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  • 8/2/2019 Design and Analysis of a Switched Capacitor Based Step Up DC DC Converter With Continuous Input Current

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    722 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMSI: FUNDAMENTAL THEORY AND APPLICATIONS, VOL. 46, NO. 6, JUNE 1999

    Design and Analysis of a Switched-Capacitor-Based Step-Up DC/DC

    Converter With Continuous Input CurrentHenry Shu-hung Chung, Member, IEEE

    Abstract This paper presents the use of the current controlscheme in switched-capacitor (SC)-based step-up dc/dc converter.It not only includes all positive characteristics of previous SCconverters, including small size, lightweight, high power den-sity, and the amenability to IC hybridization, but also has theprominent features of continuous input current waveform andbetter regulation capability than the traditional SC converters.The problem of conducted electromagnetic interference with thesupply network, which generally exists in previous SC converters,is highly suppressed. The concept of energy transfer is achievedby using dual SC step-up converter cells operating in antiphase.Each cell is switching between two topologies for same duration.The dc voltage conversion ratio is controlled by the currentcontrol scheme in order to adjust the charging profile of thecapacitors. A generalized n -stage converter is presented and isanalyzed by a simplified third-order state-space equation set. Thestatic and dynamic behaviors and the design constraints of theconverter are derived. A prototype of the 30 W 5 V

    =

    12 V two-stage converter has been built, giving an overall efficiency of 78%with power density of 15 W= in3 . Its stability of operation is alsopresented.

    Index Terms DCDC power conversion, switched capacitorcircuits, switched mode power supplies.

    I. INTRODUCTION

    THERE is an increasing demand for converters of smallsize lightweight, high efficiency, and high power density.Recently, a new class of converters for low-power applications

    is proposed [1][14] where conversion of an unregulated input

    to a regulated output is accomplished by using switched-

    capacitor (SC) circuits. They do not require any inductive

    element, but contain semiconductor switches (MOSFETs and

    diodes) and capacitors only, making it amenable to monolithic

    integration [12][14].

    Starting from the prime idea of applying the basic SC cell

    [15] for power conversion, many methodologies of operating

    the switches and the capacitors, and the control schemes have

    been proposed. Each capacitor is basically going through a

    charging process from the supply and/or other capacitors and

    a discharging process to the load and/or other capacitors,

    periodically.

    Although SC converters exhibit many implementation ad-

    vantages, they have some common drawbacks: 1) the input

    current is pulsating; 2) the regulation capability is weak since

    Manuscript received February 4, 1997; revised October 20, 1998. This paperwas recommended by Associate Editor A. Ioinovici.

    The author is with the City University of Hong Kong, Hong Kong.Publisher Item Identifier S 1057-7122(99)04753-4.

    the output voltage varies with the input voltage accordingly;

    and 3) the dc voltage conversion ratio is usually predetermined

    by circuit structure [16].

    Lately, regulation capability of SC converters has improved

    [8][10]. The charging time of the capacitors is controlled by

    a pulse-width-modulated (PWM) control scheme, providing

    an adjustable voltage conversion ratio. However, the input

    current is still pulsating. The switches are under high current

    stress of short duration during the charging period. This aspect,

    in particular, causes conducted electromagnetic interference

    (EMI) with the supply network [17]. Moreover, when the load

    is light and/or the output voltage is low, the charging duration

    will be very short, which is practically difficult to implement.

    Recently, a new SC-based step-down dc/dc converter was

    proposed in [11]. The operation is based on a new SC

    converter cell, namely the quasi-switched-capacitor (QSC)

    step-down converter cell. It not only features all the positive

    characteristics of classical SC converters, but also provides

    continuous input current waveform and better regulation ca-

    pability than the previous ones. The input current is controlled

    by a MOSFET operating in the saturation region [18] in each

    cell in order to control the charging trajectory of the capacitors.

    Moreover, the duty time of all switches is fixed at half of theswitching period, thus avoiding the practical problem of short

    capacitor charging time in the PWM control scheme.

    In order to achieve voltage regulation, an on-resistance

    control scheme was used in [3]. The MOSFET is driven

    into the triode region during the charging phase, forming

    a voltage-controlled resistor. However, the input charging

    current is still pulsating, but with much lower current stress

    than classical SC converters. In [11] the MOSFET is operated

    in the saturation region. It provides a drain current whose

    value is independent of the drain voltage, forming a voltage-

    controlled current source (VCCS) [18]. If the gate-source

    voltage is kept constant, the drain current will remain constant.

