deliver greater performance to our customers is · 3B =Base, Side and Bottom Ports Individual...

From its founding in 1945, Numatics has distinguished itself from its competitors by consistently leading the industry in innovationand technology. The objective of this quest for new and better designs is, and always has been, superior performance and reliability. This drive todeliver greater performance to our customers isreflected in our designs, our worldwide sales andservices capabilities, and the very culture of thecompany itself.

With the introduction of the billion cycle, lappedspool and sleeve valve in 1952; Numatics established its reputation for design excellence

and raised the industry standards for performanceand value. In the same manner, the introduction ofthe 2005 and 2012 Series valves with integraladvanced fieldbus electronics continues themomentum and establishes yet another standardfor the world to set its sights on.

At Numatics, the pursuit of excellence in every-thing we do is routine. When you order Numatics’products, we expect that you will have very highexpectations for their quality, performance andvalue. Our objective is to insure that you are notdisappointed.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

075 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14 Technical and Operating Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Valve and Base Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Manifold Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Sandwich Pressure Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Regulator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Speed Control and Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Regulator Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Base Assembly Kit Base Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Blank Station Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Blocking Disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 End Plate Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Solenoid Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Service Kits and Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

125 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-25 Technical and Operating Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Valve and Base Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Manifold Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Sandwich Pressure Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Regulator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Regulator Kits ans Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Blank Station Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Blocking Disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 End Plate Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Wiring Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pilot Port Plugging Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Base Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Service Kits and Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 NEW 125 Series Special 3-Position Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

250 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-36 Technical and Operating Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Valve and Base Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Manifold Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Regulator Kits and Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Blank Station Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Blocking Disc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 End Plate Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Wiring Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Pilot Port Plugging Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Base Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Service Kits and Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 NEW 250 Series Special 3-Position Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

1

Air PreparationNumatics Air Preparation Group designs and builds an extensive line of air preparation components including particulate and coalescing filters, pressure regulators, lubricators, and air dryers. The dryer line includes refrigerated, regenerative, membrane, and deliquescent dryers from 5 CFM to 40,000 CFM ratings for point of use or power house applications.

In addition, a complete line of solenoid and manually operated quick exhaust and slow start valves are available to help users comply with OSHA safety regulations.

Numatics is available to assist in the proper application of these components to maximize system performance and safety.

ValvesNumatics Incorporated manufactures a

complete line of directional control valves for both domestic and international markets.

After years of experience and expertise gained in providing solutions to specific customer needs, we have established our position as the innovative leader in

the International Fluid Power Marketplace. Numatics has always made quality the top

priority while pursuing the development of new and innovative products and technologies to meet all your pneumatic requirements.

ActuatorsAt Numatics Actuator Group, our diverse product range includes large bore, miniature, NFPA, ISO/VDMA, non-repairable, rodless, magnetically coupled, and air bellows – all custom manufactured to meet the demands of your design requirements.

2

Motion Control Numatics Motion Control Group specializes in modular automation products including grippers, rotary actuators, gantry slides, ball screw gantries, and linear slides. In addition, we offer a complete line of servo motors, amplifiers, controllers, belt drive actuators, stepper motors and drives. These components have great potential for use in robotics, assembly machines, and any other kind of automatic equipment requiring repeatable motion and pinpoint accuracy.

Miniature PneumaticsNumatics Miniature Pneumatic Group designs, manufactures, and markets miniature elastomeric sealed pneumatic products for high technology OEM applications. The many unique features of these valves make them ideal for applications in analytical instrumentation, chromatography, biomedical, medical diagnostics, semiconductor, HVAC, gas sampling equipment and many other industrial and OEM applications.

Numatics AccessoriesNumatics manufactures and stocks a complete line of fluid power accessories including everything required downstream of the compressor. Numatics provides our customers with a single point source for all their pneumatic, automation, and motion control components to meet application requirements.

3

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Design, Engineering and Product PerformanceIn the world of highly automated manufacturing, the words failure and downtime are unacceptable.

Numaticsʼ founding was predicated on the premise that the failure of pneumatic components was not inevitable or acceptable. For over 58 years, our objective has always been continuous product evolution and improvement by the refinement of existing designs, as well as the implementation of new design concepts and technology.

Design and process methods are developed using the latest empirical, analytical and statistical techniques including FMEA, MTBF and reliability/maintainability data. This assures maximum productivity, performance and value. These techniques are utilized throughout all Numatics divisions and our strength is in our ability to integrate a complete pneumatic system with every component designed to the same stringent international standards. The benefit: extraordinary reliability with single source responsibility.

Numasizing®What is “Numasizing”?

Compressed air, like electricity and gas, is an energy medium and therefore must also be conserved and used wisely. Numatics has developed a technique called Numasizing, which enables the resource, compressed air, to be used more efficiently by sizing all the pneumatic components of an air system as well as selecting pressures to optimize its usage. Numasizing negates the need to speculate on the stroke time of an actuator even when subjected to two different loads under two distinct pressures. In addition to predicting these performance times, Numasizing determines the HP (horsepower) requirements, terminal velocity stroke times, air usage, individual and system Cv (Pneumatic Conductance) to establish the weakest link in the chain of components, etc.

The technique not only takes into account all the necessary physical specifications, pressures and components, but objectives such as energy utilization, increased productivity, minimum size components, etc. or blending of several. What ensues is a tailor made circuit designed to the customer's targets. You must keep in mind that even though it is the same circuit, different valves, components, pressures etc. are necessary to satisfy the varied objectives of the OEM, end-user, facilities, conservationists, etc.

Numasizing is not based on a theoretical approach or a mathematical model, but on actual results of over 250,000 test firings of cylinders. They ranged from 3/8" to 14" bores, in conjunction with different diameter/length conductors and valve sizes. The cylinders were subjected to every conceivable dual pressure/load combination feasible. Consequently, it allows us to predict and recommend components and pressures with confidence.

See your local Numaticsʼ Distributor for a demonstration of this invaluable engineering tool for your application.

Training ProgramsTraining at Numatics is a service offered to our customers to enhance the value and efficiency of pneumatic systems in their facilities. Numatics has been conducting training through sales and engineering since the start of the company in 1945. This training has been serving our customers' quest for knowledge of pneumatic products and the expertise to most effectively use the products and accessories Numatics sells.

Currently, Numatics offers several pneumatic schools in a seminar format with plenty of interactive and hands-on learning opportunities. Some of these schools are designed specifically for our employees and distributor personnel and others are available for all Numaticsʼ customers and pneumatic users.

4

A B

P EBEA

A B

P EBEA

A B

P EBEA

A B

P EBEA

single solenoid, spring return2 position 4-way

double solenoid, detented2 position 4-way

double solenoid 3 position,4-way open center

double solenoid 3 position,4-way closed center

075 Series

5Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

5 Ported, 2 and 3 Position, 4-way, Spool & SleeveCv: 1.0

• Direct solenoid actuated

• 1/8 NPTF and 1/4 NPTF port sizes available

• Comply with automotive interchangeable standards

• Sub-base mounted

• Plug in solenoid with indicator light

• For lubricated or unlubricated service

• Integral regulators available

• Integral speed control available

• NEMA 4/IP65

Technical Data

Cv

VALVE DATA

Flow Capacity

Operating Pressure Range

Temperature Range (Ambient)

Operating DataALL SOLENOIDS ARE CONTINUOUS DUTY RATED

Power (Watts)

RESPONSE TIME IN SECONDS

2 - Position, Single, Spring Return

2 - Position, Double, Detented

3 - Position, Spring Centered

ENGLISH

1/8 NPTF = 0.8 1/4 NPTF = 1.0

46 SCFM @ 80 PSIG upstream pressure to atmosphere

28" Hg. Vacuum to 150 PSIG

-10˚F to +115˚F

12 VDC

METRIC

985 NI/m @ 6 bar upstream to 5 bar downstream

Vacuum to 10 bar

-23˚C to +46˚C

110-120 VAC / 50/60 Hz.

