Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter...
Transcript of Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter...
![Page 1: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/1.jpg)
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Design for manufacturing Report Of Medical Venturi Filter Suction Body Injection mould
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![Page 2: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/2.jpg)
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Project No.: Venturi Filter Prototypes
Cavity: 1x1
Plastic material: PBT-GF30Color Natural Color (white)Surface Finishing A3
Shrinkage: 1.005
Part name: Venturi suction body
Part No.: 6593904
Rev.: V1
Date : 2017-7-1
Design by : Su
Date : 2017-7-1
Checked by : Robert
Date : 2017-7-1
Medical Venturi Filter Suction Body
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![Page 3: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/3.jpg)
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PL
Cavity
Core
Parting line design per pictures, please confirm.
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![Page 4: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/4.jpg)
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∅5
Side gate as per pictures, gate size:6.5X1.2MM
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![Page 5: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/5.jpg)
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Slide1
Slide2
Slide3 action by hydraulic cylinder
Slide4
Slide design
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![Page 6: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/6.jpg)
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Inserts on slide 3
Insert design
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![Page 7: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/7.jpg)
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lifters
Ejector blocks
Lifter design
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![Page 8: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/8.jpg)
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Tow stage ejection mold design will be used.
Ejector Pin ∅5
Ejector Pin ∅4
Ejector Pin ∅3.5
Ejector block
lifters
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![Page 9: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/9.jpg)
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![Page 10: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/10.jpg)
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Reliable Creative SolutionsDraft angle analyzing
Can we add a angle at the green surface with .5 degrees for release, and the wall will be removed 0.2mm thickness. Please confirm.
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![Page 11: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/11.jpg)
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Can we add a angle at the green surface with 1 degree for release. Please confirm.
Draft angle analyzing
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![Page 12: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/12.jpg)
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Can we add a angle at the green surface with 3 degrees for release. Please confirm.
Draft angle analyzing
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![Page 13: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/13.jpg)
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Can we add a angle at the green surface with .5 degrees for release. Please confirm.
Draft angle analyzing
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![Page 14: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/14.jpg)
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Can we add a angle at the green surface with 2degrees for release. Please confirm.
Draft angle analyzing
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![Page 15: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/15.jpg)
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Can we add a angle at the green surface with 2 degrees for release. Please confirm.
Draft angle analyzing
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![Page 16: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/16.jpg)
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Can we add a angle at the green surface with 3 degrees for release. Please confirm.
Draft angle analyzing
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![Page 17: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/17.jpg)
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Can we add a angle at the green surface with 3degrees for release. Please confirm.
Draft angle analyzing
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![Page 18: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/18.jpg)
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De-mold on the slide analyzing
Draft angle analyzing
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![Page 19: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/19.jpg)
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Can we add a angle at the green surface with 0.3 degrees for release, and that will be remove material at the top-open side with 0.2mm. Please confirm.
Draft angle analyzing
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![Page 20: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/20.jpg)
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Can we add a angle at the green surface with 0.3 degrees for release, and that will be remove material at the top-open side with 0.2mm. Please confirm.
Draft angle analyzing
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.com
![Page 21: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/21.jpg)
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Can we add a angle at the green surface with 0.25 degrees for release, and that will be remove material at the top-open side with 0.2mm. Please confirm.
Draft angle analyzing
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![Page 22: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/22.jpg)
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Can we add a angle at the green surface with 0.8 degrees for release, and that will be remove material at the top-open side with 0.2mm. Please confirm.
Can we add a angle at the green surface with 3 degrees for release. Please confirm.
Draft angle analyzing
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![Page 23: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/23.jpg)
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Can we add a angle at the green surface with 1 degree for release. Please confirm.
Draft angle analyzing
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![Page 24: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/24.jpg)
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Can we add a angle at the green surface with 1 degree for release. Please confirm.
Slide
Draft angle analyzing
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![Page 25: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/25.jpg)
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Can we add a draft angle at these green surface for release, but the tolerance are verytight, please think about that how to avoid the scratch problem.
Draft angle analyzing
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![Page 26: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/26.jpg)
Customer-Oriented & Quality-Adherence http://upmold.com
Reliable Creative SolutionsDraft angle analyzing
Can we add a angle at the green surface with 0.5 degrees for release. Please confirm.
