data Book

Introduction

General Information

Backhoe Loaders

Loadalls

RTFL

Excavators

Wheeled Loaders

Fastrac

Skidsteer Range

PUBLISHED BY THE TECHNICAL PUBLICATIONS DEPARTMENT

OF JCB SERVICE; ROCESTER, STAFFORDSHIRE, ST14 5LS,

ENGLANDTel. ROCESTER (01889) 590312

PRINTED IN ENGLAND

Publication No. 9804/1103

ServiceDataBook

1992 on

Robot1CX

70 - XX - XX/X

Introduction

1992 Data Book

9804/1103 Issue 1

The JCB Service Data Book is compiled in sections as listed on the main title page at the front of the book. The section nameson the title page register with the tabs of the section divider cards to promote rapid reference to the relevant machine ranges.

The General Section is applicable to all machine ranges, covering such subjects as conversion tables, torque settings etc.

The various machine range sections contain information on current or recent machines as detailed in their respective contentspages. Information on earlier machines is contained in the previous Data Book, publication no. 9804/1102.

The page numbering in each section is not continuous. This is to allow for additional pages to be inserted as they are issued.

A basic explanation of the page number system is given below to enable correct location of pages.

Page number example: 20 - 05 - 02/1

A B C

Machine Range Subject classification Number to suite.g. Backhoe Loader, Data, Fault Finding, etc detail variationLoadall etc. within subject

When locating pages, refer to the page number in the sequence A, followed by B, followed by C.

The service data book is not intended as a substitute for service manuals which should be consulted for all further details.

INDEX

General

9804/1103 Issue 1

CONTENTS

Metric Units 1 - 1Conversion Factors 1 - 2Conversion Tables

- Capacity 1 - 3- Length 1 - 4- Pressure 1 - 5- Temperature 1 - 6

Hydraulic Formulae 1 - 7Torque Settings 2 - 1Antifreeze Protection 3 - 1Hydraulic Circuit Symbols 4 - 1

Contents

General Section Contents

INDEX

General

9804/1103 Issue 1

CONTENTS

Metrication - S.I.Units

The following list gives the units and symbols to be found in technical publications.

Quantity Name of Unit Unit Symbol

Angle second "minute 'degree 0

Area square millimetre mm2

Capacity litre l

Electric Current Ampere A Resistance ohm Tension Volt V

Flow litre per minute l/m

Force Newton N

Length millimetre mmmetre mkilometre km

Mass kilogram kg

Moment of force Newton metre Nm

Pressure bar bar

Speed kilometre per hour km/h

Temperature degree Celsius C

Time second sminute minhour hday d

Volume cubic millimetre mm3

cubic centimetre cm3

cubic metre m3

1 - 1

1 - 1

General

9804/1103 Issue 1

CONTENTS

Conversion Factors

Imperial to S.l. Units

To convert imperial units to Sl multiply by the conversion factor.

To convert Sl units to imperial divide by the conversion factor.

Quantity Imperial Metric Conversion Factor

Area in2 mm2 645.2ft2 m2 0.0929yd2 m2 0.8361

Capacity pintsUK I 0.5683pintsUS I 0.4731gallonUK I 4.5461gallonUS l 3.785

Flow gal/minUK l/min 4.5461gal/minUS I/min 3.785

Force Ibf N 4.45

Length in mm 25.4mile km 1.6093

Mass Ib kg 0.4536

Moment of force Ibf in Nm 0.112 985Ibf ft Nm 1.3558Ibf ft kgf m 0.1383

Pressure Ibf/in2 bar 0.068 95Ibf/in2 kgf/cm2 0.070 31

Speed ft/s m/s 0.3048mile/h km/h 1.6093

Volume in3 cm3 16.387yd3 m3 0.7646

1 - 2

1 - 2

General

9804/1103 Issue 1

CONTENTS

Conversion Tables - Capacity

UK gallons to US gallons and litres

Select the known capacity from the centre column and read off the required conversion.

US gallon UK gallon Litres UK gallon

1.201 1 0.833 4.546 1 0.2192.402 2 1.665 9.092 2 0.4403.603 3 2.498 13.638 3 0.6594.804 4 3.331 18.184 4 0.8796.005 5 4.163 22.730 5 1.0997.206 6 4.996 27.276 6 1.3198.407 7 5.829 31.822 7 1.5399.608 8 6.661 36.368 8 1.759

10.809 9 7.494 40.914 9 1.97912.010 10 8.327 45.461 10 2.19918.014 15 12.490 68.191 15 3.29924.019 20 16.653 90.922 20 4.39930.024 25 20.815 113.652 25 5.49936.029 30 24.980 136.383 30 6.59942.033 35 29.143 159.113 35 7.69948.038 40 33.307 181.844 40 8.79954.043 45 37.470 204.574 45 9.89860.047 50 41.634 227.305 50 10.99866.052 55 45.797 250.035 55 12.09872.057 60 49.960 272.766 60 13.19878.062 65 54.124 295.496 65 14.29884.067 70 58.287 318.227 70 15.39890.071 75 62.450 340.957 75 16.49896.076 80 66.614 363.688 80 17.598

102.081 85 70.777 386.418 85 18.697108.086 90 74.940 409.149 90 19.797114.090 95 79.104 431.879 95 20.897120.095 100 83.267 454.610 100 21.997

1 - 3

1 - 3

General

9804/1103 Issue 1

CONTENTS

Conversion Tables - Length

Fractions of an inch to decimals of an inch and millimetres.

Inch Millimetre

1/64 0.015 625 0.396 8751/32 0.031 250 0.793 7501/16 0.062 500 1.587 5001/8 0.125 000 3.175 0003/16 0.187 500 4.762 5001/4 0.250 000 6.350 0005/16 0.312 500 7.937 5003/8 0.375 000 9.525 0007/16 0.437 500 11.112 5001/2 0.500 000 12.700 0009/16 0.562 500 14.287 5005/8 0.625 000 15.875 00011/16 0.687 500 17.462 5003/4 0.750 000 19.050 00013/16 0.812 500 20.637 5007/8 0.875 000 22.225 00015/16 0.937 500 23.812 5001 1.000 000 25.400 000

Inches to millimetres and feet to metres

Select the known length from the centre column and read off the required conversion.

Inch Millimetres Feet Metres

0.039 1 25.4 3.281 1 0.30480.078 2 50.8 6.562 2 0.60960.118 3 76.2 9.843 3 0.91440.157 4 101.6 13.124 4 1.21920.197 5 127.0 16.405 5 1.52400.236 6 152.4 19.686 6 1.82880.275 7 177.8 22.967 7 2.13360.315 8 203.2 26.248 8 2.43840.354 9 228.6 29.529 9 2.74320.394 10 254.0 32.810 10 3.04800.590 15 381.0 49.215 15 4.57200.787 20 508.0 65.620 20 6.09600.984 25 635.0 82.025 25 7.62001.181 30 762.0 98.430 30 9.14401.378 35 889.0 114.835 35 10.6681.574 40 1016.0 131.240 40 12.1921.772 45 1143.0 147.645 45 13.7161.968 50 1270.0 164.050 50 15.2402.165 55 1397.0 180.455 55 16.7642.362 60 1524.0 196.860 60 18.2882.559 65 1651.0 213.265 65 19.8122.756 70 1778.0 229.670 70 21.3362.953 75 1905.0 246.075 75 22.8603.149 80 2032.0 262.480 80 24.3843.346 85 2159.0 278.885 85 25.9083.543 90 2286.0 295.290 90 27.4323.740 95 2413.0 311.695 95 28.9563.937 100 2540.0 328.100 100 30.480

1 - 4

1 - 4

General

9804/1103 Issue 1

CONTENTS

Conversion Tables - Pressure

Ibf/in2 to kgf/cm2 and Bar

Select the known pressure from the centre column and read off the required conversion.

Ibf/in2 kgf/cm2 Ibf/in2 Bar

142.233 10 0.703 145.038 10 0.690284.466 20 1.406 290.076 20 1.379426.699 30 2.109 435.114 30 2.069568.932 40 2.812 580.152 40 2.758711.165 50 3.516 725.190 50 3.448853.398 60 4.219 870.228 60 4.137995.631 70 4.922 1015.266 70 4.827

1137.864 80 5.625 1160.304 80 5.5161280.097 90 6.328 1305.342 90 6.2061422.330 100 7.031 1450.380 100 6.8952844.660 200 14.062 2900.760 200 13.7904266.990 300 21.093 4351.140 300 20.6855689.320 400 28.124 5801.520 400 27.5807111.650 500 35.155 7251.900 500 34.4758533.980 600 42.186 8702.280 600 41.3709956.310 700 49.217 10152.660 700 48.265

11378.640 800 56.248 11603.040 800 55.16012800.970 900 63.279 13053.420 900 62.05514223.300 1000 70.310 14503.800 1000 68.95028446.600 2000 140.620 29007.600 2000 137.90042669.900 3000 210.930 43511.400 3000 206.850

1 - 5

1 - 5

General

9804/1103 Issue 1

CONTENTS

Conversion Tables - Temperature

Select the known temperature from the centre column and read off:

To the right for equivalent in deg FTo the left for equivalent in deg C.

Deg C Deg F Deg C Deg F

- 31.7 - 25 - 13.0 87.8 190 374- 28.9 - 20 - 4.0 90.6 195 383- 26.1 - 15 5.0 93.3 200 392- 23.3 - 10 14.0 96.1 205 401- 20.6 - 5 23.0 98.9 210 410- 17.8 0 32.0 101.7 215 419- 15.0 5 41.0 104.4 220 428- 12.2 10 50.0 107.2 225 437- 9.4 15 59.0 110.0 230 446- 6.7 20 68.0 112.8 235 455- 3.9 25 77.0 115.6 240 464- 1.1 30 85.0 118.3 245 4731.7 35 95.0 121.1 250 4824.4 40 104.0 123.9 255 4917.2 45 113.0 126.7 260 50010.0 50 122.0 129.4 265 50912.8 55 131.0 132.2 270 51815.6 60 140.0 135.0 275 52718.3 65 149.0 137.8 280 53621.1 70 158.0 140.6 285 54523.9 75 167.0 143.3 290 55426.7 80 176.0 146.1 295 56329.4 85 185.0 148.9 300 57232.2 90 194.035.0 95 203.037.8 100 212.040.6 105 221.043.3 110 230.046.1 115 239.048.9 120 248.051.7 125 257.054.4 130 266.057.2 135 275.060.0 140 284.062.8 145 293.065.6 150 302.068.3 155 311.071.1 160 320.073.9 165 329.076.7 170 338.079.4 175 347.082.2 180 356.085.0 185 365.0

1 - 6

1 - 6

General

9804/1103 Issue 1

CONTENTS

Hydraulic Formulae

Pump flow (litres/min) = Displacement (cm3/rev) x Speed (rev/min) 1000

Pump flow (UK gal/min) = Displacement (in3/rev) x Speed (rev/min) 277.4

Power output of Hydraulic Pump (kw) = Flow (litres/min) x Pressure (bar) 600

Power output of Hydraulic Pump (hp) = Flow (UK gal/min) x Pressure (Ibf/in2) 1430

Power output of Hydraulic Motor (kw) = Torque (Nm) x Speed (rev/min) 9550

Power output of Hydraulic Motor (hp) = Torque (Ibf ft) x Speed (rev/min) 5250

Cylinder Thrust (kgf) = pressure (bar) x piston area (mm2) 98

Cylinder Thrust (Ibf) = pressure (Ibf/in2) x piston area (in2)

1 - 7

1 - 7

2 - 1

General

Torque Settings (for all machines except JS Range)

9804/1103 Issue 1

Use only where no torque setting is specified in the text. Values are for dry threads and may be within three percent of thefigures stated. For lubricated threads the values should be REDUCED by one third.

Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification.

UNF Grade 'S' Bolts

Bolt Size Hexagon (A/F) Torque Settingsin. (mm.) in. Nm kgf m lbf ft

1/4 (6.3) 7/16 14 1.4 105/16 (7.9) 1/2 28 2.8 203/8 (9.5) 9/16 49 5.0 367/16 (11.1) 5/8 78 8.0 581/2 (12.7) 3/4 117 12.0 879/16 (14.3) 13/16 170 17.3 1255/8 (15.9) 15/16 238 24.3 1753/4 (19.0) 1.1/8 407 41.5 3007/8 (22.2) 1.5/16 650 66.3 4801 (25.4) 1.1/2 970 99.0 7151.1/4 (31.7) 1.7/8 1940 198.0 14301.1/2 (38.1) 2.1/4 3390 345.0 2500

Metric Grade 8.8 Bolts

Bolt Size Hexagon Torque SettingsNo. (mm.) mm. Nm kgf m lbf ft

M5 (5) 8 7 0.7 5M6 (6) 10 12 1.2 9M8 (8) 13 28 3.0 21M10 (10) 17 56 5.7 42M12 (12) 19 98 10 72M16 (16) 24 244 25 180M20 (20) 30 476 48 352M24 (24) 36 822 84 607M30 (30) 46 1633 166 1205M36 (36) 55 2854 291 2105

Metric Socket-head Capscrews

Torque SettingsBolt Size No. (mm) Nm kgfm lbf ft

M5 (5) 11 1.1 8M6 (6) 19 2.0 12M8 (8) 46 4.8 34M10 (10) 91 9.5 67M12 (12) 159 16 120M16 (16) 395 40 290M20 (20) 770 79 570M24 (24) 1332 135 980

2 - 2

General

Torque Settings - continued (for all machines except JS Range)RIVET NUT BOLTS/SCREWS

Bolt Size Torque Settings (for steel rivet nuts)(mm) Nm kgf m lbf ft

M3 (3) 1.2 0.12 0.9M4 (4) 3.0 0.3 2.0M5 (5) 6.0 0.6 4.5M6 (6) 10 1.0 7.5M8 (8) 24 2.5 18.0M10 (10) 48 4.9 35.5M12 (12) 82 8.4 60.5

HOSE & PIPEWORK CONNECTIONS USING 'O' RING FACE SEALS (ORFS)

Note: Adapters A always have a UNF thread for the ORFS hose connection B but the thread A on the opposite end of theadapter may be either UNF or metric. Measure the thread diameter carefully before choosing the relevant torque setting table.

'O' Ring Boss Adapters (Item A above)

Nominal Diameter Nominal Diameterof UNF Thread Torque Settings of Metric ThreadTorque Settings

(inches) Nm kgf m lbf ft (mm) Nm kgf m lbf ft

7/16 20 2.1 15 8 10 1.1 79/16 35 3.6 26 10 20 2.1 153/4 81 8.3 60 12 35 3.6 267/8 108 11.1 80 14 45 4.7 33

11/16 183 18.7 135 16 55 5.8 4115/16 298 30.5 220 18 70 7.1 5215/8 380 38.8 280 20 80 8.2 5917/8 488 50 360 22 100 10 74

27 170 17 12533 310 32 22942 330 34 24348 420 43 31060 500 51 369

ORFS Hydraulic Hose Connections (Item B above)

Nominal Thread Torque SettingsDiameter (inches) Nm kgf m lbf ft

9/16 24 2.5 1811/16 33 3.3 2413/16 44 4.8 35

1 58 6.0 4313/16 84 8.6 621 7/16 115 11.8 85111/16 189 19.4 140

2 244 24.9 180

9804/1103 Issue 1

3 - 1

General

Antifreeze Protection

The protection provided by JCB Universal Anti-freeze is shown below. If any other anti-freeze is used, refer to themanufacturers' instructions and ensure that a corrosion inhibitor is included.

DO NOT use solutions of more than 60% or less than 50% or damage to the cooling system will occur.

Solution Maintains circulation Protects againstdown to damage down todeg C deg F deg C deg F

55% -36 -33 -41 -42

The strength of the anti-freeze solution must be checked at least once a year, preferably at the beginning of the cold period.

It is an advantage to leave the anti-freeze in all the year round as it gives continued protection against corrosion. Always renewthe anti-freeze every two years.

A 50% anti-freeze mixture must be used even if frost protection is not needed. This gives protection against corrosion and raisesthe coolant's boiling point.

! WARNINGAntifreeze can be harmful. Obey the manufacturer's instructions when handling neat or diluted antifreeze.7-3-4-4

9804/1103 Issue 1

Pumps & MotorsComplex hydraulic components and circuits can be describedto the engineer by using graphical symbols. The followingpages illustrate and give a brief description for some of themore common symbols used.

There are many symbols in use and it would be impossible toinclude them all here. However it should be noted that mostare only variations or refinements on the basic principlesexplained here. If more detailed information is required youare recommended to obtain a copy of BS2917 or IS01219.

Once familiar with the symbols, the engineer can usehydraulic circuit diagrams as an aid to fault finding. It will bepossible to see the complete hydraulic circuit and decipherthe relationship between hydraulic components.

General (Basic & Functional Symbols)

Rams

4 - 1

General

Introduction to Hydraulic Schematic Symbols

9804/1103 Issue 1

Spring

Flow restrictionaffected by viscosity

Direction of flow

Indication of rotation

Indication of directionand paths of flow

Variable control

Single acting

Double acting

Double ended

Double acting withdamping at rod area end

Fixed capacity pumpone direction of flow

Fixed capacity pumptwo directions of flow

Variable capacity pumpone direction of flow

Variable capacity pumptwo directions of flow

Fixed capacity motorone direction of flow

Fixed capacity motortwo directions of flow

Variable capacity motorone direction of flow

Variable capacity motortwo directions of flow

Control Valves

4 - 2

General

Introduction to Hydraulic Schematic Symbols (continued)

9804/1103 Issue 1

Used to enclose severalvalves indicating that they are supplied as one unit

3-Position, 4-Portspring centred pilot operated valve

3-Position, 6-Portspring centred hand operated valve

3-Position, 4-Portspring centred solenoid &pilot pressure operated valve

3-Position, 4-Portspring centred detent hand operated valve

Non - return valve

Non - return valve withback pressure spring

Pilot operatednon - return valve

One way restrictor

High pressure selector(shuttle valve)

Throttling orifice -normally closed

Throttling orifice -normally open

Relief valve

Variable restrictor

Energy Transmissions and Conditioning

4 - 3

General

Introduction to Hydraulic Schematic Symbols (continued)

9804/1103 Issue 1

Pilot control

Drain lines

Flexible pipe

Line junction

Crossing lines

Air bleed

Line plugged, alsopressure test point

Line plugged withtake off line

Quick release couplings - connected

Quick releasecouplings - disconnected

Working line, return or feedReservoir - return lineabove fluid level

Reservoir - return linebelow fluid level

Header tank

Pressure sealed tank

Accumulator

Filter or strainer

Water trap

Cooler - with no indication of coolant flow

Cooler - indicating direction of coolant flow

Heater

4 - 4

General

Introduction to Hydraulic Schematic Symbols (continued)Control Mechanisms

9804/1103 Issue 1

Rotating shaft-one direction

Rotating shaft-two directions

Detent

Locking device

Over centre device

Simple linkage

General control

Push button operated

Lever operated

Pedal operated

Stem operated

Spring operated

Roller operated

Roller trip operated(one directional)

M

Solenoid one winding

Solenoid two winding

Electric motor operated

Internal pressurepilot operated

External pressurepilot operated

Pressure operatedspring release

Pilot operated by solenoidpilot valve

Pilot operated by a solenoidor separate pilot valve

Pressure gauge

Pressure switch

4 - 5

General

Introduction to Hydraulic Schematic Symbols (continued)Control Valves

Control valves are usually represented by one or moresquare boxes.

Fig. 1 shows a control valve represented by three boxes. Thenumber of boxes indicates the number of possible valveoperating positions, (4 boxes - 4 positions etc).

Fig. 2 - In circuit diagrams the pipework is usually shownconnected to the box which represents the unoperatedcondition. (Hydraulic circuit diagrams are usually shown inthe unoperated condition).

Fig. 3 shows a valve described as a 3- position, 4-port controlvalve. Port describes the openings to and from the valve bywhich the hydraulic fluid enters or leaves. In the fig shown,Position 2 indicates that in an unoperated condition all 4 portsare blocked.

If the valve spool was moved to Position 1, movement of thespool would connect Port 1 to Port 2, and Port 3 to Port 4.

If the valve spool was moved to Position 3, movement of thespool would connect Port 1 to Port 4, and Port 3 to Port 2.

It must be noted that not all spools are of the same type.Their operating designs can be seen by following the path theflow arrows take in their respective operating squares.

Three typical JCB style spools are known as 'D' spools, 'F'spools and 'N' spools.

The 'D' spools generally control rams because when in theneutral position the outlet ports are blocked, preventing rammovement. Fig 3 shows a 'D' type spool.

Fig 4 - 'F' spools are often shown as four position spools withthe three normal positions for neutral and service control; andthe forth position, which has a detent, connects both sides ofthe ram together to allow the service to 'float'.

Fig 5 - 'N' spools are sometimes used to control hydraulicmotors, and it can be seen from the flow arrows, that inneutral position both service ports are connected to theexhaust oil port

9804/1103 Issue 1

Position 1 Position 2 Position 3

FIG 2

FIG 1

FIG 3

FIG 4

FIG 5

Port 1

Port 4

Port 3

Port 2

4 - 6

General

Introduction to Hydraulic Schematic Symbols (continued)Example of Schematic Circuit

Some of the symbols described on the preceding pages havebeen arranged into a simple schematic circuit shown below.

Hydraulic tank A is a pressurised tank with an internallymounted strainer B on the suction l ine to the fixeddisplacement pump C. System pressure is limited to thesetting of relief valve D.

Valve spool E is an open-centre spool that is in neutralposition; flow from the pump passes through the spool andreturns to the hydraulic tank.

If the lever operated spool is moved away from neutralposition hydraulic fluid is directed to either head side or rodside of hydraulic ram G. Notice that the fluid must first openone way valve F before flowing to the ram.

