Dean Brochure High Temp

10
Bulletin C 1.4.45 RM RWA RMA R Dean Pump ® R Series High Temperature Pumps RWAV RAV RA

Transcript of Dean Brochure High Temp

Bulletin C 1.4.45

RM

RWA

RMA

R

Dean Pump® R Series

High Temperature Pumps

RWAV

RAV

RA

Process Industries Heat Transfer OEMs, Chemical, Petrochemical, Power Plants, Plastics, Food Processing, Pharmaceutical and Commercial (hospitals, universities, laboratories)

Quality Design Features forHigh Temperature PumpsThe Dean Pump R Series pumps are designed for high pressureand high temperature applications. They include design featuresthat guard against pipe load and thermal distortions. The follow-ing features assure long and trouble free service life of bearings,driver coupling, and shaft sealing devices.

• Centerline mounted pump casing support allows thermalexpansion of the casing about the pump centerline withoutdisturbing shaft alignment

• Centerline mounted pump casing supported with yoke orpedestal mounts (standard on R4180 and R4240) holds thepump securely in place resisting thermal expansion pipingloads (watercooled pedestal mounts also available)

• Centerline suction and discharge connections equalize pipeloads to prevent off center forces and distortion

• Deep precision rabbeted joints on the casing and bearinghousing allow accurate assembly and hold the assembledpump rigidly in line

• Totally confined high temperature casing gasket providessafety during operating service conditions

• Back pull-out construction with spacer coupling allows theentire pump rotating assembly to be removed for servicingwithout removing the casing from the piping or disturbing the driver

• Fully enclosed Francis vane impeller design is keyed to theshaft and secured by an impeller bolt and washer to remainrigidly in place under all load conditions. The design ishydraulically balanced to extend bearing and seal life.Wearing ring clearances (R4000, RM and RMA Series only)are to API refinery requirements for optimum efficiency

• ASME/ANSI B16.5 Class 300 Raised Face or Ring TypeJoint flanges are available for high pressures

• Casing wear rings (R4000, RM and RMA Series only) arestandard and allow renewable running clearances within thepump for extended performance life

• Heavy duty angular contact thrust bearings provide longbearing life

Interchangeability• Maximum pump and parts interchangeability for field repairs

without special tools

• Hydraulic performance curves are the same for each R Seriespump size

Versatility• (R4000 only), pump designs can be fitted with a wide range

of mechanical seals and flush/cooling arrangements, there-by allowing for maximum sealing and installation flexibility

• Air-cooled pump designs requiring no external water coolingfor the bearings and mechanical seal

• Water-cooled designs for maximum mechanical seal life

• Sealless, magnetic drive designs for emissions compliance/concerns (RM/RMA)

• Wide range of hydraulic coverage

• Back pullout design allows for removal of the entire rotatingassembly for easy field repair and maintenance

• Various casing foot designs are available – “yoke” (exclud-ing R4180 & 4240) allows for pump to fit on an ASME/ANSI B73.1 baseplate and Dean’s “Economy” baseplate,“pedestal” allows for pump to mount on an API-type base-plate, and “water-cooled pedestal” for severe service conditions and applications

• Sturdy fabricated steel baseplates help maintain alignmentunder all service conditions

Dean Pump® R SeriesHigh Temperature (Hot Oil/Hot Water) Centrifugal Process Pumps

DEAN PUMP® RM5000 SERIES

Magnetic Drive High Temperature Process Pumps• Capacities to 1,200 GPM (270 m3/hr)• Heads to 600 feet (180 m)• Pumping Temperatures to 400°F (204°C)• Working Pressures to 325 PSIG (2,240 kPa)• Seventeen Sizes

RM5000 Series Pumps are sealless, heavy duty process pumps. Featuresinclude centerline supported casing, silicon carbide bearings positively heldagainst rotation, Samarium cobalt rare earth magnets, and a Hastelloy-Ccontainment shell. Seventeen sizes are available in steel and 316SS.

