Data brief - STEVAL-POE002V1 - 5V/8A, synchronous flyback ...
Transcript of Data brief - STEVAL-POE002V1 - 5V/8A, synchronous flyback ...
Features• PM8805 4-pair IEEE 802.3bt compliant PD interface• Works with power supplied from Ethernet LAN cables or local auxiliary sources• Line input voltage range: 40 to 60 VDC
• Output stage managed by configurable PM8804 controller• Output voltage: 5 VDC ±2.5%• Output current: 8 A• Peak-to-peak output ripple: <50 mV• DC-DC full load efficiency: >91%• Overall full load efficiency: >90%• Transient response ΔV pk-pk 100% to 50% load step ≈ 700 mV• Switching frequency ≈ 280 KHz
DescriptionThe STEVAL-POE002V1 reference design is a two-stage converter for a powereddevice (PD), and is able to deliver up to 40 W (5 V/8 A) DC from appropriate 4-pairPoE power sourcing equipment (PSE), or an external auxiliary supply.
The first stage is the Ethernet interface is based on the PM8805 controller withintegrated full active bridge rectification. The PoE controller is compliant with the thirdgeneration IEEE 802.3bt specification (as well as the preceding 802.3af/atstandards), with improved features and increased power capacity that allow newapplication possibilities for PoE networks, including point of sales and retail logisticsdevices.
The second stage is the DC-DC converter designed around a fixed frequency flybacktopology managed by the configurable PM8804 PWM controller, with secondarysynchronous rectification via a gate driver transformer.
Product summary
PoE-PD converter basedon PM8804 and PM8805
STEVAL-POE002V1
PWM peak current modecontroller for PoE andtelecom systems
PM8804
IEEE802.3bt PoE-PDinterface with integrateddual-active bridge
PM8805
5V/8A, synchronous flyback converter, Power over Ethernet (PoE) IEEE 802.3bt compliant reference design
STEVAL-POE002V1
Data brief
DB3628 - Rev 2 - May 2019For further information contact your local STMicroelectronics sales office.
www.st.com
1 STEVAL-POE002V1 schematic diagrams
Figure 1. STEVAL-POE002V1 circuit schematic (1 of 4)
100V
IN36
19
IN36
20
Orange
FAUX
1
IN45
10
T7NM
5
2
17
Green
IN78
5
5
100V
4
3
their final value could be selected from the tablebased on the output power and Type of the PD.
7
T1
21 100V
2
4
Note for Class1 and Class2 resistors:
11
744272102
100V
J2
2
VB
C9NM
1812
2VB
4
NM
3.9K3.9K
10x10.2
R5
STBY
2KV
27VOUT
L6
B88069X9231T203-NM
26.1K
5
4
VOB
Chassis
R101k
R57
17
R20
2
C110nF0603
T0
PGD
R475R
L8
0603
C13100nF0805
C2
Ferrite bead 0805
10nF0603
R21NM
R375R
R58
NM
3
IN12
3
D3
SMA
2
VOB
BAV70
NM
D6
C52.2nF
1812
IN12
42
U20SMCNM
C1533uF-NM
100V
4
100V
B88069X9231T203-NM
R14
1%
VOUT28
23
ETH1-460
22
1 Brown
33
NC
1
U11SMCNM
U19SMC
material X7R and tolerance ±10%100 nF 100 V is X7R ±10% 0805.