9804/1103 Issue 1

Example Circuit Key

A Hydraulic TankB StrainerC Fixed Displacement PumpD Relief ValveE SpoolF One Way ValveG Double Acting Hydraulic Ram

A

B

CD

EF

G

Backhoe Loaders

Page No.General Information

-Lubricants and Capacities- 2CX from m/c no 655000 to 656500 10 - 00 - 01/1- 210S from m/c no 655000 to 656500 10 - 00 - 01/2- 2CX, 2CXL, 210S, 210SL from m/c no. 657001 10 - 00 - 01/3- 2DX from m/c no. 659249 10 - 00 - 01/4- 2CX from m/c no. 659598 10 - 00 - 01/5- 2CX, 2DX from m/c no. 659599 (N. America to m/c no 659599) 10 - 00 - 01/6- 210S, 212S from m/c no. 762080 10 - 00 - 01/7

-Statics Dimensions and Weight- 2CX, 210S from m/c no 655000 to 656500 10 - 00 - 02/1- 2CX, 210S from m/c no. 657001 10 - 00 - 02/2- 2CX, 210S with Extending Dipper from m/c no. 657001 10 - 00 - 02/3- 2CX, 210SL from m/c no. 657001 10 - 00 - 02/4- 2CX Airmaster from m/c no. 657001 10 - 00 - 02/5- 2CX Farm Master from m/c no. 657001 10 - 00 - 02/6- 2CXU, 210SU from m/c no. 657001 10 - 00 - 02/7- 2DX, 212SU from m/c no. 659249 10 - 00 - 03/1- 2DX, 212S with Extending Dipper from m/c no. 659249 10 - 00 - 03/2

Data - Electrical- 2CX, 210S from m/c no. 655000 to 656500 10 - 05 - 01/1- 2CX, 2CXL, 210S, 210SL from m/c no. 657001 10 - 05 - 01/2- 2DX from m/c no. 659249 10 - 05 - 01/3- 2CX, 2DX, 210S and Variants from m/c no. 657001 10 - 05 - 01/4- 2CX from m/c no. 655030 to 656999 10 - 05 - 01/5- 2DX from m/c no. 657001 10 - 05 - 01/6- 2CX from m/c no. 659600 to 761891 10 - 05 - 01/6- 2CX, 2DX, 210S, 212S from m/c no. 760841 10 - 05 - 01/7- 212SU (N. Am) from m/c no. 657001 10 - 05 - 01/8

Data - Hydraulics

-Machine Hydraulics- 2CX, 210S from m/c no. 655000 to 656500 10 - 05 - 02/1- 2CX, 2CXL, 210S, 210SL from m/c no. 657001 to 658960 10 - 05 - 02/2- 2CX, 2DX from m/c no. 658961 10 - 05 - 02/3

-Steer Hydraulics- 2CX, 210S from m/c no. 655000 to 656500 10 - 05 - 03/1- 2CX, 2CXL, 210S, 210SL from m/c no. 657001 to 658960 10 - 05 - 03/1- 2CX, 2CXL, 2DX, 210S, 210SL from m/c 658961 10 - 05 - 03/1

Data - Transmission- Front and Rear Axles- 2CX, 210S from m/c no. 655000 to 656500 10 - 05 - 04/1- 2CX, 210S from m/c no. 657001 10 - 05 - 04/1- 2CXAM, 2CXL, 210FM, 210SL, 2DX from m/c no. 657001 10 - 05 - 04/1- Syncro Shuttle- 2CX, 210S from m/c no. 655000 to 656500 10 - 05 - 05/1- 2CX, 2CXL, 2CXAM, 2CXFM, 2DX, 210S, 210SL from m/c no. 657001 10 - 05 - 05/2,3- 2CXAM from m/c no. 657001 10 - 05 - 05/4- Tyre Sizes and Pressures- 2CX, 210S from m/c no. 655000 to 656500 10 - 05 - 06/1- 2CX, 2CXL, 2CXAM, 2CXFM, 2DX, 210S, 210SL from m/c no. 657001 10 - 05 - 06/2

Data - Brakes- 2CX, 210S from m/c no. 655000 to 656500 10 - 05 - 07/1- 2CX, 2CXL, 2CXAM, 2CXFM, 2DX, 210S, 210SL from m/c no. 657001 10 - 05 - 07/1

Data Engine- 2CX, 210S from m/c no. 655000 to 656500 10 - 05 - 08/1- 2DX Range from m/c no. 659249 (including 212S to m/c no. 762079) 10 - 05 - 08/2

9804/1103 Issue 6*

Contents i

2CX, 2DX, 210S, 212S and Variants

Backhoe Loader Contents - 1

Contents

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Backhoe Loaders Contents iiCONTENTS2CX, 2DX, 210S, 212S and Variants

Page No.Data - Pneumatics

- 2CXAM from m/c no. 657001 10 - 05 - 09/1

Fault Finding- Syncro Shuttle - Mechanical

- 2CX, 2DX, 210S, 212S from m/c no. 655000 10 - 10 - 01/1,2,3- Syncro Shuttle - Hydraulics

- 2CX, 210S from m/c no. 655000 10 - 10 - 01/4,5- Parking Brake

- 2CX, 2CXL, 2CXAM, 2CXFM, 2DX, 210S, 210SL from m/c no. 657001 10 - 10 - 02/1- Pneumatics

- 2CXAM from m/c no. 657001 10 - 10 - 03/1- Air Conditioning

- 2CX, 2DX, 210S, 212S 10 - 10 - 04/1,2

Circuit Diagrams - Electrical- 2CX, 210S from m/c no. 655000 to 656500 10 - 15 - 01/1,2- 2CX, 2CXL, 2CXFM, 210S, 210SL from m/c no. 657001 10 - 15 - 01/3,4- 2DX from m/c no. 659249 to760840 10 - 15 - 01/5,6,7,8- 2CX from m/c no. 659599 to 760840 10 - 15 - 01/5,6,7,8,- 2CXAM to m/c no. 658332 10 - 15 - 01/9,10- 2CXAM from m/c no. 658333 to 659598 10 - 15 - 01/11,12- 2CXAM from m/c no. 659599 10 - 15 - 01/13- 2CX, 2DX, 210S, 212S from m/c no. 760841 10 - 15 - 01/14,15,16,17- 2CXU, 212SU (N,America only) from m/c no. 657001 10 - 15 - 01/18,19,20,21- 2CX, 2DX, 212SU from m/c no. 489724 10 - 15 - 01/22 to 27- Electrical Circuit Options and Variations

- Electrical Pick-up Hitch 10 - 15 - 02/1- 2CX, 2DX, 212SU - Worklights Circuit, German/Italian Builds 10 - 15 - 02/2- 2CX, 2DX, 212SU - Heater Circuit, Heater/Air Conditioning Circuit 10 - 15 - 02/3- Later Machines - Compressor Circuit, Radio Circuit 10 - 15 - 02/4- Later Machines - Hammer Circuit, Hand Held Hydraulic Tools Circuit, Hydraclamp Circuit 10 - 15 - 02/5

Circuit Diagrams - Hydraulics- 2CX, 210S from m/c no. 655000 to 656500 10 - 20 - 01/1,2- 2CX, 210S from m/c no. 657001 to 658960 10 - 20 - 01/3,4- 2CX, 2CXL, 210S, 210SL - Auxiliary Hand Held Tools 10 - 20 - 01/5- 2CX, 2DX from m/c no. 658961 10 - 20 - 02/1,2- 2CXL, 210SL, 2CXFM from m/c no. 657001 10 - 20 - 02/3- 2CX, 212SU (N.America only) from m/c no. 657001 10 - 20 - 02/4,5- Steering

- 2CX, 210S from m/c no. 655000 to 656500 10 - 20 - 03/1- 2CX, 2CXL, 210S, 210SL from m/c no. 10 - 20 - 03/2

- Pneumatics- 2CXAM from m/c no. 657001 10 - 20 - 03/3

9804/1103 Issue 7*Backhoe Loader Contents - 2

Contents (continued)

*

****

Backhoe Loaders

Contents (continued)General Information

Fluids, Lubricants and Capacities 15 - 00 - 01/1-8- 3CX, 4CX & variants from m/c no. 930000 15 - 00 - 01/9 - 10

Static Dimensions - from m/c no. 400001- 3CX (214) 4x4 (Sideshift) 15 - 00 - 02/1- 3CX (214) 4x4 (Centremount) 15 - 00 - 02/2- 4C (215) 4x4 15 - 00 - 02/3- 4CN (216) 4x4 15 - 00 - 02/4- 3CX (214) 4x4 Sitemaster (Sideshift) 15 - 00 - 02/5- 3CX (214) 4x4 Sitemaster (Centremount) 15 - 00 - 02/6- Hammermaster 4x4 15 - 00 - 02/7- 217 15 - 00 - 02/8- 4CX (214S) 4x4x4 (Sideshift) 15 - 00 - 02/9- 4CX (214S) 4x4x4 (Centremount) 15 - 00 - 02/10- 4C (215S) 4x4x4 15 - 00 - 02/11- 4CN 4x4x4 15 - 00 - 02/12- 4CX (214S) 4x4x4 Sitemaster (Sideshift) 15 - 00 - 02/13- 4CX (214S) 4x4x4 Sitemaster (Centremount) 15 - 00 - 02/14- 217S 15 - 00 - 02/15- 3CX Super 4x4x4 (from m/c. no. 430001) 15 - 00 - 02/16- 4CX Super 4x4x4 (from m/c. no. 430001) 15 - 00 - 02/17- 3CXE (214E) 15 - 00 - 02/18

Static Dimensions - from m/c no. 460001- 3CX Sideshift 15 - 00 - 03/1- 4CX Sideshift 15 - 00 - 03/1- 3CX Super 15 - 00 - 03/3- 3CX Centremount 15 - 00 - 03/4- 4CX Centremount 15 - 00 - 03/5- 4C, 4CN 15 - 00 - 03/6

Data-Electrical (3CX, 4CX - 200 Series)

- General (from m/c no. 400001) 15 - 05 - 01/1- Circuit Protection (from m/c no. 400001 to 430000) 15 - 05 - 01/2- Circuit Protection (from m/c. no. 430001) 15 - 05 - 01/3- Relay Identification - Syncro Shuttle m/c's (from m/c. no. 400001 to 430000) 15 - 05 - 01/4- Relay Identification - Powershift m/c's (from m/c. no. 400001 to 430000) 15 - 05 - 01/5- Relay Identification - All Machine Models (from m/c. no. 430001) 15 - 05 - 01/6

-Electrical (2DX, 212 Servo Machines and Variants (except 2CX) from m/c no. 400001- General 15 - 05 - 01/10- Fuses 15 - 05 - 01/11- Bulbs 15 - 05 - 01/11- Relay Identification 15 - 05 - 01/12,13- Pin Identification

- Logic Box 15 - 05 - 01/14- RH Joystick 15 - 05 - 01/15- LH Joystick 15 - 05 - 01/15- Harness Identification 15 - 05 - 01/16,17

-Electrical (3CX, 4CX and Variants from m/c no. 460001)- General 15 - 05 - 01/19- Fuse Identification 15 - 05 - 01/20,20A,23,24,25- Link Box Fuses 15 - 05 - 01/21- Bulbs 15 - 15 - 01/21- Relay Identification 15 - 05 - 01/22,23,24,25,26- Harness Identification 15 - 05 - 01/27,28,29

