Delo® Heavy-Duty Performance For the Oil & Gas … · Total Base Number Retention – ASTM D 4739...
Transcript of Delo® Heavy-Duty Performance For the Oil & Gas … · Total Base Number Retention – ASTM D 4739...
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When your heavy-duty oil & gas vehicles and equipment are working reliably, your business is driving production and profits. With Chevron, you can push your equipment further.We understand the challenges you face with oil & gas drilling, fracking and well-servicing vehicles, equipment and components:
• New Tier IV engine technology
• Multiple fuel performance (diesel, biodiesel and natural gas)
• Extended oil and coolant drain intervals
• Critical component lubrication
• Consolidation of lubricant products
• Fuel economy performance
• Emission standards
Count on Chevron’s industry experience, technology leadership and the Delo family of premium products to help you stay ahead of these challenges by protecting and maximizing the life of your key equipment and vehicles.
Reliability Is Our Priority.
Chevron lubricants stand for one thing above all else: reliability. Properly lubricating the inside of a heavy-duty diesel engine requires more than just creating a protective film. Delo heavy-duty engine oils provide excellent soot dispersancy, wear protection and sludge control to maximize engine durability and control oil consumption. What’s more, the Delo family of products delivers performance as proven by various bench-testing results. Delo’s industry-leading lubricants have logged countless hours providing exceptional protection to diesel engine parts and key equipment components so your oil & gas equipment can go further.
Let’s Go Further in Oil & Gas Production with Delo®
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INTRODUCTION
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The Delo differentiator, ISOSYN Technology, helps give you the performance, protection and confidence you need to help your business go further.Chevron uses ISOSYN Technology to formulate its top-tier Delo products. Premium base oils with high-performance additives, combined with our formulation expertise, provide superb protection for diesel equipment parts – all at an outstanding value.
Delo® with ISOSYN® Technology Protects Engine Parts.
ADVANCED FORMULATIONS
ISOSYN Technology
Premium Base Oils High PerformanceAdditives
Chevron Formulation Expertise
Superb Parts Protection
Delo with ISOSYN Technology protects critical equipment components to help maximize engine and equipment life.
Delo with ISOSYN helps:• Extend service protection
• Maximize engine durability
• Minimize operating costs
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With proven Chevron Delo 400 heavy-duty engine oils, you can count on superb quality, extended service protection and outstanding performance.Delo is committed to keeping vital engine parts and equipment operating efficiently, especially in the severe operating conditions experienced by oil & gas drilling, fracking and well-servicing companies.
Delo 400 heavy-duty engine oils with ISOSYN® Technology help:
• Provide extended service protection• Minimize operating costs• Maximize engine durability• Protect your vehicle investment
Delo® Provides World-Class Protection.
PREMIUM ENGINE OILS
We operate 640 pieces of heavy-duty equipment and the Delo family of products has helped us achieve over 27,000 hours of engine life with no overhauls. They have been a critical part of our maintenance program.
Randy CaillierVP of OperationsAssociated Ready Mixed Concrete
Delo 400 LE SAE 15W-40
Delo 400 XLE SynBlend SAE 10W-30
Delo 400 NG SAE 15W-40
Delo 400 LE Synthetic SAE 5W-40
• Formulated with ISOSYN Technology • Extended oil-drain interval capability• Offers proven performance in a wide range
of on- and off-road engines in oil & gas• Provides excellent dual fuel performance (diesel and
natural gas engines)• Recommended for use in heavy-duty transmissions that
require an Allison TES-439 approval.• Delivers head-to-head performance against full-synthetic
engine oils
• Formulated with ISOSYN Technology• Synthetic blend formulation for newer,
low-emission engines• Cost-effective fuel economy performance• Meets latest Detroit Diesel 93K218 specifications• Meets latest North American and European
specifications• Extended oil-drain interval capability• Excellent cold weather pumpability
• Formulated with ISOSYN Technology
• Offers heavy-duty CNG/LNG performance
• Capable of extended-drain intervals for newer CNG engines
• Meets Cummins CES 20074 for CNG/LNG performance
• Recommended for Cummins ISL G and Cummins ISX 12G engines
• Full-synthetic lubricant for newer, low-emission engines
• For use in extreme operating conditions• Allison TES-439 approved• Extended oil-drain interval capability• Suitable for both engine and transmission use• Superior cold weather pumpability• Fuel economy benefits
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Delo® Performance Stands Up to Full Synthetics.EXCELLENT PISTON DEPOSIT CONTROL IN BENCH TESTING RESULTS*
BENCH TESTING
Full Synthetics
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Shell Rotella T6 SAE 5W-40
Statistically different from Delo 400 LE SAE 15W-40 performance
Oil Oxidation PerformanceMeasured by Caterpillar Micro-Oxidation Test (CMOT)
*Superior performance in bench testing may not necessarily correlate to superiority of performance in the field.
