Determination of Fracture Toughness in mode I and mode II for … · 1 Determination of Fracture...

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1 Determination of Fracture Toughness in mode I and mode II for copper sheet Tinghan Huang [email protected] Instituto Superior Técnico, Universidade de Lisboa, Portugal November 2018 Abstract For present paper, there are two objectives, the first is the determination of the fracture toughness in copper sheet (1 mm thickness) by the DNTT, the Shear and the Staggered DNTT tests, in order to verify the possibility of having constant value of the fracture toughness for all mode of fracture mechanics. The second is to determine the formability limits (FLC-forming limit curve, FFL-fracture forming limit and SFFL-shear fracture forming limit), using the same tests plus the tensile, the bulge and the nakazima tests. Results show that the value of fracture toughness obtained for mode I, mode II and mixed mode (transition mode between mode I and mode II) were in the same order of magnitude, so it allow to conclude that the fracture toughness can be considered as property of material. Regarding to the representation of fracture limits in the principal strain space, the angle between the FFL and SFFL are 88º, this value is very close to 90º and allow to conclude that the perpendicularity between two lines remains valid. Keywords: Copper, Sheet Metal Forming Processes, Formability, Necking, Fracture, Fracture Toughness, Experimentation 1. Introduction The term of formability is used to characterize the maximum level of deformation that a material can resist, during a technological process, without the appearance of failure (Rodrigues and Martins [1]). This can be quantified by the formability limits, which can be characterized by necking and fracture. The formability limit by necking is represented by the Forming Limit Curve (FLC) while the formability limit by fracture is represented by the Fracture Forming Limit (FFL) and the Shear Fracture Forming Limit (SFFL). The FFL is associated with tensile stresses, mode I of fracture mechanics and the SFFL is related by in-plane shear stresses, mode II of fracture mechanics. The forming limit curve (FLC), was initially obtained using circle-grid analysis and introduced by Keeler [2] in the tension domain and by Goodwin [3] in the tension-compression domain. Embury and Duncan [4] demonstrated that in conventional plastic deformation processes, such as equi-biaxial tension or deep drawing of a square cup, can occur interaction between fracture with necking. By associating FFL with the ductile fracture criterion proposed by McClintock [5], Atkins [6] proposed that FFL can be characterized by a straight line falling from left to right with a slope equal to “−1” associated to the condition of critical thickness reduction at failure caused by tension (mode I of fracture mechanics). Isik et al. [7] introduced the SFFL and represented it in the principal strains space as a straight line that is perpendicular to FFL in fair agreement with the condition of critical distortion at fracture induced by in- plane shear (mode II of fracture mechanics). The formability limits can be also represented in the triaxiality plane where the triaxial stress state is known to influence the amount of plastic strain that a material can support until fracture. This diagram represents the effective strain (̅ ) as a function of the triaxiality ( η) which is the ratio of the hydrostatic stress ( ) with the effective stress ( ). Considering the Hill 48 [8] plasticity criteria normal anisotropy and plane stress assumption ( 3 =0), the effective strain, hydrostatic stress and effective stress can be obtained by,

Transcript of Determination of Fracture Toughness in mode I and mode II for … · 1 Determination of Fracture...

  • 1

    Determination of Fracture Toughness in mode I and mode II

    for copper sheet

    Tinghan Huang [email protected]

    Instituto Superior Técnico, Universidade de Lisboa, Portugal

    November 2018

    Abstract

    For present paper, there are two objectives, the first is the determination of the fracture toughness in

    copper sheet (1 mm thickness) by the DNTT, the Shear and the Staggered DNTT tests, in order to verify

    the possibility of having constant value of the fracture toughness for all mode of fracture mechanics. The

    second is to determine the formability limits (FLC-forming limit curve, FFL-fracture forming limit and

    SFFL-shear fracture forming limit), using the same tests plus the tensile, the bulge and the nakazima

    tests.

    Results show that the value of fracture toughness obtained for mode I, mode II and mixed mode

    (transition mode between mode I and mode II) were in the same order of magnitude, so it allow to

    conclude that the fracture toughness can be considered as property of material. Regarding to the

    representation of fracture limits in the principal strain space, the angle between the FFL and SFFL are

    88º, this value is very close to 90º and allow to conclude that the perpendicularity between two lines

    remains valid.