6.0 N/A

DE-ENERGIZEENERGIZE

0.032

0.028

0.028

0.010

N/A

0.028

ENERGIZE

0.012

0.012

0.012

24 VDC

6.0

DE-ENERGIZE

0.011

0.018

N/A

Holding Current (Amps) 0.50 0.25 0.09

Inrush Current (amps) N/A N/A 0.38

075 Series

6 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

00015071 SA

Valve Series &Port Size071* = 1/8 NPTF072 = 1/4 NPTF*Valve unit only.

Valve TypeSA = Direct Acting, Solenoid,

Spring ReturnSS = Direct Acting, Double Solenoid

Function4 = 2 Position, 4-Way5 = 3 Position, 4-Way Open Center6 = 3 Position, 4-Way Closed Center

Volatge30 = 120 VAC60 = 12 VDC61 = 24 VDC

Special Options47J = 5-Pin Mini Conn. (Ford)15W = 5-Pin Mini Conn. (Chrysler)

Port Type0 = NPTF

Wiring OptionK = AC, Plug-In Light, Solenoid ValveM = DC, Plug-In Light, Solenoid Valve

Mounting 00 = Valve Unit Only15 = Manifold Block Side and Bottom

Cylinder Ports25 = Manifold Block Side and Bottom

Cylinder Ports with SandwichSpeed Control

3A = Base, Side Ports Individual Exhaust3B = Base, Side and Bottom Ports

Individual Exhaust3C = 3A w/Speed Control3D = 3B w/Speed Control

304 K

00015072 RS

Valve Series &Port Size071* = 1/8 NPTF072 = 1/4 NPTF*Regulator unit only.

Regulator TypeRS = Single Pressure to “P” PortRD = Dual Pressure to “EA” and

“EB” PortsRE**= External Pressure to A & B

Cylinder Ports**Includes top jumper plate kit No. 229-686(no valve unit).

Pressure Range1 = 10-130 PSIG3 = 3-30 PSIG4 = 5-60 PSIG

Special Options12H = Less Gauge16N = Jumper on A16P = Jumper on B16W = Top Facing Gauge27J = 012H + 016N27K = 012H + 016P

Port Type0 = NPTF

Wiring OptionC = 5-Wire Receptacle Ass yJ = Plug-Receptacle Ass y

(Valve to Mounting)O = No Receptacle (Type RE Only)U = Long Receptacle, 5-Wire for Use with

Speed Control***

Mounting Means00 = Regulator Unit Only15 = FlexiBlok, Side and Bottom Cylinder Ports3A = Base, Side Ports, Individual Exhaust3B = Base, Side and Bottom Ports,

Individual Exhaust25 = 15 with Speed Control †3C = 3A with Speed Control †3D = 3B with Speed Control †

001 C

0

0

How To Order

Valves

Regulators

***IMPORTANT: Do NOT use “J” option with a speed control. Use option “U” only. † The speed control sandwich is available only with single pressure regulators, type RS. It mounts between the valve unit and regulator and adds 0.63 to the overall height.

How To Order A FlexiBlok AssemblyDetermine the required circuitry and select FlexiBlok model numbers. Determine if any blocking plugs will be needed. List the units and plugs in order from left to right, facing cylinder ports A and B of the assembly. A typical five station model may be as follows: Assembly Kit AK071-5 Station 1 072SS415K000030 Station 2 072SA415K000030 Station 3 072SA425K000030 Blocking Plug 229-994 (Install in P gallery) Station 4 072SS415K000030 Station 5 072SS415K000030 ASSEMBLED

075 Series


Optional BottomPort Locations (5)

1/8 or 1/4 NPTF or G Tap

U U

W

W

XY

M

NO

PQ

1/4 NPTF

common

exhaust port

E

F

G

HI

J

K

L

U U

O

R

C

S

T

V

A

B

B

C DO

1/2 NPTF

conduit port

connection

A B

EA P EB

EA P EB

A B

1/8 or 1/4 NPTF5 side ports

Valve and Base Dimensions

A B C D E F G H I J (AC)

J (DC)

K(AC)

K (DC)

L(AC)

L (DC) M N O P

0.47(11.9)

0.84(21.3)

0.69(17.5)

0.20(5.1)

0.69(17.5)

1.63(41.4)

1.63(41.4)

2.94(74.7)

3.44(87.4)

4.13(104.9)

5.07(128.8)

5.75(146.1)

6.89(175.0)

8.26(209.8)

1.37(34.8)

0.94(23.9)

0.44(11.2)

0.06(1.5)

1.75(44.5)

Q R S T U V W X Y2.00

(50.8)1.50

(38.1)2.23

(56.6)3.03

(77.0)0.94

(23.9)4.57

(116.1)0.45

(11.4)0.25(6.4)

0.69(17.5)

Dimensionstop dimensions = inches and bottom dimensions (in parenthesis) = millimeters

075 Series


AB

CD

E

E

FGH

I

J

K

LL

M

N

O

Q

PP

RS

S

T V

W WX

Y

P

P

ZY

U

1 NPTF

conduit port

connection

(both ends)

3/8 NPTF

ports (6)

1/8 or 1/4 NPTF

(ports A and B)

1/8 or 1/4 NPTF

(optional)

A

A

B

A

B

EA P EB

P

B

A

Manifold Dimensions

A(AC)

A(DC)

B(AC)

B(DC) C D E F G H

(AC)H

(DC) I J K L M N O P

8.42(213.9)

3.44(87.4)

4.13(104.9)

3.59(91.2)

1.84(46.7)

1.23(31.2)

0.258(6.55)

2.13(54.1)

5.57(141.5)

6.26(159)

6.40(162.6)

4.35(110.5)

3.55(90.2)

0.34(8.64)

3.72(94.5)

2.92(74.2)

1.03(26.2)

0.40(10.2)

7.73(196.3)

Q R S T U V W X Y Z

0.64 (16.3)

0.84(21.3)

1.68(42.7)

1.03(26.2)

2.19(55.6)

1.16(29.5)

1.00(25.4)

2.80(71.1)

0.20(75.1)

1.63(41.4)


Manifold Block Kit NumbersDESCRIPTION 1/8 NPTF 1/4 NPTFBlock with Standard Plug

Block with S.C. Plug

Block without Plug

229-773

229-775

229-771

229-774

229-776

229-772

075 Series


Sandwich Pressure RegulatorTypes: RS / RD / RE / RT / RC / RQWhen ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model number and include the mounting requirements only with the regulator. Specify “Assembled.”

Example orders: TYPE RS TYPE RD

Valve unit only: 071SA400K000030 071SA400K000030

Regulator 072RS115J000000 072RD115J000000 ASSEMBLED ASSEMBLED

PSU PP LY

PSU PP LY

PSU PP LY

PSU PP LY

PSU PP LY

CH E C KA S S E MB LY


PE A E B

E A E B

E A P

A B

Type RS Type RD

Type RC Type RQ

Type RE Type RT

Single pressure from a single supply.

Type RQ is Relieving: exhaust pressure in cylinder if upstream pressure is exhausted.

Type RC is Non-Relieving: traps downstream pressure if

upstream pressure is exhausted.

Dual pressure from a single supply.

External outlet regulator used with jumper plate for single or dual pressure.

Two-pressure selector used for multi-pressure applications.

075 Series


31 2 4 5

11

12 13

6 7 8 109

AB

C

E

JFK

LM

G

D

H I

Sandwich Pressure Regulator Dimensions

A B C D E F G H I J K L M N

1.62(41.0)

6.07(154.0)

4.91(125.0)

1.39(35.3)

1.61(41.0)

2.27(58.0)

1.50(38.0)

1.76(45.0)

5.19(132.0)

6.31(160.0)

6.76(172.0)

10.11(257.0)

0.53(13.5)

3.22(82.0)


N

15 1614

Dual Check Assembly: RC / RQ

Parts ListDET.NO.

NO.REQʼD PART NAME PART

NO.