    Finally, the dc voltage conversion ratio of the converters in [3]

    is fixed and is dependent on the circuit structure.

    This paper presents the use of the current control scheme

    in [11] for SC step-up converters. It integrates the advantages

    of [11] in providing adjustable voltage conversion ratio and

    continuous input current waveform and keeps all superior

    features of classical SC step-up converters [10], [19]. The

    principles of operation of an -stage converter are presented

    in Section II. For simplifying mathematical analysis [20] a

    third-order state-space equation set is derived. By applying

    10577122/99$10.00 1999 IEEE

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    724 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMSI: FUNDAMENTAL THEORY AND APPLICATIONS, VOL. 46, NO. 6, JUNE 1999

    Fig. 3. Theoretical waveforms of the converter.

    capacitors (i.e., to ) are connected in series with

    through to supplying to the output load . Thus,

    is higher than . The operations of cell 1 and cell 2 are

    interchanged in Topology 2.

    It can be seen from the above that the input current

    includes all charging currents of the capacitors in one cell and

    the output current

    (5)

    As the magnitude of and is slightly constant, the input

    current becomes continuous.

    C. Comparisons with Previous SC-Based Converters

    Compared to the previous SC converters, the following

    major aspects can be distinguished in their performance char-

    acteristics.

    1) The input current waveform of previous converters

    contains high current peak in the charging process while

    the input current of the proposed one is theoretically

    constant (5). Thus, the input current waveform is im-

    proved and the conducted EMI problem is subsequently

    suppressed [17].

    2) For achieving voltage regulation, the capacitor charging

    time [8][10] is controlled by a PWM controller. It

    will be short at light load or at a low output voltage

    condition and is practically hard to be implemented. For

    the proposed converter, the duty cycle of all MOSFETsis fixed at 0.5, which improves the regulation capability.

    3) The conversion efficiency of the proposed circuit will

    be proved to be same as those in [10] and [19] in

    Section III. This gives the same performance index as

    the previous converter, but presents better behaviors that

    have been discussed in 1) and 2).

    III. ANALYSIS OF THE SC STEP-UP DC/DC CONVERTER

    The converter is analyzed by applying the state-space av-

    eraging technique [21]. As all the capacitors within the same

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    CHUNG: DESIGN AND ANALYSIS OF DC/DC CONVERTER 725

    (a)

    (b)

    Fig. 4. The two topologies in a switching cycle. (a) Topology 1. (b) Topology 2.

    cell undergo same charging and discharging mechanism, their

    voltage trajectories will behave identically. If each capacitor is

    treated by an individual state variable as in [20], the dimension

    of the state matrix will be . It will then

    require considerable time in the analysis. In order to simplify

    the calculation, each cell is simply represented by a single state

    variable for all capacitor voltage in that cell. For example,

    represents the capacitor voltage in cell 1 and represents

    the capacitor voltage in cell 2 in the following derivations. A

    third-order averaged state-space equation set can be formulated

    for the two topologies in Fig. 4

    (6)

    where

    and

    The above order-reduction method is valid for parallel-series

    SC converters, provided that the capacitors are similar and

    not lossy or, alternatively, capacitance and ESR are inversely

    proportional numbers.

    A. Formulation of the Steady-State Characteristics

    The steady-state value of the output voltage can be

    obtained by substituting into (6). Therefore

    (7)

    where

    and

    Hence, provided that all QS switches are operating in the

    saturation region, is independent of the input voltage

    and the forward voltage drop of the diodes and is merely

    determined by the drain current of the QSs and the parasitic

    resistance of the components. The independence of the input

    voltage can be explained physically by considering a condition

    when the input voltage is slightly increased from the steady

    state. In the charging phase, the capacitor is charged by a

    constant current with an incremental voltage (whichis independent of the input voltage). As the input voltage

    is increased, the output voltage (and hence the capacitor

    discharging current) will be increased in the discharging phase.

