135QA-06021 Nut 1Q652B05 Nut 1

8 35V66-06513 Bracket 19 16V50-06040-B Hose ass'y, front 1

16N-06042 Core 216N-06043 Clip 216V50-06041 Hose 1Q351B10 Nut 2Q41010 Washer 2

3-2

Clutch Control Flexible Hose FIG·C1601NO. PART NO. PART NAME & DESCRIPTION QTY.10 16V50-06050-B Oil hose ass'y, rear 1

16V50-06051-B Oil hose, rear 135QA-06021 Nut 1Q652B05 Nut 1

11 35D-06805 Bracket, upper 335D-06806 Bracket, lower 316N-06034 Bush 3Q150B0865 Bolt 3Q340B08 Nut 3Q40108 Washer 3Q40308 Washer, spring 3

12 16V50-06066 Bracket 135QA-06071 Clip 1Q150B0820 Bolt 1Q40308 Washer, spring 1Q340B08 Nut 1

13 16V50-06060 Hose ass'y 135N-06403 Washer 1

14 1605B13-010-C Clutch Sub-cylinder ass'y 115 16.6B-02050 Clutch release bearing seat and bearing ass'y 1

16.6B-02051 Clutch release bearing seat 1360111 Clutch release bearing 116C-02052 Return spring 116C-02053 Ring, return spring 1

3-3

Clutch Control System FIG·C1602

3-4

Clutch Control System FIG·C1602NO. PART NO. PART NAME & DESCRIPTION QTY.

1 16QN1-02110 Bracket ass'y 1Q150B0820 Bolt 1Q40108 Washer 1Q40308 Washer, spring 1Q340B08 Nut 1

2 16QA-02127-B Lower fixing plate 1Q32208 Nut 216QA-02020 Clutch pedal ass'y (including NO. 3-7) 1

3 16QA-02021 Clutch pedal welded ass'y 14 35QA-04022 Shield, pedal 15 16QA-02037 Shaft, pedal 1

Q40308 Washer, spring 1Q350B08 Nut 1

6 16QA-02039 Spring, return 17 35QA-04019 Bushing 28 17QA-03122 Pin shaft 1

Q510B0820 Split pin 19 1604V45-010-A Clutch master cylinder ass'y 1

3-5

Clutch Sub-cylinder FIG·C1603

3-6

Clutch Sub-cylinder FIG·C1603NO. PART NO. PART NAME & DESCRIPTION QTY.

1605B13-010-C Clutch Sub-cylinder ass'y 1Q150B1025 Bolt 2Q40310 Washer, spring 2

1 16B13-02043-B Return spring 12 1605D5-022 Clevis 1

Q351B10 Nut 1Q5101038 Pin 1Q500B3216 Pin, cotter 1Q40110 Washer 1

3 1605B13-021-B Push rod 14 1605D5-031 Shield 1

Q50510150 Wire, lock 15 Q43024 Snap ring 16 1605D4-016 Piston 17 1605D4-013 Diaphragm 18 1605D5-012 Piston retainer 19 16C-02053 Ring, return spring 1

10 1604D5-044 Cap, plunge 111 1604D5-043 Plunge 112 1605D4-011 Cylinder body 113 16D5-02041-B Bracket 1

Q150B1025 Bolt 2Q150B1030 Bolt 2Q40310 Washer, spring 4

3-7

4. Gearbox

FIG.T1701 Gearbox Case and Main Drive Gear ...........................................4-1FIG.T1702 Gearbox Main Shaft and Gear.....................................................4-4FIG.T1703 Countershaft,Reverse Speed Shaft and Gear.............................4-7FIG.T1704 Shift Housing,Gearbox ................................................................4-9FIG.T1705 Shift Mechanism,Gearbox .........................................................4-12

Gearbox Case and Main Drive Gear FIG·T1701

4-1

Gearbox Case and Main Drive Gear FIG·T1701NO. PART NO. PART NAME & DESCRIPTION QTY.

1700QN1-010 Gearbox ass'y 117D4-01011 Bolt 4Q40316 Washer, spring 4

1 602050 Bearing 11700.6B-040 Cover ass'y, bearing, main drive gear 1

2 1700.6B-041 Cover, bearing, main drive gear 11700D4-630 Bolt 4Q40310 Washer, spring 4

3 1700C-042 Oil seal ass'y 14 1700D4-001 Gasket, bearing cover 15 Q43160 Ring, spring 16 Q433110 Ring, snap 17 Z*150212 Bearing 18 1700GK1-031 Main drive gear 19 1700.6B1-522 Main drive gear and bearing ass'y 1

10 1700D5-058 Cover, bearing 111 1700D5-059 Gasket, cover, countershaft 1

Q150B1020-J0 Bolt 4Q40310 Washer, spring 4

12 1700C-026 Cover, power fake-off 1Q150B1020 Bolt 6Q40310 Washer, spring 6

13 1700C-027 Gasket 114 Q614B10-J8 Plug 215 1700Q17-025 Housing, gearbox 116 1700C-152 Gasket 117 1700D-151 Cover, mainshaft bearing 1

1700D4-630 Bolt 5

4-2

Gearbox Case and Main Drive Gear FIG·T1701NO. PART NO. PART NAME & DESCRIPTION QTY.

1700D4-632 Bolt 118 1800C-328 Seal, oil 119 1800C-326 Coupling, control cable 1

Q2140510 Screw 1Q40305 Washer, spring 13824V50-040 Flexible shaft ass'y, gearbox 13824V50-015 Flexible shaft ass'y, instrument 1

20 1800C-327 O-ring 121 1700C-072 Gasket 122 1700C-071 Cover, bearing 1

Q150B1025-J0 Bolt 4Q41810 Washer, spring 4

23 1700J-029 Gasket 124 1700J-028 Cover, inspection hole 1


4-3

Gearbox Main Shaft and Gear FIG·T1702

4-4

Gearbox Main Shaft and Gear FIG·T1702NO. PART NO. PART NAME & DESCRIPTION QTY.

1700.6B1-100 Main shaft ass'y 11 Q43130 Ring, spring 12 K304628 Bush, spacer 13 1700C-138 Ring, outer, 4th and 5th synchronizer 24 1700ZZ-140 Blocking ring ass'y 15 1700ZZ-141 Blocking ring 26 1700C-137 Sleeve, sliding 17 1700C-125 Pin, dowel 68 1700ZZ-142 Pin, lock 39 1700C-129 Spring 6

10 Q966065 Ball, steel 611 1700C-107 Lock ring 112 1700C-108 Ring, thrust 113 1700C-136 Gear hub 114 1700J-109 Block 115 1700.6B1-135 Gear, 5th speed 116 1700.6B -134 Sleeve, shaft, 4th speed 117 1700C-139 Ring, thrust, 4th speed 118 1700.6B1-131 Gear, 3rd speed 119 9249/54 Bearing 220 1700C-121 Ring, blocking, 3rd synchronizer 121 1700ZZ-120 Blocking ring ass'y, 2nd & 3rd synchronizer 122 1700C-122 Ring, block 223 1700C-124 Sleeve, sliding 124 1700ZZ-123 Pin, lock 325 1700J-127 Gear, 2nd speed 126 9348/55K Bearing 227 1700J-113 Ring, snap, 1st speed 2

4-5

Gearbox Main Shaft and Gear FIG·T1702NO. PART NO. PART NAME & DESCRIPTION QTY.28 1700J-114 Bush 129 1700J-112 Gear, 1st speed 130 9249/62 Bearing 431 1700J-105 Main shaft, gearbox 132 1700J-117 Sleeve, sliding, 1-rev speed 133 1700J-115 Hub, synchronizer, 1-rev speed 134 1700J-183 Bushing, reverse gear 135 1700.6B1-182 Gear, driven, reverse speed 136 1700J-184 Ring, snap 137 192309 Bearing 138 Q433100 Ring, snap 139 1700.6B1-521 Gear, drive, speedometer 140 1700.6B1-522 Gear, driven, speedometer 141 1700J-185 Bush, spacer 142 3507C-026 Flange ass'y 143 1700C-169 Spring 444 1700C-170 Nut, lock 145 Q43130 Block 1

4-6

Countershaft,Reverse Speed Shaft and Gear FIG·T1703

4-7

Countershaft,Reverse Speed Shaft and Gear FIG·T1703NO. PART NO. PART NAME & DESCRIPTION QTY.

1 42307 Bearing 12 Q43145 Ring, spring 13 1700.6B1-056-B Gear, drive, countershaft 14 1700D5-064 Gear spacer, 4th speed 15 1700D5-063 Snap ring, 4th speed, countershaft 26 1700.6B1-053 Gear, 5th speed 17 1700C-051 Gear, 3rd speed 18 1700J-049 Gear, 2nd speed, countershaft 19 Q5501032 Key 3

10 1700J-048 Countershaft 111 192308 Bearing 112 Q43390 Ring, snap 113 1700C-073-B Lock plate nut 114 1700C-074-B Nut lock 115 1700J-084 Plate, thrust, outer 216 1700J-083 Plate, thrust, inner 217 9248/30 Bearing 218 1700J-081 Bush, spacer, needle bearing 119 1700.6B1-082 Gear, reverse 120 1700J-092 Gear shaft, reverse speed 121 1700C-098 Lock plate 1


22 1700J-094 Ring, seal 1

4-8

Shift Housing,Gearbox FIG·T1704

4-9

Shift Housing,Gearbox FIG·T1704NO. PART NO. PART NAME & DESCRIPTION QTY.

1700V70-300 Cover ass'y, top, gearbox 11700QN1-210 Cover ass'y, upper, gearbox 1

1 1700V70-301 Cover, top 1Q150B1032 Bolt 4Q41810 Washer, spring 4

2 1700N-328 Pin 13 1700N-303 Plug 14 1700B1-327 Spring 25 Q43117 Ring, spring 16 1700N-308 Oil seal 17 1700V70-320 Control shaft and gear shift arm ass'y 18 1700B1-311 Shift lever 19 Q966095 Ball, steel 110 1700B1-313 Spring 111 1700N-314 Blade lock 112 1700B-312 Seat, spring 113 1700N-334 Washer 114 1700N-331 O-ring 115 1700V70-330 Shift rocker ass'y 116 1700N-470 Switch ass'y 217 1700N-471 Washer 218 Q966100 Ball, steel 619 1700C-204 Gasket ass'y, cover, top 120 1700QN1B-215 Cover, upper, gearbox 1

Q150B1055-J0 Bolt 9Q41810 Washer, spring 9Q5221226 Pin 2

21 1700J-214 Gasket 1

4-10

Shift Housing,Gearbox FIG·T1704NO. PART NO. PART NAME & DESCRIPTION QTY.22 1700D5-217-A Plug 323 1700C-330 Vent plug ass'y 124 1700C-253 1st and reverse shifter 125 1700B1-291 Spring 326 Q966111 Ball, steel 327 1700.6B-251 Shaft, shift fork, 1st and reverse 128 1700J-252 Shift fork 129 1700C-292 Pin 230 1700C-261-A Fork shaft, 2nd and 3rd speed 131 1700C-262 Shift fork 132 1700C-272 Shift fork, 4th and 5th speed 133 1700C-254 Bolt 4

Q50512150 Wire, lock 2Q50512175 Wire, lock 2

34 1700QN1-271 Shift fork, 4th and 5th speed 1

4-11

Shift Mechanism,Gearbox FIG·T1705

4-12

Shift Mechanism,Gearbox FIG·T1705NO. PART NO. PART NAME & DESCRIPTION QTY.

