Description of various components/sub-assemblies.

Description of various components/sub-assemblies

DESCRIPTION OF VARIOUS MODULES

NAME DESCRIPTIONSUPPLY

VOLTAGE

A-1 AC Compact Controller 110 VDC

A-2 Disconnecting & Earthing Device750 VAC, 110 VDC

A-3 Regulated Charger (RBC)415 VAC/110 VDC

A-5 Pump Controller110 VDC, 24 VDC

A-6 Insulation Control Relay AC 110V220 VAC, 110 VAC

A-7Insulation Control Relay AC 240V/415V

220 VAC

A-8DC/ DC Converter (110V/24V) for Return/ Fresh Air Flap Servo Motors, Bar Gauges & Transducers

110 VDC/24 VDC

PROTECTION DEVICES


VOLTAGE

F-01MCB (Triple Pole) 10A for Ventilation Fan Motor Unit 1 (Blower Motor-1)

415 VAC

F-02MCB (Triple Pole) 10A for Ventilation Fan Motor Unit 2 (Blower Motor-2)

415 VAC

F-03MCB (Triple Pole) 20A for Compressor Motor 1.1

415 VAC

F-04MCB (Double Pole) 10A for Crankcase Heaters (for CP 1.1 & CP 1.2)

220 VAC


415 VAC

F-06MCB (Triple Pole) 10A for Condenser Fan Motor 1.1

415 VAC


415 VAC

F-08 MCB (Triple Pole) 6A for Heater Unit-1 415 VAC

PROTECTION DEVICES


VOLTAGE


415 VAC

F-10MCB (Double Pole) 10A for Crankcase Heaters (for CP 2.1 & CP 2.2)

220 VAC


415 VAC


415 VAC


415 VAC

F-14MCB (Triple Pole) 16A for Heater Unit-2 (PPS)

415 VAC

F-15 MCB (Triple Pole) 16A for Exhaust Fans 415 VAC

F-16 MCB (Double Pole) 16A for Water Boiler 220 VAC

PROTECTION DEVICES


VOLTAGE

F-17 MCB (Double Pole) 10A for Soup Boiler 220 VAC

F-18 MCB (Double Pole) 16A for Hot Case 220 VAC

F-19 MCB (Double Pole) 6A for Bottle Cooler 220 VAC

F-20MCB (Double Pole) 6A for Refrigerator (Deep Freezer)

220 VAC

A-21MPCB (Motor Protection Circuit Breaker) (1 to 1.6A) for Water Pump-1

415 VAC

A-22MPCB (Motor Protection Circuit Breaker) (1 to 1.6A) for Water Pump-2 (Overload Relay for Water Pump-2)

415 VAC

F-24 MCB (Double Pole) 10A for Light Control 110 VDC

F-17 MCB (Double Pole) 10A for Soup Boiler 220 VAC

PROTECTION DEVICES


VOLTAGE

F-25MCB (Double Pole) 10A for Emergency Lights

110 VDC

F-26MCB (Double Pole) 10A for Emergency Lights

110 VDC

F-27MCB (Double Pole) 16A for Reading Lights

110 VDC

F-28MCB (Double Pole) 16A for Reading Lights

110 VDC

F-29MCB (Double Pole) 16A for DC/DC Converter

110 VDC

F-30MCB (Double Pole) 6A for Minimal Voltage Relay

110 VDC

F-31MCB (Double Pole) 6A for Telephone (First Class only)

110 VDC

F-32MCB (Double Pole) 6A for Diagnosis (Indications & ACP lights)