    Keywords: Copper, Sheet Metal Forming Processes, Formability, Necking, Fracture, Fracture

    Toughness, Experimentation

    1. Introduction

    The term of formability is used to characterize the maximum level of deformation that a material can

    resist, during a technological process, without the appearance of failure (Rodrigues and Martins [1]).

    This can be quantified by the formability limits, which can be characterized by necking and fracture. The

    formability limit by necking is represented by the Forming Limit Curve (FLC) while the formability limit

    by fracture is represented by the Fracture Forming Limit (FFL) and the Shear Fracture Forming Limit

    (SFFL). The FFL is associated with tensile stresses, mode I of fracture mechanics and the SFFL is

    related by in-plane shear stresses, mode II of fracture mechanics.

    The forming limit curve (FLC), was initially obtained using circle-grid analysis and introduced by Keeler

    [2] in the tension domain and by Goodwin [3] in the tension-compression domain. Embury and Duncan

    [4] demonstrated that in conventional plastic deformation processes, such as equi-biaxial tension or

    deep drawing of a square cup, can occur interaction between fracture with necking. By associating FFL

    with the ductile fracture criterion proposed by McClintock [5], Atkins [6] proposed that FFL can be

    characterized by a straight line falling from left to right with a slope equal to “−1” associated to the

    condition of critical thickness reduction at failure caused by tension (mode I of fracture mechanics). Isik

    et al. [7] introduced the SFFL and represented it in the principal strains space as a straight line that is

    perpendicular to FFL in fair agreement with the condition of critical distortion at fracture induced by in-

    plane shear (mode II of fracture mechanics).

    The formability limits can be also represented in the triaxiality plane where the triaxial stress state is

    known to influence the amount of plastic strain that a material can support until fracture. This diagram

    represents the effective strain (𝜀 ̅) as a function of the triaxiality (η) which is the ratio of the hydrostatic

    stress (𝜎𝑚) with the effective stress (�̅�). Considering the Hill 48 [8] plasticity criteria normal anisotropy

    and plane stress assumption (𝜎3 = 0), the effective strain, hydrostatic stress and effective stress can be obtained by,

    mailto:[email protected]

  • 2

    𝜀 ̅ = √2(2 + �̅�)

    3(1 + 2�̅�)2√(𝜀2 − �̅�𝜀3)

    2 + (𝜀1 − �̅�𝜀3)2 + �̅�(𝜀1 − 𝑑𝜀2)

    2 (1)

    𝜎𝑚 =𝜎1 + 𝜎2 + 𝜎3

    3 (2)

    𝜎 = √𝜎12 + 𝜎2

    2 +2�̅�

    1 + �̅�𝜎1𝜎2 (3)

    where, �̅� is the normal anisotropy coefficient, 𝜀1 and 𝜀2 are the first and second in-plane principal strains

    and, 𝜎1 and 𝜎2 are the principal stresses.

    The fracture toughness quantifies the amount of energy that the material can absorb until the fracture.

    For the present work, the methodology utilized was the essential work of fracture (EWF) and was

    originally proposed by Cotterell and Reddel [9].

    For each of the tested specimens the evolution of force 𝑣𝑠 displacement curve was obtained, and the

    total energy was calculated by integrating these evolutions. Assuming that the total energy 𝑊𝑇 is the

    sum of the energy of plastic deformation 𝑊𝑝 and an energy related to formation of new surface 𝑊𝑒, the

    total energy per unit of area can be express as follows:

    𝑊𝑇

    𝐴=

    𝑊𝑒

    𝐴 +

    𝑊𝑝

    𝐴 = 𝑅𝑇+

    𝑊𝑝

    𝐴 (4)

    Where 𝐴 = 𝑙 × 𝑡 is the area of the ligament and 𝑅𝑇 is the fracture toughness, which is defined as the

    amount of energy per unit of area that is required to create a new surface. The determination of 𝑅𝑇

    involves extrapolating the total energy per unit area 𝑤𝑇, by application of limiting conditions in which the length (𝑙) of the ligament approaches zero. Graphically this corresponds to the 𝑦-interception of a

    straight line. The Figure 1 a) represent the evolution of the tensile force with displacement for test

    specimens with different lengths of ligament 𝑙, while Figure 1 b) show the methodology used for the

    fracture toughness 𝑅𝑇 determination.

