DENSO Denso Manufacturing Michigan Inc. Production Control Supplier Manual Section PACKAGING Title...
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DENSO Denso Manufacturing Michigan Inc. Production Control Supplier Manual Section PACKAGING Title Packaging Maintenance and Replacement Guidelines Control No. PKG-008 Purpose Responsibilities: Date Issued: 2-23-99 Date Revised: 9/13/2013 (1) G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Damaged DMMI owned Supplier Returnable rovide a method for packaging maintenance and replacement of damaged returna aging. r General Responsibilities ect and reject damaged returnable packaging. tact PCL personnel for repair if a damaged container or pallet is detected. damaged unit immediately from the system. n returnable containers. Include removing dirt, water, debris, residue, worn ble dunnage, etc.. as required. Routine checks should be made and cleaning must occur as needed to ensure part quality and cleanliness the life of the container. ure the correct number of cardholders holders (2*) are attached to each cont cent sides. If additional holders are needed please complete Cardholder orde his can be found on the Production Control Supplier Manual web site. ed forms should be sent to deviation email: [email protected]. rnable packaging is designed for inside use only. Suppliers shall store cont nner which allows ease of inventories, maintains cleanliness, and protects ers from excessive environmental exposure. Supplier assumes cost of repair, lacement or cleaning if returnable containers are kept outside. es consist of any condition that may jeopardize product quality or safety. rners sides over 4” long handle inserts corner reinforcements y creased or torn material that may lower the packaging stacking strength.
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Transcript of DENSO Denso Manufacturing Michigan Inc. Production Control Supplier Manual Section PACKAGING Title...
DENSODenso Manufacturing Michigan Inc.
Production Control Supplier Manual
Section
PACKAGING
Title
Packaging Maintenance and Replacement Guidelines
Control No.
PKG-008
Purpose
Responsibilities:
Date Issued: 2-23-99 Date Revised: 9/13/2013
(1)G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Damaged DMMI owned Supplier Returnable
To provide a method for packaging maintenance and replacement of damaged returnablepackaging.
1. Supplier General Responsibilities A. Inspect and reject damaged returnable packaging. B. Contact PCL personnel for repair if a damaged container or pallet is detected.
Remove damaged unit immediately from the system. C. Clean returnable containers. Include removing dirt, water, debris, residue, worn
expendable dunnage, etc.. as required. Routine checks should be made and regular cleaning must occur as needed to ensure part quality and cleanlinessduring the life of the container.
D.Ensure the correct number of cardholders holders (2*) are attached to each container,on adjacent sides. If additional holders are needed please complete Cardholder orderform. This can be found on the Production Control Supplier Manual web site. Completed forms should be sent to deviation email: [email protected].
E. Returnable packaging is designed for inside use only. Suppliers shall store containersin a manner which allows ease of inventories, maintains cleanliness, and protectscontainers from excessive environmental exposure. Supplier assumes cost of repair,
replacement or cleaning if returnable containers are kept outside.
1. TotesDamaged totes consist of any condition that may jeopardize product quality or safety.Examples:• Torn Corners• Cuts on sides over 4” long• Missing handle inserts• Missing corner reinforcements• Severely creased or torn material that may lower the packaging stacking strength.
DENSODenso Manufacturing Michigan Inc.
Production Control Supplier Manual
(2)G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Damaged DMMI owned Supplier Returnable
2. RacksDamaged racks consist of any condition that may jeopardize product quality or safety.Examples:• Broken Casters• Broken Shocks• Broken Pins• Physical Damage (welds, bent frames, etc)
3. Bulk ContainersDamaged bulk containers consist of any condition that may jeopardize product qualityor safety.Examples:• Broken Feet• Broken Cross Pieces / Fork Supports• Missing or Broken handles
Packaging Replacement:
• Cosmetic deficiencies are not grounds for dunnage replacement.• Supplier assumes cost of replacing all packaging damaged by the supplier.• Functional non-performance of dunnage will determine if it is to be removed from the system. Items qualifying for non-performance include:
• Plastic corrugate with a hole worn through exposing the bottom of the tote.• Plastic corrugate assembly coming apart.• Crosslink foam breaking down and flaking off.• Crosslink foam separating from plastic corrugate.• Crosslink foam not securely holding component in its intended position.
Section
PACKAGING
TitlePackaging Maintenance and Replacement Guidelines
Control No.
PKG-008
Date Issued: 2-23-99 Date Revised: 9/13/2013
DENSODenso Manufacturing Michigan Inc.
Production Control Supplier Manual
End of Procedure
(3)G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Damaged DMMI owned Supplier Returnable
A. Accumulate damaged totes until a full skid is obtained. It is acceptable to mix damagedpackaging types on one pallet. The skid may not exceed 48” in height.
B. If totes, stretchwrap the totes on the pallet.
C. Complete the Damaged Supplier Packaging Form (see FORMS section) and attachto the pallet on four sides so the sign is clearly visible.
D. Return damaged packaging to DENSO on a regular shipment.
E. Notify PCL group when shipping damaged containers back by e-mail and includecontainer and quantity.
Section
PACKAGING
TitlePackaging Maintenance and Replacement Guidelines
Control No.
PKG-008
Date Issued: 2-23-99 Date Revised: 9/13/2013
* Denotes change
