Development Drilling of 31 Wells and establishment of...
Transcript of Development Drilling of 31 Wells and establishment of...
Pre-Feasibility Report
On
Development Drilling of 31 Wells and
establishment of Early Production System
(one) at Nagayalanka in the Onland NELP-V
Block KG-ONN-2003/1, Andhra Pradesh
2014
Oil and Natural Gas Corporation Ltd. (A Govt. of India Enterprise),
Rajahmundry Asset Rajahmundry-533106
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 2
Pre-Feasibility Report On
Development Drilling of 31 Wells and establishment
of Early Production System (one) at Nagayalanka in
the Onland NELP-V Block KG-ONN-2003/1, Andhra
Pradesh
1.0 Introduction
The onland Block KG-ONN-2003/1 was awarded to the Consortium of Oil and Natural
Gas Corporation Limited (ONGC), Cairn Energy India PTY Limited (CEIL) and Cairn
Exploration (No.4) Limited (CE4L) under NELP Round-V in 2005. Participating Interests
(PI) were 51%, 24% and 25% respectively with CEIL being the Operator in the Block.
PEL for the Block was granted on 08.02.2007. In 2008, CE4L assigned its entire PI to
Cairn India Limited (CIL). Subsequently, CEIL also assigned its entire PI to CIL and
also obtained approval for transfer of Operatorship in favor of CIL in 2012. Currently,
the consortium partners in the Block are ONGC and CIL with PI of 51% and 49%
respectively. ONGC is the Operator during Development and Production Phase
w.e.f. 09.07.2014.
The Block area is geographically located in the southern part of Krishna-Godavari Basin,
near the mouth of the Krishna River and falls mostly within the Krishna District and a
small part within Guntur District in the State of Andhra Pradesh.
The Minimum Work Programme (MWP) of the Block during Exploration Phase of
7 years (Phase-I of 3 years, Phase-II and III each of 2 years duration) entailed 2D and 3D
seismic data acquisition, processing & interpretation, geochemical sampling &
study and drilling of eight Exploratory Wells (5 in Phase-I, 1 in Phase-II and 2 in
Phase-III). The MWP for the Exploration Phase has been completed and two commercial
hydrocarbon pays viz. Raghavapuram Pay and Gollapalli Pay have discovered during
Phase-I and Phase-II activity respectively. The commerciality of these discovered oil and
gas reserves has been further substantiated through an appraisal work programme
(Appraisal Phase) wherein drilling and testing/assessment of two appraisal wells were
completed. In view of the discoveries made, the Block entered Appraisal Phase (without
entering Phase-III of the Exploration Phase).
The discoveries have been reported to DGH/MoPNG through Declaration of
Commerciality (DoC) reports submitted on 26.03.2012 and 29.11.2013 respectively for
the Raghavapuram and Gollapalli pays. The DoCs have been reviewed by GoI on
09.07.2014 and Field Development Plan (FDP) is under preparation.
The two pays viz. Gollapalli and Raghavapuram, occurring within close temporal
proximity and having similar spatial distribution of prospective areas, will be developed
jointly, through an integrated approach, for robust techno-economic viability.
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 3
Table 1: Project Summary
2.0 Details of the Block KG-ONN-2003/1
The awarded Block KG-ONN-2003/1 encompasses an area of 1697 sq km and located
in the southern part of Krishna-Godavari Basin, near the mouth of the River Krishna. At
the end of Phase-I activity, an area of 435 sq km was relinquished; on completion of
Phase-II activity another 947 sq km was relinquished. The remaining area of 315 sq km
(Discovery area) has been retained for development drilling and production activities.
ONGC is the Operator for the Block w.e.f. 09.07.2014 for the Development and
Production Phase.