-Hydraulic (3CX, 4CX Standard Machines)- Machine Hydraulics (from m/c no. 400001) 15 - 05 - 02/1,2,3,4,5- Steer Hydraulics (AWS) (from m/c no. 400001) 15 - 05 - 02/6- Steer Hydraulics (2WS) (from m/c no. 400001) 15 - 05 - 02/6

-Hydraulic (3CXE (214E) Machines)- Machine Hydraulics 15 - 05 - 02/7

-Hydraulic 2DX, 212 Servo Machines and Variants (except 2CX) from m/c no. 400001)- Machine Hydraulics 15 - 05 - 02/8,9,10

-Hydraulic Pumps (3CX, 4CX and Variants from m/c no. 460001) 15 - 05 - 02/11,11A,12-Loader Valve (3CX, 4CX and Variants from m/c no. 460001) 15 - 05 - 02/13,14,15,16-Backhoe Valve (3CX, 4CX and Variants from m/c no. 460001) 15 - 05 - 02/17,18

9804/1103 Issue 8*

Contents iii

3CX, 4CX (200 Series)


*

Backhoe Loaders


Data (continued) Page No. -Transmission

- Front Axle (2DX, 212 and Variants (except 2CX ) from m/c no. 400001) 15 - 05 - 03/1- Rear Axle (3CX, 4CX and Variants from m/c no. 460001) 15 - 05 - 04/1- Tyre Sizes and Pressures (3CX, 4CX from m/c no. 400001) 15 - 05 - 05/1- Tyre Sizes and Pressures (3CX, 4CX and Variants from m/c no. 460001) 15 - 05 - 05/2,3- Syncro Shuttle (3CX, 4CX from m/c no. 400001) 15 - 05 - 06/1,2- Powershift (3CX, 4CX from m/c no. 400001) 15 - 05 - 07/1,2- Syncro Shuttle (3CX, 4CX and Variants from m/c no. 460001) 15 - 05 - 07/2A,2B- Stall Figures - 3CX, 4CX AWS Machines from m/c no. 400001 15 - 05 - 07/3- Stall Figures - 3CX, 4CX 2WS Machines from m/c no. 400001 15 - 05 - 07/4- Stall Figures (3CX, 4CX and Variants from m/c no. 460001) 15 - 05 - 07/5,6,7,8,9

-Brakes- Standard Machines (All Models (except 2CX) from m/c no. 400001) 15 - 05 - 08/1- Servo Machines (All Models (except 2CX) from m/c no 400001) 15 - 05 - 08/1- 3CX, 4CX and Variants from m/c no. 460001 15 - 05 - 08/2

-Engine- All Models (except 2CX) from m/c no. 400001 15 - 05 - 09/1- 3CX, 4CX and Variants from m/c no. 460001 15 - 05 - 09/2

Fault Finding-Electrical (3CX, 4CX and Variants from m/c no. 460001) 15 - 10 - 01/1,2-Hydraulic (Standard Machines) (All Models (except 2CX) from m/c no. 400001)

- Introduction 15 - 10 - 02/1- Diagnosis 15 - 10 - 02/1,2,3,4

-Hydraulic (Servo Machines) (All Models (except 2CX) from m/c no. 400001) 15 - 10 - 03/1-Variable Flow Hydraulics (All Models (except 2CX) from m/c no. 460001) 15 - 10 - 03/2,3-Syncro Shuttle (All Models (except 2CX) from m/c no. 400001)

- Gearbox 15 - 10 - 06/1,2,3- 2/4 Wheel Drive Clutch - 'Spring-on to 4WD' (3CX, 4CX from m/c. no. 400077 to 415011) 15 - 10 - 06/4- 2/4 Wheel Drive Clutch - 'Pressure-on to 4WD' (3CX, 4CX from m/c. no. 415012) 15 - 10 - 06/5,6- 2/4 Wheel Drive Clutch (3CX, 4CX and Variants from m/c no. 460001) 15 - 10 - 6/7,8

-Powershift Gearbox (All Models (except 2CX) from m/c no. 400001- Introduction and Index 15 - 10 - 07/1- Diagnosis 15 - 10 - 07/2,3- Powershift Transmission (3CX, 4CX and Variants from m/c no. 460001)- Introduction and Index 15 - 10 - 07/4- Diagnosis 15 - 10 - 07/5,6,7,8

-Brakes All Models (except 2CX) from m/c no. 400001) 15 - 10 - 08/1,2,3,4-Steering (3CX, 4CX and Variarts from m/c no. 460001) 15 - 10 - 09/1,2,3

Circuit Diagrams - Electrical-Machines from 400001 to 430000

- Basic Machines (3CX 2WS with Syncro Shuttle) 15 - 15 - 01/1,2- Steer Circuit (AWS Machines Only) 15 - 15 - 01/3- Powershift Transmission 15 - 15 - 01/4- 2/4 Wheel Drive (to m/c. no. 409434) 15 - 15 - 01/5- Transmission Dump (to m/c. no. 413772) 15 - 15 - 01/5- Instrument Lights Test Button (to m/c. no. 404502) 15 - 15 - 01/6- Hydraulic Speed Control (to m/c. no. 406613) 15 - 15 - 01/6

-Machines from 430001- Basic Machines (3CX 2WS with Syncro Shuttle) 15 - 15 - 01/7,8,9,10- Powershift & Steer Circuit (AWS Machines Only) 15 - 15 - 01/11,12- Powershift Transmission (2WS Machines Only)and Steer Circuit for 3CX 4x4x4x Machines 15 - 15 - 01/13,14

- 3CX, 4CX and Variants from m/c no. 460001- Basic Machines (3CX 2WS with Syncro Shuttle) 15 - 15 - 01/15,16,17,18- Powershift Transmission (PS700) and Steer Circuit-AWS 15 - 15 - 01/19,20- Powershift Transmission (PS700) - 2WS 15 - 15 - 01/21,22- Steer Circuit - 3CX 4x4x4 Machines only 15 - 15 - 01/21,22- 3CXE (214 Series 3) only 15 - 15 - 01/23,24,25

9804/1103 Issue 1

Contents iv


Backhoe Loaders


Circuit Diagrams - Electrical (continued)- 3CX, 4CX, and Variants from m/c no.460001 (contd)- 214e Series 4 only 15 - 15 - 01/26,27,28- Autoshift Transmission - 2WS only 15 - 15 - 01/29,30- Autoshift Transmission - AWS only 15 - 15 - 01/31,32- Powershift Transmission (PS750) and Steer Circuit - AWS 15 - 15 - 01/33,34- Powershift Transmission (PS750) - 2WS 15 - 15 - 01/35,36- Steer Circuit - 3CX 4x4x4 only 15 - 15 - 01/35,36- Auxiliary Options 15 - 15 - 01/37,38,39- Servo Machines 15 - 15 - 02/5,6- 3CX, 4CX and Variants from m/c no. 495455

- Basic Machine 15 - 15 - 03/1/,2,3,4- Transmission and Steering 15 - 15 - 03/5,6- Options 15 - 15 - 03/7,8,9,10- Autoshift Transmission 15 - 15 - 03/11,12- Servo Command Pilot Circuit 15 - 15 - 03/13,14

Circuit Diagrams - Hydraulic-Standard Machine

- 3CX, 4CX Basic Machine from m/c no. 402174 15 - 20 - 02/1,2- Circuit Variations from m/c no. 400001 15 - 20 - 02/3,4- Steer Hydraulics (AWS from m/c no 400001) 15 - 20 - 02/5- Steer Hydraulics (2WS from m/c no. 400001) 15 - 20 - 02/6- Steer Hydraulics (4WS from m/c no. 460001) 15 - 20 - 02/7- Steer Hydraulics (4WS from m/c no. 460001) 15 - 20 - 02/8

-Servo Machines (All Models except 2CX)- from machine no. 400001 to 420485 15 - 20 - 03/1,2- from machine no. 420486 15 - 20 - 03/3,4

3CX, 4CX, 214, 215, 217 & S Series Machines from m/c no. 460001 15 - 20 - 04/1,23CX, (214E Series 3) Machines only 15 - 20 - 04/3214e (Series 4) only (from m/c no. 460001) 15 - 20 - 04/4214Se (Series 4) Only 15 - 20 - 04/4A3CX S Series Options (from m/c no. 460001) 15 - 20 - 04/5,64CX Gear Pump Option (from m/c no. 460001) 15 - 20 - 04/5Variable Flow Hydraulics (from m/c no. 460001)

- 7-Spool with High Flow Options 15 - 20 - 04/7,8- 6-Spool with High/Low Flow Options 15 - 20 - 04/9,10- 4CXE, 4CX Super-Hand Held Tools Option 15 - 20 - 04/11

- Brakes (All Models (except 2CX) from m/c no. 400001)- Standard Machines 15 - 25 - 01/1- Servo Machines 15 - 25 - 02/1

9804/1103 Issue 2*

Contents v

2CX, 2DX, 210S, 212S and Variants

Backhoe Loaders Contents - 5

******

*

*

2CX From m/c no. 655000 to 656500Backhoe Loaders

9804/1103 10 - 00 - 01/1 Issue 1

Lubricants & CapacitiesNote: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycleimmediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gentlyrun-in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g., warming up without load).Engines of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100hours operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the machine.After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended below.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONALLitres (UK Gal) SPECIFICATION

Fuel Tank 64 (14) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2DEngine (Oil) 7.2 (1.6) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,

-10 C to 50 C (14 F to 122 F) API CD/SE, MIL-L-2104DJCB Super Universal Agricultural SAE10W/30, MIL-L-2105,-15 C to 30 C (5 F to 86 F) API CD/SE, MIL-L-2104C

MIL-L-46152

JCB Torque Converter Fluid SAE10W, MIL-L-46152, -18 C to 0 C (0 F to 32 F) API CD/SE, MIL-L-2104D

Engine (Coolant) 12.5 (2.75) JCB Universal Antifreeze/water ASTM D3306-74(See Coolant Mixtures)

Syncro Shuttle 19 (4.2) JCB Special Transmission Fluid ESP-M2C 33GFront Axle

Housing 4 (0.88) JCB HD90 Gear Oil API-GL-5Hubs (x2) 1 (0.22) JCB HD90 Gear Oil MIL-L-2105

Rear Axle Housing 4 (0.88) JCB Special Gear Oil ESEN-M2C 86A/BHubs (x2) 1 (0.22) JCB Special Gear Oil

Brake System JCB Light Hydraulic Fluid ISO VG15

Hydraulic System 70 (15.4) JCB High Performance Hydraulic Oil ISO VG46(including tank) (Above 38 C, 100 F)

JCB Special Hydraulic Fluid ISO VG32(Below 38 C, 100 F)

Grease Points --- JCB MPL Grease Lithium based, No. 2consistency.

Note: The total hydraulic system capacity depends on the equipment being used. Fill with all rams closed. Watch levelindicator on hydraulic tank.

DO NOT USE ORDINARY BRAKE FLUID.