1 17V50-03080 Gear shift knob ass'y 117QN1-03025 Shift mechanism ass'y (including NO.2-12) 1

2 17V50-03026 Shift lever ass'y 13 17QA-03032 Shift rocker shaft 14 17QA-03036 Selector rocker shaft 1

Q340B10 Nut 2Q40310 Washer, spring 2

5 35QA-04019 Bushing 46 17QA-03040 Selector rocker and shift sleeve sets 1

17QA-03033 Shift rocker shaft sleeve 117QA-03037 Selector rocker shaft sleeve 117QA-03038 Limit loop bar 117QA-03039 Selector rocker 117QA-03051 Torsion spring support sheet 1

7 17QA-03053 Sheathing 28 17QA-03052-B Selector return spring 19 17QA-03034 Buffer shell 1

10 17QA-03045 Flexible shaft and rocker shaft bracket sets 117QA-03046 Flexible shaft and rocker shaft bracket 117QA-03054 Supporting plate 1

11 17QN1-03060 Shift and selector flexible shaft with ball joint ass'y 117QA-03100 Ball joint ass'y 217QN1-03065 Shift and selector flexible shaft ass'y 1Q350B08 Nut 2

12 17QA-03059-A Flexible shaft cardboard 213 35D-06801 Upper bracket, double hose clip 4

Q150B0845 Bolt 2Q40108 Washer 2

4-13

Shift Mechanism,Gearbox FIG·T1705NO. PART NO. PART NAME & DESCRIPTION QTY.

Q40308 Washer, spring 2Q340B08 Nut 2

14 17QA-03123 Shift flexible shaft cardboard 117QA-03124 Selector flexible shaft cardboard 1

15 17QN1-03125 Flexible shaft bracket ass'y 116 17B1-03121 Pin 1

Q33510 Nut 117 17QN1-03291 Selector rocker 1

Q150B0845 Bolt 1Q40108 Washer 1Q33508 Nut 1

18 17QA-03122 Pin needle 117QA-03222 Bushing 1Q40108 Washer 1

4-14

5. Propellor Shaft

FIG.P2201 Mid-ship Shaft And Center Bearing .............................................5-1FIG.P2202 Propeller Shaft.............................................................................5-4

Mid-ship Shaft And Center Bearing FIG.P2201

5-1


NO. PART NO. PART NAME & DESCRIPTION QTY.2202DJ01-010 Mid-ship shaft and bearing ass'y 12202DJ01-045 Mid-ship shaft and universal joint ass'y 12202D-025 Flange fork with spider and needle bearing ass'y 1

1 22010-023-B Flange fork 1Q341B14 I type hex nut 4Q40314 Spring washer 4

2 2201D5-029 Ring, snap3 8047/25K Needle bearing ass'y 44 2201D5-032 Washer dust 45 2201D5-031 Spider 1

2201D5-030 Spider ass'y 16 Q701B90 Fitting, grease 17 2201C-026 Ring, snap 48 2201DJ01-015 Mid-ship shaft ass'y 19 2202D-084-A Cushion,center bearing 1

2202D-080 Center bearing bracket 110 22D-02220-A2 Center bearing bracket ass'y 1

Q151B1438 Hex bolt 2Q341B14 I type hex nut 2Q40114 Washer 2Q40314 Spring washer 2

11 22D-02223-A Washer,spring 112 2202D-085 Center bearing oil seal 213 2202D-081-B Block,center bearing 114 3000210 Center bearing ass'y 115 2202D-092 Flange,midship shaft 116 2402D-072 Washer 117 2402D-072 Hex nut 1

5-2


NO. PART NO. PART NAME & DESCRIPTION QTY.Q500B0545 Pin, cotter 1

18 Q700B01 Fitting, grease 1

5-3

Propeller Shaft FIG.P2202

5-4

Propeller Shaft FIG.P2202NO. PART NO. PART NAME & DESCRIPTION QTY.

2201A1-04 Propeller shaft and sliding fork assy 12201B3-025 Propeller shaft with spider ass'y 12202D5-025 Flange yoke and spider with needle bearing ass'y 2

1 2201D-023-B Fork, flange 22 Q151B1635 Bolt 4

22D-01222 Bolt 4Q341B14 I type hex nut 8Q40314 Spring washer 16

3 2201D5-029 Spider and needle bearing ass'y with ring, snap

4 8047/25K Spider and needle bearing ass'y 45 2201D5-031 Spider 2

2201D5-030 Spider ass'y 26 Q700B01 Fitting, grease 27 2201C-026 Ring, snap 88 2201D5-010 Propeller shaft and sliding fork ass'y 1

2201B3-025 Sliding yoke with spider and flange ass'y 19 2201D-052 Plug slip yoke 1

10 2201D-051-A2 Propeller shaft and sliding fork 111 Q700B01 Fitting, grease 112 2201D-061-B Slip yoke with oil seal 113 2201D-062 Slip yoke with oil seal washer 114 2201C-011 Slip yoke with cap, oil seal 115 2201D5-015 Propeller shaft ass'y 1

5-5

6. Front Axle

FIG.F3001 Front Axle, Steering Knucle.........................................................6-1FIG.F3002 Front Wheel Hub and Brake Drum ..............................................6-4FIG.F3501 Front Wheel Brake.......................................................................6-6

Front Axle, Steering Knucle FIG·F3001

6-1

Front axle, Steering Knucle FIG·F3001NO. PART NO. PART NAME & DESCRIPTION QTY

1 30Q02-01033 Upper casing-steering knuckle 2Q40306 Spring washer 6Q150B0616 Bolt 6

2 30Q02-01034 Shim-steering knuckle upper casing 23 30Q02-01021-B Pin-steering knuckle 24 30Q02-01019 Upper bush 25 30Q54-01015 Steering knuckle assembly L. H. 1

30Q54-01017 Steering knuckle L.H. 16 30Q02-01019 Lower bush 27 30.80-01037 Pin plug casing assembly 28 35N-06039 Shim 29 30Q02-01039-B Screw-pin plug casing 2

10 Q701B70 Grease nipple 411 30Q02-01048 Bolt-steering knuckle arm 6

30Q02-01049 Nut 6Q500B04036 Cotter pin 6

12 30Q02-01044 Upper arm-steering knuckle L. H. 113 30Q02-01041-A Steering knuckle arm L.H. 114 30Q02-01032 Bolt 2

Q341B14 Spring washer 215 30Q02-01031 Lock pin, wedge type 2

Q40310 Spring washer 2Q341B10 Nut 2

16 30Q02-01011 Front axle 117 30Q02-01022

～ 30Q02-01029 Adjusting shim ～（2.1mm ～ 2.8mm) need

18 30Q02-01035 Thrust bearing assembly 219 30Q02-01042-A Steering knuckle arm R. H. 1

6-2

Front Axle, Steering Knucle FIG·F3001NO. PART NO. PART NAME & DESCRIPTION QTY20 30Q54-01018 Steering knuckle R. H. 1

6-3

Front Wheel Hub and Brake Drum FIG·F3002

6-4

Front Wheel Hub and Brake Drum FIG·F3002NO. PART NO. PART NAME & DESCRIPTION QTY

1 31Q02-03061 Front wheel hub casing 2Q150B0814 Bolt 8Q40308 Spring washer 8

2 31Q02-03062 Shim 23 30Q02-01061 Nut 2

Q500B0545 Cotter pin 24 30Q02-01058 Block plate 25 31Q02-03030 Front wheel hub outer bearingassembly 26 31Q02-03055 Front wheel nut L. H. 6

31Q02-03056 Front wheel nut R. H. 67 31Q02-04051 Left wheel nut 6

31Q02-04052 Right wheel nut 631Q02-04057 Nut 12

8 31Q02-03015 Front wheel hub 29 35Q54-01075 Front brake drum 2

10 31Q02-03020 Front wheel hub inner bearing assembly 211 31Q02-03080-A Front wheel hub oil sealassembly 212 31Q02-04057 Nut 12

6-5

Front Wheel Brake FIG·B3501

6-6

Front Wheel Brake FIG·B3501NO. PART NO. PART NAME & DESCRIPTION QTY

3501.61G-010 Front brake assembly L. H. 13501.61G-020 Front brake assembly R. H. 1

1 Q5101240 Pinshaft 2Q40112 Washer 2Q5004024 Cotter pin 2

2 3501C-046 Brake cam shim 23 35D-02047 Brake cam shim need4 3501D-050-A Adjusting arm assembly, front 25 35E-01034 Rubber sealing ring 46 35E-01039 Front bracket bush 47 Q150B1240 Bolt 48 3501Q54-032 Front brake chamber bracket assembly L. H. 1

3501Q54-033 Front brake chamber bracket R. H. 19 3501Q54-051 Dust shield, front 2

35Q68-01038 Rubber plug 810 Q150B0610 Bolt 14

Q40306 Spring washer 1411 3501.80G-082 Rivet 4812 3501Q54-105 Front brake lining 813 3501.61G-085 Front brake shoe 414 3501Q54-026 Front brake baseplate 215 350161G-108 spring pinshaft 416 3501.80Q02-134 Screw 417 35E-01039 Front bracket bush 418 3501Q54-052 Shaft, brake lining 419 Q50512200 Steal wire 220 3501Q54-041 Camshaft L. H. 1

3501Q54-042 Camshaft R. H. 1

6-7

Front Wheel Brake FIG·B3501NO. PART NO. PART NAME & DESCRIPTION QTY21 3501.61G-110 Roller 422 3501.61G-095 Spring washer 223 3519D-010-A Front brake chamber assembly 2

6-8

7. Rear Axle

FIG.R2401 Rear Axle Housing and Axle Shaft ..............................................7-1FIG.R2402 Main Resuction and Ifferential, Rear Axle ...................................7-3FIG.R3101 Rear Wheel Hub and Brake Drum...............................................7-6FIG.R3501 Rear Wheel Brake .......................................................................7-8

Rear Axle Housing and Axle Shaft FIG·R2401

7-1

Rear Axle Housing and Axle Shaft FIG·R2401NO. PART NO. PART NAME & DESCRIPTION QTY

1 Q341B12 Nut 16Q40312 Spring washer 16

2 Q341B12 Nut 163 24C-03069 Conical bush-axle shaft bolt 164 24Q-03065 Axle shaft, rear axle 25 24Q-03064 Gasket-axle shaft 26 2401Q-043 Inner oil seal support ring, rear axle 27 2401V28-010 Housing assembly, rear axle （include NO.5） 18 24Q-01091B Oil level indicating plug 1

Q734B280355 Sealing ring 29 24Q-01095 Oil drain plug assembly 1

10 24Q-01092B Oil filling plug 1Q734B180265 Sealing ring 1

11 24Q-01068 Ventilate plug assembly 112 24C-01061 Washer 1

7-2

Main Resuction and Ifferential, Rear Axle FIG·R2402

7-3

Main Resuction and Ifferential, Rear Axle FIG·R2402NO. PART NO. PART NAME & DESCRIPTION QTY

2402Q01-010-A Main resuctionassembly, rear axle 11 2402C-072 Nut 12 2402C-071 Washer-initiative conical gearNut 13 2402Q01-065-A Flange assembly 14 2402C-056 Oil sealsupport-initiative conical gear 15 2402C-053 Gasket-initiative conical gear oil sealsupport 16 3507D5-075 Initiative conical gear oil seal assembly 17 2402C-052 Thrust washer-initiative conical gear, rear axle 18 30309X2A Front bearing assembly-initiative conical gear 29 2402C-151

~2402C-155 Adjusting washer-initiative conical gear front bearing need10 2402C-036 Bearing support-initiative conical gear, rear axle 111 2402Q01-025 Initiative conical gear 1

Q500B0545 Cotter pin 12402Q01-020-A Initiative conical gear and bearing support assembly, rear axle 1

12 C3G532605EK Bearing assembly-initiative conical gear, rear 113 2402C-081

~2402C-085 Adjusting washer-initiative conical gear needQ150B0545 Bolt 6Q40312 Spring washer 6

14 2402C-110 Main resuction housing and differential bearing housing assembly, rear axle need2402C-115 Main resuction housing, rear axle 6

15 24C-01061 Spacer-main resuction housing, rear axle 616 Q150B1235-OH1 Bolt 12

Q40512 Spring washer 1217 2402C-381 Adjusting nut-differential bearing 218 32014 Differential bearingassembly 219 2402C-356 Bolt-differential housing and driven conical gear 12