110 VDC

PROTECTION DEVICES


VOLTAGE

F-33MCB (Double Pole) 10A for Power Supply

110 VDC

F-34 MCB (Double Pole) 10A for Night Lights 110 VDC

F-35MCB (Double Pole) 6A for AC Compact Controller

110 VDC

F-36 MCB (Double Pole) 6A for Pump Control24 VDC, 110

VDC

F-37MCB (Double Pole) 10A for Sanitary Control

24 VDC

F-38MCB (Double Pole) 10A for Loud Speaker

24 VDC

F-39 MCB (Double Pole) 10A for Coach Light 110 VAC

F-40 MCB (Double Pole) 10A for Coach Light 110 VAC

PROTECTION DEVICES


VOLTAGE

F-41MCB (Double Pole) 6A for Electric Razor Socket

110 VAC

F-42HRC Fuse (25A) for 110V (+ve) DC Supply to Panel

110 VAC

F-43HRC Fuse (25A) for 110V (-ve) DC Supply to Panel

110 VAC

F-44HRC Fuse (100A) in R-phase of Output of 60 KVA Transformer

415 VAC

F-45HRC Fuse (100A) in Y-phase of Output of 60 KVA Transformer

415 VAC

F-46HRC Fuse (100A) in B-phase of Output of 60 KVA Transformer

415 VAC

F-47HRC Fuse (80A) in Local Main Supply (R-phase)

415 VAC

F-48HRC Fuse (80A) in Local Main Supply (Y-phase)

415 VAC

PROTECTION DEVICESNAME DESCRIPTION SUPPLY VOLTAGE

F-49HRC Fuse (80A) in Local Main Supply (B-phase)

415 VAC

F-50HRC Fuse HT (63A) in R-phase for Network-1(Feeder-1)

750 VAC

F-51HRC Fuse HT (63A) in Y-phase for Network-1(Feeder-1)

750 VAC

F-52HRC Fuse HT (63A) in B-phase for Network-1(Feeder-1)

750 VAC


750 VAC


750 VAC


415 VAC


750 VAC

PROTECTION DEVICES


VOLTAGE


415 VAC


750 VAC


750 VAC


750 VAC


750 VAC


750 VAC


750 VAC

F-56Glass Fuse (4A) UIC Remote Control (+ve)

24 VDC

PROTECTION DEVICESName Description Supply voltage

F-57 Glass Fuse (2A) UIC Remote Control (-ve) 24 VDC

F-58 Glass Fuse (2A) in Phase for AC 110V Insulation Control Relay (A-6) 110 VAC

F-59 Glass Fuse (2A) in Neutral for AC 110V Insulation Control Relay (A-6) 110 VAC

F-60Glass Fuse (4A) in for AC 110V Insulation Control Relay (A-6) & AC 240V /415V Insulation Control Relay (A-7)

220 VAC

F-61Control Relay (A-6) & AC 240V/415V Insulation Control Relay (A-7) Glass Fuse (2A) in Neutral for AC 110V Insulation

220 VAC

F-62 Control Relay (A-6) & AC 240V/415V Insulation Control Relay (A-7) 220 VAC

F-63 Glass Fuse (6.3A) in +ve 110V DC for Anti Skid Device 110 VDC

F-64 Glass Fuse (6.3A) in +ve 110V DC for Brake 110 VDC

PROTECTION DEVICESNAME DESCRIPTION

SUPPLY VOLTAGE

F-65Glass Fuse (6.3A) in -ve 110V DC for Anti Skid Device

110 VDC

F-66Glass Fuse (6.3A) in -ve 110V DC for Brake

110 VDC

F-67 Glass Fuse (1A) in Control Supply of K-41 220 VAC


F-69Glass Fuse (1A) in R-phase of K-45 (MMR for LMS)

415 VAC

F-70Glass Fuse (1A) in Y-phase of K-45 (MMR for LMS)

415 VAC

F-71Glass Fuse (1A) in B-phase of K-45 (MMR for LMS)

415 VAC


PROTECTION DEVICESF-73 Glass Fuse (1A) in Control Supply of K-23 220 VAC

F-74Glass Fuse (10A) in Input Phase of Lighting X’mer

220 VAC

F-75Glass Fuse (10A) in Input Neutral of Lighting X’mer

220 VAC

F-76HRC Fuse (100A) in R-phase of Output of 60 KVA Transformer No. 2 (in Pantry car & German Power car)

