Design Study of 15T Superconducting Magnet with Nb3Al...
Transcript of Design Study of 15T Superconducting Magnet with Nb3Al...
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Design Study of15T Superconducting Magnet
with Nb3Al cable in KEK
Ken-ichi SasakiKEK
2008.03.28
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Contents
• Introduction• Nb3Al Strand/Cable Development• Magnet Design Study
– 2D model• Magnetic Design• Mechanical Design
• Bladder test• Future plan
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Introduction• LHC luminosity upgrade
– Plan to exchange the magnets• Radiation damage• L=1034 1035 /cm2/s
• Development of High field magnet– Nb3Sn
• US LARP (LHC Accelerator Research Program)
• Europe (CERN, CEA/Saclay)
– Nb3Al• Japan (KEK and NIMS)
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Presented at MT-20By A. Kikuchi et al.
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Advantage of Nb3Al
• Interesting candidate for use in high field accelerator magnets
• Better strain tolerance
Transverse Pressure vs Normarized Ic
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Development items
• Strand development (KEK and NIMS)- higher non-Cu Jc- Cu stabilization technique- reduce low-field-magnetization
• Cable development (NIMS and Fermilab)trial fabrication
packing factorlow field instability study
magnetization, twist pitch
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Rapid Heating Quench Method
(Nb/Al)ss
Precursor (Nb/Al)
Mono-filament
Multi-filament
Cu stabilization
Nb3Al
Strand w/o Cu
A15 strand w/ Cu
Area reduction
2nd heating (800�×10h)
Rapid Heating Quenching (RHQ)
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Parameters• Parameters
– Filaments• Diameter• Distance btw fila.s
– Material of matrix• Nb or Ta
– RHQ current– Cu plating
• Bonding strength• Plating speed
– Ratio of area reduction– 2nd heating
• Temperature• Time
(Nb/Al)ss
Precursor (Nb/Al)
Mono-filament
Multi-filament
Cu stabilization
Nb3Al
Strand w/o Cu
A15 strand w/ Cu
Area reduction
2nd heating (800�×10h)
Rapid Heating Quenching (RHQ)
Many parameters !
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54non553232Twist Pit.(mm)
6944.262.73851Fila. dia. (mm)
1.351.351.370.80.8Wire dia. (mm)
222546294294144No. of fila.
0.80.790.690.60.8Matrix ratio
TaNbNbNbNbMatrix
ME476ME458ME451ME396M21-3
Parameter survey ~ Improvement of Jc
• Highest Jc– 1021 A/mm2
@ 15 T
Further study is ongoing
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Continuous Cu electro-plating apparatus
~1.5 m/h~170 µm Cu
Further improvement is in progress
In order to obtain good mechanical, electrical and thermal bonding
Ni strike plating process
Nomura plating corp.
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Development of Rutherford cable• Dr. Kikuchi (NIMS)• 1 km-class strand was developed.
• In 2007, Rutherford cable with 27 strand was successfully fabricated in collaboration with Fermi lab. (presented at MT 20)
• Small racetrack magnetwas fabricated and tested in Fermi lab. (presented at MT20)
8.7 T@ 21.8 kA, 3.95 K
F3
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Latest results• New strand
– Reduced Cu ratio
1 -> 0.61(to increase Ic)
Ta central dummy core
Nb skin matrix
Ta interfilamentmatrix
0.99 mm
Cu ratio 0.61 (29%)
Filament Number 276
• Preliminary Results– Short sample meas.
• Ic: ~10 % increase• No flux jump @ 4.2K
Fabricated 28 strands rectangular cable (F4)Test results will be presented at ASC’08
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Next Strands• KEK
– Inter filament : Ta
– Barrier btw fila.: Ta– Central dummy: Ta– Skin: Ta– ~ 1 km
• NIMS– Inter filament : Nb
– Barrier btw fila.: Ta– Central dummy: Nb– Skin: Nb– ~ 1 km
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Skin
Central dummy
Barrier
Inter fila.
Cu ratio:0.6 ~ 0.75
Rutherford cable will be fabricated, this summer.
