Decanter Centrifuges Products Overview · decanter centrifuge. Polymer tanks for coagulant and...
Transcript of Decanter Centrifuges Products Overview · decanter centrifuge. Polymer tanks for coagulant and...
DecanterCentrifugesProductsOverview
2017– RevisionH
SolidsControl WasteManagement
SystemIntegrationand
ModularConstruction
FluidManagement
andConditioning
Full-ServiceOEMEngineering,Design,Manufacturing,CommissioningandServicing.
AsadivisionoftheElginEquipmentGroup,ElginSeparationSolutionsisabletotackleboththesmallandthebigprojects,regardlessoflocationorwellcomplexity.
ExistingOperationalFootprint/Technicians
InternationalAgentSupportedSalesRegion
OrganizationalFootprintAndKeyCustomers.
CentrifugePortfolio
Elgin’sdecantercentrifugescanbefittedwithahostofVFD,FHVD,MVDcontroloptionsinbothexplosionproofandnon-explosionproofconfigurations.
FineandUltra-FineSolidsRemoval.
ESS-1450HD2 ESS-1655 HD ESS-1850HD
MaximumGForce: 2,100 2,300 1,130
MaximumSpeed: 3,250rpm 3,400rpm 2,100rpm
Capacity: 200gpm(12Lps) 265gpm(17Lps) 265gpm (17Lps)
BowlDiameter: 14’’(356mm) 16’’(406mm) 18’’(475mm)
BowlLength: 50’’(1,270mm) 55’’(1,397mm) 50’’(1,270mm)
GearboxRatio: 52:1or125:1 56:1 80:1
CentrifugePortfolio
Elgin’sdecantercentrifugescanbefittedwithahostofVFD,FHVD,MVDcontroloptionsinbothexplosionproofandnon-explosionproofconfigurations.
FineandUltra-FineSolidsRemoval.
ESS-2460 BD ESS-1967HD2 ESS-2567HD
MaximumGForce: 2,350 2,600 3,200
MaximumSpeed: 2,600rpm 3,100rpm 3,000rpm
Capacity: 450gpm (28.4Lps) 500gpm(31Lps) 650gpm (41Lps)
BowlDiameter: 24’’(610mm) 19’’(470mm) 25’’(635mm)
BowlLength: 60’’(1,524mm) 67’’(1,702mm) 67’’(1,702mm)
GearboxRatio: SA-6980:1orSA-69140:1 80:1 76:1
CentrifugeControlsPortfolioAvailableoptionsaredependentonthecentrifugeandapplication
NEMA7X CastAluminumEnclosure
(MVD)
NEMA4XSSVFDCabinetEnclosurewith
HMI
NEMA4XSSVFDwithHMI AirConditioning
andPurgedAir
NEMA7XCast VFDEnclosure
HydraulicallyDriven(FHVD)
ClassI – DivisionIExplosionProof(ATEXZoneIPanel Available)
Class I– DivisionIINon-ExplosionProof
ClassI – DivisionIExplosionProof
ClassI – DivisionIExplosionProof
ClassI – DivisionIExplosionProof(ATEXZoneIPanel Available)
ManualStop/StartwithFluidClutchSoftStart
FullyVariableFrequencyControlled
FullyVariableFrequencyControlled
MainDrive VariableFrequency Controlled
FullyVariableSpeedControlled
Push-ButtonControls HMITouch-Screen HMITouch-Screen Push-ButtonControls Push-ButtonControls
Dual-SheavePoly-chain
Poly-chainSheave Poly-chainSheave StandardSheave N/A
ESS-1450HD2HighSpeedDecanterCentrifuge
Fittedwitha50HPNEMAPremiumcontinuousdutymaindrivemotor.
Ensures“sweetspot”motordemand.
Ponddepthsetbyfour,adjustable304SS,epicentric
liquid-enddischargeports.easytofieldmanage&durable.
Fourreplaceable“wide-mouth”,Delchome 90™
dischargeportsandplowsforeasyfield
maintenance.
ESS-1450HD2KeyFeaturesOverview
StandardMainDriveBearingThermal-CoupleProtectionInterlockSystem.
StandardDual-SheaveCarbon-FiberPoly-ChainDrive
SystemprovidesfordualspeedswithouttheuseofaVFD.
