DESIGN, CONSTRUCTION, AND MONITORING OF … internal...... bars as main reinforcement for the flat...

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Page 1 of 8 DESIGN, CONSTRUCTION, AND MONITORING OF THE FIRST WORLDWIDE TWO-WAY FLAT SLAB PARKING GARAGE REINFORCED WITH GFRP BARS Brahim BENMOKRANE NSERC and Canada Research Chair Professor, Department of Civil Engineering, University of Sherbrooke, Quebec, Canada [email protected]* Ehab AHMED Postdoctoral Fellow, Department of Civil Engineering, University of Sherbrooke, Quebec, Canada [email protected] Christian DULUDE Master student, Department of Civil Engineering, University of Sherbrooke, Sherbrooke, Quebec, Canada [email protected] Éric BOUCHER Structural Engineer, EMS Ingénierie, Quebec City, Quebec Canada [email protected] Abstract Severe corrosion of steel reinforcement in a 40-year old Quebec City parking garage necessitated a major rehabilitation of the structure. This included the use of glass fiber- reinforced polymer (GFRP) bars as main reinforcement for the flat slabs of level one which represents the first application of this approach in the world. The slabs were instrumented at the critical locations for strain measurements using fibre optic sensors (FOS) attached to the surface of the GFRP bars or embedded in concrete. This paper presents a summary of the design criteria for the slabs reinforced with GFRP bars, the construction details and the monitoring system for internal temperature and strain data. Keywords: Concrete; Flat-slab; Two-way; Glass fiber-reinforced polymer (GFRP); Parking; Monitoring; Fiber optic sensors (FOS). 1. Introduction The corrosion of steel reinforcement has become a serious concern in Canada and all over the world. The extensive use of deicing salt during the winter has created a harsh environment accelerating the corrosion of the steel reinforcement in structures like bridges and parking garages. The corrosion and related deterioration necessitate costly repairs, reduce the service life of concrete structures, and may lead to catastrophic failures. On the one hand, solutions have been proposed to reduce the potential of corrosion and related degradation of parking structures, such as using galvanized steel bars and epoxy-coated steel bars. The former faces some use restrictions in certain countries and the latter is no longer allowed for parking structures under CSA 413-07 [1] due to the debate on the material’s durability. On the other hand, replacing corrodible steel reinforcement with noncorroding FRP bars provides a suitable solution for eliminating the potential of corrosion and its related deteriorations. Few studies were conducted to evaluate the performance of two-way flat slabs reinforced with GFRP bars [2-7]. These studies have demonstrated that the difference in mechanical properties between FRP and steel reinforcementespecially the relatively high tensile

Transcript of DESIGN, CONSTRUCTION, AND MONITORING OF … internal...... bars as main reinforcement for the flat...

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DESIGN, CONSTRUCTION, AND MONITORING OF THE FIRSTWORLDWIDE TWO-WAY FLAT SLAB PARKING GARAGE

REINFORCED WITH GFRP BARS

Brahim BENMOKRANENSERC and Canada Research Chair Professor,Department of Civil Engineering, University of Sherbrooke, Quebec, [email protected]*

Ehab AHMEDPostdoctoral Fellow, Department of Civil Engineering, University of Sherbrooke, Quebec, [email protected]

Christian DULUDEMaster student, Department of Civil Engineering, University of Sherbrooke, Sherbrooke, Quebec, [email protected]

Éric BOUCHERStructural Engineer, EMS Ingénierie, Quebec City, Quebec [email protected]

AbstractSevere corrosion of steel reinforcement in a 40-year old Quebec City parking garagenecessitated a major rehabilitation of the structure. This included the use of glass fiber-reinforced polymer (GFRP) bars as main reinforcement for the flat slabs of level one whichrepresents the first application of this approach in the world. The slabs were instrumented atthe critical locations for strain measurements using fibre optic sensors (FOS) attached to thesurface of the GFRP bars or embedded in concrete. This paper presents a summary of thedesign criteria for the slabs reinforced with GFRP bars, the construction details and themonitoring system for internal temperature and strain data.

