DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be...

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1 www.irib.deldot.gov DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE STAYED BRIDGE Craig Stevens Doug Robb, P.E. IRIB Project Manager DelDOT Winter Workshop February 25, 2011

Transcript of DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be...

Page 1: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

1 www.irib.deldot.gov

DESIGN-BUILD OF

THE INDIAN RIVER INLET

CABLE STAYED BRIDGE

Craig StevensDoug Robb, P.E.IRIB Project ManagerDelDOT Winter WorkshopFebruary 25, 2011

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2 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Presentation Overview

Construction Update

Design Considerations/Challenges

Updated Construction Schedule

Questions

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3 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Our Goal…

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Site Tour Facts

You may be missing out:

1,000 students from all over the state.

20 school groups

14 colleges

Over 240 DelDOT employees from 13 different sections.

We have gone to 8 different schools to date.

By years end we will have presented to approximately 1, 500 students state wide.

Secretary of Transportation

Countless Representatives

The Press

And some others…

Indian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

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5 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Our friends the whales

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6 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Shorebirds

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7 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

This tour took a long time…

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PROGRESS

Indian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Work in Progress…

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9 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Aerial December 2008

Page 10: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

10 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Aerial June 2009

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11 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Aerial December 2009

Page 12: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

12 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Aerial June 2010

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13 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Aerial December 2010

Page 14: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

14 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Bridge Features

Piles

Footings/Substructure

Pylons

Falsework

Superstructure (Not completed)

Here is what has been constructed…

Page 15: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

15 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Remaining Tasks

To Do List

Superstructure (on form traveler)

Form Traveler

Cable Stay System

Page 16: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

16 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler

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17 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler Construction

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18 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler Construction

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19 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler Relocation

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20 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler Relocation

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21 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler Lift Operation

Page 22: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

22 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler Lift Operation

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23 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler Lifted

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24 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler At End Of Bridge

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25 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Form Traveler DeckPour

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26 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Bridge Features

Cable Stay System

Page 27: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

27 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Cable Stay System

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28 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Strands

0.62” Diameter

Coextruded HDPE Sheathing

Wax Filled

External HDPE Stay Pipe (Blue)

Strands are non bonded and parallel

Strands are individually stressed

Benefits:

High fatigue resistance

Good geometry control

High grade corrosion protection

Stays are easy to replace

Cable Stay System

Page 29: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

29 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Cable Stay System

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30 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Cable Stay System

Gotta love Duct Tape!

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31 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Cable Stay System

Page 32: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

32 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Cable Stay System

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33 www.irib.deldot.gov

Bridge Facts and Progress

Foundation Piles Installed – 293 Precast Concrete Piles (36” x 36” x 100’ long)

Cast-in-place Concrete Poured – 20,600 of 36,000+ Cubic Yards

Reinforcing Steel Placed – 7 of 12 Million Pounds

Concrete Testing Cylinders (DelDOT) – 2000+ collected and tested

Stay Cables Completed – 60 of 152

Stay Strand Installed – 50 of 350 miles

Indian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Page 34: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

34 www.irib.deldot.gov

Precast Floorbeams – 76 of 76 cast and set

Bulb-Tees Girders (100+ feet long) - 75 of 75 cast and set

U of D Instruments Installed -56 of 84 embedded (125 total)

U of D Fiber Optic Cable – 1 mile

Form Traveler Weight – 300 tons Each

Pieces of Correspondence Logged – 22,000 +

Budget – Tracking $500k below $150M budget

Anticipated Availability to Traffic – End of 2011.

Indian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Bridge Facts and Progress

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Approach Roadway Contract

Officially awarded to George and Lynch

Bid Amount = $11,625,940.29

Construction of new Indian River Inlet Bridge roadway approaches.

Utilizing lightweight foam concrete for embankments

Install new sand bypass system

Construct new dune on northeast side of inlet

Demolish existing bridge

Estimated start = March 2011

Indian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Page 36: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

36 www.irib.deldot.gov

Phase 1 = Construction of temporary crossovers (March 2011- Memorial Day 2011)

Phase 2 = Lightweight foam concrete placement and SR-1 approach roadway construction and shift traffic onto new bridge (Memorial Day 2011-December 2011)

Phase 3 = Construction of access roads, park entrances, dune construction and existing bridge demolition. (December 2011-May 2013)

Indian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Approach Roadway Contract

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37 www.irib.deldot.gov

Are you done yet?

Indian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

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38 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

FORM TRAVELER

Page 39: DESIGN-BUILD OF THE INDIAN RIVER INLET CABLE ... - deldot.gov · 4 Site Tour Facts You may be missing out: 1,000 students from all over the state. 20 school groups 14 colleges Over

39 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

FORM TRAVELER

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40 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

FORM TRAVELER

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41 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

FORM TRAVELER

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42 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

FORM TRAVELER

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43 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Temporary Stay

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44 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Temporary Stay

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45 www.irib.deldot.govIndian River Inlet Bridge Design-Build

Winter Workshop - February 18, 2010

Doug Robb, DelDOT Project Manager

Questions and Comments?