Robust Bench TestingYour oil & gas equipment can put heavy-duty engine oils to the test every day with extreme operating conditions, extended oil service intervals and high loads. Delo goes further to prove its value across your diesel equipment. In the Caterpillar Micro-Oxidation Test (CMOT) conducted by Southwest Research Institute, an oil’s ability to resist high-temperature oxidation that may contribute to piston deposits is measured. Delo’s performance was superior at resisting oxidation in the CMOT test compared to leading full-synthetic engine oils.
Test ProcedureDeposit formation at 230ºC (tested at Southwest Research Institute)
ResultsDelo 400 LE SAE 15W-40 results indicate statistical improvement in CMOT test oxidation resistance versus Mobil Delvac 1 ESP SAE 5W-40 and Shell Rotella T6 SAE 5W-40.
Test ApplicationIndicates the oil’s ability to resist oxidation that can result in piston deposits.
Delo® Rivals Synthetic Performance.HEAD-TO-HEAD FIELD PERFORMANCE COMPARISON IN FRACKING ENGINES
Not only has Delo 400 been compared to full synthetics in bench testing, its performance has also been compared in real world oil & gas fracking unit operation versus a leading full-synthetic heavy-duty engine oil. In Cummins QSK 50 engines in fracking operations, Delo 400 LE SAE 15W-40 and Mobil Delvac 1 ESP SAE 5W-40 were compared on oil drain and engine parts protection performance over a full two-year period at extended oil drain intervals. The engines were run in the same operating conditions in the Northeastern United States.
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FIELD TESTING
Used Oil Analysis Comparison - Viscosity
Highlights the consistent viscosity performance of both oils, along with showcasing the excellent soot handling performance of both products.
Used Oil Analysis Comparison - Total Base Number
Shows comparable performance between Delo 400 LE SAE 15W-40 and Mobil Delvac 1 ESP SAE 5W-40 for total base number retention at 600-hour oil drain intervals.
Delo 400 LE vs Mobil Delvac 1 – Long Drain CapableKinematic Viscosity@100C, cSt
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SAE 15W-40 Lower Viscosity Limit – 12.5 cSt
Universal Starting Drain Level New Universal Drain Level Achieved
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SAE 15W-40 Upper Viscosity Limit – 16.3 cSt
Delo 400 LE vs Mobil Delvac 1 – Long Drain CapableTotal Base Number Retention – ASTM D 4739 (Corrosion Protection)
New Universal Drain Level Achieved Universal Starting Drain Level
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Universal Starting Drain Level New Universal Drain Level Achieved
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SAE 15W-40 Upper Viscosity Limit – 16.3 cSt
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Delo® Rivals Synthetic Performance.HEAD-TO-HEAD FIELD PERFORMANCE COMPARISON IN FRACKING ENGINES
Used Oil Analysis Comparison - Iron Wear
Shows the comparable performance protection of Delo 400 LE SAE 15W-40 versus Mobil Delvac 1 ESP SAE 5W-40 in areas of the diesel engine that can cause iron wear. Low iron wear values in used oil analysis indicate good wear protection.
Used Oil Analysis Comparison - Lead Wear
Shows the comparable performance protection of Delo 400 LE SAE 15W-40 versus Mobil Delvac 1 ESP SAE 5W-40 in the main and connecting rod bearings of a diesel engine. High lead wear in used oil analysis would indicate bearing corrosion taking place.
Universal Starting Drain Level New Universal Drain Level Achieved
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New Universal Drain Level Achieved Universal Starting Drain Level
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150 ppm - Iron Wear Metal Limit/Warning for Cummins
Delo 400 LE vs Mobil Delvac 1 – Long Drain CapableWear Performance, Iron (Piston Rings, Valve Train Protection)
*Always follow OEM maintenance recommendations and utilize used oil analysis testing for any extended oil drain program.
