DEG: TWO DRYERS IN ONE, HIGHEST ENERGY SAVINGS AND MAXIMUM

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DEG: TWO DRYERS IN ONE, HIGHEST ENERGY SAVINGS AND MAXIMUM RELIABILITY Cooling, conditioning, purifying. Consistent Dewpoints – Even at low air flows Unlike a centrifugal separator that requires a minimum air velocity to insure droplet separation, DEG’s stainless steel demister separator efficiently removes condensed moisture even at low and medium air flows. User & Environmentally Friendly Simple ON-OFF control of the refrigeration system and easy to use controls make the DEG dryer user friendly. Non-ozone- depleting R-134a refrigerant, non-toxic silica mass and no risk of cross-contamination between the refrigerant and air circuits make environmental impact a non-issue. Large Capacity – Small Footprint DEG features the most compact thermal storage unit on the market. The extended surface heat exchanger with precooler/ reheater (DEG0030 and larger) increases efficiency, whilst the special insulation reduces off cycle heat gains. Zero-Loss Drain – More energy savings The intelligent, zero-loss drain (standard from DEG0200, optional for smaller models) uses capacitive sensors to discharge only when condensate is present. This feature increases the dryer’s ability to save energy by eliminating compressed air losses. The patented Global Transfer System (GTS) technology of MTA’s DEG line of refrigeration compressed air dryers offers 2 dryers in 1, with the dual advantages of direct expansion cooling at full load AND energy-saving thermal storage operation at part load conditions. Unlike liquid-based cycling dryers, the GTS dry mass requires no energy consuming circulation pump, so part load energy savings are maximized. GTS allows the use of uncomplicated refrigeration and control systems, ensuring highest reliability and ease of use. DEG automatically responds to changes in load, always providing maximum performance with minimum energy usage, without the need for any operator adjustments. DEG: 2 dryers in 1, twice the benefits.

Transcript of DEG: TWO DRYERS IN ONE, HIGHEST ENERGY SAVINGS AND MAXIMUM

Page 1: DEG: TWO DRYERS IN ONE, HIGHEST ENERGY SAVINGS AND MAXIMUM

DEG: TWO DRYERS IN ONE,

HIGHEST ENERGY SAVINGS

AND MAXIMUM RELIABILITY

Cooling, conditioning, purifying.

DEG: TWO DRYERS IN ONE,

HIGHEST ENERGY SAVINGS

AND MAXIMUM RELIABILITY

Consistent Dewpoints – Even at low air flows

Unlike a centrifugal separator that requires a minimum air velocity to insure droplet separation, DEG’s stainless steel demister separator efficiently removes condensed moisture even at low and medium air flows.

User & Environmentally Friendly

Simple ON-OFF control of the refrigeration system and easy to use controls make the DEG dryer user friendly. Non-ozone-depleting R-134a refrigerant, non-toxic silica mass and no risk of cross-contamination between the refrigerant and air circuits make environmental impact a non-issue.

Large Capacity – Small Footprint

DEG features the most compact thermal storage unit on the market. The extended surface heat exchanger with precooler/reheater (DEG0030 and larger) increases efficiency, whilst the special insulation reduces off cycle heat gains.

Zero-Loss Drain – More energy savings

The intelligent, zero-loss drain (standard from DEG0200, optional for smaller models) uses capacitive sensors to discharge only when condensate is present. This feature increases the dryer’s ability to save energy by eliminating compressed air losses.

The patented Global Transfer System (GTS) technology of MTA’s DEG line of refrigeration compressed air dryers offers 2 dryers in 1, with the dual advantages of direct expansion cooling at full load AND energy-saving thermal storage operation at part load conditions.

Unlike liquid-based cycling dryers, the GTS dry mass requires no energy consuming circulation pump, so part load energy savings are maximized.

GTS allows the use of uncomplicated refrigeration and control systems, ensuring highest reliability and ease of use.