Block Details:
Block Name : KG-ONN-2003/1
NELP Round : V
JV Partners : ONGC 51%, CIL 49%
Operator for the Block : ONGC (Development & Production Phase)
PSC signed on : 23.09.2005
Effective Date of PEL : 08.02.2007
Development Area : 315 sq km (Discovery area)
2.1 Geological Setting
The Krishna-Godavari Basin is a NE-SW trending pericratonic basin situated on the
eastern continental margin of India. The KG-ONN-2003/1 Block is located in the West
Godavari sub-basin of this Krishna-Godavari Basin and geographically in close proximity
to the mouth of the River Krishna. Structurally, the Block area contains a number of
rotated fault blocks separated by half-grabens which are arranged in an en-echelon
manner and offset by major cross-faults.
Stratigraphically, the Gondwana sediments of Carboniferous-Permian-Triassic age rest
unconformably on the Pre-Cambrian Archaean basement. The Late Jurassic-Early
Cretaceous sequence began with the sand-dominated Gollapalli Formation in the West
Godavari sub-basin. The Gollapalli Formation comprises of a series of stacked
micaceous and gritty sandstones. The overlying Raghavapuram Shale represents the
first significant marine transgression. This shale thins westwards and onto the structural
Name of the Project Development drilling of 31 wells and establishment of Early Production System (one) at Nagayalanka in the onland NELP-V Block KG-ONN-2003/1, Andhra Pradesh
Block Area 315 sq km (Discovery area)
Geographical Location Nagayalanka area (falls mostly in Krishna District and
small part in Guntur District of Andhra Pradesh)
No. of Wells 31 Nos
Target Pay Horizons 2 (Gollapalli and Raghavapuram)
Hydrocarbon Reserves In-place: OIIP: 292 MMbbl; GIIP: 524 BCF
Total cost of the Project Rs. 6804.00 Crores
Details of the Locations and
Location map
Coordinates of Discovery area at Table 3,
(Location of individual wells to be finalized)
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 4
highs in the basin, where significant sandstones, including the Raghavapuram
Sandstone, have developed. Bantumilli and Tirupathi Sandstones are of Late
Cretaceous age. These are overlain by the Tertiary sediments.
3.0 Exploration Activities and Data Acquisition
During the pre-NELP Era, three wells were drilled by ONGC in Nagayalanka area. The
wells, however, were all dry. Consequent to the award of the Block KG-ONN-2003/1 to
ONGC-CIL consortium during NELP-V, Exploration Phase work is completed.
3.1 Work Done in Exploration Phase
During the Exploration Phase, 2D and 3D seismic data acquisition, processing &
interpretation, geochemical sampling & study and exploratory drilling were carried out. 5
wells were drilled during Phase-I, 1 well during Phase-II and 2 wells during the Appraisal
Phase. Summary of work done is mentioned under Table 2.
Table 2 Work done in the Block KG-ONN-2003/1 during each Phase
Phase Actual Work Done Remarks
Pre-NELP wells
Drilled 3 wells – Bubbarlanka-1,
Bhavadevarapalli-1,
Mantripalem-1
Wells dry and abandoned
Phase-I
a) API of 523 LKM 2D seismic
data
b) Reprocessed 1697 LKM 2D
seismic data
c) API of 255 SKM 3D seismic
data
d) Collected 500 Geochemical
samples and studied
e) Drilled 5 Exploratory wells –
Nagaram-1, Daliparu-1,
Lankapalle-1, Krishna-1,
Nagayalanka-1/
Nagayalanka-1z
a) Nagayalanka-1z –
Raghavapuram Discovery
b) Other 4 wells dry and
abandoned
c) Relinquished 435 sq km area
Phase-II
Appraisal Phase
a) Reprocessed 328 LKM 2D
seismic data
b) Reprocessed 255 SKM 3D
PSDM data
c) Drilled 1 Exploratory well –
Nagayalanka-SE-1
a) Drilled 2 appraisal wells –
Nagayalanka-1z-ST,
Nagayalanka-NW-1z
a) Nagayalanka-SE-1 – Gollapalli
Discovery
b) Identified and retained 315 sq
km area as the Nagayalanka
Discovery area. Relinquished
remaining 947 sq km area
a) Nagayalanka-1z-ST produced
oil and gas from Gollapalli and
Raghavapuram pay sands.