2

4

2*

2*

Adaptor Fitting

Straight Fitting (optional)

134-302

134-304

1 2* Gauge (See chart on page 11)

3 2* 90° Tube Fitting (Std.) 134-303

5

6

7

8

9

10

11

12

13

14

15

16

1

1

1

**

8~

2*

1

2

1

2

8

8

Regulator Block: RS RD, RC, RQ RT REPlug Receptacle RD RS, RT, RC, RQ (not reqʼd for RE) Plug for Speed ControlScrew

Gasket

Screw

Regulator Assembly (not sold Separately)

Nameplate

Stud†

Gasket

Screw (RC, RQ only)

Hi-Collar Lockwasher (RC, RQ only)

Check Assembly Kit*** RC RQ

125-338 125-339 125-340 125-344230-286 230-286

230-276127-318

113-281

127-144

122-551

127-313

113-278239-541 239-536

128-116

127-606

* RS models require (1).** (1) for RS; (2) for RD, RE, RT; (4) for RC, RQ.~ RS models require (4).*** For converting RD into RC or RQ.† Secure studs to the mounting with a 7/64 hex drive wrench.

075 Series


Speed Control and Regulator Assembly

071SA402K000030Single solenoid valve unit with plugs and extra long mounting screwsfor use with speed control

072 R S13 5U 0000001/4 NPTF single pressure regulator(10–130 PSIG) with extended plugreceptacle and speed control sandwichmounted on an individual base withside ports and common exhaust

S c rewA s s emb ly#127 –212

E lec tric a lP lug

(2) S tuds#127 –313

E X A MP L E O R DE R :Valve: 071S A 402K000030 R egulator: 072R S 135U000000 A S S E MB L E D

E XA MP L E

E x tendedP lug

#230 –276

Regulator Service Kit 229-668Parts List

DET.NO.

NO.REQʼD PART NAME 3-30

2 1 Retainer 116-310

1 1 Regulator Assembly** (not sold separately)

3

4

1

1

*Indicates parts included in kit.

Spring

Poppet Assembly

5-60

115-226

221-123

10-130

221-123 221-123

116-310

115-226

116-310

115-226

1 2 3 4 5 6

7 148 9 10

11 12 13

NOT TO SCALE

PRESSURE RANGE PSIG

5

6

7

8

9

10

11

12

13

14

*

*

*

*

*

*

*

1

1

1

1

1

1

1

1

1

1

Poppet Seat

Diaphragm Assembly

Washer

Bonnet Spring

Spring Guide

Bonnet

Locknut

Pressure Label

Knob Assembly

Regulator Gauges (with PSIG of...)

**Regulator Unit Kits (includes regulator assembly, gaskets, screws)

229-696 229-697 229-698

124-148

213-302

116-312

115-211

116-293

125-342

128-177

122-508

213-284

214-116 (0-60)

124-148 124-148

213-302 213-302

116-312 116-312

115-211 115-211

116-293 116-293

125-342 125-342

128-177 128-177

122-509 122-510

213-284 213-284

214-117 (0-100)

214-103 (0-160)

*

*Secure studs to the mounting with a 7/64 hex drive wrench.

075 Series


Parts ListEnd Plate Kit 229-770

Blank Station Kit 229-686 Blocking Disc 229-994

(2) Screw Assembly127-103

Left End Plate104-247

Gasket113-280

Right End Plate104-246

Base Assembly KitBASE SELECTION CHART

WIRING OPTION1/8 NPTF 1/4 NPTF

TAP SIZE

No Plug 203-506 203-510Std. Plug 203-508 203-512Long Plug (for speed control) 203-514 203-516

TAP SIZE1/8 NPTF 1/4 NPTF

203-507203-509203-515

203-511203-513203-517

DET. NO.

NO. REQʼD PART NAME PART NO.

1

2

1

1

Right End Plate

Gasket 113-280

104-246

4 2 Screw Assembly 127-103

3 1 Left End Plate 104-247

BASE ASSʼY SIDE PORTS ONLY

BASE ASSʼY SIDE AND BOTTOM PORTS

075 Series


Solenoid Assemblies

Speed Control 229-769

BA

C

D

5

1

2 34

B

DET. NO.


111

1

Gasket Solenoid/ValveSolenoid AssemblyGasket End Cap/Solenoid

Bumper Black for 2-position: Red for 3-position:

123

4

56

7

8

11

2

2

O-Ring SealLight Assembly 100-115/50: 110-120/60: 200-230/50: 220-240/60: 12V DC: 24V DC:

Solenoid Screw AC Solenoid Screw DCEnd Cap Screws

See Chart113-277

114-138 114-139

113-276

126-144 230-235 230-235 230-236 230-236 230-283 230-284

127-314 127-316127-315

DET. NO.


1

2

1

2

Gasket

Screw Assembly 127-212

113-278

3

45

1

21

Speed Control Assembly (not sold separately)

Metering ScrewExtended Plug Harness Assembly

213-219230-276

A B C D2.75

(70.0)2.35

(59.7)1.33

(33.8)0.60

(15.3)

Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters

61 2

34 5 8 7

AMPS

228-

R

FLUSH NON-LOCKING OVERRIDE W/ LIGHT STANDARD

VALVE FUNCTION

PLUG-IN STYLE 100-115/50

110-120/60200-230/50 220-240/60 24/50-60 12 VDC 24 VDC

DCACVOLTAGE

2 position

3 position

Std. w/Light

Std. w/Light

237-325

237-331

237-326

237-332

237-426

237-425

226-800 226-801

226-804 226-805

Std. Plug-in 228-702 228-707 228-692 225-371 225-372*Solenoids OnlySolenoid Assembly

*End cap, screws and gaskets not included

Includes End Cap, Solenoid, Screws and Gaskets

Solenoid Capsule Assembly

075 Series


Service Kits and PartsKit No. MK8-K1 (For Models 075SA4) Kit No. MK8-K2 (For Models 075SS4)

1 2 3 4 5 6 8 9 10 11 12 13

14 15 16

7

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16

1 2 3 4 5 6 7 8 9 10 11

13 1412

1 2 3 4 5 6 8 9 10 11 12 13

14 15 16

7

Parts ListDET.NO.

NO.REQʼD PART NAME PART NO.

2 1 Spring Retainer 116-3051 1 Spring Cover Assembly 204-258

456789

10

3 11162

1112131415

11111111

SpringValve Body (not sold separately)Sleeve Assembly w/sealsSealsScrewNameplateReceptacle HousingDetented BodyGasket solenoid/valveSolenoid CapsuleGasket solenoid/end capGasket valve/baseScrew

115-117

209-263126-202127-211122-936125-331110-114113-276

See p.13113-277113-278127-318

16

**

*

**

*

*

3-Wire Plug Assembly1 230-267

Parts ListDET.NO.


2 2 Gasket solenoid/valve 113-2761 2 Solenoid Assembly See p.13

456789

10

3 11162

11121314

1212111

SpacerValve Body (not sold separately)Sleeve Assembly w/sealsSealsScrewNameplateReceptacle HousingDetented AssemblyGasket solenoid/end capGasket valve/baseScrew5-Wire Plug Assembly

* 126-202

122-936

* 210-118

113-278

230-268

116-306

209-264

127-211

125-331

113-277

127-318

*

**

*

Parts ListDET.NO.



456789

10

3 12211

1112131415

62121211

SpacerSpringSpring RetainerValve Body (not sold separately)Sleeve Assembly w/sealsSealsScrewNameplateReceptacle HousingSpacerGasket solenoid/end capGasket valve/baseScrew

115-221

126-202

122-936

116-308

* 113-278

116-307

116-309

209-265

127-211

125-331

113-277

127-31816 5-Wire Plug Assembly

*

**

1 230-268

**

*

*

*Indicates parts included in service kit. Spool and sleeve assemblies sold as precision matched set; spools are not interchangeable; and assemblies include (6) #126-202 seals.

Parts ListDET.NO.