415 VAC

F-77HRC Fuse (100A) in Y-phase of Output of 60 KVA Transformer No. 2 (in Pantry car & German Power car)

415 VAC

F-78HRC Fuse (100A) in B-phase of Output of 60 KVA Transformer No. 2 (in Pantry car & German Power car)

415 VAC

F-79HRC Fuse (63A) in R-phase for Radiator Motor, Roof Extractor-1 & 2

415 VAC

F-80HRC Fuse (63A) in Y-phase for Radiator Motor, Roof Extractor-1 & 2

415 VAC


SUPPLY VOLTAGE

F-81HRC Fuse (63A) in B-phase for Radiator Motor, Roof Extractor-1 & 2

415 VAC

F-82HRC Fuse (63A) in R-phase for Radiator Motor, Roof Extractor-3 & 4

415 VAC

F-83HRC Fuse (63A) in Y-phase for Radiator Motor, Roof Extractor-3 & 4

415 VAC

F-84HRC Fuse (63A) in B-phase for Radiator Motor, Roof Extractor-3 & 4

415 VAC

F-85Motor Protection Circuit Breaker (MPCB) (0.1 to 2.5A) for Exhaust Fan-I

415 VAC

F-86Motor Protection Circuit Breaker (MPCB) (0.1 to 2.5A) for Exhaust Fan-II

415 VAC

F-87Motor Protection Circuit Breaker (MPCB) (0.25 to 4.0A) for Exhaust Fan-III

415 VAC

F-90HRC Fuse (1A) in R-phase of 750V Volt Meter Network-1 (Feeder-1)

750 VAC


SUPPLY VOLTAGE

F-91HRC Fuse (1A) in Y-phase of 750V Volt Meter Network-1 (Feeder-1)

750 VAC

F-93HRC Fuse (1A) in B-phase of 750V Volt Meter Network-1 (Feeder-1)

750 VAC

F-94HRC Fuse (1A) in R-phase of 750V Volt Meter Network-2 (Feeder-2)

750 VAC


750 VAC

F-96HRC Fuse (1A) in B-phase of 750V Volt Meter Network-2 (Feeder-2)

750 VAC

F-97HRC Fuse (1A) in Control Supply of K-01 Net-1 Contactor (in Rev.-D only)

750 VAC

F-98HRC Fuse (1A) in Control Supply of K-01 Net-2 Contactor (in Rev.-D only)

750 VAC


750 VAC

PROTECTION DEVICES


VOLTAGE

F-100Glass Fuse (2A) in Phase of Insulation Control Relay AC 415/240V for Transformer-1 (in Power Cars only)

220 VAC


220 VAC


220 VAC


220 VAC

INDICATIONS


VOLTAGE

H-1 Indication Operation Supply Network-1 110 VDC

H-2 Indication Operation Supply Network-2 110 VDC

H-3 Indication Operation Charger Float 110 VDC

H-4 Indication Operation Local Main Supply-1 110 VDC

H-5 Indication Operation Local Main Supply-2 110 VDC

H-6 Indication Operation Charger Boost 110 VDC

H-7 Indication Anti Skid Device Defect 110 VDC

H-8 Indication Insulation Failure 110V 110 VDC

H-9 Indication Insulation Failure 415V 110 VDC

H-10 Indication Operation 415V OK 110 VDC

CONTACTORS & RELAYSNAME DESCRIPTION

SUPPLY VOLTAGE

K-01 Main Feeder Contactor Network-1 (Feeder-1) 110 VDC, 750 VAC

K-02 Main Feeder Contactor Network-2 (Feeder-2) 110 VDC, 750 VAC

K-03Measuring & Monitoring Relay (MMR) for Network-1(Feeder-1) 750 VAC

24 VDC, 110 VDC,

K-04Measuring & Monitoring Relay (MMR) for Network-2(Feeder-2) 750 VAC

24 VDC, 110 VDC,

K-05 Timer for Anti Skid Device 110 VDCK-06 Contactor for Electro Pneumatic Brake Application 24 VDC, 110 VDC