7-4

Q341B12 Nut 1220 2402Q01-026 Driven conical gear, rear axle 1

2402C-315 Differential housing assembly, rear axle 121 2402C-318 Conical gear differential housing, R. H. 122 2402C-335-B Axle shaft gear-conical gear differential 223 2402C-346-A Support washer-planetary gear 424 2402C-345-B Planetary gear-conical gear differential 425 2402C-331 Cross shaft-conical gear differential 126 2402C-336-A Support washer-axle shaft gear 227 2402C-317 Conical gear differential housing, L. H. 128 2402C-357 Locking plate-differential housing and driven conical gear 629 2402C-117 Differential bearing housing 230 2402C-121 Locking plate-differential bearing housing bolt 431 2402C-119 Bolt-differential bearing housing 632 2402C-383 Stop plate-differential bearing adjusting nut 233 2402C-384 Locking plate- adjusting nut stop plate bolt 4

Q150B0814 Bolt 4

Main Resuction and Ifferential, Rear Axle FIG·R2402NO. PART NO. PART NAME & DESCRIPTION QTY

7-5

Rear Wheel Hub and Brake Drum FIG·R3101

7-6

Rear Wheel Hub and Brake Drum FIG·R3101NO. PART NO. PART NAME & DESCRIPTION QTY

1 24Q-01081B Lock washer-rear wheel hub bearing nut 2Q2140516 Screw 6Q40305 Spring washer 6

2 24Q-01076 Nut-Rear wheel hub bearing 23 24Q-01084 Outer oil seal ring, rear wheel hub 24 24T-01090 Rubber oil seal 25 Q2140512 Screw 1

Q40305 Spring washer 16 33113X2 Cone roller bearing 27 31Q02-04055 Nut, outer, rear wheel, L. H. 6

31Q02-04056 Nut, outer, rear wheel, R. H. 68 31.80-04053 Nut, inner, rear wheel, L. H. 6

31.80-04054 Nut, inner, rear wheel, R. H. 69 31.80-04051 Bolt, left wheel 6

31.80-04052 Bolt, right whel 631Q02-04057 Nut 12

10 31Q02-04015-A Rear wheel hub 211 35Q54-01075 Brake drum 212 32214 Cone roller bearing 213 31Q02-04080-A Inner oil seal assembly, rear wheel hub 214 31Q02-04057 Nut 12

7-7

Rear Wheel Brake FIG·R3501

7-8

Rear Wheel Brake FIG·R3501NO. PART NO. PART NAME & DESCRIPTION QTY

3502.61G-010 Rear brake assembly, L. H. 13502.61G-020 Rear brake assembly, R. H. 1

1 Q5101240 Pin 2Q40112 Washer 2Q5004024 Cotter pin 2

2 3501C-044 Adjusting shim, outer need3 3501C-046 Brake cam shim need4 35D-02050-A Adjusting arm assembly, front 25 35E-01034 Rubber sealing ring 46 35D-02039 Bracket bush, rear 47 Q150B1235 Bolt 48 35Q54-02130 Spring chamber bracket with bush assembly, L. H. 1

35Q54-02131 Spring chamber bracket with bush assembly, R. H. 135Q54-02140 Spring chamber bracket, L. H. 135Q54-02141 Spring chamber bracket, R. H. 1

9 3501Q54-051 Dust shield, rear 235Q68-01038 Rubber plug 8

10 Q150B0610 Bolt 14Q40306 Spring washer 14

11 3501.80G-082 Rivet 4812 3502Q54-105 Rear brake lining 813 3502.61G-085 Rear brake shoe 414 3502Q54-026 Rear brake support plate 215 3501.61G-108 Spring pin 416 3501Q54-093 Bush 4

3501.80Q02-134 Screw 417 35D-02039 Bracket bush, rear 418 3501Q54-052 Shaft, brake lining 4

7-9

19 Q50512200 Line 220 3501Q54-041 Cam, L. H. 1

3501Q54-042 Cam, R. H. 121 3501.61G-110 Roller 4

3501.61G-111 Roller with bush assembly 424 3501.61G-095 Return spring 225 3519G-020 Brake chamber assembly, front 1

3519G1-020 Brake chamber assembly, front 1

Rear Wheel Brake FIG·R3501NO. PART NO. PART NAME & DESCRIPTION QTY

7-10

8. Frame

FIG.S2801 Cargo Frame ...............................................................................8-1FIG.S2901 Front Spring System....................................................................8-5FIG.S2902 Rear Spring System.....................................................................8-8FIG.S2903 Front Shock Absorber................................................................8-12FIG.S2904 Rear Shock Absorber ................................................................8-14

Cargo Frame FIG·S2801

8-1

Cargo Frame FIG·S2801NO. PART NO. PART NAME & DESCRIPTION QTY

28G1AA-DJ01 Chassis frame with bracket assy 11 28V50A-01110 Front beam assy 1

Q150B1025 Bolt 6Q150B1032 Bolt 6Q340B10 I type hex nut 12Q40310 Spring washer 12

2 28V50A-01122 The second beam 1Q4501028 Half round-head screw 12Q4501038 Half round-head screw 4

3 10V70-01040 Engine rear suspension left bracket 14 10V70-01040 Engine rear suspension right bracket 15 28DJ01-01021 Left beam 16 85C-00046 Fix Cargo body lower angle iron 4

Q4501230 Half round-head screw 8

7 2801N8-12-01140Beam subassembly,transmissionshaftmiddle support 1

Q150B1030 Bolt 16Q340B10 I type hex nut 16Q40310 Spring washer 16

8 28Q01-01162-B Beam,shock absorbe 128Q01-01163 Shock absorbe beam support 1Q4501028 Half round-head screw 10

9 29Q01-02259-B Lift ear end bracket,rear suspension 2Q4501242 Half round-head screw 12

10 28Q01-01152 Beam, front bracket 128Q01-01173 Join,rear spring beam 4Q4501028 Half round-head screw 20Q4501032 Half round-head screw 8

11 28V83-06016 Front towing loop assy 2

8-2


Q150B1025 Bolt 6Q40310 Spring washer 6Q340B10 I type hex nut 6Q150B1645 Bolt 8Q40316 Spring washer 8Q340B16 I type hex nut 8

12 28DJ01-01022 Right beam 113 29Q01-01249-B Fix bracket,rear suspension 2

Q4501242 Half round-head screw 1214 29V93-01259-B Lifting ear end bracket,rear suspension 2

Q4501238 Half round-head screw 1015 28Q01-01130 Engine rear suspension beam assy 1

Q150B1025 Bolt 8Q340B10 I type hex nut 8Q40310 Spring washer 8

16 28Q01-01172 Beam,rear spring bracket 128Q01-01173 Join plate,rear spring beam 4Q4501028 Half round-head screw 20Q4501032 Half round-head screw 8

17 29V93-01249 Fix end bracket 2Q4501238 Half round-head screw 12

18 29Q01-02278-B Helper spring supporter （front end） 419 29Q01-02279 Helper spring supporter （rear end） 820 28Q01-01052-B Strong plate,rear suspension rear bracket 221 28Q54-01056 Strong platefront suspension front bracket 222 2805A5-01 Rear towing loop 1

Q150B1645 Bolt 4Q40316 Spring washer 4

8-3


Q340B16 I type hex nut 423 28Q01-01192 Rear beam 1

Q4501028 Half round-head screw 8

8-4

Front Spring System FIG.S2901

8-5

Front Spring System FIG.S2901NO PART NO. PART NAME & DESCRIPTION QTY.

1 2912V87-010 Front spring assy 22912V87-020 Number one with bush assy 22912V87-023 Number two 22912V87-025 Number three 22912V87-027 Number four 42912V87-030 Number five 42912V87-033 Number six 22912V87-035 Number six 2Q150B1095 Bolt 4Q340B10 I type hex nut 4Q450B1016 Half round-head screw 4

2 2912V56-108 Slanting stow-wood 23 2914Q-106 Center bolt 2

Q341B12 I type hex nut 24 2913Q-022 Brush 45 29Q01-01249 Support of fixing end 2

Q4501038 Half round-head screw 106 29Q01-01254 Spring pin and orientation bolt 4

Q40310 Spring washer 4Q340B10 I type hex nut 4

7 29Q01-01252 Armor plate spring pin,front suspension 2Q701B45 Bending neck sliping grease mouth 2

8 29Q55-01131 U-bolt 29 29Q07-01132 U-bolt 2

Q363B16 Extra thick hex nut 810 29Q01-01105-B Cover plate,front suspension 211 29Q01-01106-B Stop block,front suspension 212 29Q01-01255 Lifting ear support assy,front suspension 2

8-6

Front Spring System FIG.S2901NO PART NO PART NAME & DESCRIPTION QTY.

29Q01-01106 Lifting ear cove-front suspension 2Q4501034 Half round-head screw 10

13 29Q01-01285 Lifting ear （left） -front suspension 129Q01-01286 Lifting ear （right） -front suspension 1

14 29Q01-01262 Lifting ear pin,ront suspension 4Q40116 Washe 4Q40316 Spring washe 4Q341B16 I type hex nut 4Q700B01 Straight neck sliping grease mouth 4

15 29Q1701111 Slanting stow-wood 2

8-7

Rear Spring System FIG·S2902

8-8

Rear Spring System FIG·S2902NO. PART NO. PART NAME & DESCRIPTION QTY.

1 29Q01-01249 Support of fixing end 2Q4501242 Half round-head screw 12

2 29Q01-02278-B Helper spring supporter （front end） 2Q4501038 Half round-head screw 8

3 29Q01-02257-A Cuniform lockpin 4Q40312 Spring washer 4Q340B12 I type hex nut 4

4 29Q01-02252 Spring pin,rear suspension fixing end 4Q700B01 Straight neck sliping grease mouth 6

5 29H-02205 Stop block assy 2Q40112 Washer 4Q40312 Spring washer 4Q340B12 I type hex nut 4

6 29Q01-02279 Helper spring supporter （rear end） 2Q4501038 Half round-head screw 8

7 29Q01-02259-B Lifting ear end bracket 2Q4501242 Half round-head screw 8

8 29Q01-02285-A Lifting ear with bush assy,rear suspen-sion 2

29Q01-02287 Lifting ear bush,rear suspension 2Q150B1060 Bolt 4Q40310 Spring washer 4Q340B10 I type hex nut 4

9 29Q01-02253 Spring pin,rear suspension lifting earend 2

10 29Q01-02105 Cover bord,rear suspension 211 29Q01-02131 U-bolt （front end） -rear suspension 2

29Q01-02132 U-bolt （rear end） -rear suspension 2Q363B20 Extra thick hex nut 8

12 2914V56A-010 Helper spring assy 2

8-9

Rear Spring System FIG·S2902NO. PART NO. PART NAME & DESCRIPTION QTY

2914V56A-021 Number one 22914V56A-023 Number two 22914V56A-030 Number three with hoop assy 22914V56A-031 Number three 22914V56A-033 Number four 22914V56A-034 Number five 22914Q-106 Center bolt 2Q341B12 I type hex nut 22912C-107 Hoop cover-pipe 4Q150B1095 Bolt 4Q340B10 I type hex nut 4Q4501016 screw 4

13 29Q01-02109-B stow-wood-helper spring 214 2913V56A-010 Rear spring assy 2

2913V56A-020 Number one with bush assy 22913V56A-021 Number one 22913V56A-022 Bush 42913V56A-023 Number two 22913V56A-025 Number three 22913V56A-030 Number four with hoop assy 22913V56A-031 Number four 22913V56A-032 Hoop 82913V56A-033 Number five 22913V56A-040 Number six with hoop assy 22913V56A-041 Number six 22913V56A-043 Number seven 22913V56A-045 Number eight 2

8-10

Rear Spring System FIG·S2902NO. PART NO. PART NAME&DESCRIPTION QTY

2913Q-106 Center bolt 82912C-107 Hoop cover-pipe 8Q150B1095 Bolt 8Q340B10 I type hex nut 8Q341B12 I type hex nut 8Q450B1017 Half round-head screw 2

15 29DB-02103 Orientation pin-cover 216 29Q01-02115-C U-bolt lower plate 217 29N-01263 Snail cover,lifting ear 2

8-11

Front Shock Absorber FIG·S2903

8-12

Front Shock Absorber FIG·S2903NO. PART NO. PART NAME & DESCRIPTION QTY

1 2921Q02-010 shock absorber assy 22 29D-01271 shock absorber pin 4

Q40316 Spring washer 4Q40216 Big washer 8Q341B16 I type hex nut 4

3 29Q01-01267 Shock absorber previous supporter 2Q150B1030 bolt 6Q40310 Spring washer 6Q340B10 I type hex nut 6

4 29C-01273 Pin cover of Shock absorber 45 29C-01272 Rubber bushing 86 29V50-01117 Shock absorber lower supporter assy （left） 1

29V50-01118 Shock absorber lower supporter assy （right） 1

8-13

Rear Shock Absorber FIG·S2904NO. PART NO. PART NAME & DESCRIPTION QTY.