Head-Capacity Range Charts

1X 2 X 111/2

11/2 X 3 X 111/2

3 X 4 X 10

3 X 4 X 81/22 X 3 X 81/2

2 X 3 X 1011/2 X 3 X 10

1 X 3 X 81/2

11/2 X 3 X 81/2

Two Pole Motor

Four Pole Motor

Working Pressure vs. Pumping Temperature

1X 2 X 111/211/2 X 3 X 111/2

3 X 4 X 10

2 X 3 X 81/2

2 X 3 X 1011/2 X 3 X 10

1 X 3 X 81/2 11/2 X 3 X 81/2

11/2 X 3 X 131/22 X 3 X 131/2 3 X 4 X 131/2

2 X 3 X 111/2 3 X 4 X 111/2

4 X 6 X 111/2

4 X 6 X 10

3 X 4 X 81/2

4 X 6 X 81/2

TOTA

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AD F

EET

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PM –

60 H

ERTZ

TOTA

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AD F

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50 R

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60 H

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TOTA

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ETER

S –

2900

RPM

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600

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10009008007006005004003002001000

25 50 75 100 125 150 175

140

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80

60

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20

PUMPING TEMPERATURE – °F

CAPACITY – CUBIC METERS PER HOUR – 2900 RPM – 50 HERTZ

CAPACITY – CUBIC METERS PER HOUR – 1450 RPM – 50 HERTZ

CAPACITY – U.S. GALLONS PER MINUTE – 1750 RPM – 60 HERTZ

CAPACITY – U.S. GALLONS PER MINUTE – 1750 RPM – 60 HERTZ

200

180

160

140

120

100

80

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40

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10 100 1000 2000

1000 200 300 400 500 600 700

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E –

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RMA

RM

RM

RMA

RM

DEAN PUMP® R4000 SERIES

Heavy Duty, High Temperature Process Pumps• Capacities to 6,500 GPM (1,476 m3/hr)• Heads to 800 feet (244 m)• Pumping Temperatures to 850°F (455°C)• Working Pressures to 500 PSIG (3,447 kPa)• Twenty-seven Sizes

R4000 Series Pumps are the single most applied pump for high temperature heat transfer service. These heavy duty, centerline supported, chemical, petrochemical, and refinery style process pumpsare available in twenty-seven sizes in steel and 316SS construction.

Head-Capacity Range ChartsTwo Pole Motor

11/2 X 3 X 131/2

2 X 3 X 131/23 X 4 X 131/2

1X 2 X 111/2 11/2 X 3 X 111/2

3 X 4 X 104 X 6 X 10 #1 (R450)

4 X 6 X 81/2

3 X 4 X 81/22 X 3 X 81/2

2 X 3 X 1011/2 X 3 X 10

2 X 3 X 111/2

11/2 X 3 X 81/2

1 X 3 X 81/2

4 X 6 X 10 #2 (R4140)

3 X 4 X 111/2 4 X 6 X 111/2

6 X 8 X 121/2

2 X 4 X 151/2

3 X 4 X 151/2

4 X 6 X 151/26 X 8 X 151/2

8 X 10 X 151/2

Four Pole Motor

R4000

Carbon Steel

316SS

Working Pressure vs. Pumping Temperatureused to determine the allowable working pressure at any allowable processfluid temperature for the material of construction selected

GPM Flow Rate of Cooling Water Based on 70oF (21°C) Inlet Temp

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111519

GPM

Seal Chamber Temperature vs. PumpingTemperaturewith respect to the GPM of cooling water flowing through the cooling jacketsurrounding the seal chamber.

11/2 X 3 X 131/2

2 X 3 X 131/2

3 X 4 X 131/2

1X 2 X 111/2

11/2 X 3 X 111/2

3 X 4 X 10

4 X 6 X 10 #1 (R450)

4 X 6 X 81/23 X 4 X 81/2

2 X 3 X 81/2

2 X 3 X 1011/2 X 3 X 10

1 X 3 X 81/2

11/2 X 3 X 81/2

TOTA

L HE

AD –

FEET

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PM –

60 H

ERTZ

TOTA

L HE

AD –

FEET

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50 R

PM –

60 H

ERTZ

TOTA

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AD –

FEET

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PM –

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SEAL

CHA

MBE

R TE

MPE

RATU

RE –

°F

SEAL

CHA

MBE

R TE

MPE

RATU

RE –

°C

TOTA

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PM –

50 H

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450400350300250200150100500-50