CONTENTS10 - 00 - 01/1

210S From m/c no. 655000 to 656500Backhoe Loaders

9804/1103 10 - 00 - 01/2 Issue 1

Lubricants & Capacities (210S)Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycleimmediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gentlyrun-in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g., warming up without load).Engines of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100hours operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the machine.After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended below.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONALUS Gal (litres) SPECIFICATION

Fuel Tank 16.81 (64) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2DEngine (Oil) 1.92 (7.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,

14 F to 122 F (-10 C to 50 C) API CD/SE, MIL-L-2104DJCB Super Universal Agricultural SAE10W/30, MIL-L-2105,5 F to 86 F (-15 C to 30 C) API CD/SE, MIL-L-2104C

MIL-L-46152

JCB Torque Converter Fluid SAE10W, MIL-L-46152, 0 F to 32 F (-18 C to 0 C) API CD/SE, MIL-L-2104D

Engine (Coolant) 3.30 (12.5) JCB Universal Antifreeze/water ASTM D3306-74(See Coolant Mixtures)

Syncro Shuttle 5.04 (19.0) JCB Special Transmission Fluid ESP-M2C 33GFront Axle

Housing 1.05 (4.0) JCB HD90 Gear Oil API-GL-5Hubs (x2) 0.26 (1.0) JCB HD90 Gear Oil MIL-L-2105

Rear Axle Housing 1.05 (4.0) JCB Special Gear Oil ESEN-M2C 86A/BHubs (x2) 0.26 (1.0) JCB Special Gear Oil

Brake System JCB Light Hydraulic Fluid ISO VG15

Hydraulic System 18.49 (70.0) JCB High Performance Hydraulic Oil ISO VG46(including tank) (Above 100 F, 38 C)

JCB Special Hydraulic Fluid ISO VG32(Below 100 F, 38 C)


Note: The total hydraulic system capacity depends on the equipment being used. Fill with all rams closed. Watch levelindicator on hydraulic tank.

DO NOT USE ORDINARY BRAKE FLUID.

CONTENTS10 - 00 - 01/2

Backhoe Loaders 10 - 00 - 01/3CONTENTS

10 - 00 - 01/3

2CX, 2CXL, 210S, 210SL

9804/1103 Issue 2

From m/c no. 657001Lubricants and Capacities

Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycleimmediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g., warming up without load). Enginesof new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hoursoperation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to themachine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended below.

ITEM CAPACITY FLUID/LUBRICANT INTERNATIONALLitres UK Gal USA Gal SPECIFICATION

Fuel Tank 83.2 18.3 22.0 Diesel Oil ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 10.7 2.4 2.9 JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,-10 C to 50 C (14 F to 122 F) API CE/SF, MIL-L-2104D

JCB Super Universal Agricultural SAE10W/30, MIL-L-2105,-15 C to 30 C (5 F to 86 F) API CD/SE, MIL-L-2104C

MIL-L-46152


Engine (Coolant) 11 2.4 2.9 JCB Universal Antifreeze/water ASTM D3306-74(See Coolant Mixtures)

Syncro Shuttle 17.5 3.8 4.6 JCB Special Transmission Fluid ESP-M2C 33G

Axles (2CX, 210S)Housing 4 0.88 1.1 JCB Special Gear Oil ESEN-M2C 86A/BHubs (x4) 1 0.22 0.26 JCB Special Gear Oil

Axles (2CXL, 2CX Farm Master, 210SL)Housing 8.8 1.94 2.33 JCB Special Gear Oil ESEN-M2C 86A/BHubs (x4) 1.8 0.4 0.48 JCB Special Gear Oil

Hydraulic System 77 17 20.4 JCB High Performance Hydraulic Oil ISO VG46(including tank) (Above 38 C, 100 F)



--- JCB HP Grease (High Performance) Lithium based, No. 2consistency.

Note:The total hydraulic system capacity depends on the equipment being used. Fill with all rams closed. Watch levelindicator on hydraulic tank.


10 - 00 - 01/49804/1103 Issue 2

Lubricants and Capacities

Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycleimmediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g., warming up without load). Enginesof new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hoursoperation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to themachine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended below.


Fuel Tank 83.2 18.3 22 Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 11.1 2.5 2.9 JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,-10 C to 50 C (14 F to 122 F) API CD/SE, MIL-L-2104DJCB Super Universal Agricultural SAE10W/30, MIL-L-2105,-15 C to 30 C (5 F to 86 F) API CD/SE, MIL-L-2104C

MIL-L-46152


Engine (Coolant) 12.0 2.6 3.2 JCB Universal Antifreeze/water ASTM D3306-74(See Coolant Mixtures)


Axles (SD55)Housing 8.8 1.94 2.3 JCB Special Gear Oil ESEN-M2C 86A/BHubs (x4) 1.8 0.4 0.5 JCB Special Gear Oil

Hydraulic System* 82 18.04 21.7 JCB High Performance Hydraulic Oil ISO VG46(including tank) (Above 38 C, 100 F)




* Note:The total hydraulic system capacity depends on the equipment being used. Fill with all rams closed. Watch levelindicator on hydraulic tank.

2DX From m/c no. 659249

10 - 00 - 01/5

Backhoe Loaders


9804/1103 Issue 1

2CX From m/c no. 65959810 - 00 - 01/5CONTENTS

7110-3/1-1.5

Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycleimmediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g., warming up without load).Engines of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100hours operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to themachine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommendedbelow.


Fuel Tank 83.2 18.3 22.0 Diesel Oil ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 10.7 2.4 2.9 JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,-10 C to 50 C (14 F to 122 F) API CE/SF, MIL-L-2104D

JCB Super Universal Agricultural SAE10W/30, MIL-L-2105,-15 C to 30 C (5 F to 86 F) API CD/SE, MIL-L-2104C

MIL-L-46152


Engine (Coolant) 11 2.4 2.9 JCB Universal Antifreeze/water ASTM D3306-74(See Coolant Mixtures)


Axles (2CX, 210S)Housing 4 0.88 1.1 JCB Special Gear Oil ESEN-M2C 86A/BHubs (x4) 1 0.22 0.26 JCB Special Gear Oil

Axles (2CXL, 2CX Farm Master, 210SL)Housing 8.8 1.94 2.33 JCB Special Gear Oil ESEN-M2C 86A/BHubs (x4) 1.8 0.4 0.48 JCB Special Gear Oil

Hydraulic System 77 17 20.4 JCB High Performance Hydraulic Oil ISO VG46(including tank) (Above 38 C, 100 F)





15 - 00 - 01/6

Backhoe Loaders

North American Machines to m/c no. 762079Lubricants and Capacities

9804/1103 Issue 1

2CX, 2DX From m/c no. 65959915 - 00 - 01/6CONTENTS

7110 - 3/1-2.3



Fuel Tank 83.2 18.3 22 Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 11.1 2.5 2.9 JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,-10 C to 50 C (14 F to 122 F) API CD/SE, MIL-L-2104DJCB Super Universal Agricultural SAE10W/30, MIL-L-2105,-15 C to 30 C (5 F to 86 F) API CD/SE, MIL-L-2104C

MIL-L-46152


Engine (Coolant) 12.0 2.6 3.2 JCB Universal Antifreeze/water ASTM D3306-74(See Coolant Mixtures)


AxlesHousing (SD55) 8.8 1.94 2.3 JCB Special Gear Oil API-GL4Housing (SD40) 4.0 0.88 1.0 JCB Special Gear Oil API-GL4

Hubs (x4 - SD55) 1.8 0.4 0.5 JCB Special Gear Oil API-GL4Hubs (x4 - SD40) 1.0 0.22 0.25 JCB Special Gear Oil API-GL4

Hydraulic System 82 18.04 21.7 JCB High Performance Hydraulic Oil ISO VG46(including tank) (Above 38 C, 100 F)





15 - 00 - 01/7

Backhoe Loaders


9804/1103 Issue 1

210S, 212S From m/c no. 76208010 - 00 - 01/7CONTENTS

3270 - 3/1-3.1


ITEM CAPACITY FLUID/LUBRICANT INTERNATIONALUSA Gal Litres SPECIFICATION

Fuel Tank 22 83.2 Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D

Engine (Oil) 2.9 11.1 JCB 15W/40 Engine Oil CF-4/SG, SAE15W/40-10 C to 50 C (14 F to 122 F)

JCB Engine Oil 10W CF-4/SG, SAE10W-20 C to 10 C (-4 F to 50 F)

Engine (Coolant) 3.2 12.0 JCB Universal Antifreeze/water ASTM D3306-74(See Coolant Mixtures)

Syncro Shuttle 4.6 17.5 JCB Special Transmission Fluid ESP-M2C 33G

AxlesHousing (SD55) 2.3 8.8 JCB Special Gear Oil API-GL4

Hubs (x4 - SD55) 0.5 1.8 JCB Special Gear Oil API-GL4

Hydraulic System 21.7 82 JCB High Performance Hydraulic Oil ISO VG46(including tank) (Above 38 C, 100 F)


Grease Points --- JCB Moly EP#2 Grease Lithium based, No. 2


15 - 00 - 01/8

Backhoe Loaders

Fluids, Lubricants and Capacities (contd)

! WARNING: Waxoyl contains turpentine substitute, which is inflammable. Keep flames away when applying Waxoyl.Waxoyl can take a few weeks to dry completely. Keep flames away during the drying period. Do not weld near theaffected area during the drying period. Take the same precautions as for oil to keep Waxoyl off your skin. Do not breathe the fumes. Apply in a well-ventilated area.GEN-1-3

Note: AWS axles with limited slip differential must use JCB Special Gear Oil.

9804/1103 Issue 1

214e (N. America) From m/c no. 46000115 - 00 - 01/8CONTENTS

3270 - 3/1-5.1

Backhoe Loaders

10 - 00 - 02/1

Static Dimensions

9804/1103 Issue 1

2CX, 210S From m/c no. 655000 to 65650010 - 00 - 02/1CONTENTS

S136710

10 - 00 - 02/2

Backhoe Loaders

Static Dimensions and Weight

9804/1103 Issue 2*

2CX, 210S From m/c no. 65700110 - 00 - 02/2

3060/179

A182671

A

D

EF

C

G

B

Item Description DimensionsA Overall length 4.88m (16ft 0in)B Overall height 2.67m (8ft 9in)C Height to top of cab 2.63m (8ft 6in)D Wheelbase 1.92m (6ft 3in)E Minimum ground clearance 0.35m (1ft 2in)F Slew ground clearance 0.46m (1ft 6in)G Width 1.85m (6ft 1in)

Machine weight - Fully operational with 6-in-1 shovel, 450mm (18in.) excavator bucket, full fuel tank and 80kg operator. 5230kg (11532lb)

Note: Dimensions based on standard tyres fitted (12.5 x 18, 10 PR traction). For Backhoe and Loader dimensions contactyour JCB Distributor.