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Delo 400 LE vs Mobil Delvac 1 – Long Drain CapableWear Performance, Lead (Bearing Protection)
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Universal Starting Drain Level New Universal Drain Level Achieved
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Drain intervals were extended from 300 hours to 600* hours for these engines and the used oil analysis was recorded below for viscosity, TBN performance, and wear results. As shown in the used oil analysis charts, Delo 400 LE SAE 15W-40 compared very favorably to Mobil Delvac 1 ESP SAE 5W-40 at extended drain intervals.
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Delo heavy-duty engine oils, gear oils, transmission fluids, greases and extended life coolants are specifically formulated to meet the intense demands facing your vehicles and key pumping equipment. At Chevron, we have a history of heavily investing in research and development to ensure your vehicles and equipment get the utmost protection from bumper to bumper. Confident in the outstanding quality of Delo products, we offer a bumper-to-bumper warranty you may not find from other manufacturers.
FULL COVERAGE PROTECTION
Truck Engine
Delo 400 LE Synthetic SAE 5W-40Delo 400 LE SAE 15W-40Delo 400 XLE Synblend SAE 10W-30Delo 400 NG SAE 15W-40
Power end
Delo Syn-Gear XDM SAE 75W-90Delo Gear ESI SAE 80W-90Tegra® Synthetic Gear Lubricant
Fifth Wheel
Delo Grease ESI®
Delo Heavy Duty EPDelo Heavy Duty Moly 3% EP
Truck CoolantSystem
Delo ELC Antifreeze/Coolant ConcentrateDelo XLC Antifreeze/Coolant Concentrate
Stationary EngineCoolant System
Delo ELC Antifreeze/Coolant ConcentrateDelo XLC Antifreeze/Coolant Concentrate
Stationary Engine
Delo 400 LE Synthetic SAE 5W-40Delo 400 LE SAE 15W-40
Grease Points, Rods, Pins & Bearings
Delo Grease ESIDelo Heavy Duty EP
Clutch Bearings
Delo Grease ESIDelo Heavy Duty EP
Transmissions (Manual & Automatic)
Delo Syn-Trans XE SAE 50 (Manual)Delo Trans ESI SAE 40 (Manual)Delo Syn ATF HD (Automatic; TES-389)
Differentials & Axles
Delo Syn-Gear XDM SAE 75W-90Delo Syn-Gear HD SAE 75W-90Delo Gear ESI SAE 80W-90
Transmission
(Allison 5000-9000 Series)Delo 400 LE Synthetic SAE 5W-40Delo 400 LE SAE 15W-40
Wheel Bearings
Delo Synthetic Grease SF
Delo® Products Protect Fracking Trucks.BUMPER-TO-BUMPER
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Delo® Protects Drilling Rigs.CRITICAL FOR MAXIMUM EFFICIENCY
Drilling rig equipment works in the harshest environments and requires premium lubricants and coolants to achieve high-level reliability and performance at minimal total operating cost. The Delo family of lubrication products has you covered with outstanding protection for diesel engines, transmissions, gears and coolant systems. Choosing the proven performance of Delo quality lubricants supports an operator’s need for optimal reliability and performance under all operating conditions and for long periods of time. That could mean a higher return on investments hour after hour and year after year.
OPTIMAL RELIABILITY
Top Drive Unit Hydraulic System
Clarity® Synthetic Hydraulic Oil AWRando® HDZRando HD Premium MVRando HD
Top Drive Unit Gearbox
Delo Syn-Gear XDM SAE 75W-90Delo Syn-Gear HD SAE 75W-90Delo Gear ESI® SAE 80W-90Tegra® Synthetic Gear Lubricant
Stationary Engine
Delo 400 LE Synthetic SAE 5W-40Delo 400 LE SAE 15W-40
Stationary Engine Coolant System
Delo ELC Antifreeze/Coolant ConcentrateDelo XLC Antifreeze/Coolant Concentrate
Blowout Preventer/Accumulator
Clarity Synthetic Hydraulic Oil AWRando HDZRando HD Premium MVRando HD
Main hydraulic power unit
Clarity Synthetic Hydraulic Oil AWRando HDZRando HD Premium MVRando HD
Mud Pump Gearbox
Delo Syn-Gear HD SAE 75W-90Delo Syn-Gear XDM SAE 75W-90Tegra Synthetic Gear Lubricant
Various Rig Grease Points
Delo Grease ESIDelo Heavy Duty EPDelo Heavy Duty Moly 3% EPUlti-Plex® Synthetic Grease EP
Rotary Table Gearbox
Delo Syn-Gear HD SAE 75W-90Delo Syn-Gear XDM SAE 75W-90Tegra Synthetic Gear Lubricant
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Delo® 400 Protects Dual Fuel Engines.