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COOLING WATER FLOW RATE °C

500 600 700 800

150 200 250 300 350 400 450

1400

-100 0 100 200 300 400 500 600 700 800 900

1300120011001000900800700600500400

4

100 100010 6000

6 8 10 20 40 60 80 100 200 400 800600

3002001000

1604000

1801/min

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0

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2500

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1000

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55260

350

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250

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700

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CAPACITY – CUBIC METERS PER HOUR – 2900 RPM – 50 HERTZPUMPING TEMPERATURE – °C

PUMPING TEMPERATURE – °F

PUMPING TEMPERATURE – °F

Minim

um Te

mper

ature

Limi

t: 20

°F

Carb

on St

eel

Maxim

um Te

mper

ature

316S

S Max

imum

Temp

.

CAPACITY – U.S. GALLONS PER MINUTE – 3500 RPM – 50 HERTZ

CAPACITY – CUBIC METERS PER HOUR – 1450 RPM – 50 HERTZ

CAPACITY – U.S. GALLONS PER HOUR – 1750 RPM – 60 HERTZ

PUMPING TEMPERATURE – °C

DEAN PUMP® RMA5000 SERIES

Magnetic Drive Air-Cooled High Temperature Process Pumps• Capacities to 1,200 GPM (270 m3/hr)• Heads to 600 feet (180 m)• Pumping Temperatures to 750°F (400°C)• Working Pressures to 300 PSIG (2,068 kPa)• Seventeen Sizes

RMA5000 Series Pumps are sealless, air-cooled (or water-cooled), heavyduty process pumps. Features include centerline supported casing, siliconcarbide bearings positively held against rotation, Samarium cobalt rare earthmagnets, and a Hastelloy-C containment shell. Air fin cooling reduces heatflow from process fluid to magnets. Seventeen sizes are available in steel.

Head-Capacity Range Charts

1X 2 X 111/2

11/2 X 3 X 111/2

3 X 4 X 10

3 X 4 X 81/22 X 3 X 81/2

2 X 3 X 1011/2 X 3 X 10

1 X 3 X 81/2

11/2 X 3 X 81/2

Two Pole Motor

Four Pole Motor

RMA5000

Working Pressure vs. Pumping Temperature

1X 2 X 111/211/2 X 3 X 111/2

3 X 4 X 10

2 X 3 X 81/2

2 X 3 X 1011/2 X 3 X 10

1 X 3 X 81/2 11/2 X 3 X 81/2

11/2 X 3 X 131/22 X 3 X 131/2 3 X 4 X 131/2

2 X 3 X 111/2 3 X 4 X 111/2

4 X 6 X 111/2

4 X 6 X 10

3 X 4 X 81/2

4 X 6 X 81/2

TOTA

L HE

AD F

EET

–35

00 R

PM –

60 H

ERTZ

TOTA

L HE

AD F

EET

–17

50 R

PM –

60 H

ERTZ

TOTA

L HE

AD M

ETER

S –

2900

RPM

–50

HER

TZTO

TAL

HEAD

MET

ERS

–14

50 R

PM –

50 H

ERTZ

700

600

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400

300

200

100

0

10009008007006005004003002001000

25 50 75 100 125 150 175

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80

60

40

20

PUMPING TEMPERATURE – °C

PUMPING TEMPERATURE – °F

CAPACITY – CUBIC METERS PER HOUR – 2900 RPM – 50 HERTZ

CAPACITY – CUBIC METERS PER HOUR – 1450 RPM – 50 HERTZ

CAPACITY – U.S. GALLONS PER MINUTE – 1750 RPM – 60 HERTZ

CAPACITY – U.S. GALLONS PER MINUTE – 1750 RPM – 60 HERTZ

200

180

160

140

120

100

80

60

40

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0

4 6 8 10 20 40 60 80 100 200

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30

25

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10 100 1000 2000

-50

-100 0 100 200 300 400 500 600 700 800

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2000

1500

1000

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WOR

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E –

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DEAN PUMP® RA SERIES

RA3146/RA3186 PUMPS

RA2096 PUMPS

Working Pressure vs. Pumping Temperature

Air-Cooled High TemperatureThermal Liquid Pumps• Capacities to 1,800 GPM (408 m3/hr)• Heads to 425 feet (130 m)• Pumping Temperatures to 650°F (343°C)• Working Pressures to 350 PSIG (2,413 kPa)• Thirteen Sizes

RA Series Pumps are cost effective, hot oil, heat transfer pumps. Pumpsfeature a shaft mounted fan to provide air flow over the cooling fins ofthe pump. This air-cooled design translates to NO EXTERNAL WATERCOOLING REQUIRED for the bearings and mechanical seal. Thirteensizes are available in ductile iron construction.