    The capacitor voltage will decrease for more than . Thus,

    the overall capacitor voltage is decreased in one switching

    cycle. This process will be repeated for several switching

    cycles until the output current is equal to . The output

    voltage is then maintained at a constant level, provided that

    the MOSFETs are operated in the saturation region. This

    physical phenomenon is also applicable when the input voltage

    is decreased.

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    726 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMSI: FUNDAMENTAL THEORY AND APPLICATIONS, VOL. 46, NO. 6, JUNE 1999

    By substituting (2) into (7) it is also possible to appreciate

    how can be regulated by controlling where

    (8)

    In a regulator, is generally dictated from the feedback

    circuit after comparing with a reference voltage. Although

    is in nonlinear relationship with , is relativelyconstant in every switching cycle because the output of the

    feedback circuit is generally slow varying as compared to the

    switching frequency.

    B. Determination of the Conversion Efficiency

    If and are assumed to be similar, they give

    and in (7). Thus

    (9a)

    and

    (9b)

    The conversion efficiency of the converter can be shown

    to be

    (10)

    The expression is the same as that obtained in [19]. equals

    one when , which is the case of minimum

    energy losses. It demonstrates that the efficiency characteristic

    of SC converters is independent of the control scheme, but on

    the input and output voltages. Thus, the proposed converter

    gives similar conversion efficiency as previous SC converters,but presents better performance characteristics, which have

    been discussed in Section II-C.

    C. Formulation of the Dynamic Characteristics

    of the Converter

    The small-signal dynamic behaviors of the converter around

    the operating point is studied by introducing small-signal

    variation in the charging current on its steady-state value

    of and in the input voltage on its steady-state value

    of . A small-signal output voltage variation will be

    superimposed on its steady-state value . By separating the

    small-signal component and neglecting the infinitesimal termsof the second-order and higher order disturbances, the open-

    loop input-to-output transfer function [i.e., ] and

    control-to-output transfer function [i.e., ] are

    obtained [21]

    (11)

    and

    (12)

    Fig. 5. Small-signal model of the closed-loop system.

    and is identity matrix.Thus, the open-loop small-signal model of the converter

    can be expressed as

    (13)

    A small-signal model for a closed-loop system is shown

    in Fig. 5, where the transfer function of the feedback error

    amplifier [i.e., ] is included. The closed-loop small-

    signal transfer functions can be shown to be

    (14)

    where is the loop gain of the

    system [22].

    D. Selection of Capacitor Value

    The capacitor value in each cell is chosen by considering

    the maximum output ripple voltage . Since all

    capacitors within their cell are connected in series during the

    discharging phase (Fig. 4), an equivalent capacitor can

    be used to represent the whole connected capacitor string and

    . That is

    (15)

    if

    .

    For a stable and continuous dc output current it can be

    approximated by (9a)

    (16)

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    CHUNG: DESIGN AND ANALYSIS OF DC/DC CONVERTER 727

    Fig. 6. Theoretical relationships between vo u t ; m a x

    and n :

    TABLE ICOMPONENT VALUES OF THE PROTOTYPE CONVERTER

    Referring to Fig. 4, the discharging period of all capacitors is

    fixed at . In order to simplify the calculation the designed

    value of will be selected in such a way that

    (17)

    where is the switching frequency.

    E. Derivation of Maximum with Respect to

    For a given input voltage , will be maximum when

    all capacitors in each cell are fully charged to during the

    charging phase. During the discharging phase, the maximum

    value of (denoted by ) is

    (18)

    increases with since (19) at the bottom of this page

    applies if . However, if tends to infinity,

    will go to a value of

    (20)

    Fig. 6 shows the relationship between the value of

    and . The values are based on the component values as

    tabulated in Table I. It can be observed from (20) that

    is not only determined by , but also on the parasitic resistance

    of the components and the load resistance. The smaller the

    values of and , the higher will be the maximum

    attainable by increasing .