    (a) (b)

    Figure 1 – a) Schematic evolution of the tensile force with displacement for test specimens with different

    ligaments l. b) Determining fracture toughness 𝑅𝑇 from extrapolation of the amount of energy per unit of area w

    that is needed to create a new surface. [10]

    Cotterell et al. [11] conducted tests in a staggered specimen with varying angles, where the specimens

    fractured by transition mode between modes I and II (mixed mode). The material used in the tests was

    a steel alloy with a thickness of 1.6 mm.

    Based on the results obtained by Mai and Cotterell [12], Atkins and Mai [13] concluded that for the

    material with high workhardening exponent (n), 𝑅𝑇 is constant for all stagger angle (𝛼).

    The aims of this paper are: (i) The determination of the fracture toughness of a material with high value

    of n by the DNTT, the Shear and Staggered DNTT tests, in order to confirm the conclusion proposed by

    Atkins and Mai [13], (ii) determine the formability limits, using the same tests plus the tensile, the bulge

    and the nakazima tests.

    𝑅𝑇

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    2. Experimentation

    The fracture toughness tests specimens were cut using wire electric discharge machining, for another

    tests, the specimens were cut using CNC machining center. In Table 1 is presented a schematic

    representation, geometry and dimensions of the specimens of all sheet formability tests performed for

    determination of the formability limit and fracture toughness.

    Table 1 - Schematic representation of the experimental sheet formability tests used to determine the formability limit (Adapted from J.P. Magrinho, M.B Silva and P.A.F. Martins [14]).

    Test Dimensions (mm) State of Stress

    State of Strain Preparation

    of specimens

    Number of specimens

    Tensile

    lo

    wo

    lc

    𝑙𝑐 = 80 𝑙0 = 50

    𝑤0 = 12.5

    𝜎1 > 0 𝜎2 = 𝜎3 = 0

    𝜀1 > 0 𝜀2 = 𝜀3 < 0

    Circle Grid 𝑑 = 2 𝑚𝑚

    or Sparkle pattern

    17

    Hydraulic bulge

    die

    Blank holder Draw bead

    dDie

    od

    𝑑0 = 175 𝑑𝑑𝑖𝑒 = 100 (Circular)

    𝑑1: 𝑑2 =100: 64, 100: 80

    (Elliptic)

    𝜎1 ≥ 𝜎2 > 0 𝜎3 = 0

    𝜀1 ≥ 𝜀2 > 0 𝜀3 < 0

    Circle Grid 𝑑 = 2.5 𝑚𝑚

    5

    Nakajima

    Die

    Blank holder Draw bead

    Punch

    od

    or

    𝑑0 = 210 𝑟0 = 50, 57.5, 72.5 𝑎𝑛𝑑 80

    𝜎1 > 𝜎2 ≥ 0 𝜎3 = 0

    𝜀1 ≥ 0 −𝜀1/2 < 𝜀2 < 𝜀1

    𝜀3 < 0

    Circle Grid 𝑑 = 2.5 𝑚𝑚

    8

    Double Notched Tension

    lo

    l

    w

    𝑤 = 50 𝑙 = 125

    𝑙0 = 5, 7.5, 10, 12.5, 15 𝑎𝑛𝑑 20

    𝜎1 > 0 𝜎2 < 0 𝜎3 = 0

    𝜀1 > 0 𝜀2 = 0 𝜀3 < 0

    Sparkle pattern

    12

    Shear

    lo

    l

    w

    lo

    𝑤 = 38.1 𝑙 = 125

    𝑙0 = 2, 2.72, 3.72, 4.72, 5.72 𝑎𝑛𝑑 6.72

    𝜎1 = −𝜎2 𝜎3 = 0

    𝜀1 = −𝜀2 𝜀3 = 0

    Sparkle pattern

    12

    Staggered

    lo

    l

    a

    low

    𝑤 = 50 𝑙 = 125

    𝛼 = 30° 𝑡𝑜 60° 𝑙0 = 3, 5, 6, 8 𝑎𝑛𝑑 12

    𝛼 = 60° 𝑡𝑜 80° 𝑙0 = 3,4,5,7 𝑎𝑛𝑑 9

    𝜎1 > −𝜎2 𝜎3 = 0

    𝜀1 > −𝜀2 𝜀3 < 0

    Sparkle pattern

    60

    2.1. Experimental tests

    The uniaxial tensile test is used to make the mechanical characterization of the material, where the test

    specimens are subjected to a control tensile loading until fracture. The tests were performed in an

    universal testing machine INSTRON, model 5900R. In order to determine the anisotropy coefficients,

    the specimens were cut out from the supplied sheets at 0º, 45 º and 90º with respect to the rolling

    direction. The specimen geometry and parameters used in the tensile tests followed the E8/E8M-09

    standard [15]. From the tensile test, it is possible to obtain the material properties as the modulus of

