DCV03 Solenoid Valves Catalog - Comatrolold.comatrol.com/attachments/article/883/19-D3_DCV... ·...
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DCV03 Solenoid Valves Catalog
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CV03 Solenoid Valves
• 3 position, 4-way, and 2 position, 4-way directional valves
• Cylindrical operating solenoids with separate operating coils – connector can be rotated 90°
• 4-land spool – reduced functional dependence on fluid viscosity
• Push button manual override
• Installation dimensions to ISO 4401-03-02-0-94 and DIN 24340-A6
DCV 03 directional control valves consist of: housing (1), control spool (5), with two centering springs (4), and cylindrical operating solenoids (2, 3).
The three-position directional valves have two solenoids and two springs. Two-position directional valves have either one solenoid and one return spring or two solenoids and a detent assembly.
The operating solenoids are DC. For AC supply the solenoids are provided with a rectifier, which is integrated directly into the coil.
The plug connectors (6, 7) can be rotated 90°. By loosening the nut (8), the solenoids can be rotated 360°. This enables the solenoids to be replaced without opening the valves.
In the case of solenoid malfunction or power failure, the spool can be actuated by manual override (9), provided the pressure in T-port does not exceed 25 bar [360 psi].
The valve housing (1) is phosphate coated. The operating solenoids (2, 3) are zinc coated.
OVERVIEW
a bA B
A B
P
T
FEATURES
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ORDER CODE
Operating positionsCode Description
2 Two position
3 Three position
SpoolSee Spool options, page 4
SealsCode DescriptionB Buna-NV Viton
P port orificeCode DescriptionOmit None
D2 1.5 mm [0.06 in]D4 2.2 mm [0.09 in]
Manual overrideCode Description00 StandardN1 Covered with coil nutN2 Protective rubber
boot.
Directional control valve
Nominal size
Connector plug (DIN 43650)Code DescriptionOmit No plugK1 Connector plugK2 Connector plug with
LED
Requires E1, E2, or E5 coil connection
ConnectorCode DescriptionE1 DIN 43650E2 DIN 43650 with diodeE3 AMP juniorE4 AMP junior with diodeE5 DIN 43650 with rectifier in coilE8 Lead wiresE9 Lead wires with diode in coilE12 DeutschE13 Deutsch with diode in coil
DCV03 - 3Z11 - 01200 - E12 - K1 - N2 - T1 - D2 - B
Spool speed control orificeCode DescriptionOmit NoneT1 0.7 [0.03 in] orifice
VoltageCode Description01200 12 VDC/ 2.72 A02400 24 VDC / 1.29 A12060 115 VAC / 0.35 A / 60 Hz23050 230 VAC / 0.17 A / 50 Hz
The AC coils correspond with E5 coils only.
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SpecificationsNominal size 6.0 [0.24]
Maximum flow l/min [US gal/min]
See p-Q characteristics below. Replace valves with: NFPA D03, CETOP 3, NG6
Maximum operating pressure bar [psi] 350 [5075]
Maximum back pressure (port T) bar [psi] 210 [3050]
Pressure drop bar [psi] see ∆ p-Q characteristics, page 4
Weight – with 1 solenoid with 2 solenoids
Kg [lb] 1.6 [3.52]2.2 [4.84]
TECHNICAL DATA
SPOOL OPTIONSFunctional Symbols
3 - Position 2 - PositionCode Symbol Transition Code Symbol Transition
C11 C51
H11 H11
P11 H51
Y11 J15
Z11 K11
R11
R21
R31
X11
Y51
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Operating limits for maximum hydraulic power transferred by the directional valve. Measured at viscosity = 35 mm2/sec (cSt) [166 SUS].
p - Q Characteristics
Spool CurveC11 7C51 7H11 4H51 8J15 1K11 8P11 1R11 4R21 5R31 6X11 4Y11 3Y51 3Z11 1
CHARACTERISTICS
4
8
12
17
22
26
29
11 23 34 45 57 68 80 0
l/mi n US gal/min
bar psi
3 6 9 12 15 21 18
32
60
120
180
240
320
380
420
464
1
2 3
4 5 6
Pres
sure
loss
Flow
∆p-Q Characteristics
Measured at viscosity = 35 mm2/sec (cSt) [166 SUS].
