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    Design and Implementation of a Single Phase Inverter with

    Sine Wave Tracking Method for Emergency Power Supply

    with High Performance Reference

    H. R. Karshenas1, M. Niroomand21Department of Electrical and Computer Engineering, Isfahan University of Technology, Iran

    2Department of Electrical and Computer Engineering, Isfahan University of Technology, Iran

    Abstract Uninterruptible Power Supplies (UPS) play

    an important role in supplying critical loads. The

    majority of UPS systems employ batteries as a mean of

    energy storage. Since typical loads are supplied by ac

    voltage, an inverter is an indispensable part of a UPS

    to convert dc voltage to ac. Conventional control

    methods for single phase inverters suffers from manydrawbacks like slow dynamic/transient response,

    oscillatory no-load behavior and distorted waveform

    in presence of non-linear loads. This paper in

    concerned with the control loop design for a

    single-phase voltage source inverter when employed in

    UPS applications. The regulation of the output voltage

    is done based on reference tracking to ensure good

    steady-state and dynamic performance. The control

    loop is designed taking into consideration the low

    damping during light loads. Three control strategies

    are proposed. The first is based on modified PID

    controller which demonstrated moderate performance

    and is suitable for low cost applications. The secondmethod is based on an additional current control loop

    which has the benefit of inherent inverter protection.

    The last method is based on the theory of "Internal

    Model Controller" which gives nearly ideal

    steady-state regulation. Key points in implementing

    controllers with digital controllers are addressed. An

    experimental system is built to verify the validity of

    theoretical results.

    I. INTRODUCTION

    Nowadays Uninterruptible Power Supplies (UPSs)

    are widely used in industry and wherever a clean and

    uninterrupted power is required. The majority of these

    systems employ batteries as a mean of energy storage,

    thus a dc/ac inverter is an inherent part of their structure.

    Conventional inverters lack many features required by

    modern UPSs like fast transient and dynamic

    response and good steady-state performance.Furthermore, many modern sensitive loads which are

    supplied by UPS systems are non-linear loads with

    non-sinusoidal current waveform. Conventional inverters

    which use half-cycle averaging for regulation show high

    output voltage distortion in presence of non-linear loads.

    As a result, the inverter stage of a modern UPS needs

    more advanced control scheme to fulfill the above

    mentioned requirements [1],[2].

    In this paper, tracking method is used to force the

    inverter output voltage to follow a sinusoidal reference as

    closely as possible. High switching frequency, which is

    easily obtainable with modern power switching

    devices, enables us to use a controller with highbandwidth and achieve fast transient response. It is shown

    that conventional PI controllers cannot be used due toinherent instability of output LC filter, and other

    structures like PID controller or current mode control

    must be used. To achieve the optimum steady-state

    performance, the concept of Internal Model Controllers is

    proposed to reduce the steady-state error to zero without

    affecting dynamic response. Theoretical and experimentalverifications are used to show the validity of analysis.

    II. INVERTEROPEN-LOOPCHARACTERISTIC

    Fig. 1 shows a single phase bridge inverter commonly

    used in the output stage of a single phase UPS. Usingaveraging techniques, the switching stage is modeled by a

    gain [3],[4], and thus the transfer function of the inverterincluding LC filter is given by:

    ])/1/(

    [)(2 LCRCssLC

    VsT i

    ++

    =

    It can be clearly seen that at light loads the output

    filter becomes oscillatory, as shown by the root locus of

    Fig. 2. Also shown in Fig. 3 is the output waveform at

    light loads. This is one of the problems associated with

    inverter output LC filter.As stated in the introduction, presently the majority

    of sensitive loads are nonlinear loads. Such loads are

    normally characterized by non-sinusoidal current due toinput rectifier with capacitive filter, as shown in Fig. 4.

    When the diodes are conducting, the inverter is exposed

    to a large filter capacitor, and when they are not

    conducting, the inverter is practically in no load

    condition. Therefore, the inverter repeatedly faces two

    totally different loading conditions which happen twice a

    cycle.

    Fig. 5 shows the open-loop response of an inverter toa typical diode-capacitor load. The inverter controller

    must be able to correctly regulate output voltage withminimum distortion.

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    Fig.1. A single phase bridge inverter

    Some standards have been published to specify the

    maximum distortion of a static UPS in presence of

    non-linear loads. A UPS manufacturer must carefully

    follow these standards [5],[6].