Extended well testing (EWT)
also carried out.
b) Other well dry and abandoned
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 5
Phase-III - Phase-III Not entered
4.0 Hydrocarbon Discoveries
Raghavapuram Sandstone and Gollapalli Sandstone are the two discovered
hydrocarbon bearing pay zones in the block which have been identified during Phase-I
and Phase-II activity respectively. These two potential reservoirs occur within the
Cretaceous sequence.
Submission of Declaration of Commerciality (DoC) Report –
i) DoC for Nagyalanka-1z Discovery (Raghavapuram Pay) submitted on 26.03.2012;
ii) DoC for Nagayalanka-SE-1 Discovery (Gollapalli Pay) submitted on 29.11.2013.
The DoCs have been reviewed by GoI on 09.07.2014 and Field Development Plan
(FDP) is under preparation.
5.0 Project Description
5.1 Description of Contract Area
Project Region Block Title Block Area
(sq km)
Remarks
Onland area mainly in
Krishna District and small
part in Guntur District of
Andhra Pradesh
KG-ONN-2003/1
315 Table 3 for
coordinates of the
Discovery area for
development drilling
Table 3 coordinates of the Discovery Area (315 sq km)
Point
UTM44N Projection GCS WGS1984
X Y Longitude Latitude
1 485605.3552 1759873.414 80˚51’55.853” E 15˚55’04.922” N
2 485628.8823 1767731.453 80˚51’56.474” E 15˚59’20.667” N
3 493708.8476 1778070.718 80˚56’28.231” E 16˚04’57.284” N
4 500553.1154 1778070.718 81˚00’18.619” E 16˚04’57.313” N
5 506359.6028 1773516.306 81˚03’34.029” E 16˚02’29.059” N
6 506328.8541 1769763.893 81˚03’32.958” E 16˚00’26.935” N
7 508194.3786 1768072.466 81˚04’35.710” E 15˚59’31.867” N
8 502191.9333 1759826.360 81˚01’13.723” E 15˚55’03.538” N
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 6
5.2 Proposed Project
Based on the Geological, Geophysical studies and results of production testing during
the exploration and appraisal phases, the Block has been assessed to have distinct
commercial prospects from two hydrocarbon pays viz. Gollapalli and Raghavapuram
sandstones. Accordingly, the block is planned to be developed in a phase wise manner
through drilling of 31 wells. Out of these 31 wells, 30 are horizontal and 1 is vertical
wells. As the pays are tight in nature, hydraulic fracturing within these sands will play a
pivotal role in bringing the wells on production. 3-4 shallow wells for effluent disposal are
also planned.
The wells are to be brought under production consequent to creation and connection to
an Early Production System (EPS).
Successful commercial exploitation of these two hydrocarbon pays will augment the
production of oil and gas under the present scenario of ever growing demand of oil and
gas in the country.
5.3 Project Investment
The cost of drilling including rig hiring, daily drilling rates, consumables, well
accessories, hydraulic fracturing, land acquisition with respect to drilling of 31 wells is
envisaged to be Rs. 6792.00 crores. Out of these 31 wells, cost of 30 horizontal wells is
envisaged to be Rs. 6642.00 and cost of 1 vertical well is envisaged to be 150.00
crores. The cost for the establishment of the EPS is envisaged to be Rs.12.00 crores.
Therefore, the total project cost comes to Rs. 6804.00 crores
5.4 Project Justification
The Long term production profile envisages bringing 6 wells online annually and
ramping up production to a peak of 13,200 STB/ Oil and 54.8 MMSCF/d Gas till year
2020-21 and thereafter declining gradually to 3550 bbl/d Oil and 6.3 MMscf/d Gas by
March, 2035. It is estimated that cumulative 39.1 MMbbl Oil and 70.1 Bcf Gas will be
recoverable.
Techno-economic analysis of the proposed combined development strategy of the
Raghavapuram and Gollapalli pays in Nagayalanka field, having a Project NPV of
approximately 5262.00 Crores and IRR of 38%, indicates a healthy project and
potentially justifiable for commerciality to deliver positive investment returns exceeding
the cumulative contract costs given technically justifiable assumptions regarding
reservoir performance, development cost, operating cost and oil price projection.