DEG automatically responds to changes in load, always providing maximum performance with minimum energy usage, without the need for any operator adjustments.

DEG: 2 dryers in 1, twice the benefits.

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Reduced and simplified servicing

Hinged, tilt-down control panel doors (DEG0250 and larger) allow easy access to all electrical components. All models feature interlocking, non-structural panels that are easily removed for complete internal access. The GTS technology reduces the number of parts requiring servicing.

Guaranteed operation in all conditions

DEG allows operation up to 158°F* inlet, 115°F* ambient, and 232 psig working pressure. Together with a top mounted condenser (for reduced fouling) and the simplified refrigeration circuit, this ensures DEG operates faultlessly in all conditions.(* values for DEG 1600-2000 differ)

Standard controls carefully designed to match the application

The EasyCard controller is specially designed for the smaller dryers (DEG0020 through DEG0200) to deliver key operating information and to provide the required functionality without over complication. The EasyCard offers the following features:

• User-adjustable dewpoint control;• User-adjustable condensate drain control (either time-based or for zero-loss drain operation);• LED (green) indication of power on and of the energy saving operating mode;• LED (red) indication of high dewpoint and control board or sensor failures;• Manual drain test button;• Programmable alarms and set points.

The Total Dry Control (TDC) controller is a state-of-the-art, microprocessor-based user interface designed to provide all of the features needed to allow effortless operation on the larger DEG models (DEG0250 and above). The TDC controller offers the following features:

• Menu-driven programming capability with password protection for easy parameter adjustment and security;• Digital display of both dewpoint and air entering temperatures for quick verification of performance;• Icon display of compressor operation and alarm conditions;• Coded alarm displays and an alarm history function that makes troubleshooting easy;• Dry contact for remote alarm signaling;• Digital input for remote on/off control;• Serial port for connection of the dryer to a remote monitoring system (RS485/MODBUS).

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DE 062 - 195 DE 225 - DE 375

(1) In compliance with CAGI (ADF 100) / NFPA (class H): air inlet temperature 100°F, ambient temperature 100°F, air pressure 100 psig. Pressure dew point from 33°F to 39°F. (2) Absorbed power at rated operating conditions and at 115/1/60 or 460/3/60 power supply.(3) Dimensions and weights refer to dryer with timed drain (values differ for zero loss drain). • Available on request.

Maximum ambient temperature: 115°F (DEG 0020 - DEG 1220); 110°F (DEG 1600 - 2000). Minimum ambient temperature: 41°F. Maximum air pressure: 232 psig. Maximum inlet temperature: 158°F (DEG 0020 - 1220); 149°F (DEG 1600 ÷ DEG 2000). For applications with higher ambient or inlet temperatures, or higher pressures, please contact our sales offices.

All models supplied with refrigerant R134a.

A model selection, sizing and energy savings calculating software is available to properly select the dryer based on your specific operating parameters.The below correction factors can be used as a guide.

DEG Model

Air Flow (1)

Nominalabsorbedpower (2)

Power supplyV / Ph / Hz

Airconnections

Overall dimensions (3)(in)

Netweight

(3)