    IV. EXPERIMENTAL PROTOTYPE

    A 5 V 12 V 30 W two-stage step-up regulator with power

    density of 15 W/in has been built in the laboratory. It is shown

    in Fig. 7. Fig. 8 shows the schematics of the feedback circuit

    with its input connecting to the output of the SC converter

    and its output is used to provide for the QSs. Using the

    method described in [22], the test setup for the measurementof the loop gain [i.e., ] is also illustrated using a gain-

    phase analyzer HP4194A. When the switch SW is at position

    A, the circuit is in normal operation. When SW is at position

    B, the loop gain measurement is performed. The test point is

    equivalent to point X in Fig. 5. The component values of the

    converter are tabulated in Table I. The capacitors are a surface-

    mounted multilayer ceramic type. The converter is operating at

    (19)

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    728 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMSI: FUNDAMENTAL THEORY AND APPLICATIONS, VOL. 46, NO. 6, JUNE 1999

    Fig. 7. Hardware implementation of a two-stage step-up converter.

    Fig. 8. Schematics of the feedback circuit with the test setup for the loopgain measurement.

    220 kHz and its overall efficiency is 78% at the rated condition(including the required power for the driving circuit).

    Fig. 9 shows the experimental waveforms of the output

    voltage, the input current, and the capacitor voltage of one

    cell at the rated condition. It can be seen that the input

    current is continuous and does not contain pulsating peaks. The

    waveforms are obtained from the oscilloscope, LeCroy 9304A,

    and the current probe, Tektronix TM502A. The regulation

    capability of the converter is illustrated in Fig. 10. Fig. 10(a)

    shows the output voltage of the converter, when is changed

    from 3.5 V to 8 V and is kept at 4.8 . It can be observed

    that the output voltage can maintain at 12 V when is larger

    (a)

    (b)

    (c)

    Fig. 9. Experimental waveforms. (a) Output voltage (timebase: 1 s= div,voltage scale: 2 V = div). (b) Input current (timebase: 1 s = div, current scale:2.5 A= div). (c) Capacitor voltage of one cell (timebase: 1 s = div, voltagescale: 1 V = div).

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    CHUNG: DESIGN AND ANALYSIS OF DC/DC CONVERTER 729

    (a)

    (b)

    Fig. 10. Regulation capability of the proposed circuit. (a) For the variationin the input voltage at rated output load. (b) For the variation in the outputload with rated input voltage.

    than 4.5 V. Fig. 10(b) shows the output voltage, when the

    output current varies from 0.5 A to 2.5 A (by changing thevalue of ). The input voltage is kept at 5 V. It can be seen

    that the output voltage can be regulated within this operating

    range.

    The theoretical and experimental results of the overall

    efficiency (including the driving circuit) versus the input

    voltage is shown in Fig. 11(a), where is maintained

    constant. It can be observed that the efficiency decreases as

    the input voltage increases. The results are consistent with (10)

    and [19]. The overall efficiency versus the output load power is

    shown in Fig. 11(b), where the input voltage is kept constant.

    Theoretically, based on (10), the efficiency should be about

    80% for all output power. However, the practical efficiency is

    low at low output power since the power to the driving circuitbecomes a significant portion of the input power. When the

    output power is increased, the driving power can be neglected.

    Thus, the overall efficiency increases with the output load.

    By varying the value of , the theoretical and experimental

    output ripple voltage at different output current is shown in

    Fig. 12. The output voltage is maintained constant at 12 V.

    The maximum ripple voltage is less than 1%. The theoretical

    predictions are obtained by using (17).

    Fig. 13(a) shows the measurement results of the loop gain

    [i.e., ]. The gain and phase margin were found to be

    23 dB and 55 , respectively, showing stable operation. The

    (a)

    (b)

    Fig. 11. Overall efficiency of the prototype converter. (a) Efficiency versusinput voltage. (b) Efficiency versus output load.

    Fig. 12. Output ripple voltages versus the output current.

    results are compared to the theoretical predictions. Moreover,

    by using (14), the theoretical prediction and experimental

    measurements of the small-signal closed-loop input-to-output

    frequency responses are shown in Fig. 13(b). It can be ob-served that the theoretical results agree well with the experi-

    mental ones at the low-frequency range. At high frequencies,

    the experimental values deviate from the expected ones since

    the analyzer becomes susceptible to the common-mode noise.

    Nevertheless, the differences are within an acceptable range.

    Theoretically, Topology 1 and Topology 2 have to be

    operated for exactly , in order to obtain continuous input

    current waveform. However, practical MOSFET has finite

    turn-on and turn-off time. Thus, a short dead time is added

    between the gate signals applying to QSs and s in the

    respective cell in order to avoid overlap of the two topologies.