6.0 Development Strategy
The Nagayalanka discovery is a deep, tight reservoir (depth >4000 m) having ambient
reservoir conditions of 150-170˚ Celsius temperature and 8000-9000 psi formation
pressure and classifies as a High-Pressure High-Temperature (HPHT) development.
Exploiting such reservoirs are technically challenging - the best possible approach is to
develop the field in a series of phases guided by acquired data from previous phases.
The drilling of inclined wells or horizontal wells from few clusters targeting multiple
pays, after examining their techno-commercial feasibility, are also envisaged to further
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 7
improve the economics and mitigate LAQ issues.
Hydraulic fracturing is essential to commercially flow these discoveries as both the
reservoirs have very poor permeability. Considering both the pays are very close to
each other vertically, commingled flow of the hydrocarbons is also envisaged. A
common surface facility - Early Production System (EPS) will be established to cater to
the extraction and delivery of the hydrocarbons.
7.0 Transportation of Oil and Gas for Marketing
The produced Oil along with the associated Natural Gas are both marketable
commodities.
Purified condensate/oil will be transported by road tankers to unloading station of ONGC
at S- Yanam for further transportation to M/s HPCL, Visakhapatnam.
Gas will be compressed and its evacuation will be done by the marketing tie up.
8.0 Technological Aspects
Technological aspects include operations related to drilling, cementing, logging,
stimulation and testing.
8.1 General Aspects of Drilling
Drilling operations will be carried out using an electrical type / VFD (Variable Frequency
Drive) drilling rig. The rigs are self-contained for all routine jobs. Drilling is likely to
continue for about 3-4 months for each well in the Block. Drilling unit for drilling of oil and
gas wells consists of a derrick at the top of which is mounted a crown block and a
hoisting block with a hook. From the swivel is suspended a kelly stem which passes
through a square or hexagonal kelly bush. This kelly bush fits into the rotary table. The
rotary table receives the power to drive it from an electric motor. The electric motor
rotates the rotary table which passes through the kelly bush and the rotations are
transmitted to the bit as the drilling progresses, the drill pipe in singles are added to
continue the drilling process. At the end of the bit life, the drill pipes are pulled out in
stands and stacked on the derrick platform. A stand normally has 3 single drill pipes.
After changing the bit, the drill string is run back into the hole and further drilling is
continued. This process continues till the target depth is reached.
During the course of drilling, cuttings are generated due to crushing action of the bit.
These cuttings are removed by flushing the well with duplex/triplex mud pumps. The
mud from the pump discharge through the rotary hose connected to stationary part of
the swivel, the drill string and bit nozzles. The mud coming out of the bit nozzles pushes
the cuttings up the hole and transports it to the surface through the annular space
between the drill string and the hole. The mud not only carries away crushed rock from
the bottom of the hole but it also cools the bit as it gets heated due to friction with
formation while rotating. The mud also helps in balancing subsurface formation
pressures and by forming a cake on the walls of the well diminishes the possibility of
crumbling or caving of the well bore.
At the surface, the mud coming out from well along with cuttings falls in a trough, passes
through the solids control equipment i.e. shale shaker, de-sander and de-silter. These
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 8
equipments remove the solids of different sizes which get mixed with the mud during the
course of drilling. The cleaned mud flows back to the suction tanks to be again pumped
into the well. Thus, drilling mud/fluid circulation is a continuous cyclic process. The most
suitable clay for mud preparation is bentonite which is capable of forming highly
dispersed colloidal solutions. Various other chemicals are also used as per
requirements dictated by the subsurface temperature/pressure condition in wells. The
mud is continuously tested for its density, viscosity, yield point, water loss, pH etc. to
ensure that drilling operations can be sustained without any down hole complications.
Once drilling operations are completed for each stage, casings are lowered and
cemented. Well is tested after making holes (perforations) in the production casing.
Production testing normally takes few days for each identified object. Finally, the well is
connected to a production installation (EPS) and put on regular production.
8.2 Drilling Operations
Salient features of the proposed drilling activity are given below under Table 4.