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Contents
• Introduction• Nb3Al Strand/Cable Development• Magnet Design Study
– 2D model• Magnetic Design• Mechanical Design
• Bladder test
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Magnet Development• Small race track coil with Nb3Al was
fabricated and tested successfully in Fermi Lab.
• High field magnet development program has been started since last year, in parallel with the strand/cable R&D. – Visit LBL (July ‘07 - June ‘08)
• Learn fabrication technology of Nb3Sn coil for near future development of Nb3Al coil
• Design Nb3Al subscale magnet
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Design study• First goal of this program
– 15 T subscale magnet for demonstratingthe feasibility of high field magnet with Nb3Al.
Drawing: Ray Hafalia (LBL)
•Subscale coil2 layer race track coil~200 x 100 x 17 mm
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Basic design concept
• Shell structure
• Easy assembly and disassembly• Common coil
• Simple structure compared with Block dipole• Use Nb3Sn subscale coils as backup coils
• Save the Nb3Al cables– Already borrowed 2 subscale coils from LBL
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Contents
• Introduction• Nb3Al Strand/Cable Development• Magnet Design Study
– 2D model• Magnetic Design• Mechanical Design
• Bladder test
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2D Magnetic Design
• Place Nb3Sn coils between Nb3Al coils– Jc
• Nb3Sn >> Nb3Al
Nb3Al Coil
Nb3Sn LBL Coil
Take advantage of higher Jc to push up peak field
iron
Island (pole)
Peak field
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20mm
20mm
Nb3AlCoil 1
Nb3Sncoil
Nb3AlCoil 2
• Conditions• Gap btw Coil - yoke : 20mm constant• Island width 18.6 mm constant
Iron yoke
18.6mm
2D Magnetic Design• Strand parameter
• Strand Dia. : 1mm• Cu ratio : 0.75• non-Cu Jc = 873.8
A/mm2 @ 15 T• Cable insulation�
0.25mm
Parameter survey• No. of strands• Yoke diameter• No. of
– Turns– layers
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No. of strand�Optimization
○Increase -> transfer current ↑-> J (A/mm^2) in Nb3Sn Coil ↑ -> Field ↑�
× Increase -> cable width ↑-> Nb3Sn Coil moves outward -> Field ↓
Inner: 1 layer, 14 turnsOuter: 2 layer, 14 turns
13.6
13.8
14
14.2
14.4
14.6
14.8
15
20 25 30 35 40
No. of Strands
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
I/Ic
of N
b3S
n co
il
BpeakI/Ic of Nb3Sn coil
No. of Strand = 27
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Yoke diameter�Optimization
Effect of Yoke Diameter, Design 2No of Nb3Al Turns; Inner : Outer = 14 : 14
14.2
14.21
14.22
14.23
14.24
14.25
14.26
200 300 400 500 600 700 800
Yoke Outer Diameter (mm)
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
Leak
age
Fie
ld @
Yok
eO
.D. +
10
mm
(T
)
BpeakBpeak_yoke+10mm
Diameter > 400mm : OK
Inner: 1 layer, 14 turnsOuter: 2 layer, 14 turns
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No. of Turns & layers�Optimization (1)
• Yoke Dia.�600 mm
13
13.2
13.4
13.6
13.8
14
14.2
14.4
14.6
14.8
15
0 5 10 15 20 25
Outer Turns
In1-8:Ot2In1-10:Ot2In1-12:Ot2In1-14:Ot2In1-16:Ot2In1-18:Ot2In1-20:Ot2In1-22:Ot2In2-16:Ot2In1-16:Ot4
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13
13.2
13.4
13.6
13.8
14
14.2
14.4
14.6
14.8
15
0 20 40 60 80 100 120 140 160
Total Nb3Al Cable Length (m)
In1-8:Ot2In1-10:Ot2In1-12:Ot2In1-14:Ot2In1-16:Ot2In1-18:Ot2In1-20:Ot2In1-22:Ot2In2-16:Ot2In1-16:Ot4
No. of Turns & layers�Optimization (2)
• Yoke Dia.�600 mm
Inner: 1 layer 14 turn, Outer: 2 layer 14 turn
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Magnetic design ~ summary
• No. of strands� 27• Yoke Dia.�>400 mm• Coils
– Coil 1 (Inner) :• 1 layer, 14 turns in quadrant
-> Common coil type, 2 layers, 14 turns