456789

10

3 12211

1112131415

62121211

SpacerSpringSpring RetainerValve Body (not sold separately)Sleeve Assembly w/sealsSealsScrewNameplateReceptacle HousingSpacerGasket solenoid/end capGasket valve/baseScrew

* 115-221

* 126-202

122-936

* 116-308

* 113-278

116-307

116-309

209-266

127-211

125-331

113-277

127-31816 5-Wire Plug Assembly

*

**

1 230-268

*

1 2 3 4 5 6 8 9 10 11 12 13

14 15 16

7

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16

1 2 3 4 5 6 7 8 9 10 11

13 1412

1 2 3 4 5 6 8 9 10 11 12 13

14 15 16

7

Kit No. MK8-K3 (For Models 075SS5) Kit No. MK8-K (For Models 075SS6)

A B

P EBEA

A B

P EBEA

A B

P EBEA

A B

P EBEA

A B

P EBEA

P EBEA

A B

A B

P EBEA

P EBEA

A B

single direct solenoid, spring return 2 position, 4-way

single solenoid air pilot, spring return 2 position, 4-way

double direct solenoid, detented2 position, 4-way

double solenoid air pilot, detented2 position, 4-way

double direct solenoid3 position, 4-wayopen center

double direct solenoid3 position, 4-wayclosed center

double solenoid air pilot, 3 position, 4-wayopen center

double solenoid air pilot, 3 position, 4-wayclosed center

125 Series


5 Ported, 2 and 3 position, 4-way, Spool & SleeveCv: 1.8 - 2.3




• Solenoid air pilot or direct acting

• Low watt 24 VDC coils

• Color identified solenoids for AC or DC

• Surge protecting bridge rectifier in coil standard for DC application

Technical Data

Port Size Cv

VALVE DATA

Flow Capacity


Pilot Pressure Range



Power (Watts)

Holding Current (Amps)





ENGLISH

1/4" 3/8" 1/2" 1.8 2.1 2.3



14.5 to 125 PSIG

-10˚F to +115˚F

24 VDC

METRIC


Vacuum to 10 bar

1 to 8.6 bar

-23˚C to +46˚C

110-120 VAC / 50/60 Hz.

6.0 4.0

0.25 0.17

N/A N/A

0.09 0.06

ENERGIZE DE-ENERGIZE

0.038 0.014

0.012 0.014

0.012 0.014

0.012 0.038

N/A N/A

0.012 0.038


0.012 0.009

0.012 0.009

0.012 0.012

0.012 0.040

N/A N/A

0.012 0.040

Direct Acting Solenoid Pilot


Solenoid Pilot







125 Series


How To Order

Valves

Valve Series &Port SizeA12 = Automotive 125 1/4 NPTFA13 = Automotive 125 3/8 NPTFA14 = Automotive 125 1/2 NPTF

Regulator TypeRS = Single Pressure to “P” PilotRD = Double Pressure to “EA” &

“EB” PortsRC = Regulator with Non-Relieving

CheckRQ = Regulator with Relieving Checks


00000A12 SA

Valve Series &Port SizeA12 = Automotive 125

1/4" NPTFA13 = Automotive 125


1/2" NPTF

Valve TypeSA = Single Solenoid,

Spring ReturnSS = Double SolenoidBA = Single Solenoid Air Pilot

Spring ReturnBB = Double Solenoid Air Pilot

Function4 = 2-Position, 4-way5 = 3-Position, 4-way open center6 = 3-Position, 4-way closed center

Mounting Means00 = Valve Unit Only, No Mounting15 = Manifold Block, Sides & Bottom

Cylinder Ports3A = Base, Side Ports, Individual Exhaust

Volatge30 = 120 VAC61 = 24 VDC

Special Options13S = Right Angle Mini Plug47E = 5-Pin B.H. Micro Conn. Chrysler56Y = 4-Pin Micro Conn.

Pin 1-N/02-12, 3C, 4-1460C = 5-Pin Single Key Way

Micro Conn. Chrysler61E = 4-Pin Micro Ford62B = 61E plus internal pilot

form “P” port

Port Type0 = NPTF (direct acting)T = NPTF (air pilot)

Wiring Option8 = Chrysler (DCX) AC with Light

5-Pin Mini Brad Harrison9 = Chrysler (DCX) DC with Light

5-Pin Brad HarrisonL = Special Wiring, Standard ACR = Special Wiring, Standard DCS = Ford AC, with Light

5-Pin Mini Brad Harrison Conn.

614 R

00015A12 RS

Volatge00 = N/A

Special Options12H = Less Gauge16N = Jumper on “A”16P = Jumper on “B”

Port Type0 = NPTF

Wiring OptionO = No Receptacle

Mounting Means00 = Regulator Unit Only, No Mounting15 = Manifold Block, Sides & Bottom

Cylinder Ports3A = Base, Side Ports

001 O

0

0Regulators

How To Order A Manifold Assembly

A typical five-station assembly may be as follows: Assembly Kit AK125-5 Station 1 A14BA415RT61E61 Station 2 A14BA415RT61E61 Station 3 A14BA415RT61E61 Blocking Plug (Install in P Gallery) Station 4 A14BB415RT61E61 Station 5 A14BB615RT61E61 ASSEMBLED

NOTE: BA4, BB4, and BB6 valves are internally piloted from Port P. BB5 valves are internally piloted from Port EA unless ordered with 62B special option.

125 Series


R

PRESS. 150

VOLTS/HZ. AMPS REPLACEMENT UNIT NO.

PSIG-AIR

R

MAX. OPER.

MODEL NO.

DATE

A B

V

U

T

B

R

S

S

N

P

LL

K

SINGLE SOLENOID

DOUBLE SOLENOID

E

E

J

B

A

B

B

C

D

DOUBLE

H SINGLE SOLENOID

AC DC

DCMM AC

1/2 NPTF

1/8 NPTF

IF(2) MOUNTING

HOLES

1/4, 3/8 OR 1/2 NPTF

(5) SIDE PORTS

Valve and Base Dimensions

A B C D E F G H I J K L (AC) L (DC)

0.59(15.0)

2.47(62.7)

0.15(3.8)

0.82(20.8)

0.28(7.1)

9.59(243.6)

7.36(186.9)

4.67(118.6)

2.33(59.2)

2.58(65.6)

7.58(192.5)

8.31(211.1)

0.69(17.5)


M (DC) N O P Q R S T U V

11.46 (291.0)

4.74 (120.4)

4.12 (104.7)

2.59 (65.7)

1.59 (40.4)

0.75 (19.0)

1.18 (30.0)

6.54 (166.2)

1.08 (27.4)

2.16 (54.9)

M (AC)

10.00 (254.0)

125 Series


��

3/4 NPTF(Both Ends)

1/4, 3/8 or 1/2 NPTFCylinder Ports

1 1/4 NPTFConduit Port

1/4, 3/8 & 1/2 NPTFCylinder Ports A & B

Dia. 0.26 (6.6)

MountingHoles (2)

1/4, 3/8 or 1/2 NPTFOptional “P” Port

BC

A

DE

F

GH

IJ

MK

KL

MN

N

OI

P

Q I

RR

S

TU

VV

X

W

YYZ

A AB B

EA P EB

A P

B

Manifold Dimensions

Manifold Block Kit NumbersDESCRIPTION 1/4 NPTF 3/8 NPTF 1/2 NPTFBlock without Plug

Block with Plug

239-559B

239-562B

239-560B 239-561B

239-563B 239-564B

Flexiblok Diagram - 15 Block

Top Dimension = InchesBottom Dimension (In Parentheses) = Millimeters


A (AC) A (DC) B C D (AC) D (DC) E F G H I J K L

10.07(256.0)

5.00(127.0)

2.62(66.5)

7.62(194.0)

8.35(212.0)

7.69(195.0)

0.38(9.7)

5.22(133.0)

3.68(93.5)

1.38(35.0)

0.69(17.5)

0.66(17.0)

1.31(33.3)

11.53(293.0)

M N O P Q R S T U V

0.81 (20.6)

2.62 (66.5)

2.69 (68.3)

0.99 (25.0)

1.19 (30.2)

1.50 (38.0)

3.38 (86.0)

7.13 (181.0)

2.38 (60.4)

0.47 (12.0)

W X Y Z

1.06 (27.0)

0.69 (17.5)

0.71 (18.0)

0.45 (11.4)

125 Series


A

B

C

D

E

FG

H

I

J

1

3 4

2

5 6 7

8 9

10 11

Dimensionstop dimensions = inchesbottom dimensions (in parenthesis) = millimeters

A B C D E F G H I J3.87

(98.0)1.62

(41.2)5.72

(145.3)1.76

(44.7)1.94

(49.3)2.80

(71.1)6.42

(163.1)8.86

(226.0)9.26

(235.2)12.85

(326.4)

P S UP P LY P S UP P LY

P S UP P LY CH E C KA S S E MB LY


PE A E B

E A E B

Sandwich Pressure RegulatorTypes: RS / RD / RC / RQWhen ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model num-ber and include the mounting requirements only with the regulator. Specify “Assembled.”


