Design of a Bowstring tied-arch deck

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1 Preliminary Design of a Bowstring tied-arch deck Pedro Pereira Clemente Andrade Gonçalves October 2012 ABSTRACT The present study aims the Preliminary Design for a Bowstring tied-arch solution for a bridge’s deck. A research about the historical context and construction methods of tied-arch bridges was initially conducted, and a data base with an extensive list of the constructed Bowstring bridges up to date was assembled, with the compilation of the i) general layout information, ii) geometric characteristics and iii) main steel / concrete quantities. A Preliminary Study of several Bowstring deck solutions was performed, as alternative solutions for a real highway double box-girder bridge deck erected by the balanced cantilever method, in order to choose one of them, to perform the deck pre-design. The pre-design of the deck was then performed, namely the deck slab, the steel girders, the steel arch and the hanger sections, as well as the installed forces. The required and relevant safety verifications were performed at Preliminary Study level, supported by a tridimensional structural analysis model, using the software SAP2000. To finish, main quantities and estimated cost were evaluated for the proposed deck, solution and a comparison of these results with other Bowstring tied-arch bridges and with the erected box-girder bridges was performed. Conclusions about the advantages and disadvantages of the proposed solution were finally discussed. Keywords: tied-arch bridges, Bowstring bridge, hangers, bridge design, deck analysis, arch instability

description

A Preliminary Study of several Bowstring deck solutions was performed, as alternative solutionsfor a real highway double box-girder bridge deck erected by the balanced cantilever method, in orderto choose one of them, to perform the deck pre-design

Transcript of Design of a Bowstring tied-arch deck

  • 1

    Preliminary Design of a Bowstring tied-arch deck

    Pedro Pereira Clemente Andrade Gonalves

    October 2012

    ABSTRACT

    The present study aims the Preliminary Design for a Bowstring tied-arch solution for a bridges

    deck.

    A research about the historical context and construction methods of tied-arch bridges was

    initially conducted, and a data base with an extensive list of the constructed Bowstring bridges up to

    date was assembled, with the compilation of the i) general layout information, ii) geometric

    characteristics and iii) main steel / concrete quantities.

    A Preliminary Study of several Bowstring deck solutions was performed, as alternative solutions

    for a real highway double box-girder bridge deck erected by the balanced cantilever method, in order

    to choose one of them, to perform the deck pre-design.

    The pre-design of the deck was then performed, namely the deck slab, the steel girders, the

    steel arch and the hanger sections, as well as the installed forces.

    The required and relevant safety verifications were performed at Preliminary Study level,

    supported by a tridimensional structural analysis model, using the software SAP2000.

    To finish, main quantities and estimated cost were evaluated for the proposed deck, solution

    and a comparison of these results with other Bowstring tied-arch bridges and with the erected

    box-girder bridges was performed.

    Conclusions about the advantages and disadvantages of the proposed solution were finally

    discussed.

    Keywords: tied-arch bridges, Bowstring bridge, hangers, bridge design, deck analysis, arch instability

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    1. INTRODUCTION

    Bridges have always been considered

    as works of art in the Structural Engineering

    domain. Amongst them, bridges with upper

    arch highlight for their first-class aesthetics.

    Numerous tied-arch bridges have been

    designed and built over the last 50 years,

    many of the Bowstring type. The term

    bowstring is the outcome of the actual

    behaviour for this kind of balanced structures.

    The upper arch bow, always strongly

    compressed, is internally balanced by the

    tensioned deck, which works as a string.

    From the conjugation of the two elements,

    results the Bowstring tied-arch deck.

    One of the forerunners of this solution,

    Norwegian Engineer Per Tveit, proposed to

    join the Net suspension system

    (characterized by the crossed hangers

    disposed in net arrangement). Since his first

    built bowstring bridge deck in Steinkjer,

    Norway, in 1963, to the astonishingly light and

    slender Bolstadstraumen Bridge, 60 km

    northwest of Bergen, Norway (Figure 1.1),

    numerous decks of this type were design and

    built.

    Figure 1.1 Bolstadstraumen Bridge in Norway

    Similarly, in the railway bridges domain,

    Bowstring tied-arch bridges have several

    advantages and therefore have been design

    and constructed. Although less slender than

    motorway bridges of the same type, this kind of

    decks allow spans higher than 100 m, without

    the need of intermediate supports, and with a

    sufficient stiff deck. Several railway decks,

    namely for the high-speed railway networks in

    Europe, China and Korea and Japan have,

    therefore, adopted Bowstring tied-arch decks.