No Liquid Cooling RequiredThe air fan-cooled design of RA Series pumps permits temperature drop in the pump from the casing to sealfaces. When pumping at 650°F (343°C), the seal facetemperature is 230°F (110°C). The efficient gradientbreakdown protects the mechanical seal and bearing.

Head-Capacity Range ChartsTwo Pole Motor

Four Pole Motor

11/2 x 3 x 10

2x 3 x10

1x3x81/2

3 x 4 x 10

4 x 6 x10#1

4 x 6 x 81/2

3 x 4 x 81/2

1 x 11/2 x 6

11/2 x 3 x 6

11/2 x 3 x 81/2

4 x 6 x 10#2

1 x 11/2 x 8

2 x 3 x 81/2

3 x 4 x 81/2

11/2 x 3 x 6

4 x 6 x 81/2

3 x 4 x 10

4 x 6 x 10#12 x 3 x 10

11/2 x 3 x 81/2

2 x 3 x 81/2

1x 11/2x 8

1 x 3 x 81/2

11/2 x 3 x 10

1x11/2 x 6

TOTA

L HE

AD –

FEET

–35

00 R

PM –

60 H

ERTZ

500

400

300

200

100

0

CAPACITY – CUBIC METERS PER HOUR – 2900 RPM – 50 HERTZ0 20 40 140 160 180 200 2201201008060

100

80

CAPACITY – U.S. GALLONS PER MINUTE – 3500 RPM – 60 HERTZ

60

40

20

0 TOTA

L HE

AD –

MET

ERS

–29

00 R

PM –

50 H

ERTZ

0 800 1000 1200 1400 1600 1800

0 20 40 60 80 260120

100

80

60

40

20

00 100 200 300 400 500 600

20

15

10

5

0

25

CAPACITY – U.S. GALLONS PER MINUTE – 1750 RPM – 60 HERTZ

CAPACITY – CUBIC METERS PER HOUR – 1450 RPM – 50 HERTZ

TOTA

L HE

AD –

FEET

–17

50 R

PM –

60 H

ERTZ

TOTA

L HE

AD –

MET

ERS

–14

50 R

PM –

50 H

ERTZ

400

300

200

100

0

-50 0 50 100 150 200 250 300 350

-100 0 100 200 300 400 500 600 700

2500

2000

1500

1000

500

0

PUMPING TEMPERATURE – °F

PUMPING TEMPERATURE – °C

WOR

KING

PRE

SSUR

E –

PSIG

WOR

KING

PRE

SSUR

E –

kPa240 260 280 300 320 340

600400200

100 120 140 160 180 200 220 240

700 800 900 1000 1100 1200 1300 1400

DEAN PUMP® RAV SERIES

Vertical Inline Air Cooled High TemperatureThermal Liquid Pumps• Capacities to 360 GPM (82 m3/hr)• Heads to 320 feet (98 m)• Pumping Temperatures to 650°F (343°C)• Working Pressures to 350 PSIG (2,413 kPa)• Six Sizes

The RAV Series offers the same design benefits as the RA Series butin a vertical configuration. Pumps feature a shaft mounted fan to provide air flow over the cooling fins of the pump. This air-cooleddesign translates to NO EXTERNAL WATER COOLING REQUIREDfor the bearings and mechanical seal. Three sizes are available in ductile iron construction.

Working Pressure vs. Pumping Temperature

Head-Capacity Range Charts

PUMPING TEMPERATURE – °C

PUMPING TEMPERATURE – °F

Two Pole Motor

Four Pole Motor

CAPACITY – CUBIC METERS PER HOUR – 2900 RPM – 50 HERTZ

TOTA

L HE

AD –

FEET

–35

00 R

PM –

60 H

ERTZ

CAPACITY – U.S. GALLONS PER MINUTE – 3500 RPM – 60 HERTZ

TOTA

L HE

AD –

MET

ERS

–29

00 R

PM –

50 H

ERTZ

0 10 20 30 40 50 60 70

400360320280240200160120804000

50

100

150

200

250

300

350

0

10

20

30

40

50

60

70

RAV

1X1.