SCFM KW 115/1/60 230/1/60 230/3/60 460/3/60 NPT A B C D E F G Lbs

0020 20 0.26 X 1/2” 20.90 11.80 20.10 4.10 2.36 6.50 3.50 80

0030 30 0.26 X • 1/2” 20.90 11.80 20.10 2.65 15.75 8.90 3.50 86

0050 50 0.36 X • 1/2” 20.90 11.80 20.10 2.65 15.75 8.90 3.50 91

0075 75 0.50 X • 3/4” 25.60 14.60 29.50 9.95 18.74 14.20 3.90 143

0100 100 0.64 X X 3/4” 25.60 14.60 29.50 3.95 18.74 14.20 3.90 148

0125 125 0.97 X X 1” 25.60 14.60 29.50 3.95 18.74 14.20 3.90 176

0150 150 0.92 X X 1” 30.70 14.60 33.50 8.20 18.74 14.20 3.90 209

0175 175 1.11 X X 1” 30.70 14.60 33.50 8.40 19.60 14.20 3.90 227

0200 200 1.30 X X X 1 1/2” 30.70 28.90 37.00 3.30 23.90 17.60 4.80 368

0250 250 1.32 X X X 1 1/2” 30.70 28.90 37.00 3.30 23.90 17.60 4.80 368

0325 325 2.07 X • X 1 1/2” 30.70 28.90 37.00 3.30 23.90 17.60 4.80 416

0425 425 2.82 X X 2” 34.00 40.00 43.30 4.00 25.80 17.50 5.10 582

0520 520 3.28 • X 2” 34.00 40.00 43.30 4.00 25.80 17.50 5.10 646

0600 600 3.49 • X 2 1/2” 34.00 51.90 43.30 4.00 25.80 17.50 5.10 833

0700 700 3.64 • X 2 1/2” 34.00 51.90 43.30 4.00 25.80 17.50 5.10 866

0800 800 4.28 • X 2 1/2” 34.00 51.90 43.30 4.00 25.80 17.50 5.10 866

1000 1000 5.09 • X 3” 37.90 62.60 61.70 6.00 25.80 43.30 7.10 1598

1220 1220 6.48 • X 4” 37.90 71.30 61.70 6.00 25.80 43.30 7.10 1907

1600 1600 8.55 • X 4” 34.10 88.00 81.70 10.20 13.70 70.10 6.30 2513

2000 2000 10.75 • X 4” 34.10 88.00 81.70 10.20 13.70 70.10 6.30 3064

Correction Factors (indicative values): AIR FLOW (scfm) = RATED VALUE x K1 x K2 x K3 x K4.

air pressure psi 50 75 100 125 150 232

correction factor K1 0.77 0.90 1.00 1.07 1.12 1.23

pressure dew point °F 38 40 45 50

correction factor K2 1.00 1.05 1.21 1.36

air inlet temperature °F 90 100 110 120 130 149 158

correction factor K3 1.23 1.00 0.81 0.68 0.61 0.49 0.44

ambient temperature °F 90 100 110 115

correction factor K4 1.07 1.00 0.93 0.88

A

C

G B

D

F

E

A

C

G B

D

F

E

A

C

GB D

F

E

A

C

G B

D

FE

A

C

G B

D

F

E

A

C

G B

D

F

E

DEG 0030 - 0175DEG 0020 DEG 0200 - 0325

DEG 0425 - 0800 DEG 1000 - 1220

DEG 1600 - 2000

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The GTS principle

GTS benefi ts

• Unparalleled energy savings – GTS continuously matches dryer capacity to the load, providing energy savings of up to 80% in typical operating conditions.• Simple & reliable – like a household refrigerator, the GTS uses an uncomplicated cooling circuit that is time-tested to provide trouble-free operation.• Constant dewpoint – sudden load variations are easily smoothed out by the thermal storage of the GTS.• Quick startup – with GTS there is no need to wait for a “cool down” period before applying load.• Continuous operation – once your DEG dryer is started, there is no need to turn it off – the GTS will continuously monitor the load and perform accordingly, with no energy consuming pump.• Long service life – without the need for a hot gas bypass to control its capacity, the refrigerant compressor runs cooler and less often, thereby extending the service life of your DEG dryer.

silica mass

compressed air

refrigerant

exchange through fins

exchange through fins and mass

exchange through mass

The unique GTS exchanger's compressed air tubes and refrigerant tubes are encased in a bed of silica mass. Aluminium fins connect the air and refrigerant tubes together.Consequently heat transfers from the compressed air to the refrigerant both directly through the fins, and indirectly through the silica.