52:1or125:1GearBox(fordewatering)withanindustry-leading3.2kN
torque.Excellentforheavydrillingfluids.
ESS-1450HD2HydraulicPerformanceCurve– FlowLoopValidated
ESS-1450HD2DesignedforDurabilityandDependability
Allsurfacesfullysand-blastedandpowder-coatedformaximumwearprotectionunder
harshconditions.
SkidandframemadefromASTMA36¼”
tubularandplatesteeltomaximizeequipmentlife.
Redesignedmain-drivepillowblockutilizinghigh-quality,premium
ballbearings.
Stainlesssteelmachinedrotatingassemblyformaximumcorrosion
protection.
HeavydutycastNEMA7Xcontrolpanel.
ESS-1450HD2SafetyInterlocksandEquipmentProtectionSystems
Fluidclutchinstalledtoprotectmotorduring
start-upandwhen“pack-off”conditionsarise;fully
disengagesmotor.
Motoroverloadprotection¢rally
locatedE-Stop.
Maindrivebearingthermal-couplesensorprotection
systemtoshutdowncentrifugewhen
bearingsstarttofail.
Centrifugeframevibrationsensor
protectionsystemtoshutdowncentrifugewithheavyimbalances.
Back-drivehigh-torqueprotectionsystemwillprotectthecentrifugeduring“pack-off”.Interlockedwith
controls.
ESS-1450HD2ErgonomicDesignandImprovedMachineGuards
DNV2.7.1compliantliftingeyes.Additionalliftingpointsinstalledontheskidbasetoprovidefullinstallationflexibility.
Fullcoveragemain-drivebeltguardtoprotect
employees,thesheaves,andthebelt.
Loweredcentrifugecenterofgravityanddirectaccesstomotor,belts,andsheavestoimprovemaintenance.
Stainlesssteeltopcover,bottomcoverandmachineguardstoensuremaximumequipmentlife.
Fullcagemachineguardforthegearboxandtorque-armassembly.
ESS-1655HDHighSpeedDecanterCentrifuge
ESS-1655HD2KeyFeaturesOverview
Fittedwitha60HPNEMA-Premiumcontinuousdutymaindrivemotor.
Ensures“sweetspot”motordemand.
Ponddepthissetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&
durable.
TheESS-1655HDutilizesfour,large-mouth,hardened
solidsdischargewearinsertstomaximizeequipmentlife.
Standardmaindrivebearingthermal-coupleprotectioninterlocksystem.
Standardcarbon-fiberpoly-chaindrivesystemformaximum
life.Nobeltre-tensioningrequired.
56:1premiumgearboxpoweredbya20HPback-drive.excellentforheavy
drillingfluids.
ESS-1655HD2HydraulicPerformanceCurve
ESS-1655HD2DesignedforDurabilityandDependability
Allsurfacesfullysand-blastedandpowder-
coatedformaximumwearprotectionunderharsh
conditions.
SkidandframemadefromASTMA363/8”
tubularandplatesteeltomaximizeequipmentlife.
High-speedprecisionball-bearingsinstalledinbothpillowblocksandconveyorbearings.
304stainlesssteelmachinedrotating
assemblyandcoverformaximumcorrosion
protection.
Sectionedplatesontheinsidecoverdirectfluidintodischargevalve.
ESS-1655HD2SafetyInterlocksandEquipmentProtectionSystems
BackdriveoverloadprotectionautomaticallybuiltintoHMIcontrols.
MaindriveoverloadprotectionautomaticallybuiltintoHMIcontrol
interface.
Front-mountedEmergencyStopand
centrifugecoversensorinterlock.
Centrifugeframevibrationsensor
protectionsystem.
Maindrivebearingthermal-couplesensorprotectionsystem.
ESS-1655HD2ErgonomicDesignandImprovedMachineGuards
DNV2.7.1compliantliftingeyesontheupperedgeofcentrifugeframetosupportunobstructed
lifts.
OSHAcompliantfullcoveragemain-drivebeltguardtoprotect
employees,thesheaves,andthebelt.
Lift-assistspringhingesreduceoperatorstrainwhenopeningthetop
cover.