Keywords: Concrete; Flat-slab; Two-way; Glass fiber-reinforced polymer (GFRP); Parking;Monitoring; Fiber optic sensors (FOS).

1. IntroductionThe corrosion of steel reinforcement has become a serious concern in Canada and all over theworld. The extensive use of deicing salt during the winter has created a harsh environmentaccelerating the corrosion of the steel reinforcement in structures like bridges and parkinggarages. The corrosion and related deterioration necessitate costly repairs, reduce the servicelife of concrete structures, and may lead to catastrophic failures. On the one hand, solutionshave been proposed to reduce the potential of corrosion and related degradation of parkingstructures, such as using galvanized steel bars and epoxy-coated steel bars. The former facessome use restrictions in certain countries and the latter is no longer allowed for parkingstructures under CSA 413-07 [1] due to the debate on the material’s durability. On the otherhand, replacing corrodible steel reinforcement with noncorroding FRP bars provides asuitable solution for eliminating the potential of corrosion and its related deteriorations.

Few studies were conducted to evaluate the performance of two-way flat slabs reinforced withGFRP bars [2-7]. These studies have demonstrated that the difference in mechanicalproperties between FRP and steel reinforcement—especially the relatively high tensile

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strength and the relatively low modulus of elasticity—affect punching-shear behaviour andstrength. Besides, given the difference in mechanical properties, the punching-shear equationsfor steel-reinforced concrete flat slabs cannot be directly employed for FRP-reinforcedconcrete ones. In addition, until 2010, there was no field application for such structuralsystem using GFRP bars.

To understand the behaviour of GFRP-reinforced flat-slabs and provide a step forward fromlab testing to field applications, a total of 20 full-scale two-way flat-slab prototypes weredesigned, constructed, and tested at the Department of Civil Engineering, University ofSherbrooke, Sherbrooke, Quebec, Canada [8-10]. This investigation considered the followingparameters: (a) slab thickness (200 and 350 mm); (b) reinforcement type and ratio (steel andGFRP with a wide range of reinforcement ratios); (c) concrete strength; and (d) columndimensions (300 mm or 450 mm square columns). The flat-slabs prototypes were tested up tothe punching shear failure under monotonic increasing load. The test results of this projectedprovided a clear overview of the structural behaviour of such structural elements. Besides, thetest results were also used to calibrate the new punching shear equation that is beingincorporated in the Canadian Standards for the design and construction of buildingsreinforced with FRP bars (CAN/CSA S806 [11]). After that, the first field implementation forGFRP bars in two-way flat slab parking structure was achieved through a demonstration area(350 m2) in Hôtel de Ville parking garage in Quebec City, Canada [12]. This pilot projectconfirmed the feasibility of using GFRP bars in such applications which has been in servicesince 2010. The behaviour of this GFRP-reinforced section was similar to that of the steel-reinforced counterparts in the parking.

In 2011, based on the gained experience from the structural testing at the University ofSherbrook and the pilot implementation of GFRP bars Hôtel de Ville parking garage inQuebec City, it was decided to include the noncorroding GFRP reinforcing bars as mainreinforcement in whole slabs of La Chancelière parking garage which was the first word-wideapplication of its type. This was expected to provide a maintenance-free structure withextended service life. This paper presents the design and construction details and evaluates thestructural performance of GFRP-reinforced concrete flat slabs of the parking garage underreal service loading and environmental conditions.

2. Research ProjectLa Chancelière parking garage, which is located in Quebec City, Canada is a 40 years oldreinforced concrete structures. The structural system of this parking is a two-way flat slabsupported on columns and retaining walls. Recently, La Chancelière parking garage showed asevere deterioration directly resulted from the corrosion of steel reinforcement and theconsequent spalling of the concrete cover which led to faster degradation and reduction in thecross-sectional area of the steel reinforcement. These deteriorated conditions led to the needof costly rehabilitation of the parking garage. As the structural system of the parking was two-way flat slabs and the corrosion of steel reinforcement was very severe in almost all the slabs,it was decided to replace all the flat slabs of the parking with new ones while maintaining themain supporting elements (columns and retaining walls) and repairing them when needed.Figure 1 shows the layout of La Chancelière parking.