Table 4 Information on Drilling Activity
Well location / Depth Description
No. of wells to be drilled 31
Duration of Drilling 3-4 months for each well
Qty. of drilling fluid cu. m. About 700-800 m3 for each well
Qty. of drill cuttings, cu. m. 300-350 m3 for each well
Qty. of drlg. Waste water, cu. m. 1000 m3 for each well
Location Details Locations to be finalized
Distance of Block boundary from the coast
line
Onland Locations
Formation pressure 8000 - 9000 psi
Formation Temperature 150˚ - 170˚ Celsius
Test flaring duration 1 to 3 days for each object
Flare Details: Confined to the oil pit.
Flare stack of sufficient height
located at a safe distance from the
well mouth
Hired electrical type rigs with capacity to drill to ~5000 m are proposed to be deployed. It
is envisaged that two such rigs will be under simultaneous deployment.
Type of rig and associated requirement are mentioned under Table 5.
Table 5 Drilling Rig Type and associated infrastructure requirement
Description Details
Type of rig 2000 HP/ Electrical Rig (Type-III)
preferably VFD Rig with top drive
Drilling mud composition Water based Drilling Fluid till ~450 m
(26” hole); SOBM for the remaining
section till TD (~4700 m).
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 9
Power generator type & nos. AC – SCR Type (6 Nos)
Diesel consumption @ 3 - 4 kl / day per day per well
Quantity of fresh water requirement and
source
1000 m3. To be transported from nearby
source through contractual services
Manpower on rig As per Contractor’s Policy
Material requirement & Mobilization To be provided by the Contractor
Solids handling system on rig Shale Shakers – 1200 GPM Capacity
De-sander – 1200 GPM Capacity
De-silter – 1200 GPM Capacity
Sewage treatment facility, if any Not applicable
Quantity of waste water produced 15-20 m3/d
Waste Pit availability & Size 30’ x 33’ x 5’ - 2 Nos
38’ x 33’ x 5’ – 1 No.
23’ x 20’ x 5’ – 1 No.
Oil Pit availability & Size 3’ x 3’ x 4’ – 1 No.
The quantity of drill cuttings generated will be around 300-350 m3 from each
development well. The quantity of wastewater produced will be about 15-20 m3/day. The
rig will be provided with solids handling system comprising shale shakers, de-sander
and de-silter for cutting and fines handling and a degasser with vacuum pump for
making the drilling fluid free from gas bubbles, if any. The Mobile ETP will be installed to
process the drill site effluent, so as to deliver treated wastewater having the desired
characteristics of treated effluent as per the standards laid down by the APPCB
The well configuration will be telescopic, diameter decreasing with depth. The following
general well architecture is envisaged.
Depth Well Diameter Casing Size
Surface - 30 m 30” 30”
30 - 450 m 26” 20”
450 - 1750 m 17½” 133/8”
1750 - 2900 m 12¼” 95/8”
2900 - 4150 m 8½” 7” Liner
4150 - 4700 m 6” 4½”
The actual depths and casing policy may vary according to actual subsurface geological
position and formation pressures.
The casings will be cemented with oil well cement slurry of sufficient compressive
strength pumped within annular space between the open hole and the casing.
8.3 General Requirements of Drilling
Development drilling programme requires the following common facilities:
a. Drilling muds
Drilling of wells requires specially formulated muds which basically comprise of inert
earth materials like bentonite, barite in water with several additives to give mud weight,
fluidity and filter cake characteristics while drilling an oil / gas well. The drilling muds
have several functions like lubrication and cooling of the drill bit, balancing subsurface
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 10
formation, bringing out the drill cuttings from the well bore, thixotropic property to hold
cuttings during non-operations, formation of thin cake to prevent liquid loss along well
bore etc. Several additives are mixed into the mud system to give the required
properties.
Water based muds (WBM) are generally used for drilling. Specially designed synthetic
oil based muds (SOBM) are used under certain special conditions, particularly during
drilling difficult formations when encountered. Synthetic based mud systems are proven
to be highly efficient and eco-friendly in tackling difficult hole problems due to their high
fluid stability, greater shale inhibition and lower torque/drag values. Such synthetic muds
are being used worldwide in drilling operations.