ALTERNATIVE FUEL CAPABILITY
Providing customers the protection for their engines whether running diesel or dual fuel (diesel and natural gas) is critical in today’s competitive environment.
How Do Dual Fuel Engines Work?A dual fuel engine is based on a traditional diesel engine, with the addition of dual fuel-specific hardware. Cummins, Caterpillar, and MTU all have hardware designed for their engines to utilize dual fuel in oil & gas applications.
When a diesel engine is operating in dual fuel mode, natural gas is introduced into the intake system. The air-to-natural gas mixture from the intake is drawn into the cylinder, but with a leaner air-to-fuel ratio. Near the end of the compression stroke, diesel fuel is injected and ignites, which causes the natural gas to burn. A dual fuel engine can operate on either 100 percent diesel fuel or the substitution mixture of diesel and natural gas (typically no lower diesel concentration than 30 percent diesel with 70 percent natural gas), but it CANNOT operate on 100% natural gas.
Diesel Fuel
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What Engine Oil Does Chevron Recommend?*
In this type of dual fuel application, Chevron recommends:
• Delo 400 LE Synthetic SAE 5W-40• Delo 400 LE SAE 15W-40
Both products will provide excellent lubrication performance and diesel parts protection.
*Always follow OEM recommendations.
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Delo® Protects Cooling Systems.
MAXIMUM PROTECTION FOR COOLING SYSTEMS
After 18,000+ hours of operation in our Cat 3516 engines, Delo Extended Life Coolant has protected our liners against pitting and rust. The outside of our piston liners look very good and well protected.
Andries SmallburgerMaintenance Manager
Producing an enormous amount of heat, heavy-working diesel engines in trucks and stationary diesel engines require good cooling-system protection and maintenance.
Delo Extended Life Coolants Deliver High Performance and Value.Keeping your engines operating efficiently requires a high-performing, extended life coolant — plus a good coolant maintenance program. Delo Extended Life Coolant Prediluted 50/50 has a proven track record for high performance.
Delo Extended Life Coolants deliver optimum engine performance and dramatically simplify the way cooling systems are maintained. Our patented corrosion inhibitors maximize hardware parts performance and heat transfer over the life of your engine. That’s protection that has stood the test of time through countless hours of performance.
Compared to conventional coolants, Delo Extended Life Coolants can help minimize operation costs and maximize your engine life.
EXCELLENT DELO ELC LINER CAVITATION PROTECTION
Cat 3516 Piston Liners with no visible cavitation after 18,000+ hours of operation
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Delo® Protects HD Fracking Transmissions.
Protecting heavy-duty fracking transmissions is critical to ensure operating reliability and reduction of lubricant complexity.In today’s severe oil & gas field operating conditions, operators need to feel confident they can run their heavy-duty Allison transmissions (model series 5000 to 9000) on the same oil as their engines, maintain appropriate transmission parts protection, and reduce site complexity.
Delo 400 LE Synthetic SAE 5W-40 and Delo 400 LE SAE 15W-40 have been engineered and tested to provide excellent protection in these transmissions in a wide range of operating conditions and climates.
Chevron takes pride in constantly field testing our products and working with OEMs so operators can trust their transmissions to Delo 400, just like their large fracking engines.
Delo 400 LE SAE 15W-40
• Formulated with ISOSYN® Technology• Maximizes transmission life• Can provide extended service protection• Offers proven performance in Allison HD
Transmission (series 5000 - 9000) performance• Recommended by Chevron for use in heavy-duty engines
and transmissions
Delo 400 LE Synthetic SAE 5W-40
• Full-synthetic lubricant • For use in extreme operations• Allison TES-439 approved• Extended oil-drain interval capability• Suitable for both engine and Allison HD transmission use• Excellent cold weather pumpability
HEAVY-DUTY TRANSMISSION PROTECTION
Chevron’s primary recommendations for both fracking engine and heavy-duty fracking engine transmission lubrication are:
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POWER END AND GEAR PERFORMANCE
We know maintenance of your equipment is a critical job. Protecting differentials and power end gears is just as important as engine components.Our full line of premium gear lubricants are formulated to help these key drivetrain components perform reliably and minimize expensive downtime. These exceptional lubricants are made to complement the performance of Delo 400 heavy-duty engine oils. Together, they work fluidly to meet your total vehicle lubrication needs.