    Also in Portugal, this kind of bridges has

    been built throughout the years. Maybe the

    major example is the recently opened to traffic

    railway crossing of the Sado River (Figure 1.2).

    Its a unique structure, which combines two

    railway lanes with a 480 m long continuous

    composite box-girder deck, suspended by

    three central arches of 160 m spans.

    Figure 1.2 Bridge over Sado River in Portugal

    In the highway bridges domain several

    recent structures were recent completed, for

    small overpasses spans, to long span highway

    river crossings. Two recent examples consist

    of the Depot Street Bridge, concluded in the

    USA in 2006, for crossing the Rogue River [1]

    ,

    and the Pentele Bridge, concluded in Hungary

    in 2007, for crossing the Danube River by the

    new M8 Highway [2]

    .

    The first one presents a reinforced concrete

    deck and arch, with lateral inclined Net

    suspension and a 93 m span, as the second

    has an orthotropic deck slab and a steel arch,

    with lateral suspension and a 308 m span,

    which evidence the potentialities of this kind of

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    structural solutions for medium spans, as for

    spans longer than 300 m.

    2. OBJECTIVES

    The main purposes identified for this

    study, in order to carry out a Preliminary

    Design of a Bowstring tied-arch bridge deck,

    were the following:

    Development of a data base including

    the Bowstring tied-arch bridges

    worldwide;

    Preliminary study of multiple structural

    solutions for this kind of construction,

    and pre-design of the main structural

    elements;

    Study of the deck behavior for the

    design actions, according to the

    Eurocodes;

    Obtain the main deck quantities and its

    estimated cost for the proposed solution,

    and compare these results with the

    constructed structure and other

    Bowstring tied-arch bridges; and

    Conclusion assessment resuming

    advantages and disadvantages of the

    proposed deck solution.

    3. BOWSTRING BRIDGES

    AROUND THE WORLD

    An extensive search has been

    conducted in order to characterized every kind

    of Bowstring tied-arch bridges that have been

    built all over the years, and to built a data base

    with extensive technical and geometric

    information, such as the main span, the deck

    slenderness, the ach height or hanger steel

    weight.

    The collected data allowed acquiring the

    know-how to concentrate the information in

    some charts that display some relations

    between bridge spans, arch heights, function,

    deck steel and concrete weight, aiming to

    obtain same state-of-the-art rules for the

    design of a Bowstring tied-arch deck.

    Figure 3.1 Relation between the arch height and

    span length

    The results of Figure 3.1 enables to

    conclude that there is an increasing arch

    height and approximately linear with the span,

    and that it doesnt matter in a significantly way,

    if it concerns to a highway or railway bridge. It

    also shows that the higher stiffness of the

    deck, which is usually required in railway

    bridges, is, in Bowstring decks, achieved

    without raising up the arch, but rising the

    stiffness of the deck slab, by the increasing the

    steel used on hangers, arch sections and deck

    girders.

    Figure 3.2 Relation between the total amount of

    steel by m2 of deck slab, and the span

    0 5

    10 15 20 25 30 35 40 45 50 55 60 65

    0 50 100 150 200 250 300 350 A

    rch

    he

    igh

    t [m

    ]

    Span [m]

    Motorway

    Railway

    High-speed Railway

    Motorway/Railway

    Motorway/Light Railway

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    4000

    4500

    0 50 100 150 200 250 300 350

    Tota

    l Qu

    anti

    ty o

    f st

    ee

    l/m

    2 o

    f d

    eck

    sla

    b [

    kg/m

    2 ]

    Span [m]

    Motorway

    Railway

    High-speed Railway

    Motorway/Railway

    Motorway/Light Railway

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    Observing the chart that displays the

    ratio of the total among of steel used by m2 of

    deck slab (Figure 3.2), the quantities of steel

    used in a Bowstring solution grows

    approximately in a linear way with the span,

    but it is not independent of the bridge use,

    since highway decks have, in general, less

    steel than railway and road/railway decks with

    the same span.

    4. PRELIMINARY STUDY

    The Preliminary Study was based on a

    constructed continuous pre-stressed concrete

    box-girder deck solution with variable height,

    named Bridge over the Sorraia River, in

    Portugal, which is part of the A13 highway.

    This bridge consists in two separate decks,

    with three spans (75 m + 120 m + 75 m) and a

    total length of 270 m.

    All the studies are planned to substitute

    the main span of 120 m, with a Bowstring with

    a single deck solution, extending the deck of

    the side viaducts to the transition piers.