Valve unit only: A12SA400S000030 A12SA400S000030

Regulator A13RS1150000000 A13RD1150000000 ASSEMBLED ASSEMBLED

Type RS Type RD

Type RC Type RQ






NOTE: For parts list see the chart on page 20.

125 Series


12 13 14

0.657(16.7)

5

1 2 3 4 5 6

7

14

8 9 10

NOT TO SCALE

131211

12 13 14

0.657(16.7)

5

1 2 3 4 5 6

7

14

8 9 10

NOT TO SCALE

131211

Dual Check Assembly Kits RC: 239-533(for converting RD into RC and RQ) RQ: 239-537

Regulator Service Kit

End Jumper Plate Kit 229-644For type RD regulators: add options “016N” or “016P” to regulator model number. *Indicates all parts included in regulator service kit.

DET. NO.


12

2*2*

GaugeFitting (90 standard) 134-289

See Chart Below

4 1 Screw 127-342

Parts List

3

56789

101112

13

14

1

**8~2*11

132

2

8

Plug-In Assembly

Gasket (to regulator body)

ScrewReg. Assembly (not sold separately)NameplateRegulator Block: RS RD, RC, RQGasket body/baseStuds†Check Assembly (not sold separately)Hi-Collar Lockwasher (RC, RQ only)Screw (RC, RQ only)

230-324

113-272127-325

122-551125-581 125-578113-417127-329

128-144

127-227

DETNO. PART NAME PRESSURE RANGE PSIG

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Regulator Assembly

Retainer

Spring

Poppet Assembly

Poppet Seat

Diaphragm Assembly

Washer

Bonnet Spring

Spring Guide

Bonnet

Locknut

Pressure Label

Knob AssemblyRegulator Gauges(with PSIG of...)

Not Sold Separately

116-291

115-210

221-121

124-142

213-285

115-211

116-293

125-314

128-177

122-508

213-284214-116(0-60)

Regulator Unit Kits(includes regulator assembly, gaskets, screws)

116-292

229-641

3-30 5-60 10-130NO.

REQʼD1

1

1

1

1

1

1

1

1

1

1

1

1

1

116-291 116-291

115-210 115-210

221-121 221-121

124-142 124-142

213-285 213-285

116-292 116-292

115-212 115-213

116-293 116-293

125-314 125-314

128-177 128-177

122-509 122-510

213-284 213-284214-117(0-100)

214-103(0-160)

229-642 229-643

*

*

*

*

*

*

*

*RS models require (1)**(1) for RS; (2) for RD; (4) for RC, RQ~(4) for RS†Secure studs to the mounting with a 5/32 hex drive wrench.

125 Series


Parts ListEnd Plate Kit 239-565

Blank Station Plate Kit 239-576

Blocking Disc 124-160Used for blocking any gallery in the 125 FlexiBlok system.

Blocking Disc

2

1

3

54

DET. NO.


1234

1112

Right End PLateO-RingGasketScrew Assembly

126-107113-298127-222

104-479


125 Series


M4 (CONNECTS TO EA)

& TO EXT. PILOT)M4 (CONNECTS TO 'P'

EXT. PILOT)(CONNECTS TO

(CONNECTS TO 'P')

M

L & TO EXT. PILOT)

M4 (CONNECTS TO EB)R

M4 (CONNECTS TO 'P'

X

Q

N

Wiring Diagram for Option 61E & 62B

Pilot Port Plugging Arrangements For SPA 125 Series

Wiring Diagram for Option S & V (Ford)

The Numatics valve bodies used for the 125 Series have a number of pilot passages. Simply by opening or plugging cer-tain passages, a number of different pilot supply options are available.

A cross section of the valve body and both end views are shown below.

These views show the location of all passages. The letters do not appear on the casting. They are used only to identify the ports and the locations on the valve body. Pilot ports X and N use a nylon plug assembly while ports L, M, Q, and R all take a screw set, part # 127-691.

PILOT PORT

INTERNAL FROMPORT “P”

INTERNAL FROM PORT “EA”

INTERNAL FROM PORT “EB”

INTERNAL FROM PORT “X”

SINGLESOLENOID-PILOT


DOUBLESOLENOID-PILOT






L Plug Open Open Plug Open Plug Open

M

N

X

Q

R

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug

Plug Plug

Plug

Plug Plug

Plug

Plug

Open

OpenOpen

Open

Open

OpenOpen

Open

Open

Open

OpenOpen

Open NOTAVAILABLE

125 Series


Base Assembly Kit


Base Assemblies, Side PortsPORT SIZE PART NUMBER

1/4 NPTF 203-793

3/8 NPTF

1/2 NPTF

203-795

203-797

VOLTAGE PART NUMBER

24 VDC 236-384

120/60 VDC 237-1045

R

12 3 4 5

67 8

54

1 7

9

8

6

3

2

1110

12

DET. NO.


1234

1111

GasketSolenoid AssemblyGasketLight Assembly

5678

1122

O-Ring SealEnd Cap AssemblyEnd Cap ScrewsSolenoid Screw AC Solenoid Screw DC

VALVE FUNCTION

PLUG-IN STYLE 100-115/50

110-120/60200-230/50 220-240/60 24/50-60 12 VDC 24 VDC

DCACVOLTAGE

2 position

3 position

Std. w/Light

Std. w/Light

237-325

237-331

237-326

237-332

237-426

237-425

226-800 226-801

226-804 226-805

Std. Plug-in 228-702 228-707 228-692 225-371 225-372

230-235 230-236 230-284 230-283 230-284

113-268See Chart Below113-267See Chart Below126-144204-602127-297127-298 127-302

TUBE NUT

O-RING

DETNO. PART NAME PART NO.

2

3

4

5

6

7

8

9

10

11

12

Cover Chain

Screw

Gasket

Conduit Cover

Screw Assembly

Pipe Plug

Washer

Screw

Screw

Receptacle Assembly

Label

125-185

127-180

113-265

105-240

127-296

128-162

127-176

127-342

230-615

122-355

129-100

NO.REQʼD

1

211

2

1

1

1

1

1

1

1 1Base 1/4 NPTF Base 3/8 NPTF Base 1/2 NPTF

103-699 103-700 103-701

Includes End Cap, Solenoid, Screws and Gaskets

* Solenoids Only

Light Only


Solenoid - Pilot Capsule Assembly

Includes core tube plunger and solenoid diffusion nut.

9 1 Bumper Blk. 2 Position Red 3 Position

114-134 114-133


Solenoid Assembly

125 Series


DET. NO.


1234

4421

Soc. HD. Cap ScrewHi-Collar LockwasherBumperNameplate

128-116114-170122-945

127-606

567

141

Sleeve Assembly w/seals 209-505Screw Assembly 127-296Detent Assembly 210-116

8 2 Gasket*9 2 Pilot Assembly DC Blue

Pilot Assembly AC Black*9 210 1 Gasket11 1 Spacer12 1 Connector4 Pin DC13 1 Connector 5 Pin AC

14 6 O-Ring* Includes core tube, plunger, solenoid diffusion nut

See p. 23

113-417

230-972

126-204

113-495

See p. 23

116-420

230-533213 Diffusion Nut 128-317

DET. NO.


