Ecoservity

Demand Driven Production ManagementPowered by Data

Process & Technology summary - Nov, 2017

For most manufacturing organizations, while demand may have significant variance the capacity is usually finite

Key challenge for plant managers is to:Gain visibility across the lines for current and scheduled jobsAbility to meet the demand based on dynamic business parameters (customer, order volume, line conditions etc) Monitor next available time for production line & plan accordinglySetup downtime as needed for the lineDispatch Planned / Production order to Production lines

Automate Good receipt / HFI into ERP system

Monitor / alert for key parameters of production line

Upcoming changes for SAP solution roadmap

Challenges for Manufacturing with Production Operations

Future Plant Operations need to be Demand Sensing, Agile and Integrated E2E:Demand Driven Production Management (DDPM)

Tran

sfo

rm

Production Scheduling in DDPM: Scheduling Cockpit

Plant

MRP Controller

Production Line (Optional)

# of days to plan for

Control verification & Availability Check

Production Scheduling in DDPM: Scheduling Cockpit

List of unassigned Planned orders

List of assigned planned order to Production line

Assign Planned order to a scheduled line

Current Production / Process Order

Change Quantity of PRD Order

Reschedule orders based on new qty & priority

Unassign from Prod lineShift to another Prod lineSetup Prod line downtime

Change Qty

Create Planned Order

Delete Planned Order

Copy Planned Order

Prod Line dashboard Locked Order Change Locked Order Unassign

List of unassigned Planned orders

Line Actual Vs Std runrate

Check Availability of key resources

Production Operations in DDPM: Scheduling Cockpit

List of assigned planned order to Production line

Running Production / Process Order

Refresh Data (Auto refresh in nn mins)

List of Production Lines

Execute Production Changeover Line details Prd. Ord Material Long text

Material Long text

Pl. Ord Long text

Order Long text

Remaining Qty

HFI Qty

Prd. Scheduled Qty

GR Qty

Desktop Mobile

Web / Mobile based Plant line Status in DDPM

Monitor key plant operational data (line / PRD Order / next Order / Status etc) from any device

Plant line monitoring Dashboard & Alerts in DDPM

IoT & HANA based Line health check monitoring (eg, temperature / humidity / emissions / gas etc)

Dig

ital

Ph

ysic

al

ERP

HFI (manual) GR

Label:#######

EAIa

cd

g h

e

f

i

j

kl

j

b

m# Description

a ERP with Demand2Supply processes

b Production schedule

c Jobs list pushed to PRD line IoT

d EAI middleware

e IoT device

f Camera module + OCR on IoT

g Produced goods

h Label on produced good

i Camera image capture (time / event based)

j Goods Receipt to ERPChangeover trigger to Plant Line upon completed Order(Optional)

k Goods received (OCR successful)

l Manual inspection / HFI ((OCR unsuccessful)

m IoT Signal to PLC to control the routing of produced goods

n Plant line / conveyor

n

PLC

Inventory Management: Automated Goods Receipt

Automate GR from production / procurement using IoT & OCR

Benefits for Production Operations using DDPM

1. Improve Plant assets Utilization andMonetization

2. Enable Demand Driven Production Operations

3. Built for Simplified usability, designed by users like Yourself

Q&A / Next Steps

AnupamEcoservity Inc,Anupam.jaiswal@ecoservity.com+1.214.519.9601