10 - 00 - 02/3

Backhoe Loaders


9804/1103 Issue 2*

2CX, 210S with Extending Dipper From m/c no. 65700110 - 00 - 02/3CONTENTS

3060/180

A208661

A

B

EF

C

DG

2CX (with Extending Dipper)Item Description DimensionsA Overall length 4.88m (16ft 0in)B Overall height 2.67m (8ft 9in)C Height to top of cab 2.63m (8ft 6in)D Wheelbase 1.92m (6ft 3in)E Minimum ground clearance 0.35m (1ft 2in)F Slew ground clearance 0.46m (1ft 6in)G Width 1.85m (6ft 1in)

Machine weight - Fully operational with 6-in-1 shovel, 450mm (18in.) excavator bucket, full fuel tank and 80kg operator. 5310kg (11708lb)


10 - 00 - 02/4

Backhoe Loaders


9804/1103 Issue 2*

2CXL, 210SL From m/c no. 65700110 - 00 - 02/4CONTENTS

3060/181

*

A198341

A

C

B

D

Item Description DimensionsA Overall length 4.43m (14ft 6in)B Overall height 2.63m (8ft 6in)C Wheelbase 1.92m (6ft 3in)D Width 1.85m (6ft 1in)

Machine weight - Fully operational with Quickhitch and 6-in-1 shovel, full fuel tankand 80kg operator. 5574kg (12290lb)

Note: Dimensions based on standard tyres fitted (12.5 x 18, 10 PR traction). For Loader dimensions contact your JCBDistributor.

10 - 00 - 02/5

Backhoe Loaders

Static Dimensions

9804/1103 Issue 2*

2CX Airmaster From m/c no. 65700110 - 00 - 02/5CONTENTS

3060/179

*

1.92m(6ft 3in)

4.90m(16ft 1in)

1.80m(5ft 11in) 1.37m(4ft 6in)

2.49m(8ft 2in)

10 - 00 - 02/6

Backhoe Loaders


9804/1103 Issue 1

2CX Farm Master From m/c no. 65700110 - 00 - 02/6CONTENTS

3060/182

A

C

B

D

A220291

Item Description Dimensions

A Overall length 4.44m (14ft 7in)B Overall height 2.68m (8ft 8in)C Wheelbase 1.92m (6ft 3in)D Width 1.95m (6ft 5in)

Machine weight - Fully operational with Quickhitch and standard shovel, full fuel tankand 80kg operator. 5670kg (12502lb)

Note: Dimensions based on standard tyres fitted (405/70 R 20, XM27). For Loader dimensions contact your JCB Distributor.

10 - 00 - 02/7

Backhoe Loaders


9804/1103 Issue 1

2CXU, 210SU From m/c no. 65700110 - 00 - 02/7CONTENTS

3060/183


A Overall length 4.47 m (14 ft 8 in)C Height to top of cab 2.68 m (8 ft 7 in)D Wheelbase 1.92 m (6 ft 3 in)E Minimum ground clearance 0.33 m (1 ft 1 in)G Width 1.95 m (6 ft 5 in)

Machine weight - Base unit 4907 Kg (10814 lbs)With cab 5088 Kg (11214 lbs)

The machine weight includes, standard shovel, three point hitch, full fuel tank and 80 kg (176 lbs) operator.The 2CXU machine must have either an implement or counterweight attached to the three point hitch before the machine isused to its full loader capabilities.

Maximum rated operating load with a 0.07 m3 (2.50 ft3) general purpose shovel - with counterweight 2150 Kg (4740 lbs)without counterweight 1400 Kg (3087 lbs)

Lift capacity, bottom hitch links at ball end H when fully lowered 3000 Kg (3 tonne)Maximum load on each axle 5500 Kg (5.5 tonne)When an implement is attached, the weight on the front axle should be greater than or equal to 0.2 the gross weight of themachine. However do no exceed the maximum load of the rear axle.


A

D

E

C

GA182672

10 - 00 - 03/1 3270 - F/1-3.1

Backhoe Loaders


Item Description DimensionsA Overall length 5.10m (16ft 9in)B Width over tyres 1.95m (6ft 5in)C Overall height 3.41m (11ft 2in)D Standard shovel width 2.10m (6ft 10in)

Operating weight with 1.37m shovel 6500kg (14326lbs)Note: Dimensions based on standard tyres fitted (12.5 x 20, 10 PR traction). For Backhoe and Loader dimensions contactyour JCB Distributor.

9804/1103 Issue 1

2DX, 212S From m/c no. 65924910 - 00 - 03/1CONTENTS

D

C

A B

A227680

10 - 00 - 03/2

Backhoe Loaders


9804/1103 Issue 1

2DX, 212S with Extending Dipper From m/c no. 65924910 - 00 - 03/2CONTENTS

3060/178

C

D A B


A Overall length 5.40m (17ft 8in)B Width over tyres 1.95m (6ft 5in)C Overall height 3.39m (11ft 3in)D Standard shovel width 2.10m (6ft 10in)

Machine weight - Fully operational with 6-in-1 shovel, 610mm (24in.) excavator bucket, and full fuel tank. 6840 kg (15082 lbs)

Note: Dimensions based on standard tyres fitted (12.5x20 industrial traction). For Backhoe and Loader dimensions contactyour JCB Distributor.

A279700

Backhoe Loaders

10 - 05 - 01/1

Data - ElectricalSystem 12 Volt, negative earthBattery

Cranking Performance at -18 C (0 F) 410 Amps to 1.4 V.P.C.Reserve Capacity (minutes) for 25 amp load 180

Alternator A127, 55 Amp max. outputStarter Motor S12-85 (2M113)Light BulbsSide/Tail 5 W (front & rear)Stop 21 W (rear)Direction Indicators 21 W (front & rear)Head 55 W dip, 60 W mainNumber Plate 2 x 5 W Interior 10 W Work 55 W (front & rear)Instrument 1.2 WBeacon 70 W HalogenInspection Lamp (where fitted) 55 W (floodlight pattern)Circuit ProtectionCircuits Rating (Amps) Fuse No.Brake Lights 5 A1Instruments 5 A2Left hand side/tail lights; number plate lights 5 A3Right hand side/tail lights; panel lights 5 A4Spare - A5Hazard warning lights 10 A6Interior (cab) light; radio (if fitted); beacon 10 A7Spare (Option: Stabiliser relay) - (10) A8Horn (front); headlight flash; front wiper and wash 10 A9Rear wiper and wash 5 B1Horn (rear) 5 B2Headlight - dipped beam 10 B3Headlight - main beam; warning lights 10 B4Front working lights 10 B5Direction indicators 5 B6Dump relay; forward/reverse relay; reverse alarm 5 B7Heater 10 B8Buzzer; hand dump 5 B9Rear working lights 10 C1Spare (Option: Rear window heater) - (20) C2Spare (Option: Engine/Transmission oil pressure warning lights) - ( 5) C3Spare (Option:Engine coolant/Transmission oil temperaturewarning lights) - (5) C4Spare - C5 to C8Spare (Option: Breaker) - (5) C9

9804/1103 Issue 1

2CX, 210S From m/c no. 655000 to 65650010 - 05 - 01/1CONTENTS

S136670

CONTENTS

10 - 05 - 01/2

Backhoe Loaders2CX, 2CXL, 210S, 210SL

9804/1103 Issue 1

From m/c no. 657001Data - Electrical

Fuses

The electrical circuits are protected by fuses. The fuses arelocated in a fuse box on the switch console. If a fuseruptures, find out why and rectify the fault before fitting a newone.

Fuse Circuit Fuse RatingNo. (Amps)A1 Brake lights 5 A2 Instruments 10 A3 LH side/tail lights; number plate lights 5A4 RH side/tail lights 5A5 Thermostart 15A6 Hazard warning lights 10 A7 Interior (cab) light; beacon 20A8 Stabiliser leg interlock 5A9 Horn (front); windscreen wiper;

headlight flash 15

B1 Rear wiper and wash 10B2 Horn (rear) 10 B3 Dipped beam; rear fog light 10 B4 Main beam; warning lights 10B5 Front work lights 10 B6 Direction indicators 10B7 Dump relay; forward/reverse solenoid; 5

reverse alarmB8 Heater motor 15 B9 Buzzer; hand dump 5

C1 Rear work lights 10 C2 Engine shut off system 5C3 Parking brake solenoid 5C4 Radio; wiper park 15C5 Road lights relay 15C6 Attachments socket 15C7 BlankC8 2/4WS steering circuit (where fitted) 5C9 Air conditioning unit (where fitted)/

High output heater (where fitted) 20

Bulbs Rating (Watts)Headlights - main 45 WHeadlights - dip 37.5 WIndicators 21 W (front & rear)Instruments 1.2 WWork lights 55 W Halogen (front & rear)Number plate light 2 x 5 WSide/tail lights 5W (front & rear)Interior lights 10 WStop lights 21 W (rear)Beacon 70 W HalogenInspection lamp (where fitted) 55 W (floodlight pattern)Rear fog 21 WWarning lights 3 W

Relay Identification1 Parking brake2 Road lights3 Reverse4 Forward5 Transmission dump6 Flashers7 Neutral start8 Stabiliser leg lock9 Parking brake solenoid10 Buzzer11 Parking brake start12 4 Spool option13 4 Spool option14 Trailer flasher buzzer

System 12 Volt, negative earthBattery


Alternator A127, 55 Amp max. outputStarter Motor S12-85 (2M113)

A201931

CONTENTS

10 - 05 - 01/3

Backhoe Loaders

Data - Electrics

9804/1103 Issue 1

2DX From m/c no. 659249

Fuses

The electrical circuits are protected by fuses. The fuses arelocated in the front console, underneath cover A. If a fuseruptures, find out why and rectify the fault before fitting a newone.

Fuse Circuit Fuse RatingNo. (Amps)A1 Brake lights 5 A2 Instruments 5A3 LH side/tail lights/number plate light 5A4 RH side/tail lights/number plate light 5A5 Rear wiper and wash 5A6 Hazard warning lights 10 A7 Interior (cab) light; beacon; face level fan 10A8 Radio 5A9 Horn (front); windscreen wiper;

headlight flash 10B1 Attachments socket 15B2 Engine shut off system 5B3 Dipped beam 10 B4 Main beam; warning lights 10B5 Front work lights 10 B6 Direction indicators 5B7 Parking brake solenoid 5B8 Heater motor 20 B9 Horn (rear) 10C1 Rear work lights 10 C2 Where fitted - 2/4WS steering circuit;

compressor; Stabiliser leg interlock 5C3 Dump relay; forward/reverse solenoid; 10

reverse alarmC4 Rear fog light 5C5 Thermostart 15


RelaysR1 Transmission DumpR2 Neutral StartR3 Parking BrakeR4 BuzzerR5 Parking Brake LightR6 IndicatorsR7 ForwardR8 Ignition 1R9 ReverseR10 Ignition 2R11 Stabiliser Leg Lock;CompressorR12 Road LightsR13 HammerR14 Neutral LockR15 4 Spool Option (if fitted)R16 Quick Hitch (if fitted)R17 4 Spool Option (if fitted)R18 Quick Hitch Buzzer (if fitted)R19 Trailer Warning Buzzer (if fitted)R20 Shutdown Relay (if fitted)

A230370

S227260

A

5

5

5

5

5

10

10

5

10

123456789

15

5

10

10

10

5

5

20

10

10

5

10

5

15

510

15

A B C

R7 R8

R9 R10

R11 R12

R13 R14

R15 R16

R17 R18

R19 R20

R1 R2

R3 R4

R5 R6

10 - 05 - 01/4 3270 - C/1-1.5

Backhoe Loaders

Data - Electrical

9804/1103 Issue 1

2CX, 2DX, 210S, 212S and Variants From m/c no. 65700110 - 05 - 01/4CONTENTS

System 12 Volt, negative earthBattery


Alternator A127, 55 Amp max. outputStarter Motor S12-85 (2M113)

The electrical circuits are protected by fuses. The fuses are located in the front console, underneath cover A. If a fuse ruptures,find out why and rectify the fault before fitting a new one.