    The decks cross section is composed

    by four traffic lanes with 3.75 m each; 3.0 m

    and 1.0 m for the roadsides, right and left

    respectively; sidewalks 1.05 m wide; curbs;

    safety guards; fascia beams and drainage

    system.

    Some of these elements were modified

    by the 3D geometry of the hangers in order to

    accomplish some regulations, and adopting

    one deck instead of two, like adopting a New

    Jersey traffic separator for the central

    reservation.

    4.1. GRAPHIC STUDY

    At the beginning of the Preliminary

    Study, some sketches were drawn to image

    some of the possible ways to raise a Bowstring

    tied-arch deck. After analyzing which ones

    were viable and physically possible, there was

    one which imposed itself for its innovation and

    challenging design (Figure 4.1).

    Figure 4.1 Sketches for the proposed solution

    Having the layout defined, it was

    decided to choose a composite steel-concrete

    deck, with a reinforced concrete deck slab,

    crosswise steel girder attached on a central

    longitudinal steel tube and lateral box-girder

    beams, and a steel arch made of a tube with

    high diameter and thickness, with interior

    diaphragms.

    4.2. PRE-DESIGN

    Before performing the safety standard

    verifications (Serviceability Limit State and

    Ultimate Limit State), it was necessary to admit

    dimensions for the deck elements (deck slab,

    longitudinal and transversal beams, arch and

    hangers).

    The deck slab 30 cm thick was defined

    according to the structural behaviour, use of

    the bridge, deck materials and deck width.

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    For the main longitudinal beam it was

    used the same tube section of the arch, a CHS

    (Circular Hollow Section) with D = 1250 mm

    and t = 25 mm, for aesthetic reasons mainly,

    and two secondary longitudinal box-girders

    beams were set on both cantilever tips, to stiff

    the grid steel structure and better redistribute

    the hangers forces through the deck.

    Figure 4.2 Transversal girders cross-section

    The transversal beams were base on

    important works like the Puente de la

    Exposicin in Valencia or Pont de

    lObservatoire in Lige (Figure 4.3), from the

    famous architect Santiago Calatrava, leading

    to a maximum and minimum cross-section

    presented on Figure 4.2.

    Figure 4.3 Pont de lObservatoire in Belgium

    The chosen cross-section for the arch,

    the same as the main longitudinal beam, was a

    CHS (D = 2500 mm and t = 80 mm) since its

    going to be heavily compressed and subjected

    to high bending moments in every direction.

    The arch height and the hangers were

    designed simultaneously due to the fulfilment

    of the 5.0 m minimum required gabarit over the

    sidewalks kerb. Since there was a maximum

    height (1/4 of the span) defined by the study of

    other Bowstring cases, 30 m high was the

    chosen solution. From that, several designs

    were made for the hangers geometry, leading

    to an inclined Net solution of Figure 4.4.

    Figure 4.4 Geometry of the hangers

    4.3. MATERIALS AND ACTIONS

    The materials adopted were the

    concrete C35/45 for the deck slab; steel

    reinforcement bars A500; steel grade

    S420 NH/NHL [3]

    for all deck girders and grade

    S460 NH/NHL [3]

    for the arch; and steel S355

    or S460 for the hangers.

    For every step of the design, the actions

    (dead loads, hangers installed forces, live

    loads and fatigue) were considered. With all

    the permanent actions in play, it is able to

    verify the ULS [4]

    and fatigue [5]

    , as well as the

    ULS and stability of the arch.

    5. SAFETY VERIFICATIONS

    To determine the required area of

    reinforcement in the concrete deck slab, the

    shell bending moments were obtained by with

    a 3D finite beam/shell elements analysis

    model. The longitudinal slab cracking was

    relevant to the slab behaviour, and a fictitious

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    modulus of elasticity was determined based on

    the reinforcing bars rate and the slab

    thickness. The cracking thickness was

    obtained and is within the standard limits.

    Since they arent subjected to highly

    efforts and the main role is the desirable

    behaviour of the deck slab, for the beams,

    longitudinal and transversal, safety checks

    were performed using simple calculations to

    obtain the resisting bending moment,

    considering in both cases a composite cross-

    section (due to the benefits of the deck slab).

    5.1. HANGERS

    To obtain the cross-section area for the

    hangers the rules regarding the SLS [4]

    were

    taking into consideration. It was stated that the

    hangers cannot be compressed (namely for

    the several possible patterns of the live load

    action), and imposed as well that the

    displacements along the slab cant be too high

    (below 200 mm).