1234

4421

Soc. HD. Cap ScrewHi-Collar LockwasherSpringNameplate

128-116115-289122-945

127-606

5

6

7

1

1

2

Sleeve Assembly Open 209-524

Connector 5 Pin DC 230-533

Spring Retainer 116-3918 2 Gasket*9 2 Pilot Assembly DC Blue

Pilot Assembly AC Black*9 210 1 Gasket11 2 Spacer12 2 Bumper13 2 Diffusion Nut14 6 O-Ring

* Includes core tube, plunger, solenoid diffusion nut

See p. 23

113-417

114-146

126-204

113-495

See p. 23

116-482

128-317

5 1

16

Sleeve Assembly Blocked

Connector 4 Pin DC

209-525

230-972

DET. NO.


1234

2121

Screw AssemblySpringBumperNameplate

56

11

Sleeve Assembly w/sealsConnector 5 Pin AC

Pilot Assembly AC Black*9 110 1 Gasket11 2 Screw12 2 Lockwasher13 2 Gasket

127-320115-248114-170122-945209-505230-533

See p. 23113-417127-606128-116113-495

1415

16

Diffusion Nut 128-317126-204O-Ring

* Includes core tube, plunger, solenoid diffusion nut

6789 Pilot Assembly DC Blue

Detented Body411

Screw AssemblyConnector 4 Pin DC 230-972

See p. 23

127-296110-113

1 23 5 7 8 9

13

4 12 6

11 10 14

1 23

12 11 10 14

5 7 8 94 6

13

Service Kits and Parts

Kit No. A12SPA-K1 (For Models A12, A13, A14, BA4)11 12

12 3 5 8

131510

9

14

64 7

Kit No. A12SPA-K2 (For Models A12, A13, A14, BB4)

Kit No. A12SPA-K3 (For Models A12, A13, A14, BB5, BB6)

P EBEA

A B

solenoid air pilot3 position, open center spring center “B” enddetented on “A” end

A B

125 Series


125 Series 92271U-DC

BLUE LEAD (-)TO BECONNECTED TO PIN 3

BLACK LEAD (+) TO BECONNECTED TO PIN 2

WHITE LEAD (+) TO BECONNECTED TO PIN 4

BLUE LEAD (-) TO BECONNECTED TO PIN 3

DO NOT SCALE

23

543 1286 7 9 10 1413 1715 16 2018 19 2221

30°-LOCATIONOF KEYWAY

11

2827

3231

3029

R

VIEW OF CONDUIT BOX WITH COVER REMOVED

24

21

25 26

Technical Data

Cv

VALVE DATA

Flow Capacity





Power (Watts)






ENGLISH

1.8 - 2.3



14.5 to 125 PSIG

-10˚F to +115˚F

24 VDC

METRIC


Vacuum to 10 bar

1 to 8.6 bar

-23˚C to +46˚C

110-120 VAC / 50/60 Hz.

6 4

0.25 0.17

N/A N/A0.09 0.06

ENERGIZE DE-ENERGIZE0.038 0.0140.012 0.0140.012 0.014

0.012 0.038N/A N/A

0.012 0.038


0.012 0.040N/A N/A

0.012 0.040

Direct Acting Solenoid PilotDirect Acting Solenoid PilotDirect Acting Solenoid Pilot

Solenoid Pilot


Direct Acting Solenoid PilotDirect Acting Solenoid Pilot


DET. NO.


1234

2441

Receptacle HousingSoc. Hd. Cap ScrewHi-Collar LockwasherDetent Assembly

127-606128-116210-116

125-309

5678

1111

Body 101-622Nameplate 122-945Conduit CoverSleeve Assembly w/Seals

105-315209-612

910111213141516171819202122232425262728293031323334

11111411212212111311331121

ScrewTeminal WasherConnector AssemblyO-Ring SealLocknutScrew AssemblyGasketSpringGasketSpring RetainerO-Ring SealPilot AssemblyPilot Adaptor AssemblyO-RingPilot Adaptor AssemblySpacerGasketScrew AssemblySpacerBumperLockwasherScrewGasketCircuit PlateScrewBlocking Disc Assembly

127-176128-162230-972126-206128-342127-296113-418115-289113-495116-391126-204236-384219-325126-133219-278116-523113-417127-120116-482114-146128-186127-778113-462119-452127-691213-496

Special 125 - 3 Position

A B

P EBEA

A B

P EBEA

A B

P EBEA

P EBEA P EBEA

A B

A B A B

A BA B

single direct solenoid, spring return 2 position, 4-way

double direct solenoid, detented2 position, 4-way

single solenoid air pilot, spring return 2 position, 4-way

double solenoid air pilot, detented2 position, 4-way

double direct solenoid 3 position,4-way open center

double direct solenoid 3 position,4-way closed center

double solenoid air pilot3 position, 4-way open center

double solenoid air pilot3 position, 4-way closed center

P EBEA P EBEA

P EBEA

250 Series


5 Ported, 2 and 3 position, 4-way, Spool and SleeveCv: 4.4 - 5.8




• Solenoid air pilot or direct acting

• Low watt 24 VDC coils

• Color coded solenoids for AC or DC

• Surge protecting bridge rectifier in coil standard for DC application

Technical Data

Cv

VALVE DATA

Flow Capacity





Power (Watts)






ENGLISH

4.4 - 5.8



14.5 to 125 PISG

-10˚F to +115˚F

24 VDC

METRIC


Vacuum to 10 bar

1 to 8.6 bar

-23˚C to +46˚C

110-120 VAC / 50/60 Hz.

N/A 4

N/A 0.17

N/A N/A

0.28 single / 0.24 double 0.06


N/A 0.019

N/A 0.019

N/A 0.019

N/A 0.079

N/A N/A

N/A 0.079


0.015 0.015

0.015 0.015

0.015 0.015

0.030 0.090

N/A N/A

0.030 0.090




Solenoid Pilot







250 Series


00000A23 SA

Valve Series &Port SizeA23 = Automotive 250




1" NPTF

Valve TypeSA = Single Solenoid,Spring ReturnSS = Double SolenoidBA = Single Solenoid, Air Pilot

Spring ReturnBW = Single Solenoid, Air Pilot

Air/Spring ReturnBB = Double Solenoid, Air Pilot

Function4 = 2-Position, 4-way5 = 3-Position, 4-way Open Center6 = 3-Position, 4-way closed Center

Mounting Means00 = Valve Unit Only, No Mounting15 = Manifold Block, Sides and BottomCylinder Ports3A = Base, Side Ports, Individual Exhaust

Volatge30 = 120 VAC61 = 24 VDC

Special Options13S = Right Angle Mini Plug47E = 5-Pin B.H. Micro

Conn. Chrysler56Y = 4-Pin Micro Conn.

Pin 1-N/02-12, 3C, 4-1460C = 5-Pin Single Key Way

Micro Conn. Chrysler61E = 4-Pin Micro Ford62B = 61E Plus Internal Pilot

from Port P

Port Type0 = NPTF (direct acting)T = NPTF (air pilot)

Wiring OptionF = AC with light HardwiredK = AC with Light Plug-InS = 5-Pin Mini with Light (Ford) AC8 = 5-Pin Mini with Light (Chrysler) ACR = Special Wiring, Standard DC

304 S

00015A23 RS

Valve Series &Port SizeA23 = Automotive 250 3/8" NPTFA24 = Automotive 250 1/2" NPTFA25 = Automotive 250 3/4" NPTFA26 = Automotive 250 1" NPTF

Regulator TypeRS = Single Pressure to “P” PilotRD = Double Pressure to “EA” and

“EB” PortsRC = Regulator with Non-Relieving

CheckRQ = Regulator with Relieving Checks


Volatge00 = N/A

Special Options12H = Less Gauge16N = Jumper on “A”16P = Jumper on “B”

Port TypeP = NPTF

Wiring OptionO = No Receptacle

Mounting Means00 = Regulator Unit Only, No Mounting15 = Manifold Block, Sides and Bottom

Cylinder Ports3A = Base, Side Ports

001 O

0

PRegulator

How to Order

Valve

How To Order A Manifold Assembly

A typical five-station assembly may be as follows: Assembly Kit AK250-5 Station 1 A24BA415RT61E61 Station 2 A24BA415RT61E61 Station 3 A24BA415RT61E61 Blocking Plug (Install in P Gallery) Station 4 A24BB415RT61E61 Station 5 A24BB615RT61E61 ASSEMBLED

NOTE: BA4, BW4, BB4, and BB6 valves are internally piloted from Port P. BB5 valves are internally piloted from Port EA unless ordered with 62B special option.