1 29Q01-02287 Lifting ear cover,rear suspension 82 29C-01273 Pin cover of Shock absorber 4

Q151B1670 Hex bolt 2Q40316 Spring washer 2Q341B16 I type hex nut 2

3 2921Q02-010 Shock absorber assy 14 29V50-01117 Shock absorber lower supporter assy （left） 1

29Q50-01118 Shock absorber lower supporter assy （right） 15 29Q01-02119-A Shock absorber lower pin,rear suspension 2

Q40216 Big washer 4Q40316 Spring washer 2Q341B16 I type hex nut 2

8-14

9. Wheel, Spare Wheel Carrier

FIG.W3101 Wheel ..........................................................................................9-1FIG.W3102 Spare Wheel Carrier....................................................................9-3

Wheel FIG·W3101

9-1

Wheel FIG·W3101NO. PART NO. PART NAME & DESCRIPTION QTY.

3101Q02-010-B 7.50-16 Wheel ass'y (including NO.1-5) 73106Q02-010 7.50-16 Tyre ass'y (including NO.1-3) 7

1 3106Q02-015 7.50-16-12PR Outer tyre 72 3106Q02-012 7.50-16 Inner tyre 7

Z1-01-5A Valve ass'y 73 3106Q02-014 7.50-16 Lining 74 3101Q01-015-B 5.50F-16 Wheel 75 3101Q01-013 5.50F-16 Ring, spring 76 3101Q02-05 Clip 7

9-2

Spare Wheel Carrier FIG·W3102

9-3

Spare Wheel Carrier FIG·W3102NO. PART NO. PART NAME & DESCRIPTION QTY.

1 31Q05-05011 Fixing crossmember, front 12 31Q05-05012 Fixing crossmember, rear 1

Q150B1022 Bolt 4Q40310 Washer, spring 4Q40110 Washer 4Q350B10 Nut 4

3 31Q07-05010 Regulator ass'y 1Q150B1022 Bolt 4Q40310 Washer, spring 4Q40110 Washer 4Q350B10 Nut 4

4 31DS5B-05046 Support 15 31N-05040 Steel rod 1

Q510B0840 Pin 1Q500B3226 Pin, cotter 1Q40108 Washer 1

9-4

10.Steering System

FIG·ST3301 Steering Pull Rod.......................................................................10-1FIG·ST3401 Steering Transmisson Device....................................................10-3FIG·ST3402 Steering Gear Ass'y and Bracket...............................................10-5FIG·ST3403 Power Steering Tubing ..............................................................10-8

Steering Pull Rod FIG·ST3301

10-1

Steering Pull Rod FIG·ST3301NO. PART NO. PART NAME & DESCRIPTION Qty.

33Q02-03050-A Steeing drag link ass'y 11 3303Q02--059-C Left fitting ass'y 1

3303Q02--060-C Clip 1Q500B0436 Pin, cotter 23303Q02-091 Nut 2Q700B06 Fitting, grease 2

2 33Q02-03054 Clip 2Q151B1460 Bolt 2Q341B14 Nut 2Q40414 Washer 2

3 33Q02-03052 Drag link 14 33V50A-01001 Drag link ass'y 1

10-2

10-3

Steering Transmission Device FIG·ST3401

10-4

Steering Transmission Device FIG·ST3401NO. PART NO. PART NAME & DESCRIPTION QTY.

1 3402V50-001 Steering wheel ass'y 12 3404V50-015 Steering column welding ass'y 13 3404QA-057 Bolt 14 3404QA-080 Steering columnbracket welding ass'y 1

Q151B1065 Bolt 1Q1840816 Bolt 4Q341B10 Bolt 2

5 3404QA-055 Slide board 16 RQ42412 Washer 17 3404QA-053 Nut 18 3404V65-050 Adjuster spanner ass'y 19 3404MB-059 Washer 1

10 3404MB-052 Bolt 111 3404QA-058 Spring 212 3404QA-066 Seperate knot 1

3404QA-095-A Steering lock 113 3405MB-022 Yoke,steering universal joint 2

Q150B0830 Bolt 2Q40308 Washer 2

14 3405MB-021 Spider 215 3405MB-025 Needle bearing ass'y,spider 816 3404V65-065 Yoke, steering universal joint 117 3405MB-017 Olt seal, slip yoke 118 3405MB-018 Cap,olt seal 119 3405Q01-015 Steering slip yoke ass'y 120 3405MB-020 Washer, fitting grease 121 Q700B06 Fitting, grease 1

10-5

Steering Gear Ass'y and Bracket FIG·ST3402

10-6

Steering Gear Ass'y and Bracket FIG·ST3402NO. PART NO. PART NAME & DESCRIPTION QTY.

3401V75A-001 Power steering gear ass'y 11 3401G-022 Oil seal 12 3401G-021 Ring,snap 13 3401G-019 Washer, seal 24 Q151B1230 Bolt 85 Q40312 Washer, spring 86 3401G-016 Seal bolt ass'y 17 3401V75-061 Valve body 18 3401Q02-014 O-ring 19 ZXY903 Needle bearing 1

10 3401G-121 Sleeve 111 3401G-114 O-ring 212 3401G-113 Ring, seal 213 3401Q02-120 Screw axis ass'y 114 3401G-111 Seal ring, screw 115 3401G-112 O-ring, screw 116 Q2140608 Bolt 217 Q40306 Washer, spring 218 3401Q02-103 Nip, guide 119 3401Q02-102 Guide, ball 220 3401G-101 Steel ball 2521 3401Q02-141 Piston 122 3401Q02-147 O-ring, piston 123 3401Q02-148 Seal ring, piston 124 3401R-150 Nut 125 Q40425 Washer, spring 126 3401R3-053A Ring, washer 227 3401R3-054A Seal washer, high pressure 2

10-7

Steering Gear Ass'y and Bracket FIG·ST3402NO. PART NO. PART NAME & DESCRIPTION QTY.28 30B4908KK1 Needle bearing 129 3401V75A-051 Housing 130 3401Q02-033 Adjusting screw, below cover 131 3401F-034 Nut, seal 132 3401Q02-211 pitman shaft 133 3401Q02-213 Adjusting screw 134 3401G-214 Retainer 135 HK354325 Needle bearing 136 3401JH-054 Seal loop, high pressure 137 3401JH-053 Seal washer 138 3401Q02-027 Washer ass'y, slide cover 139 3401Q02-221 Nut 140 3401Q02-023 Slide cover 141 Q341B12 Nut 142 33V50A-00315 Steering gear bracket 1

Q150B1235 Bolt 4Q150B1240 Bolt 2Q150B1640 Bolt 2Q150B1645 Bolt 1Q340B10 Nut 2Q340B12 Nut 2Q340B16 INut 3Q40110 Washer 1Q40310 Washer, spring 2Q40312 Washer, spring 6Q40316 Washer, spring 3

Power Steering Tubing FIG·ST3403

10-8

Power Steering Tubing FIG·ST3403NO. PART NO. PART NAME & DESCRIPTION QTY.

1 3406V75A-001 Olt pump ass'y, power steering 12 3406V75A-07015 Fitting ass'y, duct 13 3406V75A-5045 Fitting ass'y, duct 14 34QN1C-05030 Tube ass'y 15 Q351B16 Nut 16 34QN1C-05091 Bracket 1


7 3406V75A-06047 Elbow 18 3406V75A-05022 Bracket 1

35D-06805 Bracket 2Q15B0825 Bolt 1Q150B0845 Bolt 1Q40108 Washer 2Q40308 Washer, spring 2Q340B08 Nut 2

9 34DJ01-06040 enter vitta ass'y 110 33V50A-00315 Steering gear bracket 111 3401V75A-001 Steering gear 112 34DJ01-06045 Return vitta ass'y 113 35D-06805 Bracket 1

35D-06806 Bracket 1Q150B0870 Bolt 1Q40108 Washer 1Q40308 Washer, spring 1Q340B08 Nut 1

10-9

Power Steering Tubing FIG·ST3403NO. PART NO. PART NAME & DESCRIPTION QTY.14 13Z06-11058 Clip hoop ass'y 215 34V67-06015 Hose 116 Q150B1025 Bolt 3

Q40310 Washer, spring 317 3410V66-001 Olt reservoir 118 34QN1C-06081 Hose, first enter vitta 119 RQ8551920 Sleeve 120 Q68622 Nip path 1


21 34N-08037 Clip hoop 422 35V45-08048 Nip path 2


23 34QN1C-06083 Hose, second enter vitta 124 34QN1C-06085 Hose, third enter vitta 1

10-10

11.Brake System

FIG·B3501 Brake Line, Chassis Frame .......................................................11-1FIG·B3502 Brake Line, Cab.........................................................................11-6FIG·B3503 Brake Valve Controlling System ................................................11-8FIG·B3504 Air Storage Tanker ...................................................................11-11FIG·B3505 Hand Brake..............................................................................11-13FIG·B3506 Hand Brake Controlling System ..............................................11-14

Brake Line, Chassis Frame FIG·B3501

11-1

Brake Line, Chassis Frame FIG·B3501NO. PART NO. PART NAME & DESCRIPTION QTY

1 3533N1-010 Quick release valve assembly 1Q150B1032 Bolt 2Q40310 Spring washer 2Q340B10 Nut 2

2 35.6B2-06014 Fitting 23 35B06-06097 Fitting 1

35D-06629 Nut 135D-06634 Sealing ring 1

4 RQ8501040B Nylon tube assembly 15 35.6B2-06023 Nylon tube assembly 1

Q150B0820 Bolt 3Q40308 Spring washer 3Q340B08 Nut 3

6 RQ85010100 Nylon tube assembly 27 RQ8551020 Clip 58 RQ8551930 Protecting bushing 29 35.6B2-06071 Fitting 2

Q351B18 Nut 210 35C-06037 Fitting 211 Q-22-550W Tube assembly 212 35.6B2-06810 Clip assembly 4

Q150B0825 Bolt 4Q340B08 Nut 4Q40108 Washer 4Q40308 Spring washer 4

13 RQ85010385D Nylon tubeassembly-front air storage tanker tube bracket 114 RQ85010430A Nylon tubeassembly-relay valve to tube bracket 1

11-2

Brake Line, Chassis Frame FIG·B3501NO. PART NO. PART NAME & DESCRIPTION QTY15 RQ85010355C Nylon tubeassembly-rear air storage tanker to tube bracket 116 RQ8501440 Nylon tube assembly-rear air storage tank to relay valve 117 35.6B2-06012 Fitting 118 RQ63012 Fitting 119 35DS8-06513 Fitting 1

35.6B2-06091 Fitting 135D-06629 Nut 135D-06634 Sealing ring 1

20 3527D9-010 Relay valve assembly 1Q150B1032 Bolt 2Q40310 Spring washer 2Q340B10 Nut 2Q618B03 Plug 2