Spool P-A P-B A-T B-T P-TC11 5 5 5 6 3C51 2 3 4H11 2 2 2 2 3H51 2 3J15 2 2 3 3K11 2 3P11 1 1 3 3R11 2 2 3 3R21 2 2 3 3R31 2 3X11 2 2 3 3Y11 2 2 2 2Y51 2 2Z11 2 2 3 3
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Code Dimensional sketchE1, E2
E3, E4
E8
E12, E13
CONNECTORS
)215.1(4,83
52(2.047)
)277.1(54
)668.0(22
32,5
(1.2
79)
A
39(1
.535)
A
52(2.047)52(2.047)
22(0
.866)
45(1
.772)
53,2(2.094)
22(0
.866)
45(1
.772)
200mm200mm
44
,3(1
.74
4)
52(2.047)
22
(0.8
66
)
45
(1.7
72
)
53,2(2.094)
46,3
(1.8
23)
52(2.047)
22(0
.866)
45
(1.7
72
)
22(0
.866)
45(1
.772)
32,5
(1.2
79)
52(2.047)
E5
E9
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Code Type ModelMax. input voltage
K1Plug B (black) without rectifier
250 VDC230 VAC
Plug A (grey) without rectifier250 VDC230 VAC
K2
Plug B (black)without rectifier and with LED
30 VDC230 VAC
Plug A (grey)without rectifier and with LED
30 VDC
230 VAC
Standard Covered with coil nutcode 00mm[in]
Code N1mm[in]
Manual overide covered by coil nut
MANUAL OVERIDE OPTIONS
a
0.826(21) 10.827 [27.5]
a
CONNECTOROPTIONS DIN 43650
Rubber boot Code N2mm [in]
Manual override protected by rubber boot
1.259 [32]
a
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Code Sketch Description
T1 This directional valve provides cushioned control spool shifting by means of orifice situated in the solenoid armature.
To ensure proper function, air bleeding required. To bleed :
1. Remove Boot (2)2. Open Plug (1)3. Tighten plug after air is removed4. Replace boot
Code D mm [in] DescriptionNone None The orifice installed in the
P port restricts the input flow.
Orifices can also be used in all ports. Flow can be bidirectional.
D2 1.5 [0.06]
D4 2.2 [0.09]
P
D Sealing ring
P-PORT ORIFICE OPTIONS
SPOOL SPEED CONTROL ORIFICE
2
1
3 a
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DIMENSIONS
Valve with two solenoids
Functional symbols R11, R21, Y51, C51, H51, J15
Valve with one solenoid – size a
Functional symbols X11, H11, K11
0.8 6.3
[ ]
Required surface finish of interface
Dimensions: mm [in]
12,5 (0.492)
21,5 (0.846)
12,7 (0.512)
30,2 (1.189)
33 (1.231)
40,5 (1.594)
68 (2.677) 52 (2.047) 21(0.826)
215 (8.465)
73,5 (2.894)
5,1
(0.2
01)
0,7
5 (
0.0
30)
15,5
(0.6
10)
25,9
(1.0
19)3
1 (
1.2
20)
7 (
0.2
76)
A
B
P
T
3 (0.1
2)
1,2
5 (
0.0
49)
45,5
(1.7
91)
32,5
(1.2
80)
1,4
(0.0
55)
P
149,5 (5.886)
�9,5 (0.374)
�5,3 (0.209)
�8 (0.315)
�12,4 (0.488)
56,5
(2.2
24)
�45 (
1.7
72)
92,5
(3.6
41)
a b
24 (
0.9
45)
37,3
(1.4
68)
49,3
(1.9
40)
a
8 (0.315)
b
P
P
12 (
0.4
72)
Valve with one solenoid – size b
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1. Solenoid coil2. Nut + sealing ring3. Connector plug4. Orifice5. Seals6. Mounting bolts
REPLACEMENT PARTS
a
b
3
1
3
2
54
6
A B
P
A
B
T
1
SolenoidVoltage E1 DIN
43650E2 DIN 43650 w/Diode
E3 Amp Jr. E4 Amp Jr. w/Diode
E5 DIN w/Rectifier
E8 Lead Wires
E9 Lead Wires w/Diode
E12 Deutsch
E13 Deutsch w/Diode
Ordering Number01200 158-8004 11051915 *** 158-8139 *** 158-8083 *** 158-8055 1103005902400 158-8009 158-8053 *** *** *** *** *** 158-8057 158-812912060 *** ***
Not Available158-8028
Not Available23050 *** *** 158-8018
*** Consult Factory
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Solenoid nutM/O code Type of nut Ordering numberNo Code Standard nut 158-8005N1 Closing nut Consult factoryN2 Nut with rubber cap Consult factory
Connector (DIN 43650)Code Model Connector plug A
grayConnector plug Bblack
Ordering numberK1 No rectifier or
LED158-8076 088010080
K2 with LED Consult factory Consult factory
OrificeCode Diameter mm [in] Ordering numberD2 1.5 [0.059] 158-8003D4 2.2 [0.87] 158-8080
Seal kitType Ordering number
Buna-N 158-8007
Viton 158-8062
Mounting bolts – setType, Qty Ordering number
M5 x 45 DIN 912-10.9 (4 pcs) 158-8026
10-24 UNC x 1.75 (4 pcs) 158-8064
REPLACEMENT PARTS(continued)
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Notes