The fuses are identified using column letters (A, B and C) and row numbers (1 to 9). Note that all the fuses are shown (includingoptional equipment fuses). Your machine may not be equipped with all the fuses shown on these pages.


10 - 05 - 01/5

Backhoe Loaders

Data - Electrics

9804/1103 Issue 1

2CX From m/c no. 655030 to 65699910 - 05 - 01/5CONTENTS

7110 - C/1-2.3

Fuses

Fuse Circuit Fuse RatingNo. (Amps)A1 Brake lights 5A2 Instruments 10A3 LH side/tail lights; number plate lights 5A4 RH side/tail lights 5A5 Thermostart 15A6 Hazard warning lights 10 A7 Interior (cab) light; beacon 20A8 Stabiliser leg interlock 5A9 Horn (front); windscreen wiper;

headlight flash 15

B1 Rear wiper and wash 10B2 Horn (rear) 10B3 Dipped beam; rear fog light 10B4 Main beam; warning lights 10B5 Front work lights 10B6 Direction indicators 10B7 Dump relay; forward/reverse solenoid; 5

reverse alarmB8 Heater motor 15B9 Buzzer; hand dump 5

C1 Rear work lights 10C2 Engine shut off system 5C3 Parking brake solenoid 5C4 Radio; wiper park 15C5 Road lights relay 15C6 Attachments socket 15C7 BlankC8 2/4WS steering circuit 5C9 Air conditioning unit, high output heater 20

Relay Identification1 Parking brake2 Road lights3 Reverse4 Forward5 Transmission dump6 Flashers7 Neutral start8 Stabiliser leg lock9 Parking brake solenoid10 Buzzer11 Parking brake start12 4 Spool option13 4 Spool option14 Trailer flasher buzzer

A201931

A

S181851

A

Fuses

Fuse Circuit Fuse RatingNo. (Amps)A1 Brake lights 5A2 Instruments 5A3 LH side/tail lights/number plate light 5A4 RH side/tail lights/number plate light 5A5 Rear wiper and wash 5A6 Hazard warning lights 10A7 Interior (cab) light; beacon; face level fan 10A8 Radio 5A9 Horn (front); windscreen wiper;

headlight flash 10

B1 Attachments socket 15B2 Engine shut off system 5B3 Dipped beam 10B4 Main beam; warning lights 10B5 Front work lights 10B6 Direction indicators 5B7 Parking brake solenoid 5B8 Heater motor 20B9 Horn (rear) 10

C1 Rear work lights 10C2 2/4WS steering circuit;

compressor; stabiliser leg interlock 5C3 Dump relay; forward/reverse solenoid; 10

reverse alarmC4 Rear fog light 5C5 Thermostart 15

10 - 05 - 01/6

Backhoe Loaders

9804/1103 Issue 1

2DX from m/c no. 6570012CX from m/c no. 659600 to 761891Data-Electrics

10 - 05 - 01/6CONTENTS

7110 - C/1-3.2

Relays

R1 Transmission DumpR2 Neutral StartR3 Parking BrakeR4 BuzzerR5 Parking Brake LightR6 IndicatorsR7 ForwardR8 Ignition 1R9 ReversR10 Ignition 2R11 Stabiliser Leg Lock;CompressorR12 Road LightsR13 HammerR14 Neutral LockR15 4 Spool Option R16 Quick Hitch R17 4 Spool Option R18 Quick Hitch Buzzer R19 Trailer Warning Buzzer R20 Shutdown Relay

10

5

5

5

5

10

10

5

10

123456789

15

5

10

10

10

5

5

20

10

10

5

10

5

15

510

15

A B C

R7 R8

R9 R10

R11 R12

R13 R14

R15 R16

R17 R18

R19 R20

R1 R2

R3 R4

R5 R6

A230371 S227260

A

A

10 - 05 - 01/7

Backhoe Loaders

Data - Electrics

9804/1103 Issue 1

2CX, 2DX, 210S, 212S From m/c no. 76084110 - 05 - 01/7CONTENTS

Fuses

Fuse Circuit Fuse RatingNo. (Amps)A1 Brake lights 5A2 Instruments 5A3 LH side/tail lights/number plate light 5A4 RH side/tail lights/number plate light 5A5 Rear wiper and wash 5A6 Hazard warning lights 10A7 Interior (cab) light; beacon; face level fan 10A8 Radio 5A9 Horn (front); windscreen wiper;

headlight flash 10

B1 Attachments socket 10B2 Engine shut off system 5B3 Dipped beam 15B4 Main beam 15B5 Front work lights 10B6 Direction indicators 5B7 Parking brake 5B8 Heater motor; air conditioning 15B9 Horn (rear) 10

C1 Rear work lights 15C2 Where fitted - compressor; Stabiliser leg interlock 5C3 Transmission Dump 7.5C4 Rear fog light 5C5 Thermostart 15

Relays

R1 Transmission DumpR2 Neutral StartR3 Parking BrakeR4 BuzzerR5 Brake LightR6 IndicatorsR7 ForwardR8 Ignition 1R9 ReverseR10 Ignition 2R11 Stabiliser Leg Lock;CompressorR12 Road LightsR13 HammerR14 Compressor Neutral StartR15 Engine Shut Off SolenoidR16 Front Work LightsR17 Front AuxiliaryR18 Front AuxiliaryR19 Air ConditioningR20 Rear QuickhitchR21 Front QuickhitchR22 Trailer Indicator Buzzer

1

98765432

CBA

R1 R7

R6

R4

R2

R5

R3

R8

R10R9

R12R11

R14R13

R16R15

R18R17

R20R19

R22R21

A300850

A

S227260

A

10 - 05 - 01/8

Backhoe Loaders

Data - Electrics

9804/1103 Issue 1

212SU (N.Am) From m/c no. 65700110 - 05 - 01/8CONTENTS

7110 - C/1-5.1

Fuses

Fuse Circuit Fuse RatingNo. (Amps)A1 Brake lights 5A2 Instruments 5A3 LH side/tail lights/number plate light 5A4 RH side/tail lights/number plate light 5A5 Rear wiper and wash 7.5A6 Hazard warning lights 10A7 Beacon 15A8 Radio 5A9 Horn (front); windscreen wiper;

headlight flash 20

B1 Attachments socket 10B2 Engine shut off system 5B3 Dipped beam 15B4 Main beam 15B5 Front work lights 10B6 Direction indicators 5B7 Parking brake 5B8 Heater motor; air conditioning 15B9 Blank 15

C1 Rear work lights 15C2 Power Take off 5C3 Transmission Dump 7.5C4 Rear fog light 5C5 Thermostart 15

Relays

R1 Neutral StartR2 Ignition 1R3 Transmission DumpR4 Ignition 2R5 Front Work LightsR6 Parking BrakeR7 Warning BuzzerR8 ForwardR9 IndicatorsR10 Reverse

1

98765432

CBA

R1

R3

R5

R7

R9

R2

R4

R6

R8

R10

A300870 S227260

A

A

2CX, 210S From m/c no. 655000 to 656500Backhoe Loaders

9804/1103 10 - 05 - 02/1 Issue 1

Data - Machine HydraulicsPump

Type 550Flow at 2250 rev/min and system pressure 56.25 litres/min 12.38 UK gal/min (14.87 US gal/min)

Relief Valve Operating Pressures bar kgf/cm2 lbf/in2

Main Relief Valve (M.R.V.) 220 225 3200Auxiliary Relief Valves (A.R.V.)

Loader Shovel Ram Head Side (pilot-operated) 207 211 3000Shovel Ram Rod Side (pilot-operated) 207 211 3000Auxiliary Ram Head Side (direct acting) 241 246 3500Auxiliary Ram Rod Side (direct acting) 241 246 3500

ExcavatorSlew Ram Head Side (pilot-operated) 241 246 3500Slew Ram Rod Side (pilot-operated) 241 246 3500Boom Ram Head Side (pilot-operated) 241 246 3500Boom Ram Rod Side (direct acting) 262 267 3800Dipper Ram Head Side (pilot-operated) 241 246 3500Dipper Ram Rod Side (direct acting) 241 246 3500Bucket Ram Head Side (direct acting) 241 246 3500

Return Line Filter bar kgf/cm2 lbf/in2

By-pass pressure 1.72 1.76 25

Ram Torque Settings Nm kgf m lbf ft

Piston HeadLift Ram 405 41.5 300Shovel Ram 405 41.5 300Slew Ram 405 41.5 300Boom Ram 405 41.5 300Stabiliser Ram 405 41.5 300

Dipper Ram 405 41.5 300Bucket Ram 405 41.5 300Hydraclamp Ram 405 41.5 300

End CapLift Ram 450 45.9 332Shovel Ram 450 45.9 332Slew Ram 450 45.9 332Boom Ram 450 45.9 332Stabiliser Ram 450 45.9 332

Dipper Ram 450 45.9 332Bucket Ram 450 45.9 332Hydraclamp Ram 450 45.9 332

CONTENTS10 - 05 - 02/1


10 - 05 - 02/2

2CX, 2CXL, 210S, 210SL

Hydraulic Pump (to machine serial number 657447)

Model/Reference Single-Priority/3939Rotation ClockwiseMounting Engine Timing Case (with adapter)Flow at 2000 rev/min and system pressure litres/min UK gal/min US gal/min

58 12.76 15.32 Hydraulic Pump (from machine serial number 657448)

Model/Reference Single-Priority/4506Rotation ClockwiseMounting Engine Timing Case (direct - no adapter required)Flow at 2000 rev/min and system pressure litres/min UK gal/min US gal/min

58 12.76 15.32

Relief Valve Operating Pressures bar kgf/cm2 lbf/in2

Main Relief Valve (M.R.V.) 220 225 3200

Auxiliary Relief Valves (A.R.V.)Loader

Shovel Ram Head Side (pilot-operated) 241 246 3500Shovel Ram Rod Side (pilot-operated) 277.7 281 4000Auxiliary Ram Head Side (direct acting) 241 246 3500Auxiliary Ram Rod Side (direct acting) 241 246 3500

ExcavatorSlew Ram (pilot-operated) 241 246 3500Boom Ram Head Side (pilot-operated) 241 246 3500Boom Ram Rod Side (direct acting) 262 267 3800Dipper Ram Head Side (pilot-operated) 241 246 3500Dipper Ram Rod Side (direct acting) 241 246 3500Bucket Ram Head Side (direct acting) 241 246 3500Hammer 241 246 3500

