DESIGN & DEVELOPMENT OF AUTOMATIC FASTFOOD MACHINE · 2015. 4. 10. · 5 amp Coper 1/18 Nil Nil...

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Int. J. Mech. Eng. & Rob. Res. 2014 Amit B Solanki et al., 2014 ISSN 2278 – 0149 www.ijmerr.com Vol. 3, No. 3, July, 2014 © 2014 IJMERR. All Rights Reserved Research Paper DESIGN & DEVELOPMENT OF AUTOMATIC FASTFOOD MACHINE Amit B Solanki 1 *, V R Solanki 1 and D N Shah 1 *Corresponding Author: Amit B Solanki [email protected] Goal of this paper is propose the detail design and development of automated fast food machine for large food industry applications. Automated fast food machine is a device that squeezing the duff mixture of fast food with following categorized efficiency such as time, human effort, safety, cleaning and quality during fast food making. In this design, it is mainly notified about cost of the machine as well as time efficiency. This designed machine can squeeze duff mixture using screw extruder with electric power, and extruded out using rotating conveyer from machine die to away as near to operator. Therefore, production rate of the fast food making machine is high compared with other manual and commercially available machines. Keywords: Automated fast food machine, Food industry, String hopper machine INTRODUCTION Problem Definition - This fast food making device is commonly made with a handheld hand-made wooden device consist of a small cup have a cylindrical through bore extend from its top to bottom. A metal plate with a large number of pores formed therein is mounted with screws at the bottom of the cup so that the bore forms a cylindrical tube there in for holding the dough mixer. The cup has two grips extending outwards from its two opposite sides. A wooden cylindrical plunger having the corresponding size as the cylindrical tube is mounted on a carrier which also has two opposite side grip similar to the 1 Department of Mechanical Engineering, C.U. Shah University, Surendranagar, Gujarat, India. cup. The device is operated by placing the dough mixture into the cylindrical tube of the cup and then inserting the plunger into the cylindrical tube and squeezing the grips of the plunger and the cup tightly towards another by hands so as to extrude the dough through the plate with the plunger to the different form. While extruding the fast food, the operator must also move the device in a circular motion so as to deposit the fast food onto as team tray for its subsequent cooking. Patent Review - String hopper making machine US 7160098 B2

Transcript of DESIGN & DEVELOPMENT OF AUTOMATIC FASTFOOD MACHINE · 2015. 4. 10. · 5 amp Coper 1/18 Nil Nil...

Page 1: DESIGN & DEVELOPMENT OF AUTOMATIC FASTFOOD MACHINE · 2015. 4. 10. · 5 amp Coper 1/18 Nil Nil Qty. 1 1 1 1 1 1 2 1 1 1 3 2 3 1 8 26 1 1--Cost 1500 2500 300 200 2500 400 200 500

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Int. J. Mech. Eng. & Rob. Res. 2014 Amit B Solanki et al., 2014

ISSN 2278 – 0149 www.ijmerr.com

Vol. 3, No. 3, July, 2014

© 2014 IJMERR. All Rights Reserved

Research Paper

DESIGN & DEVELOPMENT OF AUTOMATIC

FASTFOOD MACHINE

Amit B Solanki1*, V R Solanki1 and D N Shah1

*Corresponding Author: Amit B Solanki � [email protected]

Goal of this paper is propose the detail design and development of automated fast food machinefor large food industry applications. Automated fast food machine is a device that squeezingthe duff mixture of fast food with following categorized efficiency such as time, human effort,safety, cleaning and quality during fast food making. In this design, it is mainly notified aboutcost of the machine as well as time efficiency. This designed machine can squeeze duff mixtureusing screw extruder with electric power, and extruded out using rotating conveyer from machinedie to away as near to operator. Therefore, production rate of the fast food making machineis high compared with other manual and commercially available machines.

Keywords: Automated fast food machine, Food industry, String hopper machine

INTRODUCTION

Problem Definition - This fast food makingdevice is commonly made with a handheldhand-made wooden device consist of a smallcup have a cylindrical through bore extendfrom its top to bottom. A metal plate with alarge number of pores formed therein ismounted with screws at the bottom of the cupso that the bore forms a cylindrical tube therein for holding the dough mixer. The cup hastwo grips extending outwards from its twoopposite sides. A wooden cylindrical plungerhaving the corresponding size as thecylindrical tube is mounted on a carrier whichalso has two opposite side grip similar to the

1 Department of Mechanical Engineering, C.U. Shah University, Surendranagar, Gujarat, India.

cup. The device is operated by placing thedough mixture into the cylindrical tube of thecup and then inserting the plunger into thecylindrical tube and squeezing the grips ofthe plunger and the cup tightly towardsanother by hands so as to extrude the doughthrough the plate with the plunger to thedifferent form. While extruding the fast food,the operator must also move the device in acircular motion so as to deposit the fast foodonto as team tray for its subsequent cooking.