21 Q-22-550W Brake tube assembly 122 35Q55-06175 Bracket 123 35DS5-06173 Fitting 1

Q351B18 Nut 124 35Q55-06178 Air pipe assembly 125 35Q55-06176 Air pipe assembly 126 35C-06037 Fitting 227 35Q54-06108 Air pipe assembly 128 35DS5-06131 Fitting 1

Q351B18 Nut 129 35Q54-06110 Air pipe assembly-front air storage tank to fitting 130 35Q54-06106 Air pipe assembly-release valve to wet air storage tank 131 36Q54-06112 Air pipe assembly-front air storage tank to fitting 132 35Q54-06016 Fitting 1

Q351B16 Nut 1

11-3

Brake Line, Chassis Frame FIG·B3501NO. PART NO. PART NAME & DESCRIPTION QTY33 35D-06805 Upper bracket, single hose 1

35D-06806 Lower bracket, single hose clip 1Q150B0865 Bolt 1Q40108 Washer 1Q40308 Spring washe 1Q340B08 Nut 1

34 35F30-06802 Bracket, rease valve 1Q150B0825 Bolt 2Q40310 Spring washe 2Q340B10 Nut 2

35 35.6B2-06027 Fitting 235N-06026 Nut 235N-06031 Sealing ring 2

36 3512N-010 Rease valve assembly 1Q150B0875 Bolt 2Q40308 Spring washer 2Q340B08 Nut 2

37 35DB01-06050 Hose assembly 138 35D5-06011 Bracket, hose Fitting 139 35V70-06102 Air pipe assembly-from release valve to compres-

sor 140 35C-06127 Fitting 241 35DJ01-06210 Nylon tube assembly 142 35Z02-06074 Hose assembly 4

Q41016 Washer 4Q351B16 Nut 4

43 35D5-06010 Fitting 144 35Q54-06275 Bracket 1

29QA-25277 Cushion 2

11-4

Brake Line, Chassis Frame FIG·B3501NO. PART NO. PART NAME & DESCRIPTION QTY

35D-06805 Upper bracket, single hose 2Q40108 Washer 1Q33408 Nut 1Q150B0850 Bolt 1Q40308 Spring washer 1Q150B0825 Bolt 1

11-5

Brake Line, Cab FIG·B3502

11-6

Brake Line, Cab FIG·B3502NO. PART NO. PART NAME & DESCRIPTION QTY

1 35V66-04001 Brake valvecontrolling system 12 35V66-06513 Tube bracket 13 35D-06803 Upper bracket, four tubes clip 1

35D-06804 Lower bracket, four tubes clip 1Q150B0865 Bolt 1Q340B08 Nut 1Q40108 Washer 1Q40308 Spring washer 135V66-06552 Tube bracket 1Q150B0825 Bolt 1Q40108 Washer 1Q40308 Spring washer 1

4 35V66-06542 Nylon tube assembly-Brake valve 21 to tube bracket 15 35V66-06544 Nylon tube assembly-Brake valve 22 to tube bracket 16 35V66-06546 Nylon tube assembly-Brake valve 12 to tube bracket 17 35V66-06548 Nylon tube assembly-Brake valve 11 to tube bracket 18 35V66-06519 Protecting bushing 19 35N35-06070 Fitting 4

Q351B18 Nut 4Q41018 Washer 4

10 35D-06801 Upper bracket, double hose 135D-06802 Lower bracket, double hose 1Q150B0865 Bolt 1Q340B08 Nut 1Q40108 Washer 1Q40308 Spring washer 1

11-7

Brake Valve Controlling System FIG·B3503

11-8

Brake Valve Controlling System FIG·B3503NO. PART NO. PART NAME & DESCRIPTION QTY

1 35V51-04031 Brake pedal shaft 1Q340B12 Nut 1Q40312 Spring washer 1Q40112 Washer 1

2 35V66-04020 Brake pedal bracket assembly 137V50-20010 Brake light switch 1Q150B0825 Bolt 2Q340B08 Nut 4Q40308 Spring washer 4Q40108 Washer 4

3 16N-02024 Bush 24 35N-04016 Block 15 35V50A-04028 Return spring-brake pedal 16 35V66-04010 Brake pedal arm assembly 17 16N-02029 Clutch pedal rubber housing 18 35V50A-04026 Fork assembly 1

Q510B1430 Pin 1Q500B0426 Cotter pin 1Q40114 Washer 1Q340B12 Nut 1

9 3514V66-001 Brake valveassembly 1Q150B0825 Bolt 4Q340B08 Nut 2Q40308 Spring washer 2

10 35V66-04031 Water drain pipe 1Q50501150 Steer wire 1

11 35N-06037 Washer 412 35BY-06513 Fitting 4

11-9

Brake Valve Controlling System FIG·B3503NO. PART NO. PART NAME & DESCRIPTION QTY13 35N-06027 Nut 214 35N-06032 Sealing ring 215 35DR10-06027 Fitting 2

11-10

Air Storage Tanker FIG·3504

11-11

Air Storage Tanker FIG·B3504NO. PART NO. PART NAME & DESCRIPTION QTY

1 35Q54-13020 Bracket and hoop assembly 4Q150B1025 Bolt 8Q340B10 Nut 16Q40310 Spring washer 8

2 3513D-010-C Air storage tankerassembly (20) 23 3513D-040 Water drain valve assembly 34 Q618B03 Plug 55 RQ63012 Fitting 36 35DR10-06010 Fitting 17 35N-06026 Nut 18 35N-06031 Sealing ring 19 35N-06037 Washer 310 35DS5B-06037 Fitting 111 35N-06038 plug 212 35N-06032 Sealing ring 113 35N-06027 Nut 114 35Q54-06012 Fitting 115 35.6B2-06011 Fitting 216 35.6B2-06012 Fitting 117 35Q55-13030 Bracket and hoop assembly 2

Q150B1025 Bolt 4Q340B10 Nut 8Q40310 Spring washer 4

18 3513Q55-010 Air storage tankerassembly 119 3832V56C-020 Air pressure ultra-low warning sensor assembly 2

11-12

Hand Brake FIG·B3505

11-13

Hand Brake FIG·B3505NO. PART NO. PART NAME & DESCRIPTION QTY

3507D5-010 Hand brake assembly 13507D5-015 Hand brake plate support, drum plate, and hand brake assembly 1

1 3507C-025 Hand brake drum 1Q150B1025 Bolt 2Q40310 Spring washer 2

2 3507C-028 Flange 13 3507C-027 Bolt 4

Q341B14 Nut 4Q40314 Spring washer 4

4 3507C-034 Return spring 15 Q43122 Spring block ring, shaft 26 3507C-042 Shaft plate, brake shoe 27 3507C-041 Hand brake shoe shaft 2

Q350B16 Nut 2Q40316 Spring washer 2

8 Q900B Plug 19 3507D5-075-A Oil seal assembly 1

3507DEM-075 Oil seal assembly need10 3507C-061 Hand brake plate 1


11 3507C-071 Swing oil ring 112 3507C-030 Hand brake shoe assembly 213 3507C-046 Aluminiun rivet 814 3507C-037 Hand brake lining 115 3507C-035 Hand brake shoe unit 116 3507C-029 Swing oil ring 117 Q43114 Spring block ring, shaft 2

11-14

Hand Brake FIG·B3505NO. PART NO. PART NAME & DESCRIPTION QTY18 3507C-038 Rolling wheel 419 3507C-039 Rolling wheel shaft 220 3507C-056 Stop plate 1


21 3507C-067 Block oil plate 122 3507C-051 Cam shaft 123 3507D5-060 Hand brake plate support assembly 124 3507D-065 Hand brake plate support 1


25 3507C-063 Cam shaft bush 126 Q43128 Spring block ring, shaft 127 3507D-054 Hand brake cam rocker arm 1


28 3507C-066 Support plate 1

11-15

Hand Brake Controlling System FIG·B3506

11-16

Hand Brake Controlling System FIG·B3506NO. PART NO. PART NAME & DESCRIPTION QTY

1 35V50-08010 Hand brake controlling device assembly 12 35V45-08042 Adjusting nut base-cable 13 Q40308 Spring washer 2

Q40108 Washer 2Q150B0825 Bolt 2

4 35V50-08050 Bracket 1Q150B0825 Bolt 2Q40108 Washer 2Q40308 Spring washer 2

5 35QN1-08060 Hand brake steal wire 16 81QA-08081 Clip, single hose 1

Q150B0825 Bolt 1Q40108 Washer 1Q40308 Spring washer 1

7 35V45-08048 Clip 1Q150B0820 Bolt 1Q40108 Washer 1Q40308 Spring washer 1Q340B08 Nut 1

8 35D-06805 Upper racket, single hose 29 35D-06806 Lower bracket, single hose 2

Q150B0865 Bolt 2Q40108 Washer 2Q340B08 Spring washer 2

10 Q510B1238 Pin 1Q500B0430 Cotter pin 1Q40112 Washer 1

11 35Q01-08080 Rocker arm and bushing assembly 1

11-17

Hand Brake Controlling System FIG·B3506NO. PART NO. PART NAME & DESCRIPTION QTY12 35D5-08084-B Pin 1

Q351B10 Nut 3Q40212 Big washer 1Q500B0420 Cotter pin 1

13 Q500B2516 Cotter pin 1Q510B0818 Pin 1

14 35B-08085 Hook 115 35D-08044 Pin-hand brake rocker arm 1

Q500B0430 Cotter pin 1Q40120 Washer 1Q40314 Spring washer 1

16 35B-08086 Return spring 117 35Q01-08087 Spring bracket 1

Q150B1016 Bolt 1Q40310 Spring washer 1Q150B1425 Bolt 1Q40314 Spring washer 1

18 35D5-08083-B Bracket 119 35D-08047 Ball washer 1

Q351B12 Nut 220 16C-02073 Spring, clutch departure pull rod 1

Q40212 Washer 121 35D-08035 Hand brake pull rod assembly 1

40212 Washer 1

11-18

12.Electric System

FIG·EL3701 Battery and Electric Wre............................................................12-1FIG·EL3702 Head Light .................................................................................12-4FIG·EL3703 Tail Light ....................................................................................12-6FIG·EL3704 Wire Harness, Cab Internal ...................................................... 12-8FIG·EL3705 Electric Appliances, Cab..........................................................12-10FIG·EL3706 Wire Harness, Cab ..................................................................12-14FIG·EL3707 Wire Harness, Chassis Frame.................................................12-17FIG·EL3708 Accessories .............................................................................12-20

Battery and Electric Wire FIG·EL3701

12-1

Battery and Electric Wire FIG·EL3701NO. PART NO. PART NAME & DESCRIPTION QTY.

37Q01-03125-B Battery frame ass'y (include NO. 1, 12, 13, 14) 11 37Q01-03127 Left side plate ass'y 12 37Q01-03136 Rear positioning plate 1


3 37Q01-03140-A Strip ass'y 24 37Q08-03110 Battery ass'y Charged & fluid 2

6-QW-90DF Battery ass'y 15 37DJ01-24150 Wire ass'y-from battery negative pole to power switch 1

Q194B08030-P Bolt 1Q40308-P8 Spring washer 1Q340B08-P Nut 1

6 37Q01-03142 Battery cover 1Q150B0822 Bolt 4Q340B08 Nut 4Q40108 Washer 4

7 37Q01-24130 Wire ass'y-from starter to battery positive pole 1Q194B0830-P Bolt 1Q40308-P8 Spring washer 1Q340B08 Nut 1

8 37Q01-24160 Wire ass'y-connect two batteries 1Q194B0830-P Bolt 2Q40308-P8 Spring washer 2Q340B08-P Nut 2

9 37Q01-03137-C Front pull rod-tighten battery 4Q340B08 Nut 8

12-2

Battery and Electric Wire FIG·EL3701NO. PART NO. PART NAME & DESCRIPTION QTY.

