Despiece 420 E.pdf

SEBP5902March 2010

PartsManual See General Informationfor New Parts ManualFeatures.420E Backhoe LoaderSingle TiltDJL1-Up (Machine)C4E1-Up (Engine)

Powered By C4.4 EngineThis Parts Manual is also available in .pdf Format on Compact Disc (CD -ROM) Caterpillar Form No. SERP5902.

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Product and Dealer InformationNote: For product identification plate locations, see the section Product Identification Information in the Operationand Maintenance Manual.

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Transmission Serial Number:

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Attachment Serial Numbers:

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MEMORANDA

MEMORANDA SEBP5902

TABLE OF CONTENTSName Page Name Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A5

REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A8

SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A9

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A10

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A13

MACHINE ARRANGEMENT . . . . . . . . . . . . . . . . . . 1BACKHOE AR-EXTENDABLE STICK . . . . . . 1BACKHOE AR-STANDARD STICK . . . . . . . . . . 1CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2COMMON AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2DISTRIBUTION AR . . . . . . . . . . . . . . . . . . . . . . . . 2DRIVE AR-BACKHOE LOADER . . . . . . . . . . . . 3LOADER AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4OPTION AR-BACKHOE . . . . . . . . . . . . . . . . . . . . 4OPTION AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 5OPTION AR-MACHINE . . . . . . . . . . . . . . . . . . . . 6

ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 8ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . 9

BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 10COVER GP-CYLINDER HEAD . . . . . . . . . . . . . . 11COVER GP-VALVE MECHANISM . . . . . . . . . . 12CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 14CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 17CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 20CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 22DRIVE GP-AUXILIARY . . . . . . . . . . . . . . . . . . . . 23DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 26HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 27LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 29MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 30MOUNTING GP-ENGINE & XMSN . . . . . . . . . . 31PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 34PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . 35PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 36ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 38VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 39

LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 41BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 42GAUGE GP-OIL LEVEL & FILLER . . . . . . . . . . 43PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 44

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 45CONNECTION GP-WATER . . . . . . . . . . . . . . . . 45COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 46FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 48LINES GP-POWER TRAIN COOLER . . . . . . . . 50PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 52RADIATOR & HYD OIL COOLER GP . . . . . . . . 54TANK & LINES GP-COOLANT . . . . . . . . . . . . . . 56

AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 58AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 58EXTENSION GP-EXHAUST . . . . . . . . . . . . . . . . 61MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 63

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . 66FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 68FILTER GP-WATER SEP & FUEL . . . . . . . . . . 69INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 70LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 71PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . 76PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . 77TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 82

ELECTRICAL AND STARTING SYSTEM . . . . . . 84ALTERNATOR GP-CHARGING . . . . . . . . . . . . 84BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . 85CONTROL GP-ENGINE ELECTRONIC . . . . . . 89ELECTRONICS GP-COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . 90ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . 90GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . . 91HEATER GP-JACKET WATER . . . . . . . . . . . . . . 92INSTALLATION GP-COMMUNICATION . . . . . . 93INSTALLATION GP-SECURITY . . . . . . . . . . . . 97LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . 99LAMP GP-WARNING BEACON . . . . . . . . . . . . 102LIGHTING GP-FLOOD & SIGNAL . . . . . . . . . . 103LIGHTING GP-WARNING BEACON . . . . . . . . 106PANEL GP-FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . 107RELAY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . 112SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . 113STARTING MOTOR GP-ELECTRIC . . . . . . . . 114SWITCH GP-ALL WHEEL DRIVE . . . . . . . . . . 115SWITCH GP-DIFFERENTIAL LOCK . . . . . . . . 116SWITCH GP-DISCONNECT . . . . . . . . . . . . . . . . 117SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . 118WIRING GP-AIR CONDITIONER . . . . . . . . . . . . 119WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . 122WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 125WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . 133WIRING GP-KICKOUT & POSITIONER . . . . . . 135WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . 137

SEBP5902 TABLE OF CONTENTS A1


WIRING GP-POWER RECEPTACLE . . . . . . . . 144WIRING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . 145WIRING GP-RIDE CONTROL . . . . . . . . . . . . . . 147WIRING GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . 149WIRING GP-TRANSMISSIONCONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155AXLE GP-DRIVE & STEERING . . . . . . . . . . . . 155AXLE GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 157CASE AS-TRANSMISSION . . . . . . . . . . . . . . . . 160CASE GP-TRANSMISSION . . . . . . . . . . . . . . . . 163DIFFERENTIAL & BEVEL GEAR GP . . . . . . . . 166DIFFERENTIAL GP . . . . . . . . . . . . . . . . . . . . . . . . 168DRIVE GP-FLEXIBLE COUPLING . . . . . . . . . . 170FILLER GP-POWER TRAIN OIL . . . . . . . . . . . . 171FLANGE GP-WHEEL . . . . . . . . . . . . . . . . . . . . . . 175HOUSING & FLANGE GP-AXLE . . . . . . . . . . . . 177HOUSING GP-AXLE . . . . . . . . . . . . . . . . . . . . . . 179LINES GP-POWER TRAIN OIL . . . . . . . . . . . . 183MOUNTING GP-AXLE . . . . . . . . . . . . . . . . . . . . 184MOUNTING GP-TRANSMISSION . . . . . . . . . . 185PLANETARY GP-FINAL DRIVE . . . . . . . . . . . . 187POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . 189SHAFT GP-COUNTER . . . . . . . . . . . . . . . . . . . . 191SHAFT GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . 193SHAFT GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . . 194SHAFT GP-INPUT . . . . . . . . . . . . . . . . . . . . . . . . 196SHAFT GP-OUTPUT . . . . . . . . . . . . . . . . . . . . . . 200TRANSMISSION AR-DIRECT DRIVE . . . . . . . . 206TRANSMISSION AR-POWER SHIFT . . . . . . . . 206TRANSMISSION GP-DIRECT DRIVE . . . . . . 207TRANSMISSION GP-POWER SHIFT . . . . . . . . 217VALVE & LINES GP-DIFF LOCK . . . . . . . . . . . . 223VALVE & MTG GP-SOLENOID . . . . . . . . . . . . . . 225VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . 226VALVE GP-TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . 227WHEEL & TIRE AR . . . . . . . . . . . . . . . . . . . . . . . . 228WHEEL & TIRE GP . . . . . . . . . . . . . . . . . . . . . . . . 229

BRAKING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 236CONTROL GP-PARKING BRAKE . . . . . . . . . . 236CONTROL GP-SERVICE BRAKE . . . . . . . . . . 238CYLINDER GP-BRAKE . . . . . . . . . . . . . . . . . . . . 241LEVER GP-HAND CONTROL . . . . . . . . . . . . . . 243

STEERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 244AXLE GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . 244KNOB GP-STEERING . . . . . . . . . . . . . . . . . . . . 246LINES GP-STEERING . . . . . . . . . . . . . . . . . . . . 247PUMP GP-METERING . . . . . . . . . . . . . . . . . . . . 251STEERING COLUMN GP . . . . . . . . . . . . . . . . . . 252

FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . 253BOX GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . 253

COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . 254EXTENSION GP-FENDER . . . . . . . . . . . . . . . . 257FENDER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . 258FENDER GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . 259FLOORPLATE GP . . . . . . . . . . . . . . . . . . . . . . . . 261FRAME AS-SWING . . . . . . . . . . . . . . . . . . . . . . . . 263FRAME GP-LOADER . . . . . . . . . . . . . . . . . . . . . . 264FRAME GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . 265GUARD GP-CYLINDER . . . . . . . . . . . . . . . . . . . . 267GUARD GP-DRIVE SHAFT . . . . . . . . . . . . . . . . 273GUARD GP-RADIATOR . . . . . . . . . . . . . . . . . . . . 274HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . 275HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 277

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . 279ACCUMULATOR GP-PILOT OIL . . . . . . . . . . . . 279ACCUMULATOR GP-RIDE CONTROL . . . . . . 280CONTROL AR-RIDE . . . . . . . . . . . . . . . . . . . . . . 281COOLER GP-HYD & XMSN OIL . . . . . . . . . . . . 282CYLINDER & LINES GP-THUMB . . . . . . . . . . 283CYLINDER GP-BACKHOE BUCKET . . . . . . . . 285CYLINDER GP-BOOM . . . . . . . . . . . . . . . . . . . . 287CYLINDER GP-LIFT . . . . . . . . . . . . . . . . . . . . . . 289CYLINDER GP-MULTIPURPOSEBUKT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290CYLINDER GP-STABILIZER . . . . . . . . . . . . . . . . 291CYLINDER GP-STICK . . . . . . . . . . . . . . . . . . . . 295CYLINDER GP-SWING . . . . . . . . . . . . . . . . . . . . 297CYLINDER GP-THUMB . . . . . . . . . . . . . . . . . . . . 299CYLINDER GP-TILT . . . . . . . . . . . . . . . . . . . . . . 300DRIVE & MTG GP-PUMP . . . . . . . . . . . . . . . . . . 301FASTENER GP-VALVE . . . . . . . . . . . . . . . . . . . . 302FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . 304HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . 305KICKOUT & POSITIONER GP . . . . . . . . . . . . . . 306KIT-RIDE CONTROL . . . . . . . . . . . . . . . . . . . . . . 308LINES GP-BACKHOE AUXILIARY . . . . . . . . . . 311LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . 327LINES GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . . 329LINES GP-DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . 333LINES GP-EXTENDABLE STICK . . . . . . . . . . 334LINES GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 336LINES GP-HYDRAULIC OIL COOLER . . . . . . 337LINES GP-LIFT CYLINDER . . . . . . . . . . . . . . . . 339LINES GP-LOADER AUXILIARY . . . . . . . . . . . . 341LINES GP-MULTIPURPOSE BUCKET . . . . . . 343LINES GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 351LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 357LINES GP-RIDE CONTROL . . . . . . . . . . . . . . . . 359LINES GP-STABILIZER . . . . . . . . . . . . . . . . . . . . 361LINES GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . . . 367LINES GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . 369LINES GP-TILT CYLINDER . . . . . . . . . . . . . . . . 371

A2 TABLE OF CONTENTS SEBP5902


MANIFOLD & SOLENOID GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373MANIFOLD GP-CONTROL . . . . . . . . . . . . . . . . 376MANIFOLD GP-RIDE CONTROL . . . . . . . . . . 378MOUNTING GP-BANK VALVE . . . . . . . . . . . . . . 379MOUNTING GP-CYLINDER . . . . . . . . . . . . . . . . 380MOUNTING GP-LINES . . . . . . . . . . . . . . . . . . . . 381PUMP GP-PISTON . . . . . . . . . . . . . . . . . . . . . . . . 382ROTATING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . 384SHAFT GP-PUMP DRIVE . . . . . . . . . . . . . . . . . . 385TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . 386VALVE & LINES GP-PILOT . . . . . . . . . . . . . . . . 388VALVE AR-BANK 2 . . . . . . . . . . . . . . . . . . . . . . . . 390VALVE AR-BANK 3 . . . . . . . . . . . . . . . . . . . . . . . . 390VALVE AR-BANK 6 . . . . . . . . . . . . . . . . . . . . . . . . 390VALVE AR-BANK 7 . . . . . . . . . . . . . . . . . . . . . . . . 391VALVE AR-BANK 8 . . . . . . . . . . . . . . . . . . . . . . . . 391VALVE GP-BANK 2 . . . . . . . . . . . . . . . . . . . . . . . . 392VALVE GP-BANK 3 . . . . . . . . . . . . . . . . . . . . . . . . 393VALVE GP-BANK 6 . . . . . . . . . . . . . . . . . . . . . . . . 394VALVE GP-BANK 7 . . . . . . . . . . . . . . . . . . . . . . . . 395VALVE GP-BANK 8 . . . . . . . . . . . . . . . . . . . . . . . . 396VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . 398VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . . . 410VALVE GP-PUMP CONTROL . . . . . . . . . . . . . . 413VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . 414VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . 415

IMPLEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416ARM GP-LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418BRACE GP-LIFT CYLINDER . . . . . . . . . . . . . . 419GUARD GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . 420LINKAGE GP-BACKHOE BUCKET . . . . . . . . . . 421LINKAGE GP-LOADER BUCKET . . . . . . . . . . 423LOCK GP-TRANSPORT . . . . . . . . . . . . . . . . . . . . 425MOUNTING GP-STICK . . . . . . . . . . . . . . . . . . . . 431PAD & GUARD GP-STABILIZER . . . . . . . . . . . . 432PAD & MTG GP-STABILIZER . . . . . . . . . . . . . . 437PAD GP-STABILIZER . . . . . . . . . . . . . . . . . . . . . . 440STABILIZER GP-BACKHOE . . . . . . . . . . . . . . . . 442STICK AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444STICK GP-EXTENDABLE . . . . . . . . . . . . . . . . . . 445STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . 448

WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . 450BUCKET AS-GENERAL PURPOSE . . . . . . . . 451BUCKET AS-HOE . . . . . . . . . . . . . . . . . . . . . . . . 458BUCKET GP-GENERAL PURPOSE . . . . . . . . 490BUCKET GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . 494BUCKET GP-MULTIPURPOSE . . . . . . . . . . . . 529BULLDOZER AS . . . . . . . . . . . . . . . . . . . . . . . . . . 533CLAM AS-MULTIPURPOSE BUCKET . . . . . . 537COUPLER AR-QUICK . . . . . . . . . . . . . . . . . . . . 539

COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . 540EDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . 548FORK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550MOUNTING GP-BUCKET . . . . . . . . . . . . . . . . . . 551PIN GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . . . 552THUMB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554THUMB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560TOOTH GP-UNI . . . . . . . . . . . . . . . . . . . . . . . . . . 562

OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 563AIR CONDITIONER & MOUNTING GP . . . . . . 563CAB AR-ENCLOSED ROPS . . . . . . . . . . . . . . . . 566CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569CANOPY AR-OPEN ROPS . . . . . . . . . . . . . . . . 571CANOPY GP-OPEN ROPS . . . . . . . . . . . . . . . . 573COMPRESSOR GP-REFRIGERANT . . . . . . . . 575CONDENSER & MTG GP-REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . 577CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . 578CONTROL GP-HANDLE . . . . . . . . . . . . . . . . . . 584CONTROL GP-HYDRAULIC HAND . . . . . . . . 586CONTROL GP-HYDRAULICLOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . . . 592CONTROL GP-STEERING . . . . . . . . . . . . . . . . 594CONTROL GP-TRANSMISSION . . . . . . . . . . . . 595COVER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 597COVER GP-WIPER MOTOR . . . . . . . . . . . . . . 598DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 603HEATER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 604KIT-CAB WINDOW . . . . . . . . . . . . . . . . . . . . . . . . 610LATCH GP-CAB DOOR & WINDOW . . . . . . . . 612LATCH GP-CONSOLE . . . . . . . . . . . . . . . . . . . . 614LINER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . 617LINES GP-HEATER & AIR COND . . . . . . . . . . 618MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . 620MOTOR GP-WINDOW WIPER . . . . . . . . . . . . . . 622MOUNTING GP-BACKHOE CONTROL . . . . . . 624MOUNTING GP-CAB . . . . . . . . . . . . . . . . . . . . . . 627PEDAL GP-GOVERNOR . . . . . . . . . . . . . . . . . . 628RADIO GP-COMMUNICATION . . . . . . . . . . . . 629ROOF GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . 636SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . 641TACHOMETER GP-ELECTRIC . . . . . . . . . . . . 643TRIM GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 644VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 646WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . 647WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 649WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . 659WIPER & WASHER GP-WINDOW . . . . . . . . . . 661

SEBP5902 TABLE OF CONTENTS A3


WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . 663

SERVICE EQUIPMENT AND SUPPLIES . . . . . . 665FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665INSTALLATION AR-WHEEL CHOCK . . . . . . . . 666LINK GP-SHIPPING . . . . . . . . . . . . . . . . . . . . . . 667LOCK GP-VANDALISM . . . . . . . . . . . . . . . . . . . . 668PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . 669PROTECTION GP-VANDALISM . . . . . . . . . . . . 674TRANSPORT AR-MACHINE . . . . . . . . . . . . . . . . 675

PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1

A4 TABLE OF CONTENTS SEBP5902

GENERAL INFORMATION

1. MACHINE IDENTIFICATION

Caterpillar machines are identified by ProductIdentification Numbers (PIN). Some componentsincluded in a machine may be identified by SerialNumbers (S/N). Typical components that will beserialized include engines, transmissions, bulldozers,and rippers. The machine and engine are furtheridentified by arrangement numbers and in some casesmodification numbers. These numbers are shown on theproduct identification plate(s) and on the master plate inthe operator's compartment.

Caterpillar dealers need all of these numbers todetermine accurate parts identification.

Effective First Quarter 2001 the Caterpillar ProductIdentification Number (PIN) changed from 8 to 17characters. In an effort to provide uniform equipmentidentification, Caterpillar and other constructionequipment manufacturers are moving to comply withthe latest version of the product identification numberingstandard. Non-road machine PINs are defined by ISO10261. The new PIN format will apply to all Caterpillarmachines and generator sets. The PIN plates and framemarking will display the 17 character PIN. The newformat will look like the following:

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product SequenceNumber (characters 10-17). These were previouslyreferred to as the Serial Number.

Machines and generator sets produced before FirstQuarter 2001 will maintain their 8 character PIN format.

Components such as engines, transmissions, axles, etc.and work tools will continue to use an 8 character SerialNumber (S/N).

2. ORDERING PARTS

Quality Caterpillar replacement parts are availablefrom Caterpillar dealers throughout the world. Theirparts inventories are up to date and include allparts normally required to protect your investment inCaterpillar machines. Dealers may offer repair kits orremanufactured parts to allow selection of the mosteffective repair alternative for a particular situation.Whenordering parts, your order should specify the quantity,part number, part name, and the serial number/productidentification number of the machine for which the partsare needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presentedas "information elements" that represent all of thecomponents for the specific model. Engine Arrangementand Seat Group are examples of information elements.The information elements are organized alphabeticallyby part name and secondarily by part number withineach major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of themanual. The TOC lists each section of the manual witha complete list of all information elements organized asthey appear in the manual. Page numbers are providedfor quick reference to detailed parts identificationillustrations and serviceable consist lists.

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near thebeginning of the manual, references most frequentlyused maintenance part numbers, providing description,quantity, usage and page number. This information isorganized alphabetically by part description.

SEBP5902 GENERAL INFORMATION A5

GENERAL INFORMATION

6. INDEX

The index located near the front of the manual is analphabetical listing of all information elements includedin the manual. Page numbers are provided for quickreference to detailed parts identification illustrations andserviceable consist lists.

7. PART NUMBER INDEX

A numerical index listing all part numbers and thecorresponding page number(s) appears at the back ofthe manual.

8. CAPTIONS

Captions located at the beginning of each informationelement identify the part number and part name alongwith additional descriptive information. PIN and S/Ninformation found in each caption should be usedto select correct information for a specific machine.Field replacement options, identification of optionalattachment components, and where used ("part of")information is also provided.

The first line of a caption is shown in larger type fontto indicate the beginning of an information element.Captions for additional pages that may be requiredto illustrate an information element will be shown instandard type font and will include the term (contd.) .

9. NON-SERVICED PARTS

In some instances it is necessary to display non-servicedparts that are a link to a lower level serviceable consistlists. These non-serviced part numbers are shown in italictype indicating that they are not available.

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspondto numbers used in the associated graphic(s). Analphabetic suffix may be added to a reference number toidentify lower level consist items. Numbers shown in theGraphic Ref column refer to the graphic number identifierdisplayed in the lower left corner of each illustration. TheGraphic Ref number may be used in combination withthe item Ref No to determine the correct part number.There may be intentional omission of a Ref No in aconsist list as information is updated to reflect the latestserviceable part numbers.

11. INDENTED PART NAMES

When a part name is indented in a parts list, it is partof (included in) the group or assembly under which it isindented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference letters(A, B, C etc.) that are intended to track lines andharnesses from one point to another. They are also usedto show where to reconnect illustrations that have beenseparated.

13. ABBREVIATIONS AND SYMBOLS

O.D. Outside DiameterI.D. Inside DiameterA Not Part Of This GroupB Use As RequiredC Change From Previous TypeD Order By The MeterE Order By The CentimeterF Not ShownG Order By The InchI Refer To Hydraulic Information SystemM Metric PartR Remfg Part May Be AvailableY Separate IllustrationZ Not Serviced Separately

14. DESCRIPTION OF TYPE CHANGES

Type - A type is defined as any configuration changethat requires an additional Information Element for anArrangement, Group, or Assembly. If serial numberbreaks for types are not available, a type # ( Type 1,Type 2, etc.) will be displayed in the caption. These"type" changes are identified with a "C" note (changefrom previous type) in the Parts List. Only the "types" thatapply to this Parts Manual will be included. Additionaltypes may exist causing "C" notes to appear on anInformation Element when no other types are shown.

15.

This symbol indicates the end of an information element.

NOTE:

Continuing improvement and advancement ofproduct design may cause changes to your machinewhich may not be included in this publication.Whenever a question arises regarding yourCaterpillar product or this publication, pleaseconsult your Caterpillar dealer for the latest availableinformation.

A6 GENERAL INFORMATION SEBP5902

GENERAL INFORMATION

SEBP5902 GENERAL INFORMATION A7

REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS

As an option when making repairs consider Caterpillar Remanufactured Components. Components that are availablethrough the Caterpillar Remanufactured Program are identified three ways in the parts book:

with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include:

ALTERNATORSCONNECTING RODSCRANKSHAFTS - UNDERSIZECRANKSHAFTS - UPGRADE TO NEWCYLINDER HEADSELECTRONIC CONTROL MODULES (ECM)ELECTRONIC SENSORSFUEL INJECTORSFUEL NOZZLESFUEL PUMPSGOVERNORSOIL PUMPSPISTONSSHORT BLOCKSSTARTERSTURBOCHARGERS - COMPLETETURBOCHARGER CARTRIDGESWATER PUMPS

Caterpillar Remanufactured engines for many engine arrangements are also available.

A8 REPAIR ALTERNATIVES SEBP5902

SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:

Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

Provides measured coolant conditioner.

DESCRIPTION:

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) mustbe added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-chargedantifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCAadded to the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as aspin-on element. (No Spin-on available for 3600 Family of Engines)

NOTE:

The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTMD4985 or ASTM D5345 Specifications.