Delo Syn-Gear XDM SAE 75W-90/80W-140 Formulated with synthetic base oils for extended service operation in axle and differential lubrication under severe operating conditions. Excellent choice for power end lubrication providing extreme temperature performance and wear protection.
Tegra® Synthetic Gear LubricantSynthetic industrial gear lubricant with extreme pressure protection available in several ISO viscosity grades. Excellent product for both fracking power end and drilling rig gear box use.
Delo Gear ESI SAE 80W-90/85W-140Unique Chevron gear oil designed with borate technology to provide synthetic-like protection for drive axles. Product is compatible with most synthetic gear oils and provides excellent protection at a great value.
Protection For Power End and Driveline.DELO® AND TEGRA® GEAR LUBRICANTS ARE ENGINEERED FOR EXTREME PROTECTION
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Delo® Offers a Line of Heavy-Duty Greases.PROVIDING 24-HOUR / 7 DAY-A-WEEK PERFORMANCE
To help your frack truck, well-servicing equipment or drilling rig go further, it’s important that every component operate smoothly. Delo’s premium grease products are formulated to provide high performance and long-life protection, no matter what your oil & gas equipment encounters on or off the road.
Delo greases excel at protecting key vehicle components in adverse climates and tough operating conditions.
Delo Grease ESI® Formulated to provide extended service grease protection for both on- and off-road diesel vehicles. Delo Grease ESI provides excellent load-carrying capability, excellent water washout performance, and protects against shock loading. It has been specifically engineered to grease the entire key truck components.
Delo Heavy Duty EPBlended with high-viscosity premium base oils and an excellent lithium complex thickener, Delo Heavy Duty EP provides heavy load protection and long life in elevated operating temperatures. It can be counted on to perform in the severe operating conditions experienced in the oil & gas business.
Ulti-Plex Synthetic Grease EP Engineered with a lithium complex thickener and synthetic base oil to help protect against severe shock load and water washout. Excellent extreme temperature protection for both hot and cold operating conditions.
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Universal Well is a well-recognized fracking and well-servicing company that supports oil & gas customers operating in the Marcellus Shale.Universal Well operates a large fleet of fracking and well-servicing vehicles and equipment. Uptime and reliability are critical to their operation and customers, including not only Chevron’s Upstream Production Operations, but also other large oil & gas production companies.
Looking to extend their oil drains on their large fracking engines, Universal Well was interested in developing a program to help double their oil-drain hours. Initially they believed this could only be achieved using a synthetic heavy-duty engine oil, but when the Chevron Lubricants team provided proof of performance on Delo 400 LE with ISOSYN® Technology against full-synthetic engine oils. Universal Well agreed to field test our product.
Initial drains started at 300 hours, per the engine OEM recommendations. After eight months of used-oil analysis that showed the oil’s excellent wear protection on 20 test engines, Universal Well and Chevron agreed to increase the drain intervals to 450 hours. This process was repeated at the 450-hour and 600-hour* oil-drain intervals before the final data was presented to the OEM for approval.
One of the engines was then torn down after 10,000+ hours of operation to show parts protection performance. After inspection of the parts, Universal Well, the OEM dealer and Chevron were very pleased with the condition of the parts from using Delo 400 LE with ISOSYN Technology. As a result, Universal Well switched their fleet to Delo 400 LE SAE 15W-40.
CUSTOMER TESTIMONIAL
Delo® Helps Extend Oil Drains and Engine Reliability.
We just tore down a Cummins QSK 50 at 600-hour oil-drain intervals and 10,000+ total hours of operation using Delo 400 LE SAE 15W-40. The parts looked great and reinforced to us that Delo 400 LE provides excellent long-drain protection - comparable to a full-synthetic heavy-duty engine oil.
Bob SullingerMaintenance
Main Bearings
Very good condition with minimal overlay removal shown. This indicates the oil has provided excellent corrosion protection.
Connecting Rod Bearings
Piston Liner
Crosshatching on the inside of the liner is in very good condition, showing the excellent protection provided by Delo 400 LE SAE 15W-40.
Very good condition and show no exposed copper and minimal overlay removal. Indicates the excellent wear protection provided by Delo 400 LE SAE 15W-40.
Piston
Minimal crown land deposits and is in very good condition after 10,000+ hours at 600 hour extended oil drains.
*Always follow OEM maintenance recommendations and utilize used oil analysis testing for any extended oil drain program.