Q40108 Washer 8Q40308 Spring washer 8

10 37D52-36010 Magnetic main power switch ass'y 1Q40110 Washer 2Q40310 Spring washer 2Q150B1025 Bolt-fix the power switch to the battery frame 2Q340B10 Nut 2

11 37C-24320 Earthing cable-from engine to crossbeam 1Q150B0822 Earthing cable-tighten earthing to the crossbeam 1Q41208 Washer 1Q340B08 Nut 1

12 37Q01-03126 Right side plate ass'y 1 13 37Q01-03135 Front fixed plate 1 14 37Q01-03134 Bottom plate-battery frame 1 Q150B0825 Bolt 8 Q340B08 Nut 8 Q40108 Washer 8 Q40308 Spring washer 8

12-3

Head Light FIG·EL3702

12-4

Head Light FIG·EL3702NO. PART NO. PART NAME & DESCRIPTION QTY.

1 37V66-72010 Front left signal lamp assembly 135V66-72020 Front right signal lamp assembly 1Q174B0625 Hexagon cross-recessed bolt 4Q40106 Washer 4

2 37V66-32010 Front foglamp ass'y 2Q2740530 Screw 4

3 37QA-11011 Headlight trimming strip 24 37QA-11012 Headlight clip 65 37V66-11010-A Front left headlight assembly 1

37V66-11020-A Front right headlight assembly 1Q174B0620 Cross-recessed screw 6Q40206 Big washer 4

6 37N-26210 Turning signal lamp assembly, L. H 137N-26220 Turning signal lamp assembly, R. H 1

7 37V66-31010 Front clearance light ass'y 2Q2140520 Screw 6Q2710516 Screw 2Q40105 Washer 6Q40305 Spring washer 6

12-5

Tail Light FIG·EL3703

12-6

Tail Light FIG·EL3703NO. PART NO. PART NAME & DESCRIPTION QTY.

1 37Q75-73010 Tail lamp assembly, L. H 137Q75-73020 Tail lamp assembly, R. H 1Q340B08 Nut 4Q40108 Washer 4Q40308 Spring washer 4

2 37Q75-16117-B Bracket, tail light, L. H 137Q75-16118-B Bracket, tail light, R. H 1Q150B1022 Bolt 4Q340B10 Nut 4Q40110 Washer 4Q40310 Spring washer 4

3 37N-17118-A Plate, fixing, license light 14 37N-17118-B License light assembly 1

Q150B0820 Bolt 4Q40208 Big washer 4Q40308 Spring washer 4Q340B08 Nut 4

12-7

Wire Harness, Cab Internal FIG·EL3704

12-8

Wire Harness, Cab Internal FIG·EL3704NO. PART NO. PART NAME & DESCRIPTION QTY.

1 37V66-24030 Wire harness assembly, floor 12 37V92B-24010 Wire harness assembly, cab 1

37N-24061 Rubberized cloth 203 37QA-24060 Wire harness, left door 14 37QA-24070 Wire harness, right door 15 37QA-75010 Speaker assembly 16 37V66-24070 Wire harness assembly, roof light 17 37QA-58010 Switch assembly, door lamp 28 37QA-75015 Radio cassette antenna assembly 1

Q2140510 Screw 2

12-9

Electric Appliances, Cab FIG·EL3705

12-10

Electric Appliances, Cab FIG·EL3705NO. PART NO. PART NAME & DESCRIPTION QTY.

1 3801V50-010-B Instrument assembly 1Q2710612 Tapping screw 1

2 37V50-75040 Radio cassette assembly 237QA-75015 Radio cassette antenna assembly 2Q2140510 Screw 2

3 37QA-75030 Radio cassette bracket assembly 1Q2710612 Tapping screw 4

4 37QA-13010 Indicator light 137QA-44020 Warm water switch 137QA-45020 Air-conditioning switch 137QA-45021 Plug-A/C switch 3

5 37V50-35010 Wiping interval relay 137V50-41010 Wiping motor 1Q2140512 Screw 2Q40305 Spring washer 2RQ42006 Dish elastic washer 2RQ42306 Dish elastic washer 2

6 37V50-47020 Washer jet unit 137QA-47017 Bracket, washer 137QA-24284 Sealed washer 1RQ1760625 Bolt 1RQ42306 Dish elastic washer 1Q174B0516 Bolt 3Q40105 Washer 3Q40305 Spring washer 3A39006 Nut 2

7 37V50-44015 Heater resistance assembly 137V50-44010 Heater motor 1

12-11

Electric Appliances, Cab FIG·EL3705NO. PART NO. PART NAME & DESCRIPTION QTY.

81QA-01025 Fan housing assembly 18 37QM-22010-B 22-Link fuse box 19 37N-35090 Relay assembly 5

RQ42306 Dish elastic washe 2RQ1760625 Bolt 2

10 37V66-22011 22-Link fuse box cover 111 38V50-04010 Quartz clock assembly 1

Q2710510 Tapping screw 212 3824V50-015 Flexible shaft assembly, instrument 1

3824V50-040 Flexible shaft assembly, gear box 113 37V50-25010 Cigar lighter 114 37V50-20010 Brake lamp switch 115 16V66-05010 oil tank assembly 116 37V50-35020 Flasher 1

Q1740516 Cross-recessed bolt 1Q40105 Washer 1Q40305 Spring washer 1

17 37QA-74010 Combination switch assembly 1Q2710518 Tapping screw 3

18 37QA-04030 Ignition lock, oil tank lock, left and right door lock with keyassembly 1

19 3832V56C-020 Buzzer assembly-low air pressure 220 38N-18010 Reverse buzzer 1

Q150B0825 Bolt 1Q340B08 Nut 1Q40108 Washer 1Q40308 Spring washer 1Q41208 Washer 1

21 37N-50060 Rear fog switch assembly 1

12-12

Electric Appliances, Cab FIG·EL3705NO. PART NO. PART NAME & DESCRIPTION QTY.22 37V66-50050 Fog light switch assembly 1

37V66-50160 Hazard warning light switch assembly 1JK926H Power switch assembly 1Q351B12 Nut 1

23 37V50-50072 Plug 424 3816BY-010 Air pressure gauge assembly 225 34Q01-34010 Integrate warning controller 1

37QA-24027 Harness strip 1Q40105 Washer 2Q40305 Spring washer 2Q2710514 Tapping screw 2

12-13

Wire Harness, Cab FIG·EL3706

12-14

Wire Harness, Cab FIG·EL3706NO. PART NO. PART NAME & DESCRIPTION QTY.

1 37V92B-24010 Wire harness assembly, cab 1(1)-connecting front left fog light (2)-connecting front left combination light

(3)-connecting front left head light(4)-connecting ground(5)-connecting left door wire harness(6)-connecting earth harness(7)-connecting integrate warning (8)-connecting buzzer(9)-connecting power supply switch(10)-connecting rear fog switch(11)-connecting brake light switch(12)-connecting combination switch (wiping and washing part )

(13)-connecting combination switch (truning light part )

(14)-connecting combination switch(horn switch)

(15)-connecting ignition switch(16)-connecting combination switch(lighting part )

(17)-connecting meter socket(C)(18)-connecting meter socket(B)(19)-connecting meter socket(A)(20)-connecting meter socket(D)(21)-connecting hazard warning switch

(22)-connecting front fog lamp switch(23)-connecting heater switch(24)-connecting instrument indicator(25)-connecting A/C switch(26)-connecting radio cassette

12-15

Wire Harness, Cab FIG·EL3706NO. PART NO. PART NAME & DESCRIPTION QTY.

(27)-connecting cigar lighter(28)-connecting air-condition temperature control AMP

(29)-connecting wire harness, chassis frame

(30)-connecting flasher(31)-connecting radiator relay(32)-connecting heater relay(33)-connecting ignition relay(34)-connecting air-condition relay(35)-connecting horn relay(36)-connecting fuse box(37)-connecting fuse box(38)-connecting wiping motor(39)-connecting heater motor(40)-connecting heater motor resistance

(41)-connecting wiping interval relay(42)-connecting washer(43)-connecting wire, harness dome light

(44)-connecting wire harness, right door

(45)-connecting front right headlight(46)-connecting front right combination light

(47)-connecting front right fog light

12-16

Wire Harness, Chassis Frame FIG·EL3707

12-17

Wire Harness, Chassis Frame FIG·EL3707NO. PART NO. PART NAME & DESCRIPTION QTY.

1 37DJ01-24080 Wire harness assembly, chassis frame 12 37V50-21010 Horn assembly 1


3 3825V70A-010 Sensor assembly, water temperature 14 38N-18010 Reverse warning assembly 1

Q150B0825 Bolt 2Q340B08 Nut 2Q40108 Washer 2Q40308 Spring washer 2Q41208 Washer 1

5 37N-35085-B Starter relay assembly 1Q150B0830 Bolt 2Q340B08 Nut 2Q40108 Washer 2Q40308 Spring washer 2

6 37N-50130 Assistant start button 17 3827Q01-010-B Sensor assembly, fuel level 1

3827Q01-014 Sealing washer 1Q2140510 Screw 5

A-connecting wire harness of cabB-connecting radiator motorC-connecting pressure switchD-connecting generatorE-connecting oil pressure ultra-low warning sensor

F-connecting engine rotate speed gauge sensor

12-18

Wire Harness, Chassis Frame FIG·EL3707NO. PART NO. PART NAME & DESCRIPTION QTY.

G-connecting reverse gear switchH-connecting air pressure warning sensor

I-connecting wire harness assembly, cargo body

J-connecting rear right combination light

K-connecting licence lightL-connecting rear left combination light

M-connectingwire harness assembly, cargo body

N-connecting air pressure ultra-low warning sensor

O-connecting neutral position switchP-connecting earthing, chassis frameQ-connecting main power switchR-connecting starterS-connecting compressor

12-19

Accessories FIG·EL3708

12-20

Accessories FIG·EL3708NO. PART NO. PART NAME & DESCRIPTION QTY.

1 37QA-24028 Strap 52 37QA-24027 Strap 3

37QA-24032 Strap 63 ZD150 Strap 1

ZD150X7.5 Strap 5ZD150X8 Strap 3

4 37QA-24284 Ring, seal 15 37QA-24067 Bushing, rubber 2

37QA-24086 Bushing, rubber 137QA-24076 Bushing, wire harness 137QA-24066 Bushing, wire harness 1

6 37QA-24031 Clip 27 35.6B2-06802 Clip assembly, tube 238 37Q01-24086 Bushing, rubber 1

37Q01-24087 Bushing, rubber 237Q75-24084 Bushing, rubber 2

9 37F-24012 Plastic tube 1537F-24013 Band, wire harness 15

10 37N-24061 Adhesive plaster, press 20

12-21

13. Cab

FIG.CA5001 Cab ............................................................................................13-1FIG.CA5002 Front Mounting, Cab..................................................................13-3FIG.CA5003 Rear Mounting, Cab ..................................................................13-6FIG.CA5004 Turnover System, Cab...............................................................13-7FIG.CA5101 Cab Floor...................................................................................13-9FIG.CA5102 Cab Carpet ..............................................................................13-11FIG.CA5201 Front and Rear Glass of Cab...................................................13-13FIG.CA5202 Windshield Wiper.....................................................................13-15FIG.CA5301 Cab Front Panel and Grille ......................................................13-17FIG.CA5302 Cab Front Panel, Roof.............................................................13-19FIG.CA5303 Steering Gear Accessories......................................................13-21FIG.CA5304 Cab Instrument Panel..............................................................13-23FIG.CA5401 Cab Side Panel........................................................................13-25FIG.CA5601 Cab Rear Panel .......................................................................13-27FIG.CA6101 Door.........................................................................................13-29FIG.CA6801 Seat .........................................................................................13-32FIG.CA8101 Heater System.........................................................................13-34FIG.CA8102 Air-conditioning System...........................................................13-36FIG.CA8201 Cab Accessories......................................................................13-38FIG.CA8202 Safty Belt .................................................................................13-40FIG.CA8401 Cab Mudguard.........................................................................13-42