– Coil 2 (Outer) :• Double Pancake type, 2 layers, 14 turns
coil1 coil2
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Contents
• Introduction• Nb3Al Strand/Cable Development• Magnet Design Study
– 2D model• Magnetic Design• Mechanical Design
• Bladder test
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Shell
YokeFiller
Pad
Filler Key
Pad key
Coil 1 Nb3SnCoil
Coil 2
Island Island Island
HorseShoe
HorseShoe
HorseShoe
Green : G10 Spacer
1. Bladder operation2. Cooling down (4.2K)3. Excitation (short sample limit)
Mechanical Design�Optimization
• Pink : Al• Blue : Iron• Light blue : Coil• Red : Aluminum Bronze• Green : G10• Purple : SUS
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27Lorentz force (2MN/m each)
>70 MPa tension
• 14 turns• Bpeak: 14.2T• Current�12510 A
Even if 60mm thick Al shell
Spacer: type 1
• Excitation• Stress in x direction• Shell thick.:40 mm
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Spacer: type 2
• For Coil 1, spacer covers only coil part
• To decrease shear stress, these are the sliding contact
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Stress in x direction
• No. of turns:14• Al shell�40 mm• Bpeak: 14.3T• Current�12336 A
Sigma x in midplane spacerMin compressive stress�3MPa
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Next: ANSYS 3D analysis
Mechanical design ~summary
• Spacer : push only coil part (coil1)– Have to test the sliding contact.
• Optimization of Al shell thick. : in progress– 40 ~ 45 mm
• Bpeak: 14.3T @ 12336 A
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Contents
• Introduction• Nb3Al Strand/Cable Development• Magnet Design Study
– 2D model• Magnetic Design• Mechanical Design
• Bladder test
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Al plate
Pads
Space forBladder and Shims
Al Shell
Iron Yoke
Gap size:0.266 inch(6.7564 mm)
Bladder test• Bladder : tool to apply pre-stress
– Key technology of Shell structure
• We made 4 prototype bladders in Japan and tested using test tools of LBL
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Bladder
ShimsThick shim + Thin shims
Test Procedure• Set shims and bladder.
• Pumping up to 500 psi and purging several times in order to remove air in the bladder,
• 0 -> 10000psi slowly
• If no problems, purge the pressure.
• Increase the initial gap and repeat above.
KeyKey
Yoke
PadInitial gap
Bladder
Shims
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Test results• Only 2 bladders could be tested.
– Could not be set in the test tools because the block didn’t welded in exact direction ←need to modify
• Bladder 1:– Initial gap: 1.13mm– After reaching 10000psi, spot leak at the corner
• Bladder 2:1. Initial gap: 1.13 mm <- no problem up to 10kpsi2. Initial gap: 1.97 mm
• Burst at 7200 psi
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Bladder 1: Spot leak
• Bladder thickness increase by 2.13 mm because of pumping up
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Bladder 2: burst
• Japanese Bladder can be used for the magnet fabrication.
(Although we have to control the initial gap correctly)
In LBL, Usually, the bladder is used with the thickness below ~2mm even after pumping.
• Typical burst• Thickness
– 3.13 mm
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Future plan• Analysis using ANSYS 3D• Detail design of magnet parts• Nb3Al cabling�summer, 2008 �
– Strand: 1mm dia.– 27-28 strands– Same parameters as the previous cable.
• First coil at KEK (2008 - 2009)– winding– Reaction– Potting
• …….• Magnet (2009-2010?)
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Highest Non-Cu Jc
2156 A/mm2 @ 10T1021 A/mm2 @ 15T
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Shear stress• Coil1 : ok
• Large shear stress in Nb3Sn coil– Need to modify