  • 4

    elasticity 𝐸, the yield strength 𝜎𝑦, the ultimate tensile strength 𝜎𝑈𝑇𝑆, the elongation at break 𝐴 and the

    anisotropy coefficients �̅� and ∆𝑟.

    The bulge test is one of the most used methodology to study the material behaviour under biaxial

    stretching conditions. In this test, a circular specimen is clamped and then drawn within a die (circular

    or elliptical) by hydrostatic pressure caused by the compression of oil on the inner surface of the

    specimens. With the same objective, Nakazima test were performed in specimens with different value

    of radius 𝑟0 (as shown in Table 2). In this case a hemispherical punch was used to deform the material,

    and in order to reduce the friction between the specimen and the punch, was also used a sheet of

    polytetrafluoroethylene with 0.23 mm thickness and grease. The Bulge and the Nakazima test were

    performed in a hydraulic universal testing machine, Erichsen 145/60. The schematic representation of

    these two tests can be found in the Table 2. All specimens were cut from the supplied sheets at 0º with

    respect to the rolling direction.

    For the determination of the fracture of toughness in present work, were performed three different type

    of tests, the double notched test (DNTT), the shear test and the Staggered DNTT test. All tests were

    carried on INSTRON, model 5900R. All specimens were cut from the supplied sheets at 0º with respect

    to the rolling direction.

    The double notched tensile test (DNTT) loaded in tension (as shown in Table 2) was initially proposed

    by Cotterell and Reddel [9] to calculate the fracture toughness where fracture occurs by mode I of

    fracture mechanics. The shear test loaded in tension presented in Table 2 follows the ASTM standard

    B831-05 [16] and this test was used to determine the fracture toughness where fracture is caused by

    in-plane shear stress (mode II of fracture mechanics). The staggered DNTT test loaded in tension was

    originally developed by Cotterell et al. [11] to estimate the fracture toughness in transition mode between

    mode I and mode II where fracture occurs due to out-of-plane shearing stresses.

    2.1. Formability charaterization

    The determination of FLC, tensile, bulge and nakazima tests were used. For the determination of the in-

    plane strain (𝜀1, 𝜀2 ) at the onset of necking, were utilized two methodology. One is the positions

    dependent method, the circle grid analysis (CGA) and another is time dependent method, measurement

    by a digital 3D image correlation (DIC) system model Q-400 from Dantec Dynamics (Figure 3).

    In function of the measurement methodology are used, the specimens need to be prepared previously.

    For the circle grid analysis, the procedure of preparation involves etching or imprinting a grid of circles

    in the surface of the blank and for the measurement by DIC system, the procedure is making the sparkle

    pattern in the surface of the specimen, by using the white and black paints.

    In the methodology circle grid analysis, a computer-aided measuring Grid Pattern Analyzer GPA-100

    model from ASAME was used. The measurement procedure consists in measuring the grid points (e.g

    a circle or ellipses) along predefined directions that crossed the crack region perpendicularly. at time by

    computerized camera system and then using the following equations,

    𝜀1 = ln (𝑎

    𝑑) 𝜀2 = ln (

    𝑏

    𝑑) (5)

    Where a and b are the lengths of the major and minor axes of the ellipses that resulted from plastic

    deformation of the original grid of tangent circles, and d the diameter of the original grid point. The

    maximum strain pairs at the onset of necking were obtained by means of a mathematical interpolation

    of the adjacent and along a perpendicular direction to the crack. The schematic of procedure can be

    found in Figure 2. More details are given in Cristino et al. [17].

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    Figure 2 – Schematic procedure of determining the in-plane strains at the onset of necking [17].