    Fig. 2. Root locus of inverter with light loads

    Fig. 3. Output waveform at light loads

    Fig. 4. Non-linear load input current

    Fig. 5. Open-loop response of an inverter to a typical

    diode-capacitor (non-linear) load.

    III. CLOSEDLOOPSYSTEMDESIGN

    Fig. 6 shows the block diagram of the closed-loop

    system. The controller must be designed in such a way to

    fulfill all dynamic and steady-state requirements. A

    simple PI controller normally used in dc tracking systems

    has many drawbacks in this application. Most

    importantly, a PI controller cannot increase the system

    phase margin adequately. Fig. 7 shows the system

    response with a PI controller. It can be seen that properdamping with this structure is very difficult if not

    impossible [7].

    Fig. 6. Block diagram of the closed-loop system

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    Fig. 7. System response with a PI controller

    A PID controller, on the other hand, is able to provide

    an acceptable performance. It has high gain at

    low-frequencies, without affecting overall system phasemargin. By proper selection of the system bandwidth, an

    adequate transient response is also achievable

    IV.CASESTUDY

    A 220V, 1.5KVA inverter with 48 Vdc input voltage

    is considered in this work. A transformer with turn ratio

    equal to 1:8 is used at the output for voltage matching.

    The output inductor is integrated in this transformer, with

    the value equal to 110uH as seen from the low voltage

    side. The output capacitor seen from the low-voltage sideis equal to 100uF. The switching frequency is 25 KHz.

    The PID controller is designed with corner frequency

    equal to 4 KHz. This frequency is high enough to providefast dynamic response while does not interfere with

    switching frequency. The phase margin is selected to beo52 , resulting in the following pole and zero:

    sec/27331

    sec/8545

    1 radw

    radw

    P

    Z

    =

    =

    To improve the noise immunity, another pole at

    sec/728852 radwP = is added, while a zero is placed at

    sec/942radwL = to increase low frequency gain. Thus,

    the complete transfer function is given by:

    )/1)(/1(

    )/1)(/1(.)(

    21 pp

    ZLC

    wswss

    wswsKsG

    ++

    ++=

    Inserting the numerical values results in:

    sss

    sssGC

    ++

    ++=

    )10258()10156(

    1)0012.0()10124(.6000)(

    62123

    92

    The gain is selected such that the dc gain at corner

    frequency becomes unity. Fig. 8 shows the bode plot ofthe compensated system.

    Fig. 8. Bode plot of the compensated system.

    Fig. 9. Simulation results of the inverter as imposed

    to a nonlinear load

    Fig. 9 demonstrates the simulation results of the

    inverter as imposed to a nonlinear load. The measured

    THD is about 2.5%, which is below the given standards.

    V.CURRENTMODECONTROLLER

    Current mode control strategy is a well-knowntechnique particularly in motor drive applications. In this

    control technique, the inverter output current is directly

    controlled by a relatively fast inner control loop, and the

    output voltage is regulated with a more sluggish outer

    loop. Generally speaking, current mode controller design

    is more straight-forward since the above mentionedcontrol loops can be decoupled. Another salient feature of

    current mode control technique is that the inverter outputcurrent is directly controlled, making protection strategy

    much more effective.

    Fig. 10 shows the block diagram of the proposed

    system with current mode control strategy [8]. Different

    transfer functions can be obtained using this block

    diagram. For example, transfer function from output

    voltage to duty cycle is given by:

    ])/1/(

    1[)(

    2LCRCssLC

    VsG ivd++

    =

    And the transfer function from inductor current toduty cycle is obtained as:

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    (3)

    (4)

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    ])/1/(

    1[)(

    2 LCRCssLC

    sRC

    R

    VsG iid

    ++

    +=

    Fig. 11 shows the simulation results obtained usingcurrent mode control method.

    VI. INTERNALMODELCONTROLLER

    From the control theory, a conventional PID

    controller can never track a sinusoidal waveform ideally.

    To illustrate this, one may consider the block diagram of

    Fig. 6. It can be easily seen that an error must always existat the controller input to generate sinusoidal output and

    consequently drive the inverter. This error is analogous to

    steady-state error, which may not be acceptable.

    High gain and bandwidth can improve tracking

    performance, but other system parameters, specifically

    dynamic characteristics, are limiting factors in increasing

    gain.

    From the block diagram of Fig. 6 one may suggeststhat if the controller can generate a sinusoidal output even

    in the absence of input, then ideal tracking is achievable.