5X8

RAV 1X1.5X6 RAV 1.5X3X6

RAV 1.5X3X8.5

RAV 2X3X8.5RAV 1X3X8.5

CAPACITY – CUBIC METERS PER HOUR – 1450 RPM – 50 HERTZ

TOTA

L HE

AD –

FEET

–17

50 R

PM –

60 H

ERTZ

CAPACITY – U.S. GALLONS PER MINUTE – 1750 RPM – 60 HERTZ

TOTA

L HE

AD –

MET

ERS

–14

50 R

PM –

50 H

ERTZ

0 5 10 15 20 25 30 35

0 20 80 1006040 120 140 2000

20

30

40

50

60

70

80

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0

2

4

6

8

10

12

16

14

18

10

160 180

RAV 1X1.5X8

RAV 1X1.5X6RAV 1.5X3X6

RAV 2X3X8.5

RAV 1.

5X3X

8.5

RAV 1X

3X8.5

WOR

KING

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SSUR

E –

PSIG

WOR

KING

PRE

SSUR

E –

KPa

--73 -35 3 41 79 117 155 193 231 269 307

-100 0 100 200 300 400 7000

50

250

300

350

400

450

500

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

3250

200

150

100

500 600

RAV 3096 PUMPSRAV 3146 PUMPS

345

DEAN PUMP® RWA SERIES

Air-Cooled Hot Water Pumps• Capacities to 1,800 GPM (408 m3/hr)• Heads to 425 feet (130 m)• Pumping Temperatures to 400°F (205°C)• Working Pressures to 450 PSIG (3,100 kPa)• Thirteen Sizes

RWA Series Pumps are designed specifically for use with hot water,ethylene glycol and propylene glycol in boiler feed, steam condensate,HVAC and heat transfer applications. Pumps feature a shaft mountedfan to provide air flow over the cooling fins of the pump. This air-cooled design translates to NO EXTERNAL WATER COOLINGREQUIRED for the bearings and mechanical seal. Thirteen sizes areavailable in ductile iron construction.

Working Pressure vs Pumping Temperature

Head-Capacity Range Charts

4x6x10x#1

3x4x10

2x3x10

4x6x81/2

3x4x81/2

1x11/2x8

11/2x3x10

1x3x81/2

1x11/2x6

11/2x3x81/2

11/2x3x6

2x3x81/2

Two Pole Motor

4x6x81/22x3x81/2

11/2x3x81/2

11/2x3x10

1x3x81/2

2x3x10

3x4x81/2

11/2x3x6

1x11/2x6

1x11/2x84x6x10#1

3x4x10

4x6x10#2

Four Pole Motor

CAPACITY – CUBIC METERS PER HOUR – 2900 RPM – 50 HERTZ0 20 40 60 120 180 20080 100 140 160 220

500

400

300

200

100

0

TOTA

L HE

AD –

FEET

–35

00 R

PM –

60 H

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0 200 400 600 800 1000 1200

100

80

60

40

20

0 TOTA

L HE

AD –

MET

ERS

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00 R

PM –

50 H

ERTZ

CAPACITY – CUBIC METERS PER HOUR – 3500 RPM – 60 HERTZ

CAPACITY – CUBIC METERS PER HOUR – 1450 RPM – 50 HERTZ0 20 40 60 80 100

120

100

80

60

40

20

0

TOTA

L HE

AD –

FEET

–17

50 R

PM –

60 H

ERTZ

0

5

10

15

20

25

CAPACITY – U.S. GALLONS PER MINUTE – 1750 RPM – 60 HERTZ0 100 200 300 400 500 600

TOTA

L HE

AD –

MET

ERS

–14

50 R

PM –

50 H

ERTZ

250

PUMPING TEMPERATURE – °C200150100500-50

3500

3000

2500

2000

1500

1000

500

0500

500

400

300

200

100

0-100 0 100 200 300 400

PUMPING TEMPERATURE – °F

WOR

KING

PRE

SSUR

E –

kPa

WOR

KING

PRE

SSUR

E –

PSIG

240 260 280 300 320 340

1400 1600 1800

120 140 160 180 200 220 240 260

700 800 900 1000 1000 1200 1300 1400

RWA4166 & RWA4206 PUMPS

RWA2096

DEAN PUMP® RWAV SERIES

Vertical Inline Air Cooled Hot Water Pumps• Capacities to 360 GPM (82 m3/hr)• Heads to 320 feet (98 m)• Pumping Temperatures to 400°F (204°C)• Working Pressures to 450 PSIG (3,103 kPa)• Six Sizes