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    730 IEEE TRANSACTIONS ON CIRCUITS AND SYSTEMSI: FUNDAMENTAL THEORY AND APPLICATIONS, VOL. 46, NO. 6, JUNE 1999

    (a)

    (b)

    Fig. 13. Small-signal frequency characterizations of the prototype converter.(a) Loop gain T

    O L

    . (b) Closed-loop input-to-output transfer characteristicsG

    o g ; C L

    .

    In this prototype, a dead time of 60 ns is added and a small

    capacitor of 10 nF is added across the input in order to smooththe input current.

    V. CONCLUSION

    A generalized -stage SC-based step-up dc/dc converter

    which uses no magnetic element was designed and analyzed.

    The design criteria, constraints of operation, and the control

    philosophy were given. The converter presents all the positive

    characteristics of previous SC converters. It can also provide

    the adjustable voltage conversion ratio, which is independent

    on circuit structure and gives better input current waveform

    and regulation capability than previous SC converters. A

    two-stage 5 V 12 V step-up converter prototype has been

    built at a nominal output power of 30 W. The use of onlyMOSFET switches and multilayer ceramic capacitors and no

    inductor/transformer assures small size, light weight, and high

    power density realization. Further research will be dedicated

    to the development of ac/dc and dc/ac converters by applying

    the principle of this paper.

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    [5] F. Ueno, T. Inoue, and I. Oota, Realization of a switched-capacitor AC-DC converter using a new phase controller, in Proc. IEEE Int. Symp.Circuits Systems, June 1991, pp. 10571060.

    [6] F. Ueno, T. Inoue, I. Oota, and I. Harada, Power supply for electrolu-minescene aiming integrated circuits, in Proc. IEEE Int. Symp. CircuitSystems, May 1992, pp. 19031906.

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    [10] O. C. Mak, Y. C. Wong, and A. Ioinovici, Step-up dc power supplybased on a switched-capacitor circuit, IEEE Trans. Ind. Electron., vol.42, pp. 9097, Feb. 1995.

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    Symp. Circuits Systems, May 1996, pp. 541544.[12] Principles and applications of the ICL 7660 CMOS voltage converter,

    in Intersil Applications Handbook, 1988.[13] Applications of the LTC 1144, in Linear Technology Handbook, 1993.[14] MAX828/829 switched-capacitor voltage inverter, in Maxim Applica-

    tions Databook, 1997.[15] R. Schaumann, M. S. Ghausi, and K. R. Laker, Design of Analog Filters:

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    [16] M. S. Makowski, Realizability conditions and bounds on synthesisof switched-capacitor dc-dc voltage multiplier circuits, IEEE Trans.Circuit Systs. I, vol. 44, pp. 684691, Aug. 1997.

    [17] H. Ott, Noise Reduction Techniques in Electronic Systems. New York:Wiley, 1989.

    [18] A. S. Sedra and K. C. Simth, Microelectronic Circuits, 4th ed. London,U.K.: Oxford Univ. Press, 1998.

    [19] G. Zhu and A. Ioinovici, Switched-capacitor power supplies: DC

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    [20] K. D. T. Ngo and R. Webster, Steady-state analysis and design ofa switched-capacitor dc-dc converter, IEEE Trans. Aerosp. Electron.Syst., vol. 30, pp. 92101, Jan. 1994.

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    Henry Shu-hung Chung (S92M95) received theB.Eng. (with First Class Honors) and the Ph.D.degrees in electrical engineering from the Hong

    Kong Polytechnic University, Hong Kong, China,in 1991 and 1994, respectively.Since 1995 he has been with the City University

    of Hong Kong, where he is currently an AssociateProfessor in the Department of Electronic Engi-neering. His research interests include time- andfrequency-domain analysis of power electronic cir-cuits, switched-capacitor-based converters, random-

    switching techniques, and soft-switching converters. He has authored over 85technical papers in his current research area.

    Dr. Chung was the recipient of the China Light and Power Prize and wasawarded the Scholarship and Fellowship of the Sir Edward Youde MemorialFund in 1991 and 1993, respectively. He is currently Chairman of the Councilof the Sir Edward Youde Scholars Association and is an IEEE studentbranch counselor. He was Track Chair of the technical committee on powerelectronics circuits and power systems of the IEEE Circuits and SystemsSociety in 19971998.