08051%
IN78
RAUX11
SM15T68CA
C621nF0805
C7NM
1812
26
RV2
1
3
IN78
40
VOB
ExPadEP6
ExPad
Data output
15
1
D4
T8NM
8
GN
D12
U8SMC
10
C111 nF0603
Ferrite bead 0805
100V
1KV
R175R
C121 nF
0603
14
0805
2
RAUX
VB
T0QFN56-8X8X1-49PIN
R60
NM
IN45
4
31
8T1
Blue
744272102
SM15T68CA
C410nF0603
Note for resistors:
R675R
IN12
where not indicated the body is 0603 and tolerance ±5%
Note for capacitors:where not indicated the body is 0603, the voltage is 100 V
Chassis
1
2
T5
1
IN12
16
VOB
2010
43G
ND
7813
196
0805
L5
100V
12
CLS1
9T2
C18470 pF
0603
156
22G
ND
36
VOB
Data and power input
C8NM
1812U17SMC
T1
0603
3
100V
3
1
CLS1
1
D5
2
36IN
45
100V
16
Chassis
VDC
1
SM15T68CA
U18SMC
24
21
1KV
U1
2
1KV
Ferrite bead 0805
18
0603
PM88059
0R0CLS2
PGD25
C641nF0805
C1410nF
4
2
GND
CTRL24
0805
Chassis
14G
ND
12
VB
T2
1KV
9
L7
EP1
C19100nF0805
32
IN3623
Ferrite bead 0805
R90R
VCP
Brown
0603
20
NM0805
RV1
38 37
100V
100V
0603
9
Blue
3
35G
ND
45
8
EP5
Note for surge arrester:
8
NM0805
U21SMCNM
R107
3.9K
VOB
C65NM0805
U5SMC
75R
C102.2nF
1812
Chassis
12
Chassis
R22150R
DET
41IN
78
75R
T2
100V
6
D7
EP3
SM15T68CA
C17100nF0805
7
Note for T0 T1 T2 signals:they might not be used
U16SMC
NM
Green
R8
U10SMCNM
T6
IN45
7
C310nF0603
100V
18
ExPadEP4
ExPad
R775R
C16
4.7uF1210
4
AGND7T0
STBY
R19
T1
foreseen on PCB footprint forB88069X9231T203
0603
100V
R59G
ND
36
Chassis
29VDD30
U9SMC
0603
J1
1
GN
D78
SM15T68CA
39 34
3
10FAUX
2KV
U7SMCNM
ExPadEP2
ExPad
0603
U6SMCNM
6
1
13
VOB
3
2
R18
1
2
C6NM
1812
Orange
100V
GN
D45
08051%
0805
10
R275R
R2336R5
Figure 2. STEVAL-POE002V1 circuit schematic (2 of 4)
C86NM
100k
0805
3
D14
2
C82
D43
C84
SOD323
STBY
BAT
46J
VDC
SMC
0R-NM
D45
10nF
0R-NM
GND
SMC
SHDN
D46
BAT
46J
FAU
X
0805
C85NM
SOD323R122
47K
R115
R12147K
0805
Rau
x +l
ive
PoE
J9
3
2
SOD323
R117
100k
R751k
D47
3k9
BAT
46J
RAUX
D44
J10
BAT
46J
CLS1
D37
2
R114
SOD323
R118
1STTH302S
R670R-NM
BAT
46J
P2
3
AUX Rear
4
STB
Y H
igh
D42
AUXF
SOD323
R116R77
FAUX
R0805
STBY
VOB
10nF
SLEEP/WKUP
SOD323
AUX Front
3
3k9C83
D40
BAT
46J
RAUX
100k
VB
STTH302S
1
R760R
FAUX
0805
R69100k
R119
R1231k
STB
Y
0805
D41
0805
P1
D20
AUXR
Aut
oCla
ss
RA
UX
2
VB
4
1
3k9
SOD323
R12010nF
D391B
AT46
J
STEVAL-POE002V1STEVAL-POE002V1 schematic diagrams
DB3628 - Rev 2 page 2/5
Figure 3. STEVAL-POE002V1 circuit schematic (3 of 4)
1%
SGND
47nF
2KV
R2910R
33nFDT 50ns 91K
C244.7µF1210
VOU
T Le
d
C542200pF
1812
2
VSN
SOT23 SOT23
R273Mega
D11
100V
0805
turret
1
NC1
R33
6Q2
SOD323
0603
C511nF0805
S1
R4682k
1
680R
C461nF0805
C26NM0805
16V
2
VSN
2
NoteFeedback loop must be fine tuned taking into account also theoverall capacitance due to
VDC
C58
Note
6.3V
R35
STL110NS3LLH7
synch MOSFETN ch 60 V 10 milli max Qt <30nc
PGND
V5V
G4
16QFN_3X3X0.75_0.5
C60
SGND
C31
4.7µF1210
0805
11G
AT2
VC
J4
0603
10K