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Figure 1. Layout of La Chancelière parking garage.

3. Design and ConstructionThe demolition and re-construction of the flat slabs was conducted in three phases. Phase 1included the area between Axis 1 and 5. Phase 2 included the adjacent section until Axis 8awhile the remaining area was constructed as the last stage (Phase 3). During the demolition,the slabs were totally removed and a steel bracing system was provided to protect the columnsand the retaining wall against excessive buckling. Figure 2 shows the parking during thedemolition and reconstruction phases.

Figure 2. Demolition phases of the La Chancelière parking garage.

This design was made according to the CAN/CSA-S413-07 [1] for parking structures andCAN/CSA-S806-02 [13] for design and construction of building components with fibrereinforced polymers. The two-way flat slabs of La Chancelière had maximum span of about9.0 m. The thickness of the slabs was 250 mm which increased to 355 mm over the columnsthrough the drop panels. The increased thickness over the columns was devoted to satisfy thepunching stresses around the columns’ area. The punching strength of the two way slabs wereverified using the new punching equations that are being incorporated in the new version ofthe S806 Standards [11]. The punching strength is verified using the least of the followingequations:

Instrumented area

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1 3';0.5

20.028 1c c f f c o d

c

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1 3';0.5

;0.5

0.147 0.19sc c f f c o d

o d

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1 3';0.50.056c c f f c o dV E f b d (3)

where Vc is the punching shear capacity (N); Ef is the modulus of elasticity of the FRPreinforcement (MPa); d is the effective slab depth; ρf is the FRP reinforcement ratio; f’c is thecompressive strength of the concrete (MPa); bo;0.5d is the critical perimeter at a distance of0.5d from the column face (mm); s=4,3,2 for interior, edge, and corner column, respectively;λ is a factor to account for density of concrete (λ=1 for normal-density concrete).

The bending moments were calculated based on column and field strips in both directions. Inthe column strips, the maximum factored positive bending moment was 180 kN.m while themaximum factored negative bending moment was 624 kN.m. In the field strips, however, themaximum factored positive bending moment was 60 kN.m while the maximum factorednegative bending moment was 155 kN.m. The flat slabs were reinforced with GFRP bars of22 mm diameter. The GFRP bars of Grade III (CAN/CSA-S807-10) had an ultimate tensilestrength of 1100 MPa and a tensile modulus of elasticity of 65.5 GPa. The slabs weredesigned as over reinforced sections as specified by the CAN/CSA-S806-02 [13] while theconcrete cover was maintained as 60 mm as fire-endurance design requirement. The designwas made using normal-weight concrete having a target 28-day compressive strength of 35MPa. The serviceability requirement, deflection and cracking, were considered in the designand the deflection at service load level was less than l/360 and the crack control parameter, z,was less than 38,000 N/mm. The concrete was cast on August 10, 2011. Figure 3 shows theReinforcement configuration and concrete casting.

Figure 3. Reinforcement configuration and concrete casting.

It should be mentioned that continuity of the flat slab at the locations of the existingsupporting elements (columns and retaining walls) was achieved through the anchorage of theGFRP bars in drilled holes using rotary pits and cement adhesive. In addition, after castingand removing the formwork, steel brackets were attached to the columns and the retainingwalls serving as heads to contribute to reducing the punching stress around the columns.Figure 4 shows the anchorage of the GFRP bars while Figure 5 shows the steel brackets overthe columns and the walls.

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Figure 4. Adhesive anchors for continuity. Figure 5. Steel brackets.

4. Instrumentation with Fibre Optic Sensors (FOS)To monitor the behaviour and evaluate the performance of the GFRP-reinforced flat slabs ofthe parking, a representative area of the parking was selected which is shown in Figure 1. TheGFRP reinforcing bars as well as the concrete section of the slab were instrumented at criticallocations for strain data collection using fibre optic sensors. The GFRP bars wereinstrumented thereafter were transported to the construction site where they were stored untilthe installation. Figure 6 shows the instrumentation of the GFRP bars. A total of 26 fibre opticsensors (FOS) were glued on bottom and top reinforcing bars in the two orthogonal directionsat the location of the maximum expected stresses. In addition, two FOS were glued on twodummy bars were embedded in the flat slab inside a PVC tube so that the temperaturevariation effect on the strain readings could be captured. The compressive concrete strain atthe mid-span was also captured using two FOS embedded in the concrete. Figure 7 shows thelocations and identifications of the different sensors.