250 Series


U

T

S

RR

P Q

O

N

M

L

K

J

I

I

.28 (7.1)(2) MOUNTING

HOLES H

G

F1/8 NPTF

C

D

B

3/8, 1/2, 3/4, OR 1 NPTF(5) SIDE PORTS

A

B1/2 NPTF

E

Valve and Base


A B C D E F G H I J K L M

1.00(25.4)

0.88(22.3)

1.04(26.4)

0.31(7.9)

0.41(10.4)

6.69(170.0)

3.44(87.4)

1.23(31.2)

3.75(95.3)

9.75(247.7)

12.02(305.3)

5.05(128.3)

3.30(83.8)

N O P Q R S T U U V

3.48 (88.4)

2.32 (56.6)

1.00 (25.4)

0.88 (22.4)

2.00 (50.8)

8.80 (223.5)

1.61 (40.9)

3.22 (81.8)

W X Y

250 Series


1515

A

B

P

B

A

P

AB

AB

RR

AB

E

J

(2) MOUNTING HOLESPER STATION.25 (6.6)

3/8, 1/2, 3/4 NPTFPORTS A & B

3/8, 1/2, 3/4 NPTFOPTIONAL BOTTOM

3/8, 1/2, 3/4 NPTFCYLINDER PORTS

1 1/4 NPTFBOTH ENDS

1 1/4 NPTFCONDUIT PORT

1/8 NPTFPILOT PORT

K

I

H

B

G

GL

M

N

O

N

P

Q

R

FS

TU

V

W

X

A

B

B

C

C

D

A

EF

Manifold Dimensions

Manifold Block Kit NumbersDESCRIPTION 3/8 NPTF 1/2 NPTF 3/4 NPTFBlock with Plug

Block without Plug

239-570

239-573

239-571 239-572

239-574 239-575

Flexiblok Diagram - 15 Block

Top Dimension = InchesBottom Dimension (In Parentheses) = Millimeters

A B C D E F G H I J K L M

0.75(19.0)

3.00(76.2)

1.50(38.1)

0.94(23.9)

1.69(42.9)

0.61(15.5)

3.34(84.8)

9.09(230.9)

0.76(19.3)

1.19(30.2)

3.50(88.9)

2.06(52.3)

1.07(27.2)

N O P Q R S T U V W

2.18 (27.4)

1.08 (27.4)

4.43 (112.5)

6.01 (152.7)

12.02 (305.3)

1.97 (50.0)

3.18 (80.8)

4.53 (115.1)

6.84 (173.7)

3.66 (93.0)

X X Y

9.72 (246.9)


250 Series


Sandwich Pressure RegulatorTypes: RS / RD / RC / RQWhen ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model number and include the mounting requirements only with the regulator. Specify “Assembled.”


Valve unit only: A23BA400KT00030 A23BA400KT00030

Regulator A24RS115J000000 A24RD115J000000 ASSEMBLED ASSEMBLED

EA E B

EA E B

P

P SU PP LY P SU PP LY

P SU PP LYCH E CK

A SS E MB LY

CH E CK

A SS E MB LY

Type RS Type RD






Type RC Type RQ

UNIT NO.REPLACEMENT

MODEL NO.

R

G

H

J

I

A

B

CD

E

F

4 5

1 2 3 9 10 6 7 8

11 12DimensionsTop Dimension = InchesBottom Dimension (In Parentheses) = Millimeters

A B C D E F G H I J3.73

(94.7)1.60

(40.6)3.41

(86.6)2.55

(64.8)1.87

(47.5)3.12

(79.2)14.68

(372.9)7.34

(186.4)10.64

(270.3)11.30 287.0)

Parts list on page 31.

250 Series


1

13 14 15

2 3 4 5 6 7 8

9

10 11 12

16

NOT TO SCALE

Regulator Service Kit 239-2277 RE Jumper Plate Kit 229-840 Jumper Plate Kit 229-539

Parts List

DET.NO.

NO.REQʼD PART NAME 3-30

2 1 Retainer 116-257

1 1 Regulator Assembly** (not sold separately)

3

4

1

1

Spring

Poppet Assembly

5-60

115-241

221-125

10-130

221-125 221-125

116-257

115-241

116-257

115-241

PRESSURE RANGE PSIG

6

8

7

11

10

13

15

14

16

*

*

*

*

*

1

1

1

1

1

1

1

1

1

Poppet Seat

Diaphragm Assembly

Washer

Bonnet Spring

Bonnet

Locknut

Pressure Label

Knob Assembly

Regulator Gauges (with PSIG of...)

124-155

213-330

116-322

115-237

125-371

128-107

122-611

123-143

214-116 (0-60)

124-155 124-155

213-302 213-302

116-322 116-322

115-238 115-239

125-371 125-371

128-107 128-107

122-612 122-613

123-143 123-143

214-117 (0-100)

214-103 (0-160)

5 * 1 O-Ring Seal

9 1 Spacer

12 1 Spring Guide

126-208

116-338

112-268

**Regulator Unit Kits (includes regulator assembly, gaskets, and screws) 229-902

126-208 126-208

116-338 116-338

112-268 112-268

229-903 229-904

Check Assembly Kits RC: 239-540 RQ: 239-538

Parts ListDET.NO.


4 1 Plug Receptacle (SPA 55) 230-344

1 2* Gauge - See Chart Below

2 2* Fitting 134-221

3 2* Fitting 134-222

5

6

7

8

910

11

12

13

14

15

1

**

8~

2*

11

1

3

2

2

8

Screw (SPA 55)

Gasket to Regulator Body

Screw Assembly

Reg. Assembly (not sold separately)

NameplateRegulator Block RS RD, RC, RQ RT RE

Studs†

Gasket body/base

Check Assembly (not sold separately)

Hi-Collar Lockwasher (RC, RQ only)

Screw (RC, RQ only)

127-342

113-234

127-103

122-551125-360 125-361 125-363 125-362113-292

127-339

128-110

127-108

*RS models require (1).**(1) for RS; (2) for RD; (4) for RC, RQ.~RS models require (4).†Secure studs to the mounting with a 5/32 hex wrench.

*

*

*

*

*

*

13 14 15

M

6

250 Series


End Plate Kit 239-569

Blank Station Plate Kit 239-577

Blocking Disc

BC

A

A

C

2

1

3

54

DET. NO.


1234

1112

Right End PLateO-RingGasketScrew Assembly

126-205113-291127-222

104-481


Port P

Ports EA and EB

PORT PART NO. A B C

P EA and EB

124-153 124-154

1.56 (39.6)

1.96 (49.8)

0.05 (1.3)

250 Series


Wiring Diagram for Options 8 & 9 (Chrysler)

Pilot Port Plugging Arrangements For SPA 250 Series

Wiring Diagram for Options 47E & 47J

The Numatics valve bodies used for the 250 Series have a number of pilot passages. Simply by opening or plugging cer-tain passages, a number of different pilot supply options are available.

A cross section of the valve body and both end views are shown below.

These views show the location of all passages. The letters do not appear on the casting. They are used only to identify the ports and the locations on the valve body. Pilot port X accepts a 1/8 NPTF pipe plug (129-110). Pilot port N accepts a 1/16 NPTF pipe plug (129-118). Pilot ports L, M, Q, and R accept set screw (127-589).