K-07 Contactor for Electro Pneumatic Brake Release 24 VDC, 110 VDC

K-08Contactor for Level 1 of Minimal Voltage Relay (MVR) (96V+120 Minutes for Emergency Light OFF)

110 VDC

K-09Contactor for Level 2 of Minimal Voltage Relay(MVR) (104V+30 Minutes for DC/DC Converters OFF)

110 VDC

K-10Contactor for Level 3 of Minimal Voltage Relay (MVR) (106V for Reading Light OFF)

110 VDC, 220 VAC

CONTACTORS & RELAYS


VOLTAGE

K-11 Contactor for Main Light Passenger Room 110 VDC, 110 VAC

K-12 Contactor for Reading Light 110 VDC

K-13 Contactor for Night Light 110 VDC

K-14Contactor for Main Light Entrance Area & Sanitory Rooms

110 VDC, 110 VAC

K-15 Contactor for Emergency Light 110 VDC

K-16 Contactor for Emergency Light 110 VDC

K-17 Timer for Light ON/OFF (15-300 Min) 110 VDC

K-18Timer for External Power Supply/ Local Main Supply (L.M.S.) (for blinking of outdoor lamps)

110 VDC

K-19 Relay for UIC-Light-Remote Control ON 24 VDC, 110 VDC

K-20 Relay for UIC-Light-Remote Control OFF 24 VDC, 110 VDC


SUPPLY VOLTAGE

K-21 Contactor for Fresh Air Flap Motor 24 VDC

K-22 Contactor for Return Air Flap Motor 24 VDC

K-23 Contactor for 415V OK 110 VDC, 220 VAC

K-24 Contactor for Water Pump No. 124 VDC/110 VDC,

415 VAC

K-25 Contactor for Water Pump No. 224 VDC/110 VDC,

415 VAC

K-26Contactor for Ventilation Fan Motor Unit-1(Blower-1/NPPS)

110 VDC, 415 VAC

K-27 Contactor for Controller OK 110 VDC

K-28Contactor for Ventilation Fan Motor Unit-2 (Blower-2/PPS)

110 VDC, 415 VAC

K-29 Contactor for Exhaust Fan Motors 110 VDC, 415 VAC

K-31 Contactor for Condenser Fan Motor 1.1 110 VDC, 415 VAC


SUPPLY VOLTAGE


K-33 Contactor for Compressor Motor 1.1 110 VDC, 415 VAC


K-35 Contactor for Heater Unit 1 (NPPS) 110 VDC, 415 VAC





K-40 Contactor for Heater Unit 2 (PPS) 110 VDC, 415 VAC

K-41 Contactor for Local Main Supply-1 (LMS-1) 220 VAC, 415 VAC


SUPPLY VOLTAGE

K-42 Contactor for Local Main Supply-2 (LMS-2) 220 VAC, 415 VAC

K-43 Main Contactor for Local Main Supply (LMS) 110 VDC, 415 VAC

K-44Contactor in the Output of 60 KVA Transformer

(After 100A Fuses)220 VAC, 415 VAC

K-45Measuring & Monitoring Relay (MMR) for Local

Main Supply (LMS)110 VDC, 415 VAC

K-46Contactor in the Output of 60 KVA Transformer-2

(in Original German Power cars & Pantry cars)220 VAC, 415 VAC

K-48Interlocking Contactor for Changeover of Coach Light Supply from 110V AC to 110V DC & vice

versa110 VAC, 110 VDC

K-RBC

Contactor for Regulated Battery Charger (Main Charger)

