Design of Air Booster

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© 2014. Ms. Shweta A. Naik & Mrs. Chandrika S. Wagle. This is a research/review paper, distributed under the terms of the Creative Commons Attribution-Noncommercial 3.0 Unported License http://creativecommons.org/licenses/by-nc/3.0/), permitting all non commercial use, distribution, and reproduction inany medium, provided the original work is properly cited. Global Journal of Researches in Engineering Volume 1 4 Issue 1 Ve rsion 1.0 Year 2014 Type: Double Blind Peer Reviewed International Research Journal Publisher: Global Journals Inc. (USA) Online ISSN: 2249-4596 & Print ISSN: 0975-5861 Design of Air Booster for 1200 Ton Mechanical Press By Ms. Shweta A. Naik & Mrs. Chandrika S. Wagle Dr. D. Y. Patil Institute of Engg & Technology, India   Abstract-  A mechanical press is used for pressing of sheet  metals to give it the desired shape. Mechanical press is a  machine that changes the shape of the work piece by applying  tones of load on it for accurate output. Mechanical punch  presses fall into two distinct types, depending on the type of  clutch or braking system with which they are equipped.  Generally older presses are "full revolution" presses that  require a full revolution of the crankshaft for them to come to a  stop. This is because the braking mechanism depends on a  set of raised keys or "dogs" to fall into matching slots to stop  the ram. It is a 1200T mechanical press. It consists of a ram,  upper die, lower die and cushion. For pressing upper die is  pressed on sheet metal and lower die. At that time the cushion  gets activated and it holds the lower die. The cushion is  supported by hydraulic and pneumatic pressure. The press is  a try-out press. It requires pressure up to 7 bar. The pressure provided by the company compressor is 5bar. To increase the pressure there are two options. One is to use compressor for  which we have to compress air from atmospheric pressure. So  it will consume more power. Keywords:  mechanical press, air booster, air properties,  design of air booster, validation. GJRE-A Classification : FOR Code: 29 0501p  DesignofAirBoosterfor1200TonMechanicalPress  Strictly as per the compliance and regulations of: Mechanical and Mechanics Engineering

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