    Table 5.1 Axial loads on the hangers

    Nperm Nsob

    Nk+ Nk

    - NRd N

    cp ten sob+ sob-

    Hanger [kN]

    1 -499 967 371 -393 839 75 2208 1369

    2 208 645 227 -217 1080 636 2208 1128

    3 753 868 191 -111 1812 1509 2208 396

    4 1148 501 300 -56 1949 1593 2208 259

    5 1394 227 362 -29 1983 1592 2208 225

    6 1512 194 387 -37 2093 1669 2208 115

    7 1536 130 385 -40 2051 1625 2208 157

    8 1513 -12 362 -26 1863 1474 2208 345

    9 1509 288 316 -9 2113 1787 2208 95

    10 1618 -97 261 -14 1781 1506 2208 426

    11 1977 -347 273 -101 1902 1528 2208 306

    12 1897 -631 503 -159 1769 1107 2208 439

    13 1126 -603 319 -59 841 464 2208 1367

    14 882 192 303 -24 1377 1050 2208 830

    15 917 739 319 -53 1975 1603 2208 233

    16 1057 256 326 -52 1639 1261 2208 569

    17 1192 -92 331 -40 1431 1060 1773 342

    18 1241 -357 334 -29 1218 855 1773 555

    19 1122 -111 331 -24 1341 987 1773 432

    20 761 -83 309 -35 986 643 1773 787

    21 143 296 258 -59 697 380 1773 1076

    22 -633 963 173 -84 503 246 1773 1270

    23 -1207 1344 61 -96 198 41 1773 1575

    A computation procedure was performed

    with a group of matrixes to relate the influence

    of each hanger on the others (Table 5.1). This

    allowed finding the tensioning forces (defined

    as the axial displacements for the hydraulic

    jacks) needed to apply on each of the hangers.

    5.2. ARCH

    When subjected to bending and axial

    force, its linearly checked is according to,

    (5.1)

    A major challenge comes out when

    dealing with the stability of the arch, since the

    expression used for the safety check should

    be:

    (5.2)

    (5.3)

    The interaction factors, the resisting

    moments and axial loading, and the reduction

    coefficient due to buckling are calculated

    according with the EC3 part 1 [3]

    . But, to

    obtain the buckling coefficients was necessary

    to determine the critic load of the structure,

    which was performed loading of the structure

    (to obtain the normalized slenderness),

    meaning the load that will lead to the first deck

    instability.

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    Figure 5.1 1st mode of the arch buckling

    A group of Belgian engineers [6]

    proposed a simple method to obtain that load.

    Using a 3D structural model as close as

    possible to the real bridge, well apply a live

    loading to the deck slab (defined as 5kN/m2,

    corresponding to LM4 [7]

    ), running a buckling

    analysis to achieve a factor , that will

    reproduce the number of times which the

    loading pattern needs to increase to cause the

    1st mode of instability (Figure 5.1).

    That loading pattern is defined by the

    Designer, and can correspond to the whole

    deck slab area loaded, or just half of it (Figure

    5.2) [8]

    .

    Figure 5.2 Overloading patterns

    Table 5.2 factors and respective critic loads

    Position 1 2 3 4 5 6 7

    4,594 4,969 5,164 5,194 4,86 5,118 4,966

    NEd [kN] -65852 -61021 -56804 -57325 -60722 -57148 -60135

    NFE,el [kN] 302526 303215 293333 297745 295111 292482 298632

    Note that the smallest factor doesnt

    exactly correspond to the smallest critic load

    as shown in Table 5.2.

    Verifying the three safety checks, it is

    possible to notice that none of them meet the

    desirable safety requirements:

    To surpass this problem, the answer

    goes through modifying the arch cross-section,

    by increasing its diameter to the minimum of

    3000 mm. Then the same calculation made so

    far, has to be redone, ensuring the safety of

    the arch.

    6. QUANTITIES AND

    ESTIMATED BUDGET

    The main quantities were evaluated. The

    amount of concrete and steel (bars, sections

    and pre-stressing), was directly obtained from

    the total volume of the deck slab in m3

    (concrete), and steel plates and tubes

    considering (s = 78kN/m3). The results are

    presented in Table 6.1, Figure 6.1 and Table

    6.2.

    The estimated budget was based on two

    actual budgets: one from the case study, the

    other from a general Bowstring tied-arch

    bridge. On them its possible to retrieve

    information about the unitary cost for the

    concrete C35/45 and for the different kind and

    range of steels.