    For the tests with the DIC system, the onset necking point strains was determined based on the method

    proposed by Martínez-Donaire [18], which consist in detection of the onset of necking by the time

    evolution of the major strain 𝜀1 and its first time derivative 𝜀1̇.

    Figure 3 – Dic system model Dantec Dynamics, Modelo Q-400.

    In order to obtain the fracture forming limit line (FFL), the tensile test, the bulge test, the nakazima test

    and DNTT test were used. The shear fracture forming limit line (SFFL) was obtained by means of shear

    tests. The staggered DNTT tests were used to determine the fracture strains in the transition region

    between the fracture forming limit line and shear fracture forming limit line. The procedure to determine

    the fracture strains consisted in measuring the thickness ang width of the specimens before and after

    the fracture at several locations along the crack. Equipment used for this purpose were a micrometer,

    two different microcopes, one is Mitutoyo microscope, Model TM-505B, and another one is Metallurgical

    microscope Motic model BA310 MET-H, and Mitutoyo profile projector model PJ300.

    3. Results and discussion

    3.1. Mechanical characterization

    The mechanical characterization of copper was performed by means of tensile tests, at room

    temperature, the stress-strain curve was approximated by the Ludwik- Hollomon equation:

    𝜎 = 427,54𝜀0,262 [𝑀𝑃𝑎] (6)

    Table 2 presents the main properties obtained from the tensile tests performed for copper align at 0º,

    45º and 90 º with the rolling direction.

    Table 2 - Mechanical Properties for Copper

    alignment with the rolling direction

    E (GPa) 𝝈𝒆 (MPa) 𝝈𝒓 (MPa) A (%) 𝒓

    0º 119.28 131.27 245.46 34.43 0.755

    45º 115.14 133.2 236.18 34.96 1.088

    90º 139.97 141.33 238.47 36.28 0.895

    Mean Value 122.38 134.73 239.07 35.16 �̅� = 0.956

    𝛥𝑟 = −0.263

    �̅� =𝑟0 + 2𝑟45 + 𝑟90

    4 𝛥𝑟 =

    𝑟0 + 𝑟90 − 2𝑟452

    (7)

    3.2. Fracture Toughness in mode I

    As shown in Table 1, the specimens used for this study are specimens with length of ligament 𝑙0 = 5,

    7.5, 10, 12, 15 and 20 mm, for each length of ligament were performed two tests and the obtained

  • 6

    results were similar. The evolution of force with displacement are shown in Figure 4 (a). In order to

    facilitate the visualization of the results, one curve by each length of ligament is presented. Figure 4 (b)

    represents the total specific work as a function of the ligament length and it can be concluded that the

    fracture toughness 𝑅𝑇 for this mode is equal to 189.98 kJ/m2.

    (a) (b)

    Figure 4 - (a) evolution of the tensile force with displacement curves for test specimens with different ligaments, (b) Energy per area as function of the length of ligament for the DNTT test.

    By analysing the Figure 4 (a), it is possible to concluded when the dimension of the ligament increases,

    the necessary force to achieve fracture also increases, as expected. For the determination of the fracture

    toughness, didn’t consider the value of total specific work of specimens with length of ligament 𝑙0 =

    20 mm. As can be seen in the Figure 4 (a), the result for theses specimens are different from the others.

    3.2. Fracture Toughness in mode II

    As shown in Table 1, the specimens used for this study are specimens with length of ligament 𝑙0 = 2,

    2.72, 3.72, 4.72, 5.72 and 6.72 mm, for each length of ligament were performed two tests the obtained

    results were similar. The results for the evolution of force with displacement are shown in Figure 5 a).

    In order to facilitate the visualization of the results, one curve by each length of the ligament is presented.

    Figure 5 b) represents the total specific work as a function of ligament length and it can be concluded

    that the fracture toughness 𝑅𝑙 for this mode is equal to 164.76 kJ/m2.

    (a) (b)

    Figure 5 - (a) The tensile force with displacement curves for test specimens with different ligaments, (b) Energy per area as function of the length of ligament for the shear test.

    By analysing the Figure 5 a), it is possible to concluded that as the dimension of the ligament increases,

    the necessary force to achieve fracture also increases, as expected. For the determination of fracture

    toughness, weren’t considered the grey points. The reason for this exclusion can be explained by Figure

    6.