NOTE:

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:

Cooling System Capacity

Liters GallonsLiquid SCA at Initial Fill Liquid SCA atMaintenance*

Spin-on SCAMaintenance Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

30-38 (8-10) 3P-2044 (1)6V-3542 (1) 111-2372 (1) 111-2369 (1)

38-49 (10-13) 3P-2044 (1)8T-1589 (1) 111-2372 (1) 111-2369 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

64-83 (17-22) 3P-2044 (2)8T-1589 (1)111-2372 (1)6V-3542 (1) 111-2371 (1)

83-114 (22-30) 3P-2044 (3)8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

114-163 (30-43) 3P-2044 (5) 3P-2044 (1)6V-3542 (1) 111-2371 (2)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolantmaintenance instructions.

( ) Indicates quantity required.

SEBP5902 SUPPLEMENTAL COOLANT ADDITIVES A9

MAINTENANCE PARTSDESCRIPTION

PARTNUMBER QTY WHERE USED PAGE

AIR INLET AND EXHAUST SYSTEMFILTER ELEMENT-AIR (PRIMARY) 293-4053 1 AIR CLEANER GP 58FILTER ELEMENT-AIR (SECONDARY) 227-7449 1 AIR CLEANER GP 58

BASIC ENGINEGASKET-VALVE COVER(CYLINDER HEAD)

298-4546 1 COVER GP-VALVE MECHANISM 12

PLUG-DRAIN (ENGINE OIL) 7C-0351 2 PAN GP-OIL 32

COOLING SYSTEMBELT-SERPENTINE 212-9353 1 FAN GP-SUCTION 48BELT-SERPENTINE (FAN) 324-3408 1 FAN GP-SUCTION 49CAP AS-COOLANT TANK 251-3227 1 TANK & LINES GP-COOLANT 56GASKET-WATER REGULATOR(TEMPERATURE)

281-8744 1 CONNECTION GP-WATER 45

HOSE-RADIATOR (LOWER) 210-6139 1 TANK & LINES GP-COOLANT 56HOSE-RADIATOR (UPPER) 325-5855 1 TANK & LINES GP-COOLANT 56REGULATOR AS-WATERTEMPERATURE (CONNECTORINCLUDED)

277-2974 1 CONNECTION GP-WATER 45

A10 MAINTENANCE PARTS SEBP5902



ELECTRICAL AND STARTING SYSTEMBATTERY(12-VOLT, MAINTENANCE FREE)

230-6368 1 BATTERY & WIRING GP 85

1 BATTERY & WIRING GP 87BELT-DRIVE 9X-8139 1 LAMP GP-WARNING BEACON 102FLASHER AS (12-VOLT) 7T-4848 1 WIRING GP-PLATFORM 137FUSE (10-AMPERE) 113-8490 11 PANEL GP-FUSE 107

3K-8782 1 LAMP GP-WARNING BEACON 102FUSE (15-AMPERE) 113-8491 13 PANEL GP-FUSE 107FUSE (20-AMPERE) 113-8492 10 PANEL GP-FUSE 107FUSE (30-AMPERE) 274-9872 1 WIRING GP-PLATFORM 138FUSE (30-AMPERE) (MAIN) 274-9872 1 RELAY GP 108FUSE (40-AMPERE) 278-6377 1 RELAY GP 109FUSE (40-AMPERE) (POWER, 2) 278-6377 1 RELAY GP 111FUSE (50-AMPERE) (POWER, 1) 274-9877 1 RELAY GP 108FUSE (60-AMPERE) 267-2701 2 RELAY GP 110FUSE (60-AMPERE) (POWER, 1) 267-2701 1 RELAY GP 111

1 WIRING GP-PLATFORM 137GLOW PLUG (12-VOLT) 292-9880 4 GLOW PLUG GP 91KEY (BATTERY DISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 117KEY AS-ELECTRONIC (SECURITY) 206-5162 2 INSTALLATION GP-SECURITY 97LAMP (12-VOLT)(COOLANT TEMPERATURE)

7X-9065 1 WIRING GP-CONSOLE 122

LAMP (12-VOLT)(FUEL LEVEL INDICATOR)

7X-9065 1 WIRING GP-CONSOLE 123

LAMP (12-VOLT) (OIL TEMPERATURE) 7X-9065 1 WIRING GP-CONSOLE 122LAMP (12-VOLT, 21-WATT) 3C-4883 1 LIGHTING GP-FLOOD & SIGNAL 103

9W-3326 1 LIGHTING GP-FLOOD & SIGNAL 103LAMP (12-VOLT, 5-WATT) 084-4348 1 LIGHTING GP-FLOOD & SIGNAL 103LAMP (12-VOLT, 55-WATT) 9W-0607 1 LAMP GP-FLOOD 99

1 LAMP GP-FLOOD 1001 LAMP GP-FLOOD 101

9X-8118 1 LAMP GP-WARNING BEACON 102LAMP GP-WARNING BEACON(MAGNETIC MOUNT)

185-7016 1 LAMP GP-WARNING BEACON 102

FUEL SYSTEMCAP-FUEL 284-9039 1 TANK GP-FUEL 83FILTER AS-WATER SEP & FUEL 308-7298 1 FILTER GP-WATER SEP & FUEL 69FILTER-FUEL(ULTRA HIGH EFFICIENCY)

289-0600 1 FILTER GP-FUEL 68

STRAINER-FUEL(FILLER NECK SCREEN)

180-3730 1 TANK GP-FUEL 83

HYDRAULIC SYSTEMCAP-FILL (HYDRAULIC OIL) 237-3797 1 TANK & MTG GP-HYDRAULIC 386FILTER ELEMENT-BREATHER(HYDRAULIC TANK)

9R-9925 1 TANK & MTG GP-HYDRAULIC 386

FILTER-OIL (FIRE RESISTANT) 134-3014 1 FILTER GP-OIL 303FILTER-OIL (FLOW REGULATOR) 227-1197 1 MANIFOLD GP-CONTROL 376FILTER-OIL (ULTRA HIGH EFFICIENCY) 126-1817 1 FILTER GP-OIL 303SCREEN (PILOT) 227-1189 1 MANIFOLD & SOLENOID

GP-CONTROL375

SEBP5902 MAINTENANCE PARTS A11



LUBRICATION SYSTEMFILTER AS-ENGINE OIL 7W-2326 1 GAUGE GP-OIL LEVEL & FILLER 43

OPERATOR STATIONBLADE AS-WIPER (500-MM) (REAR) 5C-8811 1 WIPER GP-WINDOW 663BLADE AS-WIPER (600-MM) (FRONT) 101-0745 1 WIPER & WASHER GP-WINDOW 661

1 WIPER GP-WINDOW 663FILTER ELEMENT AS-AIR(CAB HEATER)

211-2661 1 AIR CONDITIONER & MOUNTING GP 563

1 HEATER GP-CAB 604FILTER ELEMENT-AIR(CAB HEATER, AIR CONDITIONER)

211-2660 1 HEATER GP-CAB 608

FILTER ELEMENT-AIR(RECIRCULATION)

211-2660 1 HEATER GP-CAB 606

LAMP (12-VOLT) 122-7137 1 TACHOMETER GP-ELECTRIC 643210-8754 1 LINER GP-CAB 615

RECEIVER-REFRIGERANT DRYER(AIR CONDITIONER)

283-4237 1 LINES GP-HEATER & AIR COND 618

SEAT BELT (2-IN) 206-1749 1 SEAT BELT GP 631SEAT BELT (3-IN) 206-1750 1 SEAT BELT GP 632

POWER TRAINBREATHER (AXLE, REAR) 197-9155 1 AXLE GP-REAR 157BREATHER (FRONT AXLE) 253-5024 1 AXLE GP-DRIVE & STEERING 155BREATHER (TRANSMISSION) 7T-3251 1 TRANSMISSION GP-DIRECT DRIVE 208

1 TRANSMISSION GP-DIRECT DRIVE 2121 TRANSMISSION GP-POWER SHIFT 217

BREATHER AS (SIDE) 293-2147 1 TRANSMISSION GP-DIRECT DRIVE 207BREATHER AS (TRANSMISSION) 293-2147 1 TRANSMISSION GP-DIRECT DRIVE 213FILTER-OIL (STANDARD EFFICIENCY)(POWER TRAIN)

119-4740 1 POWER TRAIN AR 189

1 POWER TRAIN AR 190PLUG AS-DRAIN (MAGNETIC) 152-6144 4 AXLE GP-DRIVE & STEERING 155

1 DIFFERENTIAL & BEVEL GEAR GP 166PLUG AS-DRAIN (MAGNETIC)(AXLE, REAR)

152-6144 4 AXLE GP-REAR 157

STRAINER (SUCTION) 7T-2651 1 CASE AS-TRANSMISSION 1601 CASE GP-TRANSMISSION 1631 TRANSMISSION GP-POWER SHIFT 217

A12 MAINTENANCE PARTS SEBP5902

INDEXName Page Name Page

AACCUMULATOR GP-PILOT OIL(UNCHARGED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354

ACCUMULATOR GP-PILOT OILUNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

ACCUMULATOR GP-RIDE CONTROLCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

ACCUMULATOR GP-RIDE CONTROLUNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

ACCUMULATOR-REFRIGERANT(AIR CONDITIONER) . . . . . . . . . . . . . . . . . . . . . . . 618

ADAPTER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369AIR CLEANER GPBASIC . . . . . . . . . . . . . . . . . . . . . 58AIR CLEANER GPTURBO . . . . . . . . . . . . . . . . . . . . 59AIR COMPRESSOR GP(SUSPENSION SEAT) . . . . . . . . . . . . . . . . . . . . . . 641

AIR CONDITIONER & MOUNTING GP . . . . . . . . . . 563ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 84ARM GP-LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416AXLE GP-DRIVE & STEERINGFRONT . . . . . . . . 155AXLE GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244AXLE GP-REAR2-WHEEL STEER . . . . . . . . . . . . 157

BBACKHOE AR-EXTENDABLE STICK . . . . . . . . . . . 1BACKHOE AR-STANDARD STICK . . . . . . . . . . . . . 1BASE GP-VALVE COVER & INJ HARN . . . . . . . . . 12BATTERY & WIRING GPDISCONNECT . . . . . . . 87BATTERY & WIRING GPHEAVY-DUTY . . . . . . . . 85BATTERY (12-VOLT, MAINTENANCE FREE) . . . . 85

87BELT-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 48BELT-SERPENTINE (FAN) . . . . . . . . . . . . . . . . . . . . . 49BLADE AS-WIPER (500-MM) (REAR) . . . . . . . . . . . 663BLADE AS-WIPER (600-MM) (FRONT) . . . . . . . . . 661

663BLOWER GP-CAB (HEATER) . . . . . . . . . . . . . . . . . . 606

608BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418BOX GP-BATTERYWITH STORAGE . . . . . . . . . . 253BRACE GP-LIFT CYLINDER . . . . . . . . . . . . . . . . . . . 419BREATHER (AXLE, REAR) . . . . . . . . . . . . . . . . . . . . 157BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . 12BREATHER (FRONT AXLE) . . . . . . . . . . . . . . . . . . . . 155BREATHER (TRANSMISSION) . . . . . . . . . . . . . . . . . 208

212217

BREATHER AS (SIDE) . . . . . . . . . . . . . . . . . . . . . . . . 207BREATHER AS (TRANSMISSION) . . . . . . . . . . . . . 213BREATHER GPENGINE . . . . . . . . . . . . . . . . . . . . . . 41BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . . . . . . 450BUCKET AS-GENERAL PURPOSE . . . . . . . . . . . . . 451