Full Load (maximum operating conditions)

The compressed air is cooled directly through the aluminum fins. In this condition, since heat does not have to travel through the mass, efficiency is maximized. The silica actually provides insulation from ambient heat gain.

Partial Load (typical conditions)

Since the refrigeration capacity is greater than the load, the excess capacity cools the silica mass. The compressed air is then cooled by the mass, allowing simple compressor cycling to closely match the load.

Zero Load (stand-by conditions)

Since there is no compressed air load, the dryer’s refrigeration system only operates to maintain the thermal mass at design temperature. The result is automatic capacity turn-down with immediate restart capability.

G T S : M a j o r E n e r gy S av i n g s w i t h N o M ov i n g Pa r t s

GTS Provides Savings in Two Ways:

• Seasonal Savings – dryers must be selected to meet the most demanding loads, but most of the time the actual load is much lower. By matching dryer capacity to the actual load, DEG can reduce energy usage by an average of 27%.• Operational Savings – no compressed air system operates at full capacity all of the time; DEG's energy consumption is automatically and reliably reduced in all partial load conditions.

norm

al d

ryer

DEG

summer mid-season winter 100% 60% % air flow

20%

norm

al d

ryer

DEG

Seasonal savings Operational savings

alluminium fins

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®

Cooling, drying and caring.

Cycling Dryers Save Energy

DD

EGY

101B

Aed

. 09/

2006

Conselve FactoryVia dell’Artigianato, 2 - ZI35026 Conselve (PD) - ItalyTel. +39 049 9597211Fax +39 049 9500620

Italian Domestic Offices

MilanoViale Gavazzi, 5220066 Melzo (MI)Tel. +39 02 95738492Fax +39 02 95738501

PerugiaVia M. Angeloni, 43/CScala F06124 Perugia (PG)Tel./Fax + 39 075 5007718

Sales DeptsViale Spagna, 8 - ZI35020 Tribano (PD) - ItalyTel. +39 049 9588611Fax +39 049 9588612 (compressed air)Fax +39 049 9588661 (process cooling)Fax +39 049 9588604 (air conditioning)[email protected]

ISO 9001:2000 Certified

Bagnoli FactoryVia Ottava Strada, 4/6 - ZI35023 Bagnoli di Sopra (PD) - ItalyTel. +39 049 9597211Fax +39 049 9500620

International Sales Companies

MTA France S.A.ZAC de Chassagne69360 TERNAY - FTel. +33 04 7249 8989Fax +33 04 7249 8980www.mtafrance.fr

MTA Deutschland GmbHWeihersfeld 46D 41379 BrüggenTel. +49 2163 5796-0Fax. +49 2163 5796-66www.mta.de

MTA Australasia PTY.LTD13 - 15 Apollo DriveHALLAM VIC. 3803 - AUSTel. +61 3 9702 4348Fax. +61 3 9702 4948www.mta-au.com

Novair-MTA, S.A.Ronda Shimizu, 6Pol. Ind. Can TorrellaE-08233 VacarissesBarcelona (SPAIN)Tel. +34 938 281 790Fax. +34 938 359 581www.novair.es

MTA (Shanghai) Co., LtdRoom 1409, Yinyuan MansionN. 6555 Humin Road201100 ShanghaiP.R. of ChinaTel. +86 21 54171080Fax. +86 21 54171081www.mta-it.com.cn

The data contained herein is not binding. With a view to continuous improvement, MTA reserves the right to make changes without prior notice. Please contact our sales offices for further information. Reproduction in whole or in part is forbidden.

MTA USA, LLC180 Wales Ave. Suite 180Tonawanda, New York 14150Tel. +1 716 693 8651Fax +1 716 693 8654www.mta-it.com

Cooling, conditioning, purifying.

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Cycling Refrigeration Compressed Air Dryersw/ patented GTS dry thermal storage technology

DEG

Cycling Dryers Save Energy

Cooling, conditioning, purifying.