Stainlesssteeltopcover,bottomcoverandmachineguardstoensuremaximumequipmentlife.
Fullcagemachineguardforthegearboxandmotorcoupling.
ESS-1850HDLowSpeedDecanterCentrifuge
Fittedwitha150HPNEMA-Premiumcontinuousdutymaindrivemotor.
Ensures“sweetspot”motordemand.
PonddepthSetbyfour,adjustable304SS,epicentric
liquid-enddischargeports.Easyto
manage&durable.
TheESS-1850HDutilizesa360degree
dischargeportarrangementthatensuressmooth
directeddischargeofthesolids.
ESS-1850HDKeyFeaturesOverview
HeavydutypillowblockwithSKF
bearings.
HighstrengthV-beltforcontinuousmotor
performancetorotatingassembly.
80:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy
drillingfluids.
ESS-2460BDLowSpeedDecanterCentrifuge
Fittedwitha75HPNEMA-Premiumcontinuousdutymaindrivemotor.
Ensures“sweetspot”motordemand.
PonddepthSetbyfour,adjustable304SS,epicentric
liquid-enddischargeports.Easyto
manage&durable.
TheESS-1850HDutilizesa360degree
dischargeportarrangementthatensuressmooth
directeddischargeofthesolids.
ESS-2460BDKeyFeaturesOverview
Heavyduty,precisionmachinedpillowblockwithSKF
bearings.
80:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy
drillingfluids.
ESS-2460BDHydraulicPerformanceCurve– FlowLoopValidated
ESS-1967HD2HighSpeedDecanterCentrifuge
Fittedwitha125HPNEMA-Premiumcontinuousdutymaindrivemotor.
Ensures“sweetspot”motordemand.
PonddepthSetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&
durable.
TheESS-1967HD2utilizesa360degree
dischargeportarrangementthatensuressmooth
directeddischargeofthesolids.
ESS-1967HD2KeyFeaturesOverview
Standardmaindrivebearingthermal-coupleprotectioninterlocksystem.
Standardcarbon-fiberpoly-chaindrivesystemformaximum
life.Nobeltre-tensioningrequired.
80:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy
drillingfluids.
ESS-1967HD2HydraulicPerformanceCurve– FlowLoopValidated
304stainlesssteelmachinedrotating
assemblyandcoverformaximumcorrosion
protection.
Allsurfacesfullysand-blastedandpowder-
coatedformaximumwearprotectionunderharsh
conditions.
SkidandframemadefromASTMA363/8”
tubularandplatesteeltomaximizeequipmentlife.
Dualmatedhigh-speedprecisionball-bearingsprovidefordoubletheL10lifeandmorestable
bearingoperation.
304stainlesssteelsolids-dischargewear
ring.
ESS-1967HD2DesignedforDurabilityandDependability
ESS-1967HD2SafetyInterlocksandEquipmentProtectionSystems
BackdriveoverloadprotectionautomaticallybuiltintoHMIcontrol
interface.
MaindriveoverloadprotectionautomaticallybuiltintoHMIcontrol
interface.
Front-mountedEmergencyStopand
centrifugecoversensorinterlock.
Centrifugeframevibrationsensor
protectionsystem.
Maindrivebearingthermal-couplesensorprotectionsystem.
ESS-1967HD2ErgonomicDesignandImprovedMachineGuards
DNV2.7.1compliantliftingeyesontheupperedgeofcentrifugeframetosupport
unobstructedlifts.
OSHAcompliantfullcoveragemain-drive
beltguard.
Lift-assistspringhingesreduceoperatorstrainwhenopeningthetop
cover.
Stainlesssteeltopcover,bottomcoverandmachineguardstoensuremaximumequipmentlife.
Fullcagemachineguardforthegearboxandmotorcoupling.