453455457

BUCKET AS-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458459460461462

BUCKET AS-HOEHEAVY-DUTY . . . . . . . . . . . . . . 463464465466467468

BUCKET AS-HOEHEAVY-DUTY, PIN-LOCK . . . . 474475476477478479

BUCKET AS-HOEHIGH CAPACITY, PIN-LOCK . . . . . . . . . . . . . . . . . 480

481482483484485486487488489

BUCKET AS-HOEROCK . . . . . . . . . . . . . . . . . . . . . . 469470471472473

BUCKET GP-GENERAL PURPOSE . . . . . . . . . . . . 490491492493

BUCKET GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494495496497498510

BUCKET GP-HOEHEAVY-DUTY . . . . . . . . . . . . . . 499500501502503504511

BUCKET GP-HOEHEAVY-DUTY, PIN-LOCK . . . 513514

SEBP5902 INDEX A13


515516517518

BUCKET GP-HOEHIGH CAPACITY, PIN-LOCK . . . . . . . . . . . . . . . . . 519

520521522523524525526527528

BUCKET GP-HOEROCK . . . . . . . . . . . . . . . . . . . . . 505506507508509512

BUCKET GP-MULTIPURPOSE . . . . . . . . . . . . . . . . . 529530531532

BULLDOZER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533534535536

CCAB AR-ENCLOSED ROPS . . . . . . . . . . . . . . . . . . . 566CAB AR-ENCLOSED ROPSDELUXE . . . . . . . . . . 567CAB AR-ENCLOSED ROPSDELUXE, WITH A/C . . . . . . . . . . . . . . . . . . . . . . . . 568

CAB GPDELUXE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10CANOPY AR-OPEN ROPS . . . . . . . . . . . . . . . . . . . . 571

572CANOPY GP-OPEN ROPS . . . . . . . . . . . . . . . . . . . . 574CANOPY GP-OPEN ROPSWITHOUT FRONT WINDOW . . . . . . . . . . . . . . . . 573

CAP AS-COOLANT TANK . . . . . . . . . . . . . . . . . . . . . 56CAP-FILL (HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . 386CAP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83CASE AS-TRANSMISSIONFRONT . . . . . . . . . . . . 160CASE AS-TRANSMISSIONREAR . . . . . . . . . . . . . 161CASE GP-TRANSMISSIONFRONT . . . . . . . . . . . . 163CASE GP-TRANSMISSIONREAR . . . . . . . . . . . . . 164CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2CHOCK GP-WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 666CLAM AS-MULTIPURPOSE BUCKET . . . . . . . . . . . 537

538COMMON AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 575576

CONDENSER & MTG GP-REFRIGERANT . . . . . . 577CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . 45CONSOLE GP-OPERATORFRONT . . . . . . . . . . . 582CONSOLE GP-OPERATORLH . . . . . . . . . . . . . . . . 580CONSOLE GP-OPERATORRH . . . . . . . . . . . . . . . . 578CONTROL AR-RIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . 281CONTROL GP-ENGINE ELECTRONIC . . . . . . . . . 89CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . . . . 66

67CONTROL GP-HANDLELH . . . . . . . . . . . . . . . . . . . 584CONTROL GP-HANDLERH . . . . . . . . . . . . . . . . . . . 585CONTROL GP-HYDRAULIC HANDLOADER . . . 586

588CONTROL GP-HYDRAULIC LOCKOUT . . . . . . . . . 591CONTROL GP-JOYSTICKLH . . . . . . . . . . . . . . . . . 592CONTROL GP-JOYSTICKRH . . . . . . . . . . . . . . . . . 593CONTROL GP-MACHINE . . . . . . . . . . . . . . . . . . . . . . 97CONTROL GP-PARKING BRAKE . . . . . . . . . . . . . . 236

237CONTROL GP-SERVICE BRAKESTANDARD SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . 238

CONTROL GP-STEERINGTILT . . . . . . . . . . . . . . . 594CONTROL GP-TRANSMISSION . . . . . . . . . . . . . . . 595CONTROL GP-TRANSMISSION(FORWARD, NEUTRAL, REVERSE) . . . . . . . . . 153

595CONTROL GP-UNPROGRAMMED(MACHINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 46COOLER GP-HYD & XMSN OIL . . . . . . . . . . . . . . . . 282CORE AS-CONDENSER . . . . . . . . . . . . . . . . . . . . . . 577CORE AS-OIL COOLER (12 PLATE) . . . . . . . . . . . . 282CORE AS-OIL COOLER (19 PLATE) . . . . . . . . . . . . 282COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . . . . . 254

255256

COUPLER AR-QUICKPIN-LOCK . . . . . . . . . . . . . . 539COUPLER GP-QUICKBACKHOE . . . . . . . . . . . . . 540

541542543

COUPLER GP-QUICKCAT, CASE . . . . . . . . . . . . . 545COUPLER GP-QUICKCAT, DEERE . . . . . . . . . . . . 546COUPLER GP-QUICKPIN-LOCK . . . . . . . . . . . . . . 544COVER GP (OUTLET) . . . . . . . . . . . . . . . . . . . . . . . . . 392

393COVER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597COVER GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . 11COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 12COVER GP-WIPER MOTOR . . . . . . . . . . . . . . . . . . . 598CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

15CUSHION GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . 639

A14 INDEX SEBP5902


CYLINDER & LINES GP-THUMB . . . . . . . . . . . . . . . 283CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 17

18CYLINDER GP-BACKHOE BUCKET . . . . . . . . . . . . 285CYLINDER GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . 287CYLINDER GP-BRAKE . . . . . . . . . . . . . . . . . . . . . . . . 241

242CYLINDER GP-LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 289CYLINDER GP-MULTIPURPOSE BUKT . . . . . . . . . 290CYLINDER GP-STABILIZERLH . . . . . . . . . . . . . . . 291CYLINDER GP-STABILIZERRH . . . . . . . . . . . . . . . 293CYLINDER GP-STEERING . . . . . . . . . . . . . . . . . . . . 155

244CYLINDER GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . . 295CYLINDER GP-STICKEXTENDABLE . . . . . . . . . . 296CYLINDER GP-SWINGLH . . . . . . . . . . . . . . . . . . . . 297CYLINDER GP-THUMB . . . . . . . . . . . . . . . . . . . . . . . . 299CYLINDER GP-TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . 300CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 20CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 22

DDIFFERENTIAL & BEVEL GEAR GPFRONT . . . 166DIFFERENTIAL GPAXLE . . . . . . . . . . . . . . . . . . . . . 169DIFFERENTIAL GPFRONT . . . . . . . . . . . . . . . . . . . 168DISTRIBUTION AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

3DOOR GP-CABLH . . . . . . . . . . . . . . . . . . . . . . . . . . . 601DOOR GP-CABRH . . . . . . . . . . . . . . . . . . . . . . . . . . . 599DRIVE & MTG GP-PUMP . . . . . . . . . . . . . . . . . . . . . . 301DRIVE AR-BACKHOE LOADER2-WHEEL DRIVE, 2-WHEEL STEER . . . . . . . . . 3

DRIVE AR-BACKHOE LOADERALL WHEEL DRIVE, 2-WHEEL STEER . . . . . . . 3

DRIVE GP-AUXILIARY . . . . . . . . . . . . . . . . . . . . . . . . 23DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24DRIVE GP-FLEXIBLE COUPLING . . . . . . . . . . . . . . 170

EEDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . 548

549ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300 . . . . . . . . . . . . . . . . . . . . . . . . 90

ELECTRONICS GP-MACHINENON-ACCUGRADE . . . . . . . . . . . . . . . . . . . . . . . . . 90

ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . 9EXTENSION GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 61EXTENSION GP-FENDER . . . . . . . . . . . . . . . . . . . . . 257

FFAN GP-SUCTIONWITH AIR CONDITIONER . . . 48

FAN GP-SUCTIONWITHOUT AIR CONDITIONER . . . . . . . . . . . . . . 49

FASTENER GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . 302FENDER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . 258FENDER GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . 259FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 42FILLER GP-POWER TRAIN OIL2-WHEEL DRIVE, STANDARD SHIFT . . . . . . . . 172

FILLER GP-POWER TRAIN OILALL WHEEL DRIVE, STANDARD SHIFT . . . . . . 174

FILLER GP-POWER TRAIN OILAUTOSHIFT . . . 171FILM (TEMPERATURE CONTROL) . . . . . . . . . . . . . 563

604FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665FILM-CERTIFICATION (OPS, READ OMM) . . . . . . 573

574FILM-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . . . 278FILM-IDENTIFICATION (CATERPILLAR) . . . . . . . . 571FILM-IDENTIFICATION(CATERPILLAR, FRONT) . . . . . . . . . . . . . . . . . . . . 566

567568572

FILM-IDENTIFICATION (CONSOLE, RH) . . . . . . . . 122FILM-IDENTIFICATION (FUSE BLOCK) . . . . . . . . . 139FILM-IDENTIFICATION(GROUP NO., SEQUENCE NO.) . . . . . . . . . . . . . 606

608FILM-IDENTIFICATION (IGNITION SWITCH) . . . . 97FILM-IDENTIFICATION(STABILIZER CONTROL) . . . . . . . . . . . . . . . . . . . 566

571572

FILM-IDENTIFICATION(START SWITCH, READ OMM) . . . . . . . . . . . . . . 670

672FILM-INSTRUCTION (BUCKET CONTROL) . . . . . 390FILM-INSTRUCTION(EXTENDABLE STICK PIN, READ OMM) . . . . . 1

FILM-INSTRUCTION (LINK) . . . . . . . . . . . . . . . . . . . . 421FILM-INSTRUCTION(MACHINE SECURITY, READ OMM) . . . . . . . . . 97

FILM-INSTRUCTION (OIL FLOWDIRECTION) . . . 311325

FILM-INSTRUCTION(OPERATOR CONTROLS, READ OMM) . . . . . . 566

567568571572

FILM-INSTRUCTION (STABILIZER, AUTOUP) . . . 567568

FILM-INSTRUCTION(START SW, READ OMM, SECURITY) . . . . . . . 97

FILM-INSTRUCTION (UNLOCK) . . . . . . . . . . . . . . . 277

SEBP5902 INDEX A15


FILM-INSTRUCTION (WASHER FILL) . . . . . . . . . . 647661

FILM-WARNING(ACCUM, HIGH PRESS, READ OMM) . . . . . . . . 280

354FILM-WARNING (ARM BRACE, READ OMM) . . . 673FILM-WARNING(CRUSH HAZARD, STAY BACK, INTL) . . . . . . . 673

FILM-WARNING(HIGH PRESS CYLINDER, READ OMM) . . . . . 359

FILM-WARNING(HIGH PRESS CYLINDER, READ OMM)(U.S.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308

FILM-WARNING(HIGH PRESSURE, READ OMM) . . . . . . . . . . . . 280

FILM-WARNING(HIGH PRESSURE, READ OMM, INTL) . . . . . . 308

359FILM-WARNING(HYD PRESS, READ OMM, INTL) . . . . . . . . . . . . 311

316FILM-WARNING(HYD PRESS, READ OMM, U.S.) . . . . . . . . . . . . 311

313316319322325

FILM-WARNING(NO WELD, NO DRILL, READ OMM) . . . . . . . . . 573

574671672

FILM-WARNING (PRODUCT LINK 300, U.S.) . . . . 93FILM-WARNING (READ OMM) . . . . . . . . . . . . . . . . . 673FILM-WARNING (SEAT BELT) . . . . . . . . . . . . . . . . . 673FILTER AS-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 43FILTER AS-WATER SEP & FUEL . . . . . . . . . . . . . . . 69FILTER ELEMENT AS-AIR (CAB HEATER) . . . . . . 563