10x10.2
R44R100
R47
R412K2
5
3
R49
0R
CS
C27NM
TP10
R26
0R
6
10K
C391nF
MMBT3906LT1
D9BAS70
C56NM
100nF
6K8
R5220k1%
R62NM
R3420R
PGND
PGND
0805
D5
C36
100µF1210
2
PGD
10K
1
Fsw 300khz 82K SS 10ms
100pF
Input Filter
C2933µF100V
2KV
0603
1206
D7
Alternative primary MOSFET
C20NM
1812
SGND
C342200pF
1812
C222200pF
1812
C41
100µF1210
4
G4
9
CoilCraft NA6083-BL
11
R24
0R
GAT
1
10PG
ND
0805BZX84C10-NM
R53
U4
0603
R30NM
TS431AILT
2
3
Q4
0603
0805
C5333nF
J6
Note
Note
PowerFLAT 5x6
C33
4.7µF1210
2
Power circuit
Feedback circuit
2KV
C25100pF
TP9
C52
2KV
2KV
C59
0805
VINpf
8VIN
BSC500N20NS3G
R4591K
L20R1
0805
16V
C37
100µF1210
U3
8
C50100nF
25V
DO3316H-121MLD
Q3
0805
VSP
D8
4
C43
330µF-NM
8x10.5
SGND
Common Mode Filter
C32
4.7µF1210
R4810R
R51
GND
C38
100µF1210
R5512K
PowerFLAT 5x6
C212200pF
1812
C57
S1
T3
CQ1
3.3K
1%
D8
C352200pF
1812
A
12
3D
T
SOD323
R25100R
0805
1
S3
100V
1206
COILCRAFT DA2319-AL
FOD817AS
PGND
16V
VINnf
1%
T4
R108R100
5
SOD323
S2
330R
R42
9
XAL5050-562
Chassis
16V
100V
C45NM25V
2010
SOD323
16V
1
R31NM
0805
C49
100nF25V
0805
7NC2
6PGD
24
1
12
10
0805
BSC039N06NSAlternative synch MOSFET
L4120nH
R3210R
1
R40
D13
BAS70
MMBT3904LT1-NM
D10BAS70
C30NM
the electronics circuits that the converter is powering
D15
PGND
MODE13
16V
1%
D12BAS70
0805
SGND
100V
NC
100V
C40
100µF1210
R50
SGND
100V
T2NM
0603
SMA
SOT23-55
1L30R
C28NM
SOT23
PM8804
100V
1%
100V
U2
turret
C42
100µF1210
fine tuned in the final application
R3810R
150nF
S3D
6
Note
17
NotePM8804 parameters must be
Primary MOSFETN ch 150-200V 50 milli max Qt <30nc
EEEFK2A330P
R43
FDMS86252
3
Ex Pad
VGS
3
R370R
R56
22nF
X5RX5R
0805
R3610R
C48
D7
1206
Blanking 70ns 130K
BLK16
10k
7
1
S2
FSW
2SSAG
ND
14
CTL15
C552.2µF25V
R28150R
R5415K1%
L1
4
0805
0805
2
Internal auxiliary voltage must be set between 9V and 10V from no load to full load
NM
X5RX5RX5RX5R
Note
C472.2µF25V
D5
Auxiliary voltage
4
C231nF0805
100pF
R613.3K
3
130K
1%
4
D82KV
D6
C44
100nF
1K5
Figure 4. STEVAL-POE002V1 circuit schematic (4 of 4)
1%
R110NM
U12
V5V
SGND
C74
NM
PGND
D36NM
U14
Noteplace the optional circuit on the bottom side.
1N4148WS-NM
R1060R
1
0805
5
SGND
1
4
2
1VCC
100R
SRK1000-NM
0RR109
NM
TS431AILT
3
R112
2 4
VAUX
6DVS
D35
VGS
R10439K
1%3TS2431-NM
NM
3
U13
SOD323
330R
VSN
10603SOT23
2
C78
SOT23-51%
U15
2
C76
NMR101
R102
PGD
GND3
GD
R1130R
C75
BAS70-NM
100p1uF
1
FOD817AS
D38
V5V
C81NM47K
2
4TON
5
R105
SOD323
R111 R10312K
STEVAL-POE002V1STEVAL-POE002V1 schematic diagrams
DB3628 - Rev 2 page 3/5
Revision history
Table 1. Document revision history
Date Version Changes
16-Oct-2018 1 Initial release.
02-May-2019 2 Updated cover page title and Description
STEVAL-POE002V1
DB3628 - Rev 2 page 4/5
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STEVAL-POE002V1
DB3628 - Rev 2 page 5/5