Patent Review -

String hopper making machineUS 7160098 B2

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Int. J. Mech. Eng. & Rob. Res. 2014 Amit B Solanki et al., 2014

Publication number US7160098 B2

Publication type Grant

Application number US 10/816,035

Publication date Jan 9, 2007

Filing date Apr 2, 2004

Priority date Apr 2, 2004

Fee status Paid

Also published as US20050220922,

WO2005094589A1

Inventors Rudland Eward Ingles

Original Assignee Rudland Eward Ingles

Screw extruder for synthetic plastics material

US 3850415 A

Publication number US3850415 A

Publication type Grant

Publication date Nov 26, 1974

Filing date Mar 12, 1973

Priority date Mar 25, 1972

Also published as DE2214715A1,

DE2214715B2,

DE2214715C3

Inventors Hansen G

Original Assignee Hansen G

Functional Analysis - The following figureshows the functions of string type foodsqueezing device which can automaticallygetting the string hopper after feeding thedough to machine. These functions can beperformed different ways which are showedin following morphological chart.

Morphological Chart - This chart describethe possible method to select concept whichare mostly satisfying with above function.

Details Chart of Concept Morphological -

Final Concept Selection -

Animation of Machine -

Design Specification & Costing of Element -

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Int. J. Mech. Eng. & Rob. Res. 2014 Amit B Solanki et al., 2014

Functions Concept 1 Concept 2 Concept 3 Concept 4 Concept 5

Storing

Within thecylinderfor batchprocess

Hopperwith

screwfeeder

Hopper

Within thecylinderfor batchprocess

Hopper

SqueezingPowerscrew

mechanism

Screwextruding

Slidingcrank

mechanism

Hydraulicsystem

2 Levermechanism

ExtrudingScrew cupwith holes

Screw cupwith holes

Circularplates with

holes

Rectangleplates with

holes

Circularplates with

holes

ShapingRotating

matesRotating

matesManual

Rotatingmold

Manual

ConveyingBelt

conveyerRotating

diskManual

Beltconveyer

Manual

Powersource

ManualElectricpower

Handdriven

Hydraulicpower

(Electricpower)

Handdriven

Sl.No.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

Parts name

Electric motor

Worm gear box

Spider coupling

Bearing

Screw extruder

Cylinder pipe

Cylinder pipe threding

Barrel

Barrel holder

Die holder

Die

Belt

Belt pulley

Wooden top

Angle plate

Nut & bolts

Switch bord

Electric wire

Labour cost

Transportation cost

TOTAL COST

Specificationsof parts

V = 230v/50wA = 0.6 rpm 3000

30:1

Std

Ball bearing

D = 40mm

D = 42 mm

Thred 2 mm

Stainless steeld = 110mm

D = 110 mm

D = 42 mm

Stainless steel

Circular belt rope10mm

V-shape pulley70mm

L x bx h = 57 cmx38 cmx1.6 cm

L x bx h = 55 cm x35 cm x 35 cm

M8 pcd 35

5 amp

Coper 1/18

Nil

Nil

Qty.

1

1

1

1

1

1

2

1

1

1

3

2

3

1

8

26

1

1

-

-

Cost

1500

2500

300

200

2500

400

200

500

800

60

75

50

100

300

400

225

60

96

2500

1000

13,766

Details Chart of Concept Morphological

Final Concept Selection

Animation of Machine

Design Specification & Costing of Element

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CONCLUSIONThe detail design and development of auto-mated fast food machine for large food in-dustry applications. Automated fast foodmachine is a device that squeezing the duffmixture of fast food with following categorizedefficiency such as time, human effort, safety,cleaning and quality during fast food mak-ing. In this design, it is mainly notified aboutcost of the machine as well as timeefficiency.Therefore, production rate of thefast food making machine is high com-pared with other manual and commer-cially available machines.

REFERENCES

1. A W Birley, B Haworth and J Batchelor(1992), “Single-Screw Extrusion the Ex-truder Characteristic”, Physics of Plastics:Processing, Properties and Materials En-gineering, Hanser, Vol. 4.

2. Chunguang Wang, Shaocong Dai andRoger I (2006), “Tanner on the Com-

pressibility of Bread Dough”, ReceivedMay 17, 2006, final revision received.

3. Design basis and Hydrodynamic perfor-mance analysis of single-screw extrud-ers

4. Espacenet Patent Search

5. Google Patent Search

6. Peter Fischer and Johannes Wortberg(1997), “Single-Screw Extruders and Bar-rier Screws”.

7. R S Khurmi and J K Gupta (2005), “ATextbook of Machine Design”, S Chand& Co Ltd; 14th Edition.


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