604FILTER ELEMENT-AIR(CAB HEATER, AIR CONDITIONER) . . . . . . . . . 608

FILTER ELEMENT-AIR (PRIMARY) . . . . . . . . . . . . . 58FILTER ELEMENT-AIR (RECIRCULATION) . . . . . 606FILTER ELEMENT-AIR (SECONDARY) . . . . . . . . . 58FILTER ELEMENT-BREATHER(HYDRAULIC TANK) . . . . . . . . . . . . . . . . . . . . . . . . 386

FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . . . 69FILTER-FUEL (ULTRA HIGH EFFICIENCY) . . . . . 68FILTER-OIL (FIRE RESISTANT) . . . . . . . . . . . . . . . . 303FILTER-OIL (FLOW REGULATOR) . . . . . . . . . . . . . 376FILTER-OIL (STANDARD EFFICIENCY)(POWER TRAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

190FILTER-OIL (ULTRA HIGH EFFICIENCY) . . . . . . . 303FITTING GP-HYDRAULICQUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . 304

FLANGE GP-WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . 175176244

FLASHER AS (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . 137FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603FLOORPLATE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

262FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25FORK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550FRAME AS-SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . 263FRAME GP-LOADERSINGLE TILT . . . . . . . . . . . . 264FRAME GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . 265FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

107FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 107FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 107FUSE (30-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 138FUSE (30-AMPERE) (MAIN) . . . . . . . . . . . . . . . . . . . 108FUSE (40-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 109FUSE (40-AMPERE) (POWER, 2) . . . . . . . . . . . . . . 111FUSE (50-AMPERE) (POWER, 1) . . . . . . . . . . . . . . 108FUSE (60-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 110FUSE (60-AMPERE) (POWER, 1) . . . . . . . . . . . . . . 111

137

GGASKET-VALVE COVER (CYLINDER HEAD) . . . 12GASKET-WATER REGULATOR(TEMPERATURE) . . . . . . . . . . . . . . . . . . . . . . . . . . 45

GAUGE AS-OIL LEVEL (DIPSTICK)(POWER TRAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

GAUGE GP-COOLANT TEMPERATURE(TRANSMISSION) . . . . . . . . . . . . . . . . . . . . . . . . . . 122

GAUGE GP-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . . . 123GAUGE GP-OIL LEVEL & FILLER . . . . . . . . . . . . . . 43GAUGE GP-OIL TEMPERATURE(TORQUE CONVERTER) . . . . . . . . . . . . . . . . . . . 122

GAUGE-OIL LEVEL (DIPSTICK) (ENGINE) . . . . . . 43174

GAUGE-OIL LEVEL (DIPSTICK)(POWER TRAIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

GAUGE-SIGHT (FLUID LEVEL) . . . . . . . . . . . . . . . . 386GEAR GP-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

178GEAR GP-RING (REAR AXLE) . . . . . . . . . . . . . . . . . 157GLOW PLUG (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . 91GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91GUARD GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420GUARD GP-CYLINDERSTABILIZER . . . . . . . . . . 267

A16 INDEX SEBP5902


269271

GUARD GP-DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . 273GUARD GP-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . 274

HHANDLE GP-MODULAR (LH) . . . . . . . . . . . . . . . . . . 584

592HANDLE GP-MODULAR (RH) . . . . . . . . . . . . . . . . . . 585

593HARNESS AS-CONSOLE . . . . . . . . . . . . . . . . . . . . . . 122HARNESS AS-CONTROL (PRODUCT LINK) . . . . 95HARNESS AS-CONTROL (SECURITY) . . . . . . . . . 97HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 125

131HARNESS AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . 608HARNESS AS-HEATER & AIR COND . . . . . . . . . . . 606HARNESS AS-HEATER & AIR COND(COMPRESSOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

HARNESS AS-LIGHTING (ROOF) . . . . . . . . . . . . . . 103HARNESS AS-MOTOR (PLATFORM) . . . . . . . . . . . 119

133HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . . . . 138HARNESS AS-POWER (DISTRIBUTION) . . . . . . . 137HARNESS AS-RADIO (PRODUCT LINK) . . . . . . . . 93HARNESS AS-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 145HARNESS AS-RIDE CONTROL . . . . . . . . . . . . . . . . 147

149641

HARNESS AS-RIDE CONTROL(FRONT CONSOLE) . . . . . . . . . . . . . . . . . . . . . . . . 308

HARNESS AS-RIDE CONTROL (PLATFORM) . . . 308HARNESS AS-TRANSMISSION . . . . . . . . . . . . . . . . 151

153HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 135HARNESS AS-WIRING (AUTOSHIFT) . . . . . . . . . . 153HARNESS AS-WIRING(DIFFERENTIAL LOCK) . . . . . . . . . . . . . . . . . . . . . 116

HARNESS AS-WIRING(KICKOUT, POSITIONER) . . . . . . . . . . . . . . . . . . . 135

HARNESS AS-WIRING (RESISTOR) . . . . . . . . . . . 137HEATER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604

606608

HEATER GP-JACKET WATER . . . . . . . . . . . . . . . . . 92HEATER GP-JACKET WATER120-VOLT . . . . . . . 92HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . . . . . 275HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

278HOSE-RADIATOR (LOWER) . . . . . . . . . . . . . . . . . . . 56HOSE-RADIATOR (UPPER) . . . . . . . . . . . . . . . . . . . . 56HOUSING & FLANGE GP-AXLELH . . . . . . . . . . . . 178HOUSING & FLANGE GP-AXLERH . . . . . . . . . . . 177HOUSING GP-AXLELH . . . . . . . . . . . . . . . . . . . . . . . 180

HOUSING GP-AXLEREAR . . . . . . . . . . . . . . . . . . . 181HOUSING GP-AXLERH . . . . . . . . . . . . . . . . . . . . . . 179HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 26HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 27HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

IINDICATOR AS(HIGH BEAM, TURN SIGNAL RH) . . . . . . . . . . . 137

INDICATOR AS (HYD OIL TEMP, FILTER) . . . . . . . 129INDICATOR AS (MACHINE SECURITY) . . . . . . . . 122INDICATOR AS (SPEED CONTROL) . . . . . . . . . . . 122INDICATOR AS(TURN SIGNAL LH, PARKING BRAKE) . . . . . . . 137

INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 70INSTALLATION AR-WHEEL CHOCK . . . . . . . . . . . . 666INSTALLATION GP-COMMUNICATIONPRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 93

INSTALLATION GP-COMMUNICATIONPRODUCT LINK 300 . . . . . . . . . . . . . . . . . . . . . . . . 95

INSTALLATION GP-SECURITY . . . . . . . . . . . . . . . . 97

KKEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . . 117KEY AS-ELECTRONIC (SECURITY) . . . . . . . . . . . . 97KICKOUT & POSITIONER GP . . . . . . . . . . . . . . . . . . 306KIT-CAB WINDOWREAR . . . . . . . . . . . . . . . . . . . . . 610KIT-HUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176KIT-RIDE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . 308KIT-SENSOR (AIR PRESSURE) . . . . . . . . . . . . . . . . 77KIT-SENSOR (ENGINE SPEED) . . . . . . . . . . . . . . . . 77KIT-SENSOR (INTAKE AIR TEMPERATURE) . . . . 77KIT-SENSOR (OIL PRESSURE) . . . . . . . . . . . . . . . . 77KNOB GP-STEERING . . . . . . . . . . . . . . . . . . . . . . . . . 246

LLAMP (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615

643LAMP (12-VOLT)(COOLANT TEMPERATURE) . . . . . . . . . . . . . . . . 122

LAMP (12-VOLT) (FUEL LEVEL INDICATOR) . . . . 123LAMP (12-VOLT) (OIL TEMPERATURE) . . . . . . . . 122LAMP (12-VOLT, 21-WATT) . . . . . . . . . . . . . . . . . . . . 103LAMP (12-VOLT, 5-WATT) . . . . . . . . . . . . . . . . . . . . . 103LAMP (12-VOLT, 55-WATT) . . . . . . . . . . . . . . . . . . . . 99

100101102

LAMP GP-DOME (12-VOLT) . . . . . . . . . . . . . . . . . . . 615LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

100101

SEBP5902 INDEX A17


LAMP GP-HEAD & SIGNAL (DIRECTIONAL) . . . . 103LAMP GP-SIGNAL (STOP, TAIL, TURN) . . . . . . . . . 103LAMP GP-WARNING BEACON(MAGNETIC MOUNT) . . . . . . . . . . . . . . . . . . . . . . . 102

LAMP GP-WARNING BEACONAMBER, MAGNETIC MOUNT, ROTATING . . . . 102

LATCH GP-CAB DOOR & WINDOW . . . . . . . . . . . . 612613

LATCH GP-CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . 614LEVER GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . 67LEVER GP-HAND CONTROLPARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . 243

LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 29LIGHTING GP-FLOOD & SIGNALNACD, OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . 103

LIGHTING GP-WARNING BEACONAMBER, MAGNETIC MOUNT, ROTATING . . . . 106

LINER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615LINES GP-BACKHOE AUXILIARY . . . . . . . . . . . . . . 311

313316

LINES GP-BACKHOE AUXILIARYKIT, EXTENDABLE STICK . . . . . . . . . . . . . . . . . . . 322

325LINES GP-BACKHOE AUXILIARYSTANDARD STICK . . . . . . . . . . . . . . . . . . . . . . . . . 319

LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327LINES GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . 329LINES GP-BUCKETEXTENDABLE STICK . . . . . 331LINES GP-DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333LINES GP-EXTENDABLE STICK . . . . . . . . . . . . . . . 334LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

74LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 617LINES GP-HEATER & AIR COND . . . . . . . . . . . . . . 618LINES GP-HYDRAULIC (BOOM) . . . . . . . . . . . . . . . 327LINES GP-HYDRAULIC (BUCKET) . . . . . . . . . . . . . 329LINES GP-HYDRAULIC OIL COOLER . . . . . . . . . . 337LINES GP-HYDRAULICSTICK . . . . . . . . . . . . . . . . 336LINES GP-LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . 339LINES GP-LOADER AUXILIARY . . . . . . . . . . . . . . . . 341LINES GP-MULTIPURPOSE BUCKET . . . . . . . . . . 343

345347349

LINES GP-PILOTBACKHOE BANK VALVE . . . . . 351LINES GP-PILOTSTABILIZER . . . . . . . . . . . . . . . . . 353LINES GP-PILOTSUPPLY . . . . . . . . . . . . . . . . . . . . 354LINES GP-POWER TRAIN COOLER . . . . . . . . . . . 50LINES GP-POWER TRAIN OILDIFFERENTIAL LOCK . . . . . . . . . . . . . . . . . . . . . . 183

LINES GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357LINES GP-RIDE CONTROL . . . . . . . . . . . . . . . . . . . . 359LINES GP-STABILIZER . . . . . . . . . . . . . . . . . . . . . . . . 361LINES GP-STABILIZER6-BANK . . . . . . . . . . . . . . . 365

LINES GP-STABILIZER7-BANK . . . . . . . . . . . . . . . 363LINES GP-STEERING2-WHEEL DRIVE . . . . . . . 247LINES GP-STEERINGALL WHEEL DRIVE, 2-WHEEL STEER . . . . . . . 249