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    4.5

    5.0

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0

    Fo

    rce (

    kN

    )

    Displacement (mm)

    L5

    L7.5

    L10

    L12

    L15

    L20

    0

    100

    200

    300

    400

    500

    600

    700

    800

    0 2.5 5 7.5 10 12.5 15 17.5 20 22.5

    En

    erg

    y p

    er

    are

    a (

    kJ/m

    2)

    Ligament (mm)

    𝑅𝑇= 177.92 kJ/m2

    0,00

    0,25

    0,50

    0,75

    1,00

    1,25

    1,50

    0 1 2 3 4 5 6 7

    Fo

    rce (

    kN

    )

    Displacement (mm)

    L2

    L2.72

    L3.72

    L4.72

    L5.72

    L6.72

    0

    200

    400

    600

    800

    1000

    1200

    0 1 2 3 4 5 6 7 8

    En

    erg

    y p

    er

    are

    a (

    kJ/m

    2)

    Ligament (mm)

    𝑅𝑇= 164,76 kJ/m2

  • 7

    Figure 6 - The tensile force with displacement curves for test specimens with length of ligament 𝑙0 =2.72, 3.72 e

    4.72 and 6.72 mm.

    By analysing Figure 6, it is possible to observe that although all curves have a similar behaviour, but the

    curves of specimens with length of the ligament of 4.72 mm and 3.72 mm are closer than the curves of

    specimens with length of ligament of 2 mm and 6.72 mm.

    3.3. Fracture Toughness in mixed mode (transition mode between mode I and mode II)

    As shown in Table 1, for the stagger angle 𝛼 = 30°, 45° 𝑎𝑛𝑑 60°, length of ligament used were 3, 5, 6, 8

    and 12 mm, and for the stagger angle 𝛼 = 70°, 80° 𝑎𝑛𝑑 85°, length of ligament used were 3, 4, 5, 7 and

    9 mm. For each length of ligament were performed two tests and the obtained results were similiar. The

    results for the evolution of force with displacement are shown in Figure 7. In order to facilitate the

    visualization of the results, only one curve by each length of ligament for different stagger angle 𝛼 is

    presented.

    (a) (b) (c)

    (d) (e) (f)

    Figure 7 - The tensile force with displacement curves for staggered DNTT specimens with inclination of (a) 30º, (b) 45º, (c) 60º, (d) 70º, (e) 80º e (f) 85º.

    By analysing Figure 7, it is possible to conclude when the inclination angle is higher, the necessary force

    to achieve fracture decreases and the displacement of fracture increase.

    0

    250

    500

    750

    1000

    1250

    1500

    0 1 2 3 4 5 6 7

    Fo

    rce (N

    )

    Displacement (mm)

    L2_P1

    L2_P2

    L3.72_P1

    L3.72_P2

    L4.72_P1

    L4.72_P2

    L6.72_P1

    L6.72_P2

    0.00

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

    Fo

    rce (

    kN

    )

    Displacement (mm)

    30º_L3

    30º_L5

    30º_L6

    0.00

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

    Fo

    rce (

    kN

    )

    Displacement (mm)

    45º_L3

    45º_L5

    45º_L6

    0.00

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

    Fo

    rce (

    kN

    )

    Displacement (mm)

    60º_L3

    60º_L5

    60º_L6

    0.00

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

    Fo

    rce (

    kN

    )

    Displacement (mm)

    70º_L3

    70º_L4

    70º_L5

    0.00

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

    Fo

    rce (

    kN

    )

    Displacement (mm)

    80º_L3

    80º_L4

    80º_L5

    0.00

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    1.75

    2.00

    0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

    Fo

    rce (

    kN

    )

    Displacement (mm)

    85º_L3

    85º_L4

    85º_L5

  • 8

    Figure 8 – Energy per area as function of the length of ligament for the staggered DNTT test.

    In Figure 8 is represented the energy per area as function of the length of the ligament for the staggered

    DNTT test. The value of fracture toughness for different inclination angle can be found in Table 3.

    3.4. Comparison of the results of Fracture Toughness for mode I, II and Mixed (transition mode

    between mode I and mode II)

    In Figure 9 is represented the Energy per area as function of the length of ligament for the DNTT, Shear

    and staggered DNTT test.