    From the system point of view, a transfer function with

    two conjugate poles at the working frequency can perform

    this task [9]. This is in agreement with the Principle of

    Internal Model Controller which states:

    For proper asymptotic tracking, the loop transfer

    function must contain and internal model of the

    unstable poles of the reference signal.

    Fig. 10. Block diagram of the proposed system withcurrent mode control strategy

    Fig. 11. Simulation results using current mode control method

    Using internal model controller one can effectively

    decouple the steady-state and dynamic performance,making the controller design more flexible.

    Fig. 12 shows different waveforms obtained using

    PID controller with high and low gain and also with

    internal model controller. It can be observed that thesteady-state error with internal model controller is

    practically equal to zero, while it is not zero and depends

    on controller gain in PID controller.

    VII. DIGITALCONTROLLER

    Recent advances in fast microcontrollers and DSPshave opened a new perspective for power electronics

    designers. Using digital controller extremely increase the

    system design flexibility. Time consuming computations

    are now less restricting factors due to high performance

    controllers available in the market.

    Fig. 12. Different waveforms obtained using PID controller with highgain(top) and low gain(middle) and also with internal model

    controller(bottom)

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    In designing a system with digital controllers, the

    delays associated with sampling and computation timemust be properly considered. The sampling delay due to

    the input zero-order-hold is equal to Ts/2, where Ts is the

    sampling period, while the computation delay is generally

    equal to one sampling time, Ts. The above delays are

    added together and included in the original continuoussystem model. Then, the controller is designed and

    digitized using existing methods, like Euler or Tustin

    methods.Using this approach, the controller is re-designed for

    implementation by a digital controller. The controller

    transfer function is then given by:

    205.077.0025.0

    102.0128.01.129.)(

    23

    23

    +=

    zzz

    zzzzGdig

    The digitization is done controller using Tustin

    method and sampling frequency equal to switchingfrequency (25 KHz). Simulation results are shown

    in Fig 13.

    IX.EXPERIMENTALVERIFICATIONS

    Fig. 14 shows the inverter used in experimental

    verifications. At this stage, only the analogue controller

    was implemented using op-amps and other relevant

    components. The inverter output waveform whenimposed to a non-linear load is shown in Fig 15. Table I

    shows the harmonic spectrum of the output voltage.

    Fig. 13. System response with a digital controller

    Fig14. Inverter used in experimental system

    Fig. 15. Inverter output waveform when imposed toa non-linear load

    Table I. Harmonic spectrum of the output voltage

    X. CONCLUSION

    A single phase inverter used at the output stage of

    UPS systems is considered. Various requirements of suchinverter are stated. It is shown that conventional

    controllers can not fulfill the necessary requirements

    particularly when the inverter is supplying a non-linear

    load. A PID controller is designed based on given

    specifications. Current mode control technique is also

    used to design a controller with desired dynamic

    performance and inherent current limiting capability. It is

    shown that the concept of Internal Model Controller canbe used to design a controller with zero steady-state error.

    Controller design using digital controllers is shown and

    some aspects associated with the existing time delays are

    addressed.

    REFERENCES

    [1] M.J. Ryan, W.F. Brumsikle and R.D. Lorenz, Control topology

    options for single-phase UPS INVERTERS, Industry Application,

    IEEE Transaction on power electronics, Vol. 33, 1997[2] N.M. ABdel- Rahim, analysis and design of a multiple feedback

    loop control strategy for single-phase voltage-sourse UPS invert-

    ers, IEEE Transaction on power electronics,Vol. 11, No. 4, 1996.[3] Kassakian, M.F.Schlecht, and G.C. Vergese, Principles of Power

    electronic, Addison-wesley, 1991

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    [4] D.N. Mitchell, DC-DC Switching regulator analysis, Mc Graw Hill,1998.

    [5] International Engineering Consortium (IEC), IEC 1000-2-2, 1990.

    [6] European Committee for Electrotechnical Standardization(CENELEC), EN 50091-1, 1990.

    [7] A. Moriama, I. Ando, and I. Takahashi, Sinusoidal Voltage Controlof a single phase uninterruptible power supply by a high gain PI

    circuit, Industrial Electronics Society,IECON 9,. Proceedings of

    24th Annual Conference of the IEEE, 1998.

    [8] R.W. Erickson, and D. Maksimovic, Fundamentals of powerelectronics, Second Edition, Colorado, 2001.

    [9] J. C. Dolye, B. A. francis, and A. R. Tannenbaum, Feedback

    Control theory, Maxwell Macmilian International, 1992

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