415 VAC

METERSNAME DESCRIPTION

SUPPLY VOLTAGE

P-1 Ampere Meter, AC (0-200 Amp) for Panel Load mV

P-2 Volt Meter, AC (0-800V) for Network-1 (RY) 750 VAC

P-3 Volt Meter, AC (0-800V) for Network-1 (YB) 750 VAC

P-4 Volt Meter, AC (0-800V) for Network-1 (BR) 750 VAC

P-5 Volt Meter, AC (0-800V) for Network-2 (RY) 750 VAC

P-6 Volt Meter, AC (0-800V) for Network-2 (YB) 750 VAC

P-7 Volt Meter, AC (0-800V) for Network-2 (BR) 750 VAC

P-8Ampere Meter, DC (+ve 100-0-100 -ve) for Charge-Discharge Battery Net

mV

P-9Ampere Meter, DC (0-40Amp) for Consumer Current Net

mV

P-10 Volt Meter, DC (0-150V) for Battery Net 110 VDC

SWITCHESNAME DESCRIPTION SUPPLY

VOLTAGE

S-01Switch, Selector Power Supply ON/OFF (Rev.-D)

110 VAC, 110 VDC/

415 VAC, 750 VAC

S-02Switch, Selector Net-1, Net-2 & LMS(Rev.-D)

110 VDC/415 VAC, 750 VAC

S-03 Switch, Push Button for Insulation Test Battery Net +ve 110 VDC

S-04 Switch, Push Button for Insulation Test Battery Net –ve 110 VDC

S-05 Switch, Push Button for Test Indication Lamps 110 VDC

S-06 Switch, Push Button for Train Light ON 24 VDC

S-07 Switch, Push Button for Train Light OFF 24 VDC

S-08 Switch, Push Button for Lighting ON 24 VDC

S-09 Switch, Push Button for Night Lighting ON 110 VDC

S-10 Switch, Push Button for Lighting OFF 110 VDC

CONVERTERSNAME DESCRIPTION

SUPPLY VOLTAGE

U-1 Anti Skid Device 110 VDC

U-2.1DC/DC Converter (110V/24V) for Water Pump Control & Sanitory Control

110 VDC, 24 VDC

U-2.2DC/DC Converter (110V/24V) for Loud Speaker System MMRs & UIC Remote Control

110 VDC, 24 VDC

U-2.3 Minimal Voltage Relay (MVR) 110 VDC

U-3 Amplifier Loud Speaker system 24 VDC

U-4 Air Conditioning Control Switch Panel 24 VDC, 110 VDC

THREE PHASE POWER TERMINAL FOR AC PLANT

Terminal no. Description Terminal no. Description

231

Ventilation-1

256

CD fan 1.2232 257

233 258

234 Earth 259

Compressor 2.1235

Ventilation-2

260

236 261

237 262 Earth

238 Earth 263

Compressor 2.2239

Compressor 1.1

264

240 265

241 266 Earth

242 Earth 267

Heater-2243Compressor 1.2

268

244 269


Fuse No. Rating (A) Description (Located in)

75 10 Neutral Input supply to Lighting transformer

74 10 Phase Input supply to Lighting transformer

73 1 Control supply to K-23


71 1 Blue Phase of MMR of local Main Supply

70 1 Yellow Phase of MMR of local Main Supply

69 1 Red Phase of MMR of local Main Supply



66 6.3 -ve 110 VDC supply for Brake

65 6.3 -ve 110 VDC supply for Anti Skid device

64 6.3 +ve 110 VDC supply for Brake

63 6.3 +ve 110 VDC supply for Anti Skid device

62 2Neutral of AC 110 V Insulation Control relay (A-6) & AC 240/415 V Insulation Control relay (A-7)


Fuse No. Rating (A) Description (Located in)

61 4

60 4Phase of AC 110 V Insulation Control relay (A-6) & AC 240/415 V Insulation Control relay (A-7)

59 2 Neutral of AC 110 V Insulation Control relay (A-6)

58 2 Phase of AC 110 V Insulation Control relay (A-6)