LINES GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367LINES GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369LINES GP-TILT CYLINDER . . . . . . . . . . . . . . . . . . . . 371LINK GP-SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . 667LINKAGE GP-BACKHOE BUCKET . . . . . . . . . . . . . 421LINKAGE GP-LOADER BUCKET . . . . . . . . . . . . . . . 423LOADER AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4LOCK GP-TRANSPORTBACKHOE BUCKET . . . 430LOCK GP-TRANSPORTBOOM . . . . . . . . . . . . . . . 428LOCK GP-TRANSPORTEXTENDABLE STICK . . . . . . . . . . . . . . . . . . . . . . . 425

LOCK GP-TRANSPORTSTABILIZER . . . . . . . . . . 427LOCK GP-TRANSPORTSTANDARD STICK . . . . 426LOCK GP-VANDALISM . . . . . . . . . . . . . . . . . . . . . . . . 668

MMANIFOLD & SOLENOID GP-CONTROL . . . . . . . 373MANIFOLD & SOLENOID GP-CONTROLBOOM, STICK, PATTERN SWITCH . . . . . . . . . . 374

MANIFOLD & SOLENOID GP-CONTROLINLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

MANIFOLD GP-CONTROLINLET . . . . . . . . . . . . . 377MANIFOLD GP-CONTROLOUTLET . . . . . . . . . . . 376MANIFOLD GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . 398

401402

MANIFOLD GP-RIDE CONTROL . . . . . . . . . . . . . . . 378MIRROR GP-REAR VIEWEXTERIOR . . . . . . . . . . 620MIRROR GP-REAR VIEWINTERIOR . . . . . . . . . . 621MODULE GP-WARNING INDICATOR(WITH ALARM, FUNCTION LIGHTS) . . . . . . . . . 123

MOTOR GP-WINDOW WIPER . . . . . . . . . . . . . . . . . 622MOTOR GP-WINDOW WIPERFRONT . . . . . . . . . 622MOTOR GP-WINDOW WIPERREAR . . . . . . . . . . 623MOUNTING GP-AXLE . . . . . . . . . . . . . . . . . . . . . . . . . 184MOUNTING GP-BACKHOE CONTROLPILOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624

MOUNTING GP-BANK VALVE . . . . . . . . . . . . . . . . . . 379MOUNTING GP-BUCKETBACKHOE, QUICK COUPLER . . . . . . . . . . . . . . . 551

MOUNTING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 627MOUNTING GP-CYLINDERTHUMB . . . . . . . . . . . 380MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 30MOUNTING GP-ENGINE & XMSN . . . . . . . . . . . . . . 31MOUNTING GP-LINES . . . . . . . . . . . . . . . . . . . . . . . . 381MOUNTING GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . 431MOUNTING GP-TRANSMISSION . . . . . . . . . . . . . . 185

186MOUNTING GP-WHEEL (FRONT) . . . . . . . . . . . . . . 229

231

A18 INDEX SEBP5902


233MOUNTING GP-WHEEL (REAR) . . . . . . . . . . . . . . . 230

232234

MUFFLER GPTURBO . . . . . . . . . . . . . . . . . . . . . . . . 62

OOPTION AR-BACKHOEEXTENDABLE STICK, 5 FUNCTION . . . . . . . . . 5

OPTION AR-BACKHOEEXTENDABLE STICK, 6 FUNCTION . . . . . . . . . 5

OPTION AR-BACKHOESTANDARD STICK, 4 FUNCTION . . . . . . . . . . . . 4

OPTION AR-BACKHOESTANDARD STICK, 5 FUNCTION . . . . . . . . . . . . 4

OPTION AR-CABCANOPY . . . . . . . . . . . . . . . . . . . 5OPTION AR-CABDELUXE . . . . . . . . . . . . . . . . . . . . 6OPTION AR-CABDELUXE, WITH A/C . . . . . . . . . 6OPTION AR-MACHINESINGLE TILT, 2-WHL DRIVE, GP . . . . . . . . . . . . 6

OPTION AR-MACHINESINGLE TILT, 4-WHL DRIVE, GP . . . . . . . . . . . . 7

OPTION AR-MACHINESINGLE TILT, 4-WHL DRIVE, MP . . . . . . . . . . . . 7

PPAD & GUARD GP-STABILIZER . . . . . . . . . . . . . . . . 433PAD & GUARD GP-STABILIZERSTREET . . . . . . 432

435PAD & MTG GP-STABILIZER . . . . . . . . . . . . . . . . . . 439PAD & MTG GP-STABILIZERSTREET . . . . . . . . . 437

438PAD GP-STABILIZER . . . . . . . . . . . . . . . . . . . . . . . . . . 440PAD GP-STABILIZERSTREET . . . . . . . . . . . . . . . . 441PADLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 668PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32PANEL GP-FUSEINCLUDES RELAY . . . . . . . . . . 107PEDAL GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . 628PIN GP-COUPLERMACHINE . . . . . . . . . . . . . . . . . 552PIN GP-COUPLERPIN-LOCK . . . . . . . . . . . . . . . . . 553PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 34PLANETARY GP-FINAL DRIVE . . . . . . . . . . . . . . . . 187PLANETARY GP-FINAL DRIVEAXLE . . . . . . . . . . 188PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669PLATE & FILM GPNACD . . . . . . . . . . . . . . . . . . . . . 670PLATE & FILM GPOUTSIDE NACD . . . . . . . . . . . . 671PLATE-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . 458

459460461462463464

465466467468469470471472473

PLATE-IDENTIFICATION (WORK TOOL) . . . . . . . . 495496498499500501502503504505506507508509

PLUG AS-DRAIN (MAGNETIC) . . . . . . . . . . . . . . . . . 155166

PLUG AS-DRAIN (MAGNETIC) (AXLE, REAR) . . . 157PLUG GP-CONTROL MANIFOLD . . . . . . . . . . . . . . 376PLUG GP-CONTROL VALVE . . . . . . . . . . . . . . . . . . . 398

400403409

PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . . 35PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

37PLUG-DRAIN (ENGINE OIL) . . . . . . . . . . . . . . . . . . . 32POWER TRAIN AR2-WHEEL DRIVE, 2-WHEELSTEER, STD SHIFT . . . . . . . . . . . . . . . . . . . . . . . . 189

POWER TRAIN ARALL WHEEL DRIVE,2-WHEEL STEER, AUTOSHIFT . . . . . . . . . . . . . . 190

POWER TRAIN ARALL WHEEL DRIVE,2-WHEEL STEER, STD SHIFT . . . . . . . . . . . . . . . 189

PROTECTION GP-FUEL SYSTEM . . . . . . . . . . . . . 7477

PROTECTION GP-FUEL SYSTEM(LINE, LOW PRESSURE) . . . . . . . . . . . . . . . . . . . 68

PROTECTION GP-VANDALISMROTATING GUARD . . . . . . . . . . . . . . . . . . . . . . . . . 674

PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 23PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . . . . . . 76PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 44PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 77PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 76PUMP GP-METERINGHMU . . . . . . . . . . . . . . . . . . . 251PUMP GP-PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382PUMP GP-TRANSMISSION . . . . . . . . . . . . . . . . . . . . 207

SEBP5902 INDEX A19


217PUMP GP-TRANSMISSION (DIRECT DRIVE) . . . 212PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

RRADIATOR & HYD OIL COOLER GP . . . . . . . . . . . 54

55RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54RADIO GP-COMMUNICATIONPRODUCT LINK 121SR . . . . . . . . . . . . . . . . . . . . . 629

RECEIVER-REFRIGERANT DRYER(AIR CONDITIONER) . . . . . . . . . . . . . . . . . . . . . . . 618

REGULATOR AS-WATER TEMPERATURE(CONNECTOR INCLUDED) . . . . . . . . . . . . . . . . . 45

RELAY AS (12-VOLT) (ALL WHEEL DRIVE) . . . . . 115RELAY AS (12-VOLT) (BACKUP ALARM) . . . . . . . 137RELAY AS (12-VOLT)(COMPRESSOR CLUTCH) . . . . . . . . . . . . . . . . . . 119

RELAY AS (12-VOLT) (FAN SPEED) . . . . . . . . . . . . 120RELAY AS (12-VOLT) (HORN) . . . . . . . . . . . . . . . . . 137RELAY AS (12-VOLT) (IMPLEMENT DISABLE) . . . 137RELAY AS (12-VOLT) (POSITION LAMP) . . . . . . . 137RELAY AS (12-VOLT)(POWER DISTRIBUTION) . . . . . . . . . . . . . . . . . . . 133

RELAY AS (12-VOLT) (RIDE CONTROL) . . . . . . . . 147308

RELAY AS (12-VOLT) (START) . . . . . . . . . . . . . . . . . 139RELAY AS (12-VOLT) (TORQUE LIMITER) . . . . . . 138RELAY AS-TIMER (STABILIZER, AUTO UP) . . . . 129RELAY GPPOWER DISTRIBUTION . . . . . . . . . . . 109RELAY GPPOWER, 1 . . . . . . . . . . . . . . . . . . . . . . . . 110

111RELAY GPPOWER, 3 . . . . . . . . . . . . . . . . . . . . . . . . 108ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38ROOF GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630ROTATING GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 384

SSCREEN (PILOT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375SEAT BELT (2-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631SEAT BELT (3-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 632SEAT BELT GPRETRACTABLE, 2-IN . . . . . . . . . . 631SEAT BELT GPRETRACTABLE, 3-IN . . . . . . . . . . 632SEAT GPCLOTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634SEAT GPVINYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633SEAT GP-SUSPENSIONCLOTH . . . . . . . . . . . . . . 637

640SEAT GP-SUSPENSIONDELUXE, CLOTH . . . . . 638

639640

SEAT GP-SUSPENSIONVINYL . . . . . . . . . . . . . . . 636640

SENDER AS-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . . 83

SENDER AS-TEMPERATURE (12-VOLT)(TRANSMISSION OIL) . . . . . . . . . . . . . . . . . . . . . . 208

213217

SENDER AS-TEMPERATURE(ENGINE COOLANT) . . . . . . . . . . . . . . . . . . . . . . . 125

SENSOR GP-POSITION (ROTARY) . . . . . . . . . . . . 628SENSOR GP-POSITIONROTARY . . . . . . . . . . . . . 112SENSOR GP-PRESSURE(HYDRAULIC LOAD) . . . . . . . . . . . . . . . . . . . . . . . . 145

SENSOR GP-SPEED (ENGINE) . . . . . . . . . . . . . . . . 77SENSOR GP-SPEED (FUEL PUMP) . . . . . . . . . . . . 76SENSOR GP-SPEED (LOW OUTPUT) . . . . . . . . . . 208SENSOR GP-SPEED(TRANSMISSION OUTPUT, HIGH) . . . . . . . . . . . 218

SENSOR GP-SPEED (TRANSMISSION) . . . . . . . . 212SENSOR GP-SPEEDOUTPUT . . . . . . . . . . . . . . . . 113SENSOR GP-TEMPERATURE(HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . . . 129

SENSOR-PRESSURE (FUEL RAIL) . . . . . . . . . . . . 77SENSOR-PRESSURE (WATER SEPARATOR) . . . 69SENSOR-TEMPERATURE (AIR) . . . . . . . . . . . . . . . 77SERVICE GP-COMMUNICATION(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . . . 90