ESS-1967HD2AMyriadofAvailableOptions
ElectricalRatings• 460V/60Hz– 3Phase• 415V/50Hz– 3Phase• 380V/50Hz– 3Phase• 600V/60Hz– 3Phase
CentrifugeElectricalStandardsOptions• ClassI– DivisionICentrifuge• ClassI– DivisionIICentrifuge• CE/ATEX/GOSTR/Australian
VFDControlsOptions• ClassI– DivisionIINon-ExplosionProofVFDwithHMI• ClassI– DivisionIExplosionProofPurgeAirVFDwithHMI
CoatingOptions• CustomPaint• CustomBranding• MarineOffshoreCoating
SupportSystems• ProgressiveCavityFeedPump• TelescopingStand• ScrewConveyors• DischargeChutes• IntegratedDewateringSystems
ESS-2567HDHighSpeedDecanterCentrifuge
Fittedwitha150HPNEMA-Premiumcontinuousdutymaindrivemotor.
Ensures“sweetspot”motordemand.
PonddepthSetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&
durable.
TheESS-1967HD2utilizesa360degree
dischargeportarrangementthatensuressmooth
directeddischargeofthesolids.
ESS-2567HD2KeyFeaturesOverview
Standardmaindrivebearingthermal-coupleprotectioninterlocksystem.
Standardcarbon-fiberpoly-chaindrivesystemformaximum
life.Nobeltre-tensioningrequired.
76:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy
drillingfluids.
ESS-2567HD2HydraulicPerformanceCurve– FlowLoopValidated
VFDHMICentrifugeControlsESS-1967HD2ProprietaryVFDControls
NEMA4XSSVFDCabinetEnclosurewithIntegratedTouch-ScreenHuman/Machine
Interface
NEMA4XSSVFDCabinetEnclosurewithIntegratedTouch-ScreenHMI,NitrogenPurged
CabinetandAirConditioning
Class I– DivisionIINon-ExplosionProof Class I– DivisionIExplosionProof
FullyVariableFrequency ControlledMainDriveandBackDrive
FullyVariableFrequency ControlledMainDriveandBackDrive
HighContrastWeather-ResistantHMITouch-Screen
HighContrastWeather-ResistantHMITouch-Screen
PackagedDewateringSolutions
CentrifugePackages
PackagedDewateringSystemsCentrifugeTechnologyIntegratedwithPolymerInjection
20FootContainerizedDewateringSystemBuiltinsidea20’containerfeaturingtheESS-1450HD2decantercentrifuge.Polymertanksforcoagulantandflocclulant withdedicatedpumpsforinjectioninto
manifoldwithstaticmixers.Nema 4xcontrolpanelwithHMIinterfacecontrolstheentiresystem.Explosionproof
configurationsavailable.
Each XP Polisher system can be integrated with a number of customer-specified customizations.
40FootContainerizedDewateringSystemBuiltinsidea40’containerfeaturingtheESS-1967HD2decantercentrifuge.Polymertanksforcoagulantandflocclulant withdedicatedpumpsforinjectioninto
manifoldwithstaticmixers.Nema 4xcontrolpanelwithHMIinterfacecontrolstheentiresystem.Explosionproof
configurationsavailable.
PackagedDewateringSystemsHighlyEngineered,Full-Integrated,SolidsControlManagementSystems.
Elgincanfullyintegrateanumberofprocessesintoasingle20’or40’standardshippingcontainer.
PackagedChemicalInjectionSystemsHighlyEngineered,Full-Integrated,SolidsControlManagementSystems.
Elgincanfullyintegrateanumberofprocessesintoasingle20’or40’standardshippingcontainer.
XPPolishersMobileCentrifugePackages
HDDCentrifugeIntegrationCentrifugeTechnologyTargetsNearColloidalandUltraFineSolids
IndependentESS-1967HD2XPPolisherMobileCentrifugePackagesBuiltintoa36Ktriple-axelwhenusingasingleESS-
1967HD2centrifugeora56’dual-axelrock-overtrailer,
whenusingtwoESS-1967HD2centrifuges,thesesystemsaredesignedtohandlelargevolumesofdrillingfluids
withoutslowingdowndrillingoperations.
Tango600XPTorXPSIntegratedESS-1448HD2CentrifugeSystemBuildseamlesslyintotheprimarymudsystem,theXPTandXPSPolishing
Systemsprovidemaximizedrillingfluidlife.Fullyintegratedcentrifuge,dilutiontank,PCpump,screwconveyorandcentrate pump.