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pmold
.com
![Page 27: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/27.jpg)
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Plastic Material Average Wall(mm)
PE 0.5-3.0PP 0.6-3.0PA 0.5-3.0
POM 1.5-5.0PS 1.2-3.5
PBT 0.8-3.0ABS 1.2-3.5AS 1.2-3.5
PMMA 1.5-5.0PVC(Hardness) 2.0-5.0
PC 1.5-5.0
Plastic General thickness
Thickness Analysis
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Please mark the part number, part name and the date stamping location and data.
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![Page 29: Design for manufacturing Report Of Medical Venturi Filter ... · Project No.: VenturiFilter Prototypes Cavity: 1x1 Plastic material : PBT-GF30 Color Natural Color (white) Surface](https://reader031.fdocuments.us/reader031/viewer/2022013020/5e86aa5358f7f502e224ff3f/html5/thumbnails/29.jpg)
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SPI-SPE A-1A-2A-3B-1B-2B-3C1C2C3D-1D-2D-3
320 Grit Stone600 Stone Prior to Dry Blast Glass Bead #11400 Stone Prior to Dry Blast #240 Oxide320 Stone Prior to Dry Blast #24Oxide
600 Grit Paper400 Grit Paper320 Grit Paper600 Grit Stone400 Grit Stone
SPI-SPE Finish standPolish requirement
Grade #3, 6000 Grit Diamond BuffGrade #6, 3000 Grit Diamond BuffGrade #15, 1200 Grit Diamond Buff
VDI Number PA (Draft) PC (Draft) ABS (Draft)
VDI-12 0.00 1.00 0.50VDI-15 0.50 1.00 0.50VDI-18 0.50 1.00 0.50VDI-21 0.50 1.00 0.50VDI-24 0.50 1.50 1.00VDI-27 1.00 2.00 1.50VDI-30 1.50 2.00 2.00VDI-33 2.00 3.00 2.50VDI-36 2.50 4.00 3.00VDI-39 3.00 5.00 4.00VDI-42 4.00 6.00 5.00VDI-45 5.00 7.00
VDI 3400 minimum draft angle
MT Number Draft MT Number DraftMT11000 1.00 MT11300 3.50MT11010 1.50 MT11305 7.50MT11020 2.50 MT11310 7.50MT11030 3.00 MT11315 1.50MT11040 4.50 MT11320 4.00MT11050 6.50 MT11325 4.50MT11060 4.50 MT11330 3.00MT11070 4.50 MT11335 3.00MT11080 3.00 MT11340 4.50MT11090 5.50 MT11345 4.50MT11100 9.00 MT11350 5.50MT11110 4.00 MT11355 4.00MT11120 3.00 MT11360 5.50MT11130 4.00 MT11365 7.00MT11140 4.00 MT11370 6.00MT11150 4.00 MT11375 6.00MT11160 6.00 MT11380 6.00MT11200 4.50 MT11400 3.00MT11205 4.00 MT11405 4.00MT11210 5.50 MT11410 5.50MT11215 6.50 MT11415 3.00MT11220 7.50 MT11420 4.00MT11225 6.50 MT11425 5.5MT11230 4.00 MT11430 10MT11235 6.00 MT11435 15MT11240 2.50 MT11440 1.5MT11245 3.00 MT11445 2.50MT11250 4.00 MT11450 4.00MT11255 3.00 MT11455 4.50MT11260 6.00 MT11460 5.50MT11265 7.00 MT11465 7.50MT11270 6.00 MT11470 3.00MT11275 5.00 MT11475 3.00MT11280 8.00 MT11480 4.50
Mold-tech minimum draft angle
Texture and Finishing
Please offer the finishing requirement for finish part
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Machine Type注塑机型号
Clamp Force合模力
Location Ring定位圈
Nozzle Radius射咀R
Tie Bar格林柱
Plate Size合模板尺寸
Min Mould Height最小容模厚度
Max Mould Height最大容模厚度
Mold Lock Type锁模方式
Ejector Stroke顶出行程
Ejector Insert Thread顶棍镶件牙号
Ejector Insert Layout顶棍镶件排布
Injection machine information
Please, provide the machine data sheet, if it has not, please fill below sheet for machine size
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