SERVICE GP-MACHINE . . . . . . . . . . . . . . . . . . . . . . . 90SHAFT GP-AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155SHAFT GP-COUNTER . . . . . . . . . . . . . . . . . . . . . . . . 191SHAFT GP-COUNTER (TRANSMISSION) . . . . . . . 207

212SHAFT GP-DRIVEFRONT . . . . . . . . . . . . . . . . . . . . 193SHAFT GP-DRIVEREAR . . . . . . . . . . . . . . . . . . . . . 193SHAFT GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194SHAFT GP-IDLER (TRANSMISSION) . . . . . . . . . . . 207

212SHAFT GP-INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

198SHAFT GP-OUTPUTFRONT . . . . . . . . . . . . . . . . . . 203

205SHAFT GP-OUTPUTMAIN . . . . . . . . . . . . . . . . . . . . 200SHAFT GP-OUTPUTREAR . . . . . . . . . . . . . . . . . . . 202SHAFT GP-PUMP DRIVE . . . . . . . . . . . . . . . . . . . . . . 385SOFTWARE GP-COMMUNICATION(PRODUCT LINK 121SR) . . . . . . . . . . . . . . . . . . . 629

SOFTWARE GP-COMMUNICATION(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . . . 90

SOFTWARE GP-MACHINE . . . . . . . . . . . . . . . . . . . . 90SOLENOID (WASTEGATE) . . . . . . . . . . . . . . . . . . . . 63SPRING AS-GAS (ENGINE) . . . . . . . . . . . . . . . . . . . 277SPRING AS-GAS (LOCKABLE) . . . . . . . . . . . . . . . . 277SPRING GP-GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252SPRING GP-GAS (CAB DOOR) . . . . . . . . . . . . . . . . 599

601STABILIZER GP-BACKHOE . . . . . . . . . . . . . . . . . . . . 442STARTING MOTOR GP-ELECTRIC12-VOLT . . . 114STEERING COLUMN GPTILT . . . . . . . . . . . . . . . . . 252

A20 INDEX SEBP5902


STICK AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444STICK GP-EXTENDABLE . . . . . . . . . . . . . . . . . . . . . . 445STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448STRAINER (SUCTION) . . . . . . . . . . . . . . . . . . . . . . . . 160

163217

STRAINER-FUEL (FILLER NECK SCREEN) . . . . . 83SUN VISOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 646SUSPENSION GP-SEATVINYL . . . . . . . . . . . . . . . 641SWITCH AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595SWITCH AS (PARKING BRAKE) . . . . . . . . . . . . . . . 236SWITCH AS (PUSH BUTTON) . . . . . . . . . . . . . . . . . 586

588SWITCH AS-FOOT(DIFFERENTIAL LOCK ON, OFF) . . . . . . . . . . . . 116

SWITCH AS-LIMIT (BRAKE PEDAL) . . . . . . . . . . . . 238SWITCH AS-LIMIT (SUSPENSION SEAT) . . . . . . . 641SWITCH AS-MULTIFUNCTION(HD LIGHT, TURN SIG, WDO WIPER) . . . . . . . . 137

SWITCH AS-PRESSURE(HYDRAULIC OIL FILTER BYPASS) . . . . . . . . . . 129

SWITCH AS-PRESSURE(REFRIGERANT COMPR, HIGH SIDE) . . . . . . . 119

SWITCH AS-PRESSURE(REFRIGERANT, LOW) . . . . . . . . . . . . . . . . . . . . . 119

SWITCH AS-PRESSURE (RIDE CONTROL) . . . . 147308

SWITCH AS-PRESSURE (SERVICE BRAKE) . . . 238SWITCH AS-ROCKER(AIR CONDITIONER, HEATER SELECT) . . . . . 119

SWITCH AS-ROCKER (ALL WHEEL DRIVE) . . . . 115SWITCH AS-ROCKER(AUTOSHIFT, STANDARD SHIFT) . . . . . . . . . . . 153

SWITCH AS-ROCKER(AUXILIARY HYDRAULIC FLOW) . . . . . . . . . . . . 391

SWITCH AS-ROCKER(BLOWER FAN SPEED) . . . . . . . . . . . . . . . . . . . . . 119

133SWITCH AS-ROCKER(FLOODLIGHT, FRONT) . . . . . . . . . . . . . . . . . . . . . 103

SWITCH AS-ROCKER (FLOODLIGHT, REAR) . . . 103SWITCH AS-ROCKER(HAZARD WARNING LIGHTS) . . . . . . . . . . . . . . . 137

SWITCH AS-ROCKER (HEATER) . . . . . . . . . . . . . . 133SWITCH AS-ROCKER (HORN) . . . . . . . . . . . . . . . . . 594SWITCH AS-ROCKER(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 122

SWITCH AS-ROCKER (MODE SELECT) . . . . . . . . 137SWITCH AS-ROCKER (RIDE CONTROL) . . . . . . . 147

308SWITCH AS-ROCKER (SPEED CONTROL) . . . . . 122SWITCH AS-ROCKER(TRANSMISSION NEUTRAL LOCK) . . . . . . . . . 137

SWITCH AS-ROCKER (WARNING BEACON) . . . 122

SWITCH AS-ROCKER(WIPER, WASHER, REAR) . . . . . . . . . . . . . . . . . . 663

SWITCH AS-ROLLER(KICKOUT, POSITIONER) . . . . . . . . . . . . . . . . . . . 135

SWITCH AS-START (KEY) . . . . . . . . . . . . . . . . . . . . . 122SWITCH AS-TOGGLE (SEAT ADJUSTMENT) . . . 149SWITCH GP-ALL WHEEL DRIVE . . . . . . . . . . . . . . . 115SWITCH GP-DIFFERENTIAL LOCKCENTER PIVOT MACHINE . . . . . . . . . . . . . . . . . . 116

SWITCH GP-DISCONNECTBATTERY . . . . . . . . . 117SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . . 118SWITCH GP-PUSH BUTTON(NEUTRALIZER, DOWNSHIFT) . . . . . . . . . . . . . . 586

588595

SYNCHRONIZER GP . . . . . . . . . . . . . . . . . . . . . . . . . . 202

TTACHOMETER GP-ELECTRIC . . . . . . . . . . . . . . . . . 643TANK & LINES GP-COOLANTEXPANSION, RADIATOR . . . . . . . . . . . . . . . . . . . . 56

TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . . 386TANK GP-EXPANSION (COOLANT) . . . . . . . . . . . . 56TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83TANK GP-FUELINCLUDES STEP . . . . . . . . . . . . . 82TANK GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 386TANK GP-WINDOW WASHER . . . . . . . . . . . . . . . . . 647

661TEE AS-SWIVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339THUMB AR24-IN, HYD, HEAVY-DUTY . . . . . . . . . 554THUMB AR24-IN, HYD, HEAVY-DUTY, WITHCOUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555

THUMB AR24-IN, HYD, ROCK . . . . . . . . . . . . . . . . 556THUMB AR24-IN, HYD, ROCK, WITH COUPLER . . . . . . . . 557

THUMB AR24-IN, HYD, WITH COUPLER . . . . . . 558THUMB AR30-IN, HYD, HEAVY-DUTY . . . . . . . . . 559THUMB GPBACKHOE . . . . . . . . . . . . . . . . . . . . . . . 560THUMB GPBACKHOE, COMMON . . . . . . . . . . . . . 561TIE ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

244TIP GP-BUCKET (SOIL) . . . . . . . . . . . . . . . . . . . . . . . 525

526527528

TIP GP-PENETRATION . . . . . . . . . . . . . . . . . . . . . . . . 494495496497498499500501502

SEBP5902 INDEX A21


503504505506507508509513514515516517518519520521522523524

TOOTH GP-UNI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562TRANSMISSION AR-DIRECT DRIVE2-WHEEL DRIVE, STANDARD SHIFT . . . . . . . . 206

TRANSMISSION AR-DIRECT DRIVEALL WHEEL DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . 206

TRANSMISSION AR-POWER SHIFTALL WHEEL DRIVE, AUTOSHIFT . . . . . . . . . . . . 206

TRANSMISSION GP-DIRECT DRIVE . . . . . . . . . . . 207212

TRANSMISSION GP-POWER SHIFT . . . . . . . . . . . 217TRANSPORT AR-MACHINEWITHOUT BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . 675

TRIM GP-CABOPEN ROPS . . . . . . . . . . . . . . . . . . . 644TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 63

VVALVE & LINES GP-DIFF LOCKDIFFERENTIAL LOCK . . . . . . . . . . . . . . . . . . . . . . 223

VALVE & LINES GP-PILOTBACKHOE . . . . . . . . . 388VALVE & MTG GP-SOLENOIDDIFFERENTIAL LOCK . . . . . . . . . . . . . . . . . . . . . . 225

VALVE AR-BANK 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390VALVE AR-BANK 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390VALVE AR-BANK 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390VALVE AR-BANK 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391VALVE AR-BANK 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391VALVE AS-PRESSURE RELIEF(REFRIGERANT COMPRESSOR) . . . . . . . . . . . 575

VALVE AS-RELIEF (FLUSHING) . . . . . . . . . . . . . . . . 376VALVE GP-BANK 2SINGLE TILT . . . . . . . . . . . . . . 392VALVE GP-BANK 3SINGLE TILT . . . . . . . . . . . . . . 393VALVE GP-BANK 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394VALVE GP-BANK 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395VALVE GP-BANK 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396

VALVE GP-CHECK(BOOM CONTROL VALVE) . . . . . . . . . . . . . . . . . . 400

409VALVE GP-CHECK (LOADER) . . . . . . . . . . . . . . . . . 377VALVEGP-CHECK (STICK CONTROL VALVE) . . . 403VALVE GP-CONTROLAUXILIARY . . . . . . . . . . . . . 405

408VALVE GP-CONTROLBOOM . . . . . . . . . . . . . . . . . 400VALVE GP-CONTROLBUCKET . . . . . . . . . . . . . . . 402VALVE GP-CONTROLEXTENDABLE STICK . . . 403VALVE GP-CONTROLLIFT . . . . . . . . . . . . . . . . . . . 406VALVE GP-CONTROLSTABILIZER . . . . . . . . . . . . 398VALVE GP-CONTROLSTICK . . . . . . . . . . . . . . . . . . 409VALVE GP-CONTROLSWING . . . . . . . . . . . . . . . . . 401VALVE GP-CONTROLTILT . . . . . . . . . . . . . . . . . . . . 407VALVE GP-CUSHION CROSSOVER RLF(SWING CONTROL) . . . . . . . . . . . . . . . . . . . . . . . . 369

VALVE GP-FLOW CONTROL(AUXILIARY, INLET) . . . . . . . . . . . . . . . . . . . . . . . . 376

VALVE GP-PILOT (BACKHOE) . . . . . . . . . . . . . . . . . 388VALVE GP-PILOTSTABILIZER . . . . . . . . . . . . . . . . 410

411VALVE GP-PRESSURE REDUCING (INLET) . . . . 375VALVE GP-PUMP CONTROL(PRESSURE, FLOW COMPENSATOR) . . . . . . . 382

VALVE GP-PUMP CONTROLPOWER COMPENSATOR . . . . . . . . . . . . . . . . . . . 413

VALVE GP-RADIATOR DRAIN . . . . . . . . . . . . . . . . . 54VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