IndependentESS-1448HD2XPPolisherMobileCentrifugePackage
Utilizinga30Ktriple-axeltrailer,theESS-1448XPPolisherintegrateswith
existingsolidscontrolassets(i.e.Tango400,Tango600,Tango800,etc.).Onboardpowerandchemicalinjection(SelectFloc LP3)systemsareavailablefor100%removalof
suspendedsolids.
Each XP Polisher system can be integrated with a number of customer-specified customizations.
Tango600XPSSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:
Packaged mud reclamation systems are designed to integrate a number of processes into one platform and may include generator packages and trailers.
SecondarySeparation
Performedviahydro-cyclonestoachieveasecondarycutdownto
30microns.
PrimarySeparationPerformedviaashakersystemto
achieveaprimarycutdownto100microns.
FluidTransport,Flow&MixingProvidesfeedto
hydro-cyclonesystem,mixingsystems,and
tankagitation.
TertiaryTreatmentPerformedvia
decantercentrifugetoachieveatertiarycutdownto5microns.
FluidMixing&Containment
Providesdrillingfluidmanagement&mixingthroughtheuseoftanks&agitators.
ESS-1967HD2XPPolishingSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:
Packaged mud reclamation systems are designed to integrate a number of processes into one platform and may include generator packages and trailers.
On-BoardGeneratorPowerPoweredbya100KW
primeon-boardgeneratorpackage
withremotecontrols.
CentrifugeFeedSystem
Performedviaanon-boardVFDadjustableprogressivecavity
feedpump.
HighVolumeTreatmentUsesourmost
advancedESS-1967HD2centrifugewithvariablespeeddrives.
MaximumControl
IntegratedproprietaryHMItouch-screenVFD
controlsystem.
FluidManagementIntegratedcentratetankandself-priming
centrate pump.
ESS-1967HD2XPPolishingSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:
On-BoardGeneratorPowerPoweredbya300KW
primeon-boardgeneratorpackage
withremotecontrols.
CentrifugeFeedSystem
Performedviadualon-boardself-primingsolids-handlingfeed
pumps.
HighVolumeTreatment
UsesdualKEMTRONEEG-1967HD2centrifugeswithvariabledrives.
FluidManagementIntegratedcentrate
tanksandself-primingcentrate pump.
HighVolumeTreatment
UsesdualESS-1967HD2centrifugeswith
variabledrives.
MaximumControl
IntegratedproprietaryHMItouch-screenVFD
controlsystem.
Packaged mud reclamation systems are designed to integrate a number of processes into one platform and may include generator packages and trailers.
ClosingtheWBM&OBMLoopIntegratedSolidsControlandWasteManagementProducts.
Elgin’sproductportfolioprovidesa“one-stop”shopforanysolidscontrolmanagementorwastemanagementchallenge.
DrillingRig
RecoveredDrillingFluid
WetCuttingsDischarge
BariteRecoveryCentrifuge
FinesLadenCentrate
ActiveMudSystem
RecoveredBarite
RecoveredDrillingFluid
FlowLineShakerSystem
“Dried”WasteCuttings
SolidsControl
Centrifuge
VerticalCuttingsDryer
DryingShakeror
FinesLadenFiltrate
RecoveredDrillingFluid
DewateringSystemforWBM
ElginValueDefinitiveValuePropositioninUtilizingElginCentrifuges
Elginmanufacturesitsownsparepartsandconsumablesensuring100%integratedaccountabilityfortheentirecentrifuge.
Full-ScaleEngineeringSupport
Elgin’sdedicatedEngineeringteamevaluatessystem
hydraulics,frictionallosses,predictivereliability,andfailuremodeevaluation
analysis(“FMEA”)foreachcentrifugedesigned.Monthsofproductvalidationtestingisperformedpriortothe
releaseofanyElgincentrifuge.
UnsurpassedDurability
Withmorethan25yearsofexperiencebuilding
centrifugesfortheoilandgasindustry,Elginhas
developedareputationforthemostdurablesystemsinthemarket.Theaverageassetlifeexceeds10yearswithproperpreventative
maintenance.
UnsurpassedExperience
Elginhasshippedmorethan500newlymanufactureddecantercentrifuges,200
remanufacturedcentrifuges,800newlymanufactured
VCD’sandover100remanufacturedVCDs’toover40differentcountries.