    Figure 9 - Energy per area as function of the length of ligament for the DNTT, Shear and staggered DNTT test.

    In the Table 3 is represented the value of the fracture toughness for the DNTT, the Shear and the

    staggered DNTT test, and slope of the regression line for the different tests.

    Table 3 – Fracture toughness of the all specimens used.

    Specimen type Fracture toughness, 𝑹𝒍 (kJ/m2) Slope of regression line

    DNTT 177.92 28.52

    Staggered DNTT

    30º 142.27 42.63

    45º 137.44 52.38

    60º 124.01 70.60

    70º 144.63 79

    80º 131.49 101.13

    85º 105.15 115.19

    Shear 164.76 137.42

    By analysing the Table 3, although there is variation of the value of the fracture toughness value for

    different tests, however they have the same order of magnitude. It is also possible to conclude that when

    we change from the mode I to mode II, the slope of regression line increases progressively.

    3.5. Formability Limits

    Figure 10 and Figure 11 present the formality limits in the principal strain space and triaxiality space,

    respectively.

    0

    200

    400

    600

    800

    1000

    1200

    0 1 2 3 4 5 6

    En

    erg

    y p

    er

    are

    a (

    kJ/m

    2)

    Ligament (mm)

    30º

    45º

    60º

    70º

    80º

    85º

    0

    200

    400

    600

    800

    1000

    1200

    0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5

    En

    erg

    y p

    er

    are

    a (

    kJ/m

    2)

    Ligament (mm)

    DNTT

    Staggered DNTT_30º

    Staggered DNTT_45º

    Staggered DNTT_60º

    Staggered DNTT_70º

    Staggered DNTT_80º

    Staggered DNTT_85º

    Shear

  • 9

    . Figure 10 – Representation of the formability limits in the principal strain space.

    The equation obtained for the FFL curve is:

    𝜀1 + 0.7𝜀2 = 1.99

    (8)

    And the equation obtained for the SFFL curve is:

    𝜀1 − 1.41𝜀2 = 3.49 (9)

    The slope obtained for the FFL is “-0.7”, this value is higher than the slope proposed by Atkins [6]. The

    slope obtained for the SFFL is “+1.41”, this value is higher than the slope proposed by Isik et al. [7]. The

    angle between the experimental FFL and SFFL is approximately equal to 88°. This angle is in good

    agreement with the condition of perpendicularity between the two fracture lines, as defined theoretically.

    Figure 11 - Representation of the formability limits in the triaxiality space.

    By analysing Figure 11, it is possible to concluded that the results obtained from the Staggered DNTT

    tests are localized near to the FFL.

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    1.2

    1.4

    1.6

    1.8

    2.0

    2.2

    2.4

    2.6

    -1.4 -1.2 -1.0 -0.8 -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2

    Uniaxial Tensile Test

    Bulge Test

    Nakazima Test

    DNTT

    Shear Test

    Staggered DNTT

    Principal Strain 2

    Pri

    ncip

    al S

    train

    1

    SFFL

    FFL

    FLC

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    1.6

    1.8

    2

    2.2

    2.4

    2.6

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

    Eff

    ecti

    ve s

    train

    Triaxiality

    Tensile Test

    Bulge Test

    Nakazima Test

    DNTT

    Shear Test

    Staggered DNTT

    SFFL

    FFL

    FLC

    Pure

    She

    ar U

    nia

    xia

    lT

    ensio

    n

    Pla

    ne

    stra

    in

    Eq

    ui-B

    iaxia

    l

  • 10

    4. Conclusion

    This paper proposed the determination of the fracture toughness in mode I, II and mixed by means of

    DNTT, Shear and Staggered DNTT test. The representation of formability limits by necking and fracture

    mode I and II in the principal strain and triaxiality was also determined. From the tensile test, the hardening coefficient obtained was 0.262, this value is comparative large than

    a steel alloy, in which was used by Cotterell and Mai [11].

    Regarding to the representation of fracture limits in the principal strain space, the angle between the

    FFL and SFFL are 88º, this value is very close to 90º and allow to conclude that exist perpendicularity

    between two lines.

    Results obtained from the DNTT test, the shear test and the staggered DNTT test, show that the value

    of fracture toughness obtained from different tests were in the same order of magnitude, so it allow to

    conclude that the fracture toughness can be considered as property of material.

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