414VALVE GP-RELIEF(EXTENDABLE STICK, AUXILIARY) . . . . . . . . . 313

405VALVE GP-RELIEF (INLET) . . . . . . . . . . . . . . . . . . . . 377VALVE GP-RELIEF(LINE, BOOM CYLINDER HEAD END) . . . . . . . 400

407VALVE GP-RELIEF(LINE, BOOM CYLINDER ROD END) . . . . . . . . 400

407409

VALVE GP-RELIEF (OUTLET MANIFOLD) . . . . . . 376VALVE GP-RELIEF (PILOT OPERATED) . . . . . . . . 401

402414

VALVE GP-RELIEF (RIPPER) . . . . . . . . . . . . . . . . . . 408VALVE GP-RELIEF (STABILIZER CONTROL) . . . 398VALVEGP-RELIEF (STICK CONTROL VALVE) . . . 403VALVE GP-RELIEF(TORQUE CONVERTER INLET) . . . . . . . . . . . . . 207

212217

VALVE GP-SHUTOFF(HYDRAULIC TANK DRAIN) . . . . . . . . . . . . . . . . . 333

VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . 415

A22 INDEX SEBP5902


VALVE GP-SOLENOID (12-VDC)(ALL WHEEL DRIVE, CLUTCH ONE) . . . . . . . . . 207

218VALVE GP-SOLENOID (12-VDC)(DIFFERENTIAL LOCK) . . . . . . . . . . . . . . . . . . . . . 212

VALVE GP-SOLENOID (12-VOLT) (PILOT) . . . . . . 373VALVE GP-SOLENOID (ACCUMULATOR) . . . . . . 378VALVE GP-SOLENOID (CLUTCH) . . . . . . . . . . . . . . 218VALVE GP-SOLENOID (FLOW CONTROL) . . . . . . 374VALVE GP-SOLENOID(FORWARD, REVERSE) . . . . . . . . . . . . . . . . . . . . 207

212VALVE GP-SOLENOID (INLET) . . . . . . . . . . . . . . . . 375VALVE GP-SOLENOID(LOAD SENSING PRESSURE) . . . . . . . . . . . . . . 382

VALVE GP-SOLENOID (REVERSE) . . . . . . . . . . . . 218VALVE GP-SOLENOID(RIDE CONTROL, SWITCH) . . . . . . . . . . . . . . . . . 378

VALVE GP-SOLENOID (TRANSMISSION) . . . . . . 218VALVE GP-TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

228VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 39VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 646

WWASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . 647WHEEL & TIRE AR2-WHEEL DRIVE, BIAS . . . . 228WHEEL & TIRE AR4-WHEEL DRIVE . . . . . . . . . . 229WHEEL & TIRE AR4-WHEEL DRIVE, BIAS . . . . 228

229WHEEL & TIRE GPFRONT . . . . . . . . . . . . . . . . . . . 229

231233

WHEEL & TIRE GPFRONT, LH . . . . . . . . . . . . . . . . 230234

WHEEL & TIRE GPFRONT, RH . . . . . . . . . . . . . . . 230234

WHEEL & TIRE GPLH . . . . . . . . . . . . . . . . . . . . . . . . 231232233235

WHEEL & TIRE GPREAR . . . . . . . . . . . . . . . . . . . . . 230232234

WHEEL & TIRE GPRH . . . . . . . . . . . . . . . . . . . . . . . 231232233235

WINDOW GP-CABLH . . . . . . . . . . . . . . . . . . . . . . . . 655WINDOW GP-CABREAR . . . . . . . . . . . . . . . . . . . . . 653WINDOW GP-CABRH . . . . . . . . . . . . . . . . . . . . . . . . 657WINDOW GP-CABUPPER, LH . . . . . . . . . . . . . . . . 649WINDOW GP-CABUPPER, RH . . . . . . . . . . . . . . . . 651WINDOW GP-DOORLH . . . . . . . . . . . . . . . . . . . . . . 659

WINDOW GP-DOORRH . . . . . . . . . . . . . . . . . . . . . . 660WIPER & WASHER GP-WINDOW . . . . . . . . . . . . . . 661WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . 663WIRING GP-AIR CONDITIONER . . . . . . . . . . . . . . . 119WIRING GP-CONSOLESIDE . . . . . . . . . . . . . . . . . . 122WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 125

131WIRING GP-ENGINEDELUXE CAB . . . . . . . . . . . 129WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . 133WIRING GP-KICKOUT & POSITIONER . . . . . . . . . 135WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . . . . . . 137WIRING GP-POWER RECEPTACLE . . . . . . . . . . . . 144WIRING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145WIRING GP-RIDE CONTROL . . . . . . . . . . . . . . . . . . 147WIRING GP-SEATPILOT . . . . . . . . . . . . . . . . . . . . . 149WIRING GP-TRANSMISSION CONTROLAUTOSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

WIRING GP-TRANSMISSION CONTROLSTANDARD SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . 151

SEBP5902 INDEX A23

MEMORANDA

A24 MEMORANDA SEBP5902

MACHINE ARRANGEMENT297-0171 BACKHOE AR-EXTENDABLE STICK

S/N: DJL1-UPPART OF 354-8249, 354-8250, 354-8251 OPTION AR-BACKHOE

FOR USE WITH 297-1827PAGE 391, 297-1828PAGE 391AN ATTACHMENT

SMCS-6504, 6533 i03845900

NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

Y 209-9930 1 BOOM GP 418Y 210-7088 1 CYLINDER GP-BACKHOE BUCKET 285Y 210-7076 1 CYLINDER GP-BOOM 287Y 210-7082 1 CYLINDER GP-STICK 295Y 290-6776 1 ELECTRONICS GP-MACHINE 90Y 211-7601 1 LINES GP-BOOM 327Y 246-9322 1 LINES GP-BUCKET 331Y 211-7602 1 LINES GP-STICK 367Y 213-6692 1 LINKAGE GP-BACKHOE BUCKET 421Y 246-9309 1 MOUNTING GP-LINES 381Y 213-6700 1 MOUNTING GP-STICK 431Y 271-1405 1 STICK GP-EXTENDABLE 445

259-1802 2 FILM-INSTRUCTION(EXTENDABLE STICK PIN, READ OMM)(ON RH & LH SIDE OF MACHINE E-STICK)

Y-SEPARATE ILLUSTRATION

297-0170 BACKHOE AR-STANDARD STICKS/N: DJL1-UP

PART OF 354-8247, 354-8248 OPTION AR-BACKHOEFOR USE WITH 297-1826PAGE 390, 297-1827PAGE 391, 297-1828PAGE 391

AN ATTACHMENT

SMCS-6502, 6504 i03847934


SEEPAGE

Y 209-9930 1 BOOM GP 418Y 210-7088 1 CYLINDER GP-BACKHOE BUCKET 285Y 210-7076 1 CYLINDER GP-BOOM 287Y 210-7082 1 CYLINDER GP-STICK 295Y 290-6776 1 ELECTRONICS GP-MACHINE 90Y 211-7601 1 LINES GP-BOOM 327Y 246-9321 1 LINES GP-BUCKET 329Y 211-7602 1 LINES GP-STICK 367Y 213-6692 1 LINKAGE GP-BACKHOE BUCKET 421Y 246-9309 1 MOUNTING GP-LINES 381Y 271-8667 1 STICK GP-HOE 448


SEBP5902 MACHINE ARRANGEMENT 1

MACHINE ARRANGEMENT291-9213 CHASSIS AR

S/N: DJL1-UPPART OF 291-9210 COMMON AR

SMCS-7000 i03845796


SEEPAGE

Y 290-6789 1 BATTERY & WIRING GP (DISCONNECT) 87Y 253-0784 1 BOX GP-BATTERY (WITH STORAGE) 253Y 306-7467 1 FILM GP 665Y 293-5309 1 FRAME GP-LOADER (SINGLE TILT) 264Y 251-4519 1 FRAME GP-SWING 265Y 297-5300 1 HOOD & GUARD GP 275Y 206-1641 1 LOCK GP-TRANSPORT (STABILIZER) 427Y 211-5182 1 LOCK GP-TRANSPORT (BOOM) 428Y 266-5834 1 STABILIZER GP-BACKHOE 442Y 297-5260 1 TANK GP-FUEL (INCLUDES STEP) 82Y 290-6786 1 WIRING GP-REAR 145


291-9210 COMMON ARS/N: DJL1-UP

SMCS-7000 i03845789


SEEPAGE

Y 291-9213 1 CHASSIS AR 2Y 291-9211 1 ENGINE AR 8Y 297-0166 1 HYDRAULIC AR 305Y 318-9554 1 LOADER AR 4


357-1652 DISTRIBUTION ARS/N: DJL1-UPAN ATTACHMENT

SMCS-7000 i03845750


SEEPAGE

Y 354-8249 1 OPTION AR-BACKHOE(EXTENDABLE STICK, 5 FUNCTION)

5

Y 354-8242 1 OPTION AR-CAB 5Y 354-8238 1 OPTION AR-MACHINE 7Y 298-5938 1 POWER TRAIN AR

(ALL WHEEL DRIVE, 2-WHEEL STEER)189


2 MACHINE ARRANGEMENT SEBP5902

MACHINE ARRANGEMENT357-1653 DISTRIBUTION AR

S/N: DJL1-UPAN ATTACHMENT

SMCS-7000 i03847933


SEEPAGE

Y 354-8250 1 OPTION AR-BACKHOE(EXTENDABLE STICK, 6 FUNCTION)

5

Y 354-8245 1 OPTION AR-CAB 6Y 354-8239 1 OPTION AR-MACHINE 7Y 298-5938 1 POWER TRAIN AR

(ALL WHEEL DRIVE, 2-WHEEL STEER)189


317-1455 DRIVE AR-BACKHOE LOADERALL WHEEL DRIVE, 2-WHEEL STEER

S/N: DJL1-UPPART OF 298-5938, 298-5939 POWER TRAIN AR

AN ATTACHMENT

SMCS-3268, 3278, 3282, 4304, 4313, 4334 i03845452


SEEPAGE

Y 230-5743 1 AXLE GP-DRIVE & STEERING (FRONT) 155Y 230-5739 1 AXLE GP-REAR 157Y 217-9672 1 GUARD GP-DRIVE SHAFT 273Y 324-9740 1 LINES GP-STEERING 249Y 221-0811 1 MOUNTING GP-AXLE 184Y 216-4475 1 SHAFT GP-DRIVE (REAR) 193Y 290-6784 1 SWITCH GP-ALL WHEEL DRIVE 115


324-9743 DRIVE AR-BACKHOE LOADER2-WHEEL DRIVE, 2-WHEEL STEER

S/N: DJL1-UPPART OF 298-5937 POWER TRAIN AR

AN ATTACHMENT

SMCS-3268, 3278, 3282, 4304, 4313, 4334 i03848050


SEEPAGE

Y 230-5745 1 AXLE GP-FRONT 244Y 230-5739 1 AXLE GP-REAR 157Y 324-9739 1 LINES GP-STEERING (2-WHEEL DRIVE) 247Y 221-0811 1 MOUNTING GP-AXLE 184Y 216-4475 1 SHAFT GP-DRIVE (REAR) 193


SEBP5902 MACHINE ARRANGEMENT 3

MACHINE ARRANGEMENT318-9554 LOADER AR

S/N: DJL1-UPPART OF 291-9210 COMMON AR

SMCS-6100 i03845799


SEEPAGE

Y 227-8378 1 ARM GP-LIFT 416Y 218-0745

Despiece 420 E.pdf

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