Figure 6. Instrumentation of GFRP bars.

The FOS utilized in the parking were controlled by two 16-channel data acquisition systems(Figure 7) (data loggers) for long-term monitoring and structural performance evaluation. Forthe moment, there is no phone lines connected to the data loggers. However, arrangement forpermanent location and phone line connection is being considered to facilitate collecting themonitoring data. The FOS and the data logger will allow the long-term monitoring and fieldevaluation of the behaviour of two-way flat slabs reinforced with glass FRP bars under realservice loading and environmental conditions.

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Figure 7. Locations of the FOS and the data loggers.

5. Monitoring ResultsFigure 8 shows the strain measurements from the FOS attached to the GFRP bars andembedded in concrete. The initial readings for the strains were recorded on August 9, 2011 at8:00 pm (few hours before casting). Thus the reported strain values included the shrinkage ofconcrete. Besides, the high temperature due to the cement hydration at early age of concretecan be captured. The sudden variation in the strains due to the dead load after removing theformwork can be also seen in the strains of the bottom and top GFRP bars and the concretestrains as well.

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Figure 8. Strain measurements using FOS: (a) Bottom bars; (b) Top bars; (c) Dummybars; (d) Concrete.

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From Figures 8a it could be noticed that sharp increase in the strain of the bottom GFRP barswhen the formwork was released is about 2000 microstrain. After that, the strain increased toabout 2500 microstrain when the parking opened to public. The 2500 microstrain representabout 15% of the strain capacity of the GFRP of 22-mm diameter used in the parking. Similarbehaviour was observed for the top reinforcing bars but the maximum strain was about 1400microstrain which represents 8% of the strain capacity of the GFRP bars. On the other hand,Figure 8c indicates that the two dummy bars showed a strain increase of about 150microstrain due to the hydration temperature after casting. After that, there was no significantdifference in their strain readings due to the fact that there was no significant variation in thetemperature inside the parking in summer months. The top GFRP bars showed also almost thesame strain increase due to hydration temperature as indicated in Figure 8b.

The concrete strain presented in Figure 8d shows the early age strain variation resulted fromthe hydration and shrinkage. A sudden increase of about -125 microstrain was recorded due tothe dead load when the formwork was removed. The maximum recorded concrete strain wasabout -200 microstrain.

6. ConclusionsThis paper presented the first world-wide application for GFRP bars in two-way flat slabparking structure (La Chancelière). The flat slabs of the parking were totally demolished andreconstructed using high modulus GFRP while maintaining the main supporting elements(columns and retaining walls). The slabs were instrumented at the critical locations for strainmeasurements using fibre optic sensors (FOS) attached to the surface of the GFRP bars orembedded in concrete. Based on the results and discussion presented herein the followingconcluding remarks can be drawn:

The GFRP bars provided an efficient and noncorroding alternative to overcome thesteel corrosion and related deterioration problems.

So far, the GFRP reinforced concrete two way flat slabs of the parking shows normalstructural performance after 3 months in service.

The maximum measured strains in the GFRP bars did not exceed 15% of the straincapacity of the GFRP bars employed in the project.

The long-term monitoring of the parking will enable understating the structuralbehaviour and the performance in real environmental and service conditions.

7. AcknowledgementsThe financial support of the Natural Science and Engineering Research Council of Canada(NSERC), the Fonds québécois de la recherche sur la nature et les technologies (FQRNT),Ville de Quebec (Quebec City, Canada), and the municipality of Quebec City. The authors arealso grateful to the consulting firm EMS Ingénierie inc. (Quebec City, Quebec), and PultrallInc. –FRP reinforcing bar manufacturer-(Thetford Mines, Quebec) for their technical support.