PILOT PLUG

INTERNAL FROMPORT “P”

INTERNAL FROMPORT “EA”

INTERNALPORT “EB”

Internal FromPort “X”



SingleSolenoid-Pilot



DoubleSolenoid-Pilot



L Plug Open Open Plug Open Plug Open

M Plug Plug Open Plug Plug Plug Plug

X Plug Plug Plug Plug Plug Open Open

R Plug Plug Plug Open Open Plug Plug

N

Q

Plug Plug

Plug

Plug Plug Plug

OpenOpenOpenOpen

Open

OpenOpen

Open NOTAVAILABLE

M5

M5 M5

1/16 NPTF 1/8 NPTF M5

250 Series


2

3

5 6 4 7 8 1

6

1 12 2 3

11

10

9

7 8

5

4

Base Assemblies, Side PortsPORT SIZE PART NUMBER

3/8 NPTF 203-7981/2 NPTF3/4 NPTF

203-800203-802

2

3

4

5

6

7

8

9

10

11

12

Screw

Recept. Assembly

Chain Cover

Screw

Gasket

Conduit Cover

Screw Assembly

Label

Washer

Screw

Pipe Plug

127-342

230-615

125-185

127-180

113-265

127-296

122-355

128-162

127-176

129-100

105-240

PART NO.

1

1

1

2

1

1

2

1

1

1

1

1 1

Base 3/8 NPTF Base 1/2 NPTF Base 3/4 NPTF Base 1 NPTF

103-702 103-703 103-704 103-705

1 NPTF 203-804


VOLTAGE PART NUMBER24 VDC 236-384

100-115/50 110-120/60 237-1045

DET. NO.


1234

1111

GasketSolenoid AssemblyGasketEnd Cap Assembly

5678

2211

ScrewScrewSealLight Assembly

113-293See Chart Below

113-294204-316127-337127-338126-144

See Chart Below

TUBE NUT

O-RING

VOLTAGE - AC

PLUG-IN STYLEVALVE FUNCTION 100-115/50 110-120/60

200-230/50 220-240/60 24/50-60

Single Solenoid

Double Solenoid

*Solenoids Only

Light Only

2 position

3 position

Detented

Single Solenoid

Double Solenoid

Double Solenoid

Std. w/light

Std. w/light

Std. w/light

Std. Plug-in

Std. Plug-in

237-475

237-487

237-484

228-714

228-717

230-235

237-474

237-486

237-483

228-713

228-716

230-236

237-476

237-488

237-485

228-715

228-718

230-284

Base Assembly Kit

Solenoid - Pilot Capsule Assembly

PART NAMEDET. NO.

NO. REQʼD

Includes core tube plunger and solenoid diffusion nut.


Solenoid Assembly

Indicator


250 Series


DET. NO.


1234

2111

Screw AssemblyGasketSpacerSpring

113-293116-317115-165

127-103

5677

1111

Nameplate 122-944Sleeve Assembly w/seals 209-410Connector 4 Pin DCConnector 5 Pin AC

230-972230-533

8 49 2

10 111 212 213 114 1*15*1516171819

111116

Screw AssemblyBumperAdaptor AssemblyScrewLockwasherGasketDetented BodyPilot Assembly DC BluePilot Assembly AC BlackSpacerGasketDiffusion NutO-Ring

127-296114-110219-279127-200128-110113-461110-115See p. 34See p. 34116-423113-439128-317126-209

DET. NO.


12*3*3

4422

Screw LockwasherPilot Assembly DC BluePilot Assembly AC Black

128-110See p. 34See p. 34

127-200

4567

2111

Gasket 113-461Spacer 116-317NameplateSleeve Assembly w/seals

122-944209-410

8 18 19 4

10 211 112 113 214 6

Connector 5 Pin AC 230-533

Bumper 114-110

Gasket 113-439

O-Ring 126-209

Connector 4 Pin DC

Screw Assembly

Detent Assembly

Diffusion Nut

230-972

127-296

210-119

128-317

* Includes core tube, plunger, solenoid, diffusion nut


DET. NO.


12*3*3

4422

Screw LockwasherPilot Assembly DC BluePilot Assembly AC Black

128-110See p. 34See p. 34

127-200

4567

2211

Gasket 113-461Spring 115-242NameplateSleeve Assembly Closed

122-944209-408

7 18 1

9 410 211 212 213 114 2

Connector 4 Pin DC 230-972

Spacer 116-343

Bumper 114-108

Diffusion Nut 128-317

Sleeve Assembly Open

Screw Assembly

Spring Retainer

Gasket

230-409

127-296

116-333

113-439


8 1

15 6

Connector 5 Pin AC

O-Ring

230-533

126-209

1 2 6 9

3 4 5 7 8

1412

10 11 13

13 15

14

1 2 6 983 4 5 7 10 11 12

Service Kits and Parts

Kit No. A23SPA-K1 (For Models A22, A23, A24, BA4)

Kit No. A23SPA-K2 (For Models A22, A23, A24, BB4)

Kit No. A23SPA-K3 (For Models A22, A23, A24, BB5, BB6)

1 2

16

3 4

5

6

17 19

78

9 13 14

15

16

10 11 12

P EBEA

A B

solenoid air pilot3 position, open center spring center “B” enddetented on “A” end

A B

250 Series


5 11 12 13 14 15 16 17 18 19 20 21 22

2423 25 282726

1 6 7 8 9 102 3 4

BLACK LEAD (+)

R

WHITE LEAD (+)BLUE LEAD (-)

30°-LOCATIONOF KEYWAY

BLUE LEAD (-)

2 Lockwasher 128-1103456789

1011121314151617181920

4222121111111411111

212223242526

111331 Spring Retainer

Pilot AssemblyO-Ring SealReceptacle HousingAdaptor AssemblyGasketDetent AssemblyGasketSpacerNameplateScrewO-Ring SealConnector AssemblyScrew AssemblyLocknutBodyConduit CoverSleeve Assembly w/SealsSpringSpacerAdaptor AssemblyGasketScrewLockwasher

250 Series 92272U-DC

236-384126-204125-309219-279113-461210-155113-420116-486122-944127-176126-206230-972127-296128-314101-566105-316209-613115-242116-343219-280113-439127-232128-140116-333

Technical Data

Cv

VALVE DATA

Flow Capacity





Power (Watts)






ENGLISH

1.8 - 2.3



14.5 to 125 PSIG

-10˚F to +115˚F

24 VDC

METRIC


Vacuum to 10 bar

1 to 8.6 bar

-23˚C to +46˚C

110-120 VAC / 50/60 Hz.

6 4

0.25 0.17

N/A N/A0.09 0.06


0.012 0.038N/A N/A

0.012 0.038


0.012 0.040N/A N/A

0.012 0.040


Solenoid Pilot


Direct Acting Solenoid PilotDirect Acting Solenoid Pilot


2728

12

2930

12

Pipe PlugSocket Set Screw

BumperO-Ring Seal

114-108126-133129-100127-589

DET. NO.


1 4 Screw 127-200

Special 250 - 3 Position

Numasizing software provides a resource for optimal pneumatic system design. For a demo, pricing andavailability contact your local Numatics representative.

• Allows system design for:– Minimum Component Size– Maximum Productivity– Minimum Energy Usage

• Determine Flow Requirements for:Regulators, Filters, Lubricator, Driers, etc.

• Single or Dual Pressure Systems

• Uses Dynamic Loads for Accurate Results

• Imperial or Metric Measurement Systems

• Accurately Predicts Cylinder Response Times

• Multiple Actuator Capability

• Easy to Use Graphical Interface

• HTML Files for e-mailing Results

© Numatics Inc. 2008 LT-G3Catalog 1.0 10M-TGI-12/08

For a comprehensive listing of all Numatics production and distribution facilities worldwide, visit:

www.numatics.com

USANumatics, Incorporated

46280 Dylan Drive Novi, Michigan 48377

P: 1-888-Numatics 1-888-686-2842

CanadaNumatics, LtdP: 519-452-1777

MexicoNumatics de Mexico S.A. de C.V.

P: 52-222-284-6176

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deliver greater performance to our customers is · 3B =Base, Side and Bottom Ports Individual...

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