Cab FIG·CA5001

13-1

Cab FIG·CA5001NO. PART NO. PART NAME & DESCRIPTION QTY

50G0AG-DJ98 Single seater cab assy, painted(for DFA1062DJ01-907) 150G0AG-DJ99 Single seater cab assy, painted(for DFA1062DJ01-908) 1

1 50G1AG-17 Single seater cab assy, painted 150G2AG-17 Single seater cab assy, painted 1

13-2

Front Mounting, Cab FIG·CA5002

13-3

Front Mounting, Cab FIG·CA5002NO. PART NO. PART NAME & DESCRIPTION QTY

1 50V67-04025 Twisting rod arm ass'y 12 50V50B-04030 Cab turnover bracket ass'y 1

50V66-04038 Assistant bracket ass'y 250V66-04036 Cab turnover bracket 250V66-04033 Left splined hub ass'y 150V66-04032 Twisting rod bush 1Q1840825 Bolt 3Q150B1225 Bolt 6Q40212 Big washer 3

3 50V67-04045 Twisting rod 14 50V50B-04009 Left hand bracket, front mounting 1

50V50B-04010 Right hand bracket, front mounting 1Q340B08 Nut 4Q340B12 Nut 4Q40112 Washer 4Q150B0830 Bolt 4

5 50V50B-05006 Ass'y below stop 1Q500B3220 Cotter pin 2Q40014 Small washer 2

13-4

Rear Mounting, Cab FIG·CA5003

13-5

Rear Mounting, Cab FIG·CA5003NO. PART NO. PART NAME & DESCRIPTION QTY

1 50V66-01045 Left connecting bracket ass'y, rear mounting 1Q150B14150 Bolt 1Q40214 Big washer 1Q32214 Lock nut 1

2 50V66-01120 Upper cushion ass'y 450V66-01135 Washer 4

3 50V66-01060 U-support welding ass'y 24 50V66-01056 Lower cushion ass'y, rear mounting 25 50V66-01046 Right connecting bracket ass'y, rear mounting 1

Q150B14150 Bolt 1Q40214 Big washer 1Q32214 Lock nut 1

13-6

Turnover System, Cab FIG·CA5004

13-7

Turnover System, Cab FIG·CA5004NO. PART NO. PART NAME & DESCRIPTION QTY

1 50V66-02018 Stop Pin 12 50V66-02016 Seat 13 50V66-02017 Connecting rod-controlling handle 14 50V66-03045 Pull rod ass'y 1

Q341B12 Nut 1Q40112 Washer 2Q41812 Spring washer 1Q500B3220 Cotter pin 1Q510B1220 Pin 1

5 50V66-02029 Rocker arm ass'y 26 50V66-03043 Connecting bracket 17 50V66-02015 Seat ass'y 18 50V66-03041 Pull rod A 1

Q40112 Washer 1Q41812 Spring washer 1Q500B3220 Cotter pin 1

9 50V66-03020 Stop arm ass'y 110 50V66-03025 Control handle sub ass'y 111 50V66-03015 Baseplate ass'y 1

Q340B08 Nut 1Q43110 Circlip for shaft 1Q43116 Circlip for shaft 1

12 50V66-03060 Safe hook ass'y 113 50V66-03065 Pin-safe hook 1

13-8

Cab Floor FIG·CA5101

13-9

Cab Floor FIG·CA5101NO. PART NO. PART NAME & DESCRIPTION QTY

51V50B-00010 Floor welding ass'y 11 51V66-01065 Front crossmember ass'y-floor 12 51V66-01156 Rear right mudguard sheet ass'y 13 51V66-01155 Rear left mudguard sheet ass'y 14 51V66-01214 Front right mudguard sheet 15 51V66-01213 Front left mudguard sheet 16 51VQG-01106 Right hand siderail ass'y 17 51QG-01105 Left hand siderail ass'y 18 51V67-01130 Rear crossmember ass'y 19 51QA-01216 Rear right panel ass'y 1

10 51QA-01215 Rear left panel ass'y 111 51V49B-01010 Front floor welding ass'y 112 51V49B-01050 Rear floor welding ass'y 1a 51V66-02013 Front right fusible shockproof heat insulating mat-front floor 1b 51V66-02012 Middle front fusible shockproof heat insulating mat-front floor 1c 51V66-02011 Front left fusible shockproof heat insulating mat-front floor 1d 51V66-02016 Rear right fusible shockproof heat insulating mat-front floor 1e 51V66-02015 Middle rear fusible shockproof heat insulating mat-front floor 1f 51V66-02014 Rear left fusible shockproof heat insulating mat-front floor 1g 51V66-02018 Right fusible shockproof heat insulating mat-front floor 1h 51V66-02019 Middle fusible shockproof heat insulating mat-front floor 1i 51V66-02017 Left fusible shockproof heat insulating mat-front floor 1

13-10

Cab Carpet FIG·CA5102

13-11

Cab Carpet FIG·CA5102NO. PART NO. PART NAME & DESCRIPTION QTY

1 51V49B-02026 Front carpet ass'y 12 51V49B-02027 Rear carpet ass'y 1

13-12

Front and Rear Glass of Cab FIG·CA5201

13-13

Front and Rear Glass of Cab FIG·CA5201NO. PART NO. PART NAME & DESCRIPTION QTY

1 52DE12-06011 Front windshield 12 52V66A-06012 Front windshield weatherstrip 13 56DE12-03016 Rear windshield 14 56V66-03014 Rear windshield weatherstrip 1

13-14

Windshield Wiper FIG·CA5202

13-15

Windshield Wiper FIG·CA5202NO. PART NO. PART NAME & DESCRIPTION QTY

52V66-05010 Wiper ass'y (including NO.1 to 10) 1RQ1760616 Guide bolt 4RQ42306 Saucer washer 4

1 52QA-05063 Trim cover 22 Q32010 Flanged nut 23 52V66-05049 Left wiper arm with brush ass'y 14 52QA-05066 Seal loop 25 52QA-05068 Big nut 26 52QA-05071 Left holddown 17 52QA-05074 Seal loop 28 51V66-05050 Right wiper arm with brush ass'y 19 52QA-05072 Right holddown 1

10 51V66-05020 Drive gear 111 37V50-41010 Wiper motor 1

RQ1760625 Guide bolt 4RQ42006 Saucer washer 2RQ42306 Saucer washer 2

13-16

Cab Front Panel and Grille FIG·CA5301

13-17

Cab Front Panel and Grille FIG·CA5301NO. PART NO. PART NAME & DESCRIPTION QTY

1 53DE12-01070 Front panel upper grille 1RQ2160616 Screw 2Q40106 Washer 2

2 53V66-01072 Right block 13 53V66-01071 Left block 14 53QA-01080 Clip ass'y, front panel upper grille 75 53QA-01123 Clip, front panel lower cover plate 46 53QA-01124 Clip seat, front panel lower cover plate 47 53V66-01094 Front panel lower cover plate ass'y 18 51QA-02059 Plastic nut ass'y 2

Q2710512 Tapping screw 29 53V66-01131 Bracket-lower grille 1

Q1400616 Bolt 2

13-18

Cab Front Panel, Roof FIG·CA5302

13-19

Cab Front Panel, Roof FIG·CA5302NO. PART NO. PART NAME & DESCRIPTION QTY

1 57V67-01010 Roof ass'y 12 57V67A-02010-A Roof interior trim ass'y 13 53V66-01050 Front beam ass'y-roof 14 53V66-01163 Front panel fusible heat insulating mat-side 2

53V66-01164 Front panel fusible heat insulating mat-middle 15 53QA-01127 Sealing filler strip 26 53V66-00010 Front panel welding ass'y 17 53QA-01150 Front panel wind intake ass'y 18 51QA-02059 Plastic nut ass'y 6

Q2706316 Tapping screw 69 53QB10H-01085 Logo ass'y 1

10 53QA-01076 Shaft sleeve, rearview mirror bracket 111 53QA-01073 Rearview mirror left bracket 1

53QA-01074 Rearview mirror right bracket 1Q1400616 Bolt 2Q1480116 Hex bolt and conical snap ring ass'y 2Q2706316 Tapping screw 6

13-20

Steering Gear Accessories FIG·CA5303

13-21

Steering Gear Accessories FIG·CA5303NO. PART NO. PART NAME & DESCRIPTION QTY

1 53V66-01170 Steering-column support ass'y 1Q1400816 Bolt 453V66-01205 Steering-column upper guard shield ass'y (INCL. 2, 3) 1

2 53V66-01210 Steering-column upper guard shield, front 13 53V66-01207 Steering-column upper guard shield, rear 1

Q2710512 Tapping screw 44 53QA-01212 Dustproof sleeve 1

53QG-01220 Steering-column lower guard shield ass'y 15 53F5-02063 Spring clip, steering-column lower guard shield 36 53QG-01221 Steering-column lower guard shield, left 17 53QG-01222 Steering-column lower guard shield, right 1

Q2706316 Tapping screw 5Q2796322 Tapping screw 6

8 53QA-01216 Seal washer 1

13-22

Cab Instrument Panel FIG·CA5304

13-23

Cab Instrument Panel FIG·CA5304NO. PART NO. PART NAME & DESCRIPTION QTY

53V66-02110 Instrument panel ass'y 153QA-02116 Tapping screw-instrument panel 553QA-02118 Plastic nut-instrument panel 5

1 37N-50050 Rear fog light switch 12 37V66-50060 Hazard warning light switch 13 37V66-50050 Front fog light switch 14 37V66-75020 Radio cassette ass'y 1

Q2710612 Tapping screw 4

13-24

Cab Side Panel FIG·CA5401

13-25

Cab Side Panel FIG·CA5401NO. PART NO. PART NAME & DESCRIPTION QTY

1 54V67A-01009 Left side panel welding ass'y 154V67A-01010 Right side panel welding ass'y 1

2 51QA-02059 Plastic nut ass'y 10Q2706316 Tapping screw 10

3 54QA-02009 Outer cover ass'y of the left side panel 154QA-02010 Outer cover ass'y of the right side panel 1

4 54V66-02021 Left foot pedal guard shield 154V66-02022 Right foot pedal guard shield 1Q174B0516 Screw 8Q40105 Washer 16Q340B05 Nut 8

5 54V66-01141 Left pedal pad mat 154V66-01142 Right pedal pad mat 1

6 54V66-02025 Screw ass'y, foot pedal pad mat 47 54QA-02017 Front support of the left outer cover 1

54QA-02018 Front support of the right outer cover 18 54QA-02031 Rubber buffer 29 6105QA-025 Door lock pin ass'y 2

Q2560816 Screw 4Q41408 Lock washer 4

10 61V66A-07009 Sealing strip, left door 161V66A-07010 Sealing strip, right door 1

13-26

Cab Rear Panel FIG·CA5601

13-27

Cab Rear Panel FIG·CA5601NO. PART NO. PART NAME & DESCRIPTION QTY

1 56V66A-00010 Rear panel welding ass'y 12 51N-02062 Plastic plug 13 56V66-02011 Engine upper mud baffle 2

Q2704813 Tapping screw 6

13-28

Door FIG·CA6101

13-29

Door FIG·CA6101NO. PART NO. PART NAME & DESCRIPTION QTY

1 61QA-03009-B Left door glass upper seal strip 161QA-03010-B Right door glass upper seal strip 1

2 61QA-03061 Left door glass 161QA-03062 Right door glass 1

3 61QA-03019 Windowsill external seal strip ass'y, left side 161QA-03020 Windowsill extemal seal strip ass'y, right side 1

4 61QA-03029 Windowsill internal seal strip ass'y, left side 161QA-03030 Windowsill internal seal strip ass'y, right side 1

5 61QA-00119 Left door ass'y 161QA-00120 Right door ass'y 1

6 61QA-06010 Upper door hinge ass'y 27 61QA-06019 Left door lower hinge ass'y 1

61QA-06020 Right door lower hinge ass'y 1Q1480820 Hex bolt and conical elastic ring sets 14