The constituents of water based mud (WBM) are given in Table 6. The special additives
and their functions in WBM are shown in Table 7.
Table 6 Ingredients of Water Based Drilling Fluid
Sl. No. Chemicals
1. Barite
2. Bentonite
3. Carboxy Methyl Cellulose
4. Mud Thinner / Conditioner
5. Resinated Lignite
6. Non-Weighted Spotting Fluid
7. Weighted Spotting Fluid
8. EP Lube
9. Drilling Detergent
10. Caustic Soda
11. Potassium Chloride
12. Soda Ash
Table 7 Special Additives and their Functions in Water-based Drilling Fluids
Sl. No. Chemicals Function
1. Sodium bicarbonate Eliminate excess calcium ions due to cement
contamination
2. Sodium chloride Minimize borehole washout in salt zone
3. Groundnut shells, mica
of cellophane
Minimise loss of drilling mud to formation
4. Cellulose polymers or
starch
Counter thick, sticky filter cake, decrease filter
loss to formation
5. Aluminium stearate Minimize foaming
6. Vegetable oil lubricant Reduce torque and drag on drill string
7. Pill of oil-based mud
spotting fluid
Counter differential pressure, sticking of
drilling string.
Pill is placed down hole opposite contact zone
to free pipe
SOBM is low toxic synthetic oil, paraffinic in nature. The oil is converted into a strong
emulsion by addition of additives to withstand the rigours during circulations/drilling.
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 11
Synthetic based muds are biodegradable with very low toxicity and are specially
developed to be environment friendly. Proper handling of SOBM is essential to avoid
wastage or discarding of the mud. The drill cuttings are collected after shale shaker and
dried before disposal in an isolated pit with impervious lining and are buried thereafter.
Fine screen is used for SOBM mud and the screen should be oil wet. In general, SOBM
system is used after drilling of top hole. In the present project, drilling with water based
mud (WBM) may be carried out till the surface casing (26” hole) and SOBM used
thereafter.
For drilling the wells, SOBM having aromaticity of <1% will be used. SOBM services will
be implemented through contractual hiring of authorised / certified service provider. The
drilling cuttings will be collected, washed, treated thoroughly and discarded as per
guidelines on disposal of such solid waste. Unused SOBM will be collected and treated
for reuse / recycle by the service provided as per prevalent norms.
The constituents of a Synthetic Oil Based Mud (SOBM) are given in Table 8.
Table 8 Ingredients of Synthetic Oil Based Mud (SOBM)
Sl. No. Chemicals
1. Biocide
2. Oxygen Scavenger
3. Cellulose Fibre
4. Corrosion Inhibitor
5. Solvent Cleaner
6. Spotting Fluid
7. Surfactant- Cleaner
8. Zinc Carbonate
9. Synthetic Graphite
10. Oil wetting Agent
11. Rheology Modifier
12. Thinner
13. Calcium Carbonate (Coarse/Medium/Fine)
14. Emulsifier
15. Viscosifier
16. Fluid Loss Reducer
Remarks: Sl. No. 14-16 are High Pressure and High Temperature additives
b. Power Generation
The drilling process requires movement of drill bit through the draw works which require
power. The power requirement of the drilling rig will be met by using the AC – SCR Type
(6 Nos) Diesel Generator sets with a diesel consumption of about 3-4 kl/day. The
exhaust stacks of the DG sets are likely to vent the emissions.
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 12
c. Water requirements
The water requirement in a drilling rig is mainly meant for preparation of drilling mud
apart from washings and domestic use. While the former consumes the majority of
water requirement, the water requirement for domestic and wash use is very less. The
daily water consumption will be around 25 m3/d of which 15 m3/d will be used for drilling
purposes including mud preparation and 10 m3/d will be used for domestic purposes
including drinking.