The RWAV Series offers the same design benefits as the RWASeries but in a vertical configuration. Pumps feature a shaftmounted fan to provide air flow over the cooling fins of thepump. This air-cooled design translates to NO EXTERNAL WATERCOOLING REQUIRED for the bearings and mechanical seal.Three sizes are available in ductile iron construction.

Working Pressure vs. Pumping Temperature

Head-Capacity Range Charts

PUMPING TEMPERATURE – °C

PUMPING TEMPERATURE – °F

Two Pole Motor

Four Pole Motor

CAPACITY – CUBIC METERS PER HOUR – 2900 RPM – 50 HERTZ

TOTA

L HE

AD –

FEET

–35

00 R

PM –

60 H

ERTZ

CAPACITY – U.S. GALLONS PER MINUTE – 3500 RPM – 60 HERTZ

TOTA

L HE

AD –

MET

ERS

–29

00 R

PM –

50 H

ERTZ

0 10 20 30 40 50 60 70

400360320280240200160120804000

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100

150

200

250

300

350

0

10

20

30

40

50

60

70

RWAV

1X1

.5X8

RWAV 1X1.5X6 RWAV 1.5X3X6

RWAV 1.5X3X8.5

RWAV 2X3X8.5RWAV 1X3X8.5

CAPACITY – CUBIC METERS PER HOUR – 1450 RPM – 50 HERTZ

TOTA

L HE

AD –

FEET

–17

50 R

PM –

60 H

ERTZ

CAPACITY – U.S. GALLONS PER MINUTE – 1750 RPM – 60 HERTZ

TOTA

L HE

AD –

MET

ERS

–14

50 R

PM –

50 H

ERTZ

0 5 10 15 20 25 30 35

0 20 80 1006040 120 140 2000

20

30

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50

60

70

80

90

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6

8

10

12

16

14

18

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160 180

RWAV 1X1.5X8

RWAV 1X1.5X6 RWAV 1.5X3X6

RWAV 2X3X8.5

RWAV

1.5X

3X8.5

RWAV

1X3X

8.5

WOR

KING

PRE

SSUR

E –

PSIG

WOR

KING

PRE

SSUR

E –

KPa

--73 -35 3 41 79 117 155 193 231 269 307

-100 0 100 200 300 400 7000

50

250

300

350

400

450

500

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

3000

3250

200

150

100

500 600

RWAV 4096 PUMPSRWAV 4166 PUMPS

345

© 2012 MET-PRO CORPORATION

DEAN PUMP® IS A REGISTERED TRADEMARK OF MET-PRO CORPORATION 09-5941 612

6040 Guion Road • Indianapolis, IN 46254P: 317.293.2930 • TOLL-FREE: 800.801.9265 • F: [email protected] • www.mp-gps.com

Met-Pro Corporation is a global provider of solutions and products for product recovery, pollution control and fluid handling applications. The Company’s products include filtration and purification equipment for air, water and harsh, corrosive applications; fluid handling equipment for water, corrosive, abrasive, and high temperature liquids; and proprietary water treatment chemicals. For more information, visit www.met-pro.com.

Met-Pro Global Pump Solutions, which combines the resources of the Company’s internationally recognized Dean Pump®, Fybroc® and Sethco® brands, is a leading niche-oriented global provider of solutions and products forthe pumping of corrosive, abrasive and high temperature liquids. Its broad range of high quality centrifugal pumps provide excellent performance for tough applications including pumping of acids, brines, caustics, bleaches, seawater, high temperature liquids and a wide variety of waste liquids for a broad range of applications includingthe chemical, petrochemical, metal finishing, wastewater treatment, desalination and aquarium/aquaculture markets.For more information, visit www.mp-gps.com

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