8 61QA-06049 Left door retainer ass'y 161QA-06050 Right door retainer ass'y 1

9 61QA-06067 Retainer pin 210 61QA-06066 Retainer bushing 211 61QA-06065 Retainer bar ass'y 2

Q1840616 Bolt 412 61QA-06055 Retainer body ass'y 213 61QA-02033 Combined tapping bolt 8

Q2560510-Z5 Screw 214 61V66-05009 Left door lock and control gear ass'y 1

61V66-05010 Right door lock and control gear ass'y 1Q2540620 Screw 6Q32206 Lock nut 2

13-30

Door FIG·CA6101NO. PART NO. PART NAME & DESCRIPTION QTY

Q41406 Lock washer 615 6104QF18-009 Left door glass lifter assy 1

6104QF18-010 Right door glass lifter assy 1Q32206 Lock nut 4Q350B06 Nut 4Q40006 Small washer 4

17 61QA-02075 Left waterproof film ass'y 161QA-02076 Right waterproof film ass'y 1

18 61V66-02032 Door inner handler bracket 219 61V66A-02049 Left door inner guard sheet ass'y 1

61V66A-02050 Right door inner guard sheet ass'y 1Q2710412 Tapping screw 2

20 61QA-04016 Handle sleeve 221 61QA-04018 Clip spring-handle sleeve 222 61V66-04015 Door glass lifter handle ass'y 223 61V66-02061 Door inner handle sleeve 2

RQ2200512-Z3 Screw 2Q40105 Washer 2

24 61V66-02062 Guard shield plug 261QA-05054 Guide clip 2

25 61QA-02009 Guide rail ass'y, left door glass 161QA-02010 Guide rail ass'y, right door glass 1Q2140610 Screw 2Q340B06 Nut 2Q40106 Washer 2Q40406 Spring washer 2

13-31

Seat FIG·CA6801

13-32

Seat FIG·CA6801NO. PART NO. PART NAME & DESCRIPTION QTY

1 69V66-00010 Seatback ass'y 169V66-00020 Cushion ass'y 1Q150B0816 Bolt 4Q150B0820 Bolt 2Q340B08 Nut 4Q40108 Washer 6Q40208 Big washer 4Q40308 Spring washer 10

2 68V66-00010 Driver's seat ass'y 1Q32008 Flanged nut 2

13-33

Heater System FIG·CA8101

13-34

Heater System FIG·CA8101NO. PART NO. PART NAME & DESCRIPTION QTY

1 53V66-02221 Left air pipe 12 53V66-02220 Wind channel ass'y 13 53V66-02223 Middle air pipe 14 53V66-02222 Right air pipe ass'y 15 53V66-02017 Left door defroster hose ass'y 16 53V66-02215 Defroster nozzle ass'y 17 53V66-02018 Right door defroster hose ass'y 18 81QA-02030 Wind inlet channel ass'y 19 51QA-02059 Plastic nut ass'y 1

Q2706316 Tapping screw 1RQ1760616 Tapping screw 1Q40106 Washer 1Q2710516 Tapping screw 10Q40105 Washer 10

10 81QA-01010 Heater ass'y 1Q1760616 Guide bolt 5Q40206 Washer 6Q40306 Spring washer 6Q340B06 Nut 1

11 81V66-01020 Air blower ass'y 112 81V66-01050 Heater control ass'y 1

Q2710516 Tapping screw 4Q40105 Washer 4

13 81DJ10-01037 Water inlet tube 1

13-35

Air-conditioning System(only for DFA1062DJ01-907) FIG·CA8102

13-36

Air-conditioning System(onlyfor DFA1062DJ01-907) FIG·CA8102

NO. PART NO. PART NAME & DESCRIPTION QTY1 81QA-07100 Vaporizer ass'y 1

Q2710516 Tapping screw 3Q40105 Washer 3RQ1760616 Guide bolt 2Q40106 Washer 2Q40306 Spring washer 2

2 81QA-07026 Vaporizer lower support 1RQ1760816 Guide bolt 2Q40108 Washer 2Q40308 Spring washer 2

3 81QA-07018 Water outlet pipe-vaprizer 14 81QA-08075 Bracket ass'y-vaporizer inlet and outlet pipe 1

Q150B616 Guide bolt 2Q40106 Washer 2Q40306 Spring washer 2

5 81V66-08200 Pipe ass'y-connect vaporizer and condensor 16 81V92B-08300 Pipe ass'y-connect vaporizer and compressor 17 81V92B-08100 Pipe ass'y-connect compressor and condensor 18 81V72A-04100 Compressor ass'y-with clutch 19 81V66-05100 Condensor ass'y-with dryer and bracket 1

13-37

Cab Accessories FIG·CA8201

13-38

Cab Accessories FIG·CA8201NO. PART NO. PART NAME & DESCRIPTION QTY

1 82V66-00010 Hand rail, front pillar 2RQ2160625 Phillip panhead screw 4Q40106-Y Washer 4Q40306 Spring washer 4

2 82V66-00020 Hand rail, side panel 1RQ2160516 Pointed screw 2RQ42305 Saucer washer 2

3 82V66-04009 Left sun visor ass'y 182V66-04010 Right sun visor ass'y 1Q2760520-Z5 Tapping screw 282V66-04012 Support, sun visor 1Q2760616-Z5 Tapping screw 1

4 82QG-02009 Left external rearview mirror bar ass'y 182QG-02010 Right external rearview mirror bar ass'y 1RQ1760625 Guide bolt 8RQ42306 Saucer washer 8

5 8202Q68-010 External rearview, left 18202Q68-020 External rearview, right 18219Q68-010 External rearview, below 1

6 82V66-01010 Internal rearview 1Q2760520-Z5 Tapping screw 1Q2760616 Tapping screw 3

7 57V66-02030 Cab roof glove compartment with dome light ass'y 1Q2703516 Tapping screw 4

13-39

Safty Belt FIG·CA8202

13-40

Safty Belt FIG·CA8202NO. PART NO. PART NAME & DESCRIPTION QTY

1 82V66-12015 Retractor ass'y 12 8212V66-010 Left safety belt ass'y 1

82V66-12019 Left safety belt buckle ass'y 1Q2704816-Z5 Phillips big mushroom tapping screw 8

13-41

Cab Mudguard FIG·CA8401

13-42

Cab Mudguard FIG·CA8401NO. PART NO. PART NAME & DESCRIPTION QTY

1 84V66-03067 Left side longitudinal rubber mub baffle 184V66-03068 Right side longitudinal rubber mub baffle 1

2 84QA-03072 Clip,longitudinal rubber mud baffle 11Q1840616 Flanged bolt 2

3 84QA-03121 Front left mud baffle support 184QA-03122 Front right mud baffle support 1Q32006 Flanged nut 2

4 84V66-03111 Front left mud baffle 25 51QA-02059 Plastic nut ass'y 8

Q2710616 Tapping screw 8Q40106 Washer 8

6 84V50B-03175 Rear left mud baffle 184V50B-03176 Rear right mud baffle 1

7 84V66-03177 Rubber mudguard 28 84V66-03178 Strip-rubber mudguard 2


13-43

14. Tools

FIG.To3901 Tools..........................................................................................14-1FIG.To3902 Fixation Toolbox ........................................................................14-3

Tool FIG·TO3901

14-1

Tool FIG·TO3901NO. PART NO. PART NAME & DESCRIPTION QTY

1 39C-01031 Double end spanner(8X10) 12 39C-01033 Double end spanner(12X14) 13 39N-01033 Double end spanner(13X15) 14 39N-01034 Double end spanner(16X18) 15 39N-01036 Double end spanner(21X24) 16 39C-15010-A Small adjusting wrench(200X24) 17 39Q01-01066 Wrench,socket - for wheel drum nut 18 39D5-01057 Wrench,socket - for U-bolt and nut of rear armor-plate spring 19 39D-01058 Wrench,socket - for bolt and nut of wheel (22X38) 1

10 39D-01073 Wrench,socket - for plug that discharging oil and spark plug 111 39C-01140-A Slip-joint pliers 112 39C-01100 crisscross Screwdriver 113 39Q01-01053 Wrench,socket - for bolt and nut of front armor-plate spring 114 39C-01120 1- Screwdriver 115 QYL5D 5t jack 116 39C-01146 Lever,tyre and jack 117 39C-01147 Lever,tyre and Wrench,socke 1

14-2

Fixation Toolbox FIG·T03902

14-3

Fixation Toolbox FIG·T03902NO. PART NO. PART NAME & DESCRIPTION QTY.

1 3919Q01-010-B Fixation toolbox ass'y 12 3919Q01-19015-B Left support ass'y of toolbox 13 39Q01-19020-B Right support ass'y of toolbox 1

Q150B1025 Bolt 4Q340B10 I type hex nut 4Q40310 Spring washer 4Q40110 Flat washer 4Q150B0822 Bolt 4Q340B08 I type hex nut 4Q40208 Big washer 4Q40308 Spring washer 4

4 3919Q01-022-B Stow-wood 1

14-4

15. Cargo Body

FIG.CP8501 Cargo Body................................................................................15-1

Cargo Body FIG·CP8501

15-1

Cargo Body FIG.·CP8501NO. PART NO. PART NAME & DESCRIPTION QTY.

85G0A8-41 Cargo body ass'y 11 8500A9-19 Floor ass'y and subassembly 1

8500Q76-100 Floor ass'y 18500Q76-107 Wood and middle floor 88500Q76-116 Front carling stow-wood 28500Q76-117-B Front carling 28500Q76-125 Floor and framework ass'y 1

8500Q76-101 More than half round-head andsquare-neck bolt 8

Q150B0835 Bolt 10Q1921015 Round-head and square-neck bolt 8Q32810 hex locknut 8Q340B10 I type hex nut 10Q40108 Flat washer 8

2 8500B5-19 Side board ass'y and subassembly 18500Q76-205 left side board ass'y 18500Q76-206 Right side board ass'y 1Q150B1270 Bolt 14Q40112 Flat washer 14Q500B0424 Split pin 14

3 8500C5-06 Tail gate ass'y and subassembly 18500Q01-451-B Left-front hold plate 18500Q01-452-B Right-front hold plate 18500Q04-410-B Protective rack ass'y 1Q150B1055 Bolt 8Q150B1230 Bolt 12Q340B10 I type hex nut 8Q340B12 I type hex nut 12Q40112 Flat washer 12

15-2

Cargo Body FIG·CP8501NO PART NO PART NAME&DESCRIPTION QTY.

Q40310 Spring washer 8Q40312 Spring washer 12

4 8500D5-07 Protective rack ass'y and subassem-bly 1

8500Q04-310 tail gate ass'y 1Q40112 Flat washer 3Q500B0424 Split pin 3Q510B1270 Pin shaft 3

5 8500E1-01 Bolt-pole.side board and middle sup-port ass'y 1

8500C-526 Left-back side catch 18522C-577 Right-back side catch 18500D-521-B Catch 2Q341B18 I type hex nut 8

6 8500-F5-10 U-bolt and firmware subassembly 185Q01-00023 U-bolt pressing plate 885Q01-00024 U-bolt stow-wood 885Q01A-00026 U-bolt 285Q02-00026 U-bolt 285Q02-00027 Short bolt 4Q150B1238 Bolt 8Q340B12 I type hex nut 40Q40112 Flat washer 16Q40312 Spring washer 8

7 8500J5-04 Mudguard subassembly 185B2-09022 Mudguard support 885Q02-09020 Mudguard ass'y 285Q02-09021 Mudguard 2Q150B1020 Bolt 24Q340B10 I type hex nut 24

15-3

Cargo Body FIG·CP8501NO PART NO PART NAME&DESCRIPTION QTY.

Q40110 Flat washer 32Q40310 Spring washer 24

8 8700-B1-05 Shock block subassembly 18703C-010-B Shock block ass'y 6Q2141040 Screw 6Q340B10 I type hex nut 6

15-4

Dfac - 1062dj01 (Con Motor Cy4102bzl)

Documents

Transcript of Dfac - 1062dj01 (Con Motor Cy4102bzl)