57 2 -ve of 24 V UIC remote control

56 4 +ve of 24 V UIC remote control

X 301 X 5011 O C D

IGIT

AL

OU

TP

UT

O 1 Controller OK Fault O 11

O 15

O C 6

2 O 1 O 11 5

3 O 2O 2 Recirculation

AirOut Side

Air O 12O 12 4

4 O 3 3

5 O 4O 3 Ventilation

Fan 1Ventilation

Fan 2 O 13O 14 2

6 O 5 1

X 302O 4 Not Active in

SystemExhaust

Fan O 14X 502

1 O C DIG

ITA

L O

UT

PU

T

O 19

O C 6

2 O 6O 5 Bypass

Cooling 1/1Bypass

Cooling 2/1 O 15O 16 5

3 O 7 4

4 O 8O 6 Condenser

Fan 1/1Condenser

Fan 2/1 O 16O 18 3

5 O 9 2

6 O 10O 7 Condenser

Fan 1/2Condenser

Fan 2/2 O 17O 20 1

X 701 X 702

LED layout on microprocessor controller

1 RES

NE

TW

OR

K

I 3Temp. Cond. Motor 1.2 OK

Temp. Cond.

Motor 2.2 OK

I 13

-

2 CH

+

3 CL

I 4Vent Motor 1 Fault

Vent Motor 2

FaultI 14

-

4 0V X 403 X 402

X 102I 5

Temp. E.I. Heater 1 OK

Temp. E.I. Heater 2

OKI 15

10

1 RES NE

TW

OR

K

9

2 CHI 6

Low Pressure 1.1 OK

Low Pressure 2.1 OK

I 16 8

3 CL 7

4 0VI 7

Low Pressure 1.2 OK

Low Pressure 2.2 OK

I 17 6

X 103 5

RS 232 CI 8

Control Pressure 1

Control Pressure 2

I 18 4

X 104 3

1 +

AN

A L

OG

OU

T

I 9High Pressure 1.1 Fault

High Pressure 2.1 Fault

I 19 2

1

2 -

OUT

High Pressure 1.2

Fault


I 20

X 104

GND 2

1

1 I 1O 8 Compressor

1/1Compresso

r 2/1 O 18I 11

2 I 2 I 12

3 I 3O 9 Compressor

1/2Compresso

r 2/2 O 19I 13

4 I 4

DIG

ITA

L IN

PU

T

I C

I 14

5 I 5 O 10 E.I. Heater 1 E.I. Heater

2 O 20I 15

6 I C

7 I 6RUN :

STAT 1 I 16

8 I 7 STAT 2 I 17

9 I 8 I 18

10 I 9I 1 Air - Co.

'ON' 400V OK I 11I 19

11 I 10 I 20

12 I C

I 2Temp. Cond.

Motor 1.1 OK

Temp. Cond.

Motor 2.1 OK

I 12

X 104

X 101

ANALOG INP

4….20 MA

+

1 RES

NE

TW

OR

K

I 3Temp. Cond. Motor 1.2 OK

Temp. Cond.

Motor 2.2 OK

I 13

-

2 CH

+

3 CL

I 4 Vent Motor 1 Fault

Vent Motor 2

FaultI 14

-

4 0V X 403 X 402

X 102I 5 Temp. E.I.

Heater 1 OK

Temp. E.I. Heater 2

OKI 15

10

1 RES NE

TW

OR

K

9

2 CHI 6

Low Pressure 1.1 OK

Low Pressure 2.1 OK

I 16 8

3 CL 7

4 0VI 7

Low Pressure 1.2 OK

Low Pressure 2.2 OK

I 17 6

X 103 5

RS 232 CI 8 Control

Pressure 1Control

Pressure 2 I 18 4

X 104 3

1 +

AN

A L

OG

OU

T

I 9High Pressure 1.1 Fault


I 19 2

1

2 -

OUT

High Pressure 1.2

Fault


I 20

X 104

GND 2

1

Description of various components/sub-assemblies.

Documents

Transcript of Description of various components/sub-assemblies.