During drilling with SOBM, requirement of water will be less.
d. Domestic wastewater
The operating personnel in the drilling rigs will operate from drill site accommodation
(DSA) in the vicinity of the location. Suitable soak pits will be available at the DSA.
e. Solids removal
The rock cuttings and fragments of shale, sand and silt associated with the return drilling
fluid during well drilling will be separated using shale shakers and other solids removal
equipment like de-sander and de-silter. The recovered mud will be reused while the
rejected solids will be collected and discharged into the waste pit.
When SOBM is used, the cuttings will be collected, dried and buried. Use of de-sander
and de-silter will be avoided during SOBM use.
f. Drill cuttings and waste residual muds
During drilling operations, approx. 300-350 m3 per well of wet drill cuttings are expected
to be generated from each well depending on the type of formation and depth of drilling.
In addition to the cuttings 15-20 m3/day of wastewater is likely to be generated during
well drilling. The waste residual muds and drill cuttings which contain clay, sand etc. will
be disposed into the waste pit. When SOBM is used, disposal of the cuttings needs to
be buried in an isolated pit after drying.
g. Chemical storage
The drilling rig will have normal storage facilities for fuel oil, required chemicals and the
necessary tubulars and equipment. The storage places will be clearly marked with safe
operating facilities and practices.
h. Manpower
The drilling rig will be operated by approx. 25-30 persons on the rig at any point of time.
For charter-hire rigs, the manpower may vary as per the Contractor’s policy. The
manpower will operate in two shifts with continuous operations on the rig.
i. Logistics
Crew transfers to and from the drilling rig, materials, diesel and chemicals will be
through light vehicles, trucks and trailers.
8.4 Brief on well logging
Open hole logging is carried out during various phases of drilling. Open hole logging
normally includes recording of resistivity, gamma ray, density, neutron, sonic logs and
Development Drilling of 31 Wells and establishment of Early Production System (one) at Nagayalanka
Asset HSE, Rajahmundry Asset Page 13
other special logs as necessary. Cased hole logging includes recording of gamma,
neutron, and cement bond evaluation logs. Perforation of object is done with gamma
correlation. During production phase, periodic production logging is necessary.
8.5 Perforation
After casing and cementation, the well bore to formation communication against the
identified target objects (pays zones) is made by perforating the casing with help of
controlled explosives.
8.6 Stimulation
During stimulation, around 2400 to 3200 bbl gel with proppant sand is planned to be
pumped within each object in the well. For preparation of gel, water from nearby
sources will be transported by hired water tankers.
8.7 Well activation and Testing
Required testing facilities will be available at drilling rig for separation of liquid phase
and burning of all hydrocarbons during testing. The test flare boom will be located at a
distance from the drilling rig.
9.0 Production Facility
An Early Production System (EPS) for handling the produced oil and gas is planned to
be constructed at a suitable location depending on availability of land and
approachability from all well sites. The location of the Nagaylanka EPS will be the wells
site Nagayalanka #1Z-ST. It is expected that 15-17 wells will be connected to the EPS.
This EPS, with a handling capacity of 800 m3/d of Oil and 5,00,000 SCMD of Gas, will
have well pads with gathering manifold and well fluid transfer line, HP and LP
separators and Heater-treater followed by gas dehydration (dehydration unit) for gas
processing, storage tank for oil storage prior to transfer to an oil terminal, oil pumps,
gas compressors etc. Intra-field pipeline network will be connecting the wells to the
EPS. Purified condensate/oil will be transported by road tankers to unloading station of
ONGC at S- Yanam for further transportation to M/s HPCL, Visakhapatnam. The
stabilised oil can be shipped using Single Buoy Mooring (SBM). Gas will be
compressed and its evacuation will be done by the marketing tie up. The associated
produced water will be treated in ETP and further disposal of treated effluent will be
carried out by sub-surface injection in a well below a depth of 1000 meters from the
ground level. The treated effluent requires complying with the parameters with respect
to suspended solids and, oil/grease; limits being 100 mg/l and 10 mg/l respectively and
also with other permissible limits as per MoEF standards for Oil Drilling and Gas
Extraction Industry specified under Schedule –I in The Environment (Protection Rules),
1986
10.0 Ambient Air Quality Monitoring
Ambient Air Quality Monitoring to be carried in and around the drill sites and EPS
regularly.