8. References[1] CANADIAN STANDARDS ASSOCIATION (CSA), “Parking structures (CAN/CSA

413-07),” Rexdale, ON, Canada, 2007, 107 p.

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[2] EL-GHANDOUR, A.W., PILAKOUTAS, K., AND WALDRON, P., “New Approachfor Punching Shear Capacity Prediction of Fiber Reinforced Polymer ReinforcedConcrete Flat Slabs,” Fiber Reinforced Polymer Reinforcement for Reinforced ConcreteStructures, SP 188-13, American Concrete Institute, Farmington Hills, MI, 1999, pp.135-144.

[3] MATTHYS, S., AND TAERWE, L., “Concrete Slabs Reinforced with FRP Grids. II:Punching Resistance,” ASCE, Journal of Composites for Constructions, Vol. 4, No. 3,August, 2000, pp. 154-161.

[4] OSPINA, C.E., ALEXANDER, S.D. B., AND ROGER CHENG, J.J., “Punching oftwo-way concrete slabs with fiber-reinforced polymer reinforcing bars or grids,” ACIstructural Journal, Vol. 100, No. 5, 2003, pp. 589-598.

[5] HUSSEIN, A., RASHID I., AND BENMOKRANE B., “Two-Way Concrete SlabsReinforced with GFRP Bars,” Advanced Composite Materials in Bridges andStructures, Proceeding of the 4th International Conference on Advanced CompositeMaterials in Bridges and Structures, CSCE, Calgary, AB, Canada, 2004, 8 p.

[6] ZHANG, Q., MARZOUK, H. AND HUSSEIN, A., “A Preliminary Study of High-Strength Concrete Two-Way Slabs Reinforced with GFRP Bars,” Proceeding of the 33rd

CSCE Annual Conference: General Conference and International History Symposium,CSCE, Toronto, ON, Canada, 2008, 10 p.

[7] LEE, J.H., YOON, Y.S., AND MITCHELL, D., “Improving Punching Shear Behaviorof Glass Fiber-Reinforced Polymer Reinforced Slabs,” ACI Structural journal, Vol.106, No. 4, July-Aug., 2009, pp. 427-434.

[8] DULUDE, C., AHMED, E., EL-GAMAL, S., AND BENMOKRANE, B., “Testing ofLarge-Scale Two-Way Concrete Slabs Reinforced with GFRP Bars.” Proceedings ofthe 5th International Conference on FRP Composites in Civil Engineering (CICE),Beijing, China, September 27-29, Ed. L. Ye, P. Feng, and Q. Yue, 2010, pp. 287-291.

[9] DULUDE, C., HASSAN, M., AHMED, E.A., AND BENMOKRANE, B., “PunchingShear Behaviour of Two-Way Flat Concrete Slabs Reinforced with GFRP Bars.” ACIStructural Journal, 2011, in print.

[10] HASSAN, M., DULUDE, C., AHMED, E., AND BENMOKRANE, B., “PunchingShear Strength of Flat Slabs Reinforced with Glass Fibre-Reinforced Polymer (GFRP)Bars.” Proceedings of the 2nd International Engineering Mechanics and MaterialsSpecialty Conference, CSCE, Ottawa, Ontario, June 14-17, 2011, 10p.

[11] CANADIAN STANDARDS ASSOCIATION (CSA), “Design and Construction ofBuilding Structures with Fibre Reinforced Polymers (CAN/CSA S806–2),” Rexdale,ON, Canada, 2002, 177 p.

[12] DULUDE, C., AHMED, E., AND BENMOKRANE, B., “Design and Construction of aTwo-Way Concrete Slab Parking Garage Reinforced with GFRP Bars,” 16th

International Conference on Composite Structures (ICCS 16), A.J.M. Ferreira (Editor),Porto, 2 p summary and technical presentation, 2011.

[13] CANADIAN STANDARDS ASSOCIATION (CSA), “Design and Construction ofBuilding Structures with Fibre Reinforced Polymers (CAN/CSA S806–11),” Draft,Rexdale, ON, Canada, 2011.