    Table 6.1 Volume of concrete

    Gross area [mm2] Volume Weight

    [m3/m] [m3] [kN/m3] [kN] [ton]

    7830000 7,83 916 25 22892 2336

  • 8

    Figure 6.1 Quantities of steel in ton

    Table 6.2 Proposed solution estimated budget

    Uni Quantity Uni. Cost Total

    Concrete C35/45 m3 916 150,00 137.354,48

    Steel bars A500 kg 190252 1,00 190.252,34

    Profiles S420 NH/NLH kg 1429170 5,00 7.145.848,36

    Profiles S460 NH/NLH kg 683652 6,00 4.101.914,34

    Hangers S355 kg 83586 10,00 835.858,89

    Hangers S460 kg 29122 15,00 436.829,11

    12.848.057,52

    Total Cost = 4100 /m2

    The case study budget is known

    rounded up as 2.000.000 , with a total cost

    approximately equal to 577 /m2 (including

    equipment and labor). Comparing to the value

    obtained for the proposed Bowstring solution,

    its around 7 times lower. It was expected to

    exceed it, but not by so much. There are some

    solutions that could resolve this matter:

    Bowstring design with a central arch with

    central suspension, or two lateral arches

    with lateral suspension;

    Reduction of the class of the steel used

    in the deck girders;

    Reduction of the deck slab thickness.

    7. CONCLUSIONS

    Although its obvious the beauty of this

    kind of solutions, the crossed arch wasnt the

    best decision for this case. Nonetheless, it was

    a good choice to show that is a viable solution

    (regardless the unsuccessful safety checks of

    the arch) and maybe the best one in some

    cases.

    Figure 7.1 Relation between the arch height and

    span length (with solution proposed)

    Figure 7.2 Relation between the quantity of total

    steel by m2 of deck slab and span (with proposed

    solution)

    Both charts show us that the design is

    inside the reasonable values: the height of the

    arch at the highest level, the quantity of steel

    used in a high level, close to the amount used

    in railway bridges with similar spans.

    8. REFERENCES

    [1] Bridgehunter.com | Depot Street Bridge, available in:

    http://bridgehunter.com/or/jackson/depot-street/

    [23/11/201]

    [2] Hajs, B., Halsz, L., Kara, K., Magyari, L.,

    Rasztik, R., Sitku, L., Tth, E., Trger, H. (2008)

    Bridges in Hungary From the Roman heritage

    until todays giants, Budapest: Katalin Kara e

    Ern Tth Deng (translated by gnes Koroknai

    190 (8%)

    843 (35%) 586 (24%)

    684 (28%)

    113 (5%) Steel bars

    Longitudinal girders

    Transversal girders

    Arch

    Hangers Total = 2416 ton

    0 5

    10 15 20 25 30 35 40 45 50 55 60 65

    0 50 100 150 200 250 300 350

    Arc

    h h

    eig

    ht

    [m]

    Span [m]

    Motorway

    Railway

    High-speed Railway

    Motorway/Railway

    Motorway/Light Railway

    Proposed Solution

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    4000

    4500

    0 50 100 150 200 250 300 350

    Tota

    l Qu

    anti

    ty o

    f st

    ee

    l/m

    2 o

    f d

    eck

    sla

    b [

    kg/m

    2 ]

    Span [m]

    Motorway

    Railway

    High-speed Railway

    Motorway/Railway

    Motorway/Light Railway

    Proposed Solution

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    Szkely)

    [3] CEN: European Committee for Standardization.

    (2005). Eurocode 3 - Design of steel structures -

    Part 1-1: General rules and rules for buildings

    (version consulted Eurocdigo 3 Projecto de

    estruturas de ao Parte 1-1: Regras gerais e

    regras para edifcios) - prEN 1993-1-1, Lisboa:

    LNEC

    [4] CEN: European Committee for Standardization.

    (2005). Eurocode 3 - Design of steel structures -

    Part 1-11: Design of structures with tension

    components - prEN 1993-1-11

    [5] CEN: European Committee for Standardization.

    (2005). Eurocode 3 - Design of steel structures -

    Part 1-9: Fatigue (version consulted Eurocdigo

    3 Projecto de estruturas de ao Parte 1-9:

    Fadiga) - prEN 1993-1-9, Lisboa: LNEC

    [6] Outtier, A., De Backer, H., Schotte, K., Stael, D.,

    Van Bogaert, P., (2010) Design methods for

    buckling of steel tied arch bridges, LSIECU

    [7] CEN: European Committee for Standardization.

    (2003). Eurocode 1 - Actions on structures - Part

    2: Traffic loads on bridges - EN 1991-2:2003,

    Brussels, Belgium: CEN

    [8] Tveit, P. (2006) An Introduction to the Network Arch,

    available in: http://home.uia.no/pert/backup/

    [13/11/2011]