Hydraulic Tool Circuit (HTC) 138 141 2000




Piston HeadLift Rams 405 41.5 300Shovel Rams 405 41.5 300Slew Rams 405 41.5 300Boom Ram 405 41.5 300Stabiliser Rams 405 41.5 300Dipper Ram 405 41.5 300Bucket Ram 405 41.5 300Clam Shovel Ram 405 41.5 300

End CapLift Rams 678 69.2 500Shovel Rams 678 69.2 500Slew Rams 678 69.2 500Boom Ram 678 69.2 500Stabiliser Rams 678 69.2 500Dipper Ram 678 69.2 500Bucket Ram 678 69.2 500Clam Shovel Ram 450 45.9 332

9804/1103 Issue 2

From m/c no. 657001 to 658960Data - Machine Hydraulics


10 - 05 - 02/3

Data - Machine HydraulicsMain Hydraulic Pump

Model/Reference Single/5910PRotation ClockwiseMounting Engine Timing Case (with adapter)Flow at 2000 rev/min and system pressure litres/min UK gal/min US gal/min

58 12.76 15.32 Auxiliary Hydraulic Pump (2DX only)

Model/Reference Single/4240JRotation Anti-ClockwiseMounting Auxiliary Take-OffFlow at 2000 rev/min and system pressure litres/min UK gal/min US gal/min

28 6.16 7.39

Relief Valve Operating Pressures (2DX)

Note: Relief valve settings for the 2CX range of machines remain as shown on page 10 - 05 - 02/2.

bar kgf/cm2 lbf/in2

Main Relief Valve (M.R.V.) 240 246 3500

Auxiliary Relief Valves (A.R.V.)Loader

Shovel Ram Head Side (pilot-operated) 241 246 3500Shovel Ram Rod Side (pilot-operated) 277.7 281 4000Auxiliary Ram Head Side (direct acting) 241 246 3500Auxiliary Ram Rod Side (direct acting) 241 246 3500

ExcavatorSlew Ram (Head Side) 262 267 3800Slew Ram (Rod Side) 262 267 3800Boom Ram Head Side 248 253 3600Boom Ram Rod Side 316 267 4495Dipper Ram Head Side 248 253 3600Dipper Ram Rod Side 248 253 3600Bucket Ram Head Side 248 253 3600

Hydraulic Tool Circuit (HTC) (When Fitted) 138 141 2000




Piston HeadLift Rams 405 41.5 300Shovel Rams 405 41.5 300Slew Rams 405 41.5 300Boom Ram 405 41.5 300Stabiliser Rams 405 41.5 300Dipper Ram 405 41.5 300Bucket Ram 405 41.5 300Clam Shovel Ram 405 41.5 300

End CapLift Rams 678 69.2 500Shovel Rams 678 69.2 500Slew Rams 678 69.2 500Boom Ram 678 69.2 500Stabiliser Rams 678 69.2 500Dipper Ram 678 69.2 500Bucket Ram 678 69.2 500Clam Shovel Ram 450 45.9 332

9804/1103 Issue 1

2CX, 2DX From m/c no. 658961

10 - 05 - 03/1

Backhoe Loaders2CX, 210S

9804/1103 Issue 3

From m/c no. 655000 to 656500Data - Steer HydraulicsSystem Type Full power hydrostaticPump (See Page 10 - 05 - 02/1)Steering Unit Type OSPC 100LS Priority Valve Type OLS 80

Operation Pressures bar kgf/cm2 lbf/in2Relief Valve Operating Pressure (up to Machine No. 655603) 125 128 1800Relief Valve Operating Pressure (from Machine No. 655604) 138 141 2000Shock Valve Operating Pressure (up to Machine No. 655493) 250 255 3625Shock Valve Operating Pressure (from Machine No. 655494) 192 197 2800

Steer Ram Torque Settings Nm kgf m lbf ftPiston Head 405 41.5 300End Cap 678 69.2 500

System Type Full power hydrostaticPump (See Page 10 - 05 - 02/2)Steering Unit OSPCLS Priority Valve Integral with pump

Operation Pressures bar kgf/cm2 lbf/in2Relief Valve Operating Pressure 139 142 2000Shock Valve Operating Pressure 193 197 2800Anti-cavitation Valve - 2CX Farm Master m/cs only 20 20.4 290(optional on 2CXL, 210SL m/cs)


System Type Full power hydrostaticPump (See Page 10 - 05 - 02/3)Steering Unit OSPCLS Priority Valve Integral with brakes charge valve

Operation Pressures bar kgf/cm2 lbf/in2Relief Valve Operating Pressure 139 142 2000Shock Valve Operating Pressure 193 197 2800Anti-cavitation Valve 20 20.4 290


Brakes Charge/Steering/Priority ValveBrake Circuit Operating Pressures

Cut-in 90 bar (1305 lbf/in2)Cut-out 110 bar (1595 lbf/in2)

2CX, 2CXL, 210S, 210SL From m/c no. 657001 to 658960Data - Steer Hydraulics

2CX, 2CXL, 2DX, 210S, 210SL From m/c no. 658961Data - Steer Hydraulics

10 - 05 - 03/1CONTENTS

10 - 05 - 04/1

Backhoe Loaders2CX, 210S

Front Axle Rear AxleType SD40 SD40 (with brakes)Weight (dry, less wheels; approx.) 245 kg (540 lb) 245 kg (540 lb)Overall Gear Ratio 16.154:1 21.818:1 (TUV) 16.154:1 21.818:1 (TUV)Crownwheel & Pinion Ratio 13:35 11:40 (TUV) 13:35 11:40 (TUVNumber of Steer Rams 1 1Type of Mounting Pivot PadType of Brakes 3 Plate

Type JCB spiral bevel input with epicyclic hub reductionDesignation SD40 (with brakes)Type of Brakes Oil immersed multi-plate disc located in hubsInstallation

Front Centre pivotRear Rigid pad mount

Weight (dry, less wheels; approx.) 245 kg (540 lb)Overall Gear Ratio 16.154:1Crownwheel & Pinion Ratio 2.692:1Number of Teeth

Crownwheel 35Pinion 13

Hub reduction 6:1Toe-in 0Castor angle 0Camber angle 1Kingpin inclination 0Number of steer rams 1Input type Yoke coupling

Type JCB spiral bevel input with epicyclic hub reductionDesignation SD55 (with brakes)Type of Brakes Oil immersed multi-plate disc located in hubsInstallation

Front Centre pivotRear Rigid pad mount

Weight (dry, with no steer rams andwithout wheels) 330 kg (728 lb) approxOverall Gear Ratio 16.2:1Crownwheel & Pinion Ratio 3:1Number of Teeth

Crownwheel 33Pinion 11

Hub reduction 5.4:1Toe-in 0Castor angle 0Camber angle 1Kingpin inclination 0Number of steer rams 1

9804/1103 Issue 3

From m/c no. 655000 to 656500Data - Front & Rear Axles

2CX, 210S From m/c no. 657001Data - Front & Rear Axles

2CXAM, 2CXL, 210FM, 210SL, 2DX From m/c no. 657001Data - Front & Rear Axles

CONTENTS10 - 05 - 04/1

2CX From m/c no. 655000 to 656500Backhoe Loaders

9804/1103 10 - 05 - 05/1 Issue 1

2CX, 210S

Data - Syncro ShuttleSyncro Shuttle Combined torque converter, reverser, and gearbox unit with

integral parking brake.Type SS600Drive Output 4 wheel-drive, double yokeWeight (dry) 150 kg (330 lb)Torque Converter Dia. 280 mm (11 in)Torque Multiplication at Stall 2.45:1Gear Ratios 1st 5.55:1

2nd 3.44:13rd 1.83:14th 1.00:1

Minimum Engine Rev/Min at Converter Stall 2100 rev/min

Converter Pressures (in neutral) bar kgf/cm2 lbf/in2

Converter In at 50 deg.C 1000 rev/min 2.4 - 3.4 2.5 - 3.5 35 - 502000 rev/min 5.2 - 6.5 5.3 - 6.7 75 - 95


Converter Out at 50 deg.C 1000 rev/min 1.0 - 1.7 1.1 - 1.8 15 - 252000 rev/min 2.0 max 2.0 max 29 max

Converter Out at 100 deg.C 1000 rev/min 0.3 - 0.6 0.3 - 0.6 4.0 - 8.02000 rev/min 1.0 - 1.7 1.1 - 1.8 15 - 25

Converter Inlet Relief Valve Pressure (max.) 6.5 6.7 95

Lubrication Pressures (in neutral)At 50 deg.C 1000 rev/min 0.2 - 0.3 0.2 - 0.4 3.0 - 5.0

2000 rev/min 0.4 - 0.7 0.4 - 0.7 6.0 - 10.0At 100 deg.C 1000 rev/min 0.1 - 0.2 0.1 - 0.2 2.0 - 3.0

2000 rev/min 0.3 - 0.6 0.3 - 0.6 4.0 - 8.0

Main Line Pressure (in neutral)At 50 deg. C 1000 rev/min 9.3 - 10.3 9.5 - 10.5 135 - 150

2000 rev/min 10.7 - 11.7 10.9 - 12.0 155 - 170

At 100 deg.C 1000 rev/min 9.3 - 10.3 9.5 - 10.5 135 - 1502000 rev/min 9.3 - 10.3 9.5 - 10.5 135 - 150

Clutch Pressure (forward and reverse)At 50 deg. C 1000 rev/min 5.5 - 6.2 5.6 - 6.3 80 - 125

2000 rev/min 6.9 - 7.6 7.0 - 7.7 100 - 145


Flow Rates (in neutral) litres/min US gal/min UK gal/minCooler at 50 deg.C 1000 rev/min 10.4 - 13.6 2.8 - 3.6 2.3 - 3.0

2000 rev/min 14.5 - 20.0 3.8 - 5.3 3.2 - 4.4

Cooler at 100 deg.C 1000 rev/min 10.2 - 12.5 2.7 - 3.3 2.3 - 2.82000 rev/min 22.7 - 26.1 6.0 - 6.9 5.0 - 5.7

Pump at 50 deg.C 1000 rev/min 11.0 - 15.0 2.9 - 4.0 2.5 - 3.32000 rev/min 22.5 - 29.5 6.0 - 7.8 5.0 - 6.5

CONTENTS10 - 05 - 05/1


10 - 05 - 05/2

2CX, 2CXL, 2CXAM, 2CXFM, 2DX, 210S, 210SL

9804/1103 Issue 2

From m/c no. 657001Data - Synchro ShuttleSyncro Shuttle Combined torque converter, reverser, and gearbox unit with

integral parking brake.Type SS400Drive Output 4 wheel-drive, double yokeWeight (dry) 150 kg (330 lb)Gear Ratios 30 kph (18 mph) 20 kph (12 mph)

1st 4.27:1 6.31:12nd 2.50:1 3.70:13rd 1.18:1 1.75:14th 0.70:1 1.03:1

Torque Converters

Ratio 2.8:1 2.78:1 2.4:1Colour Coded Dots 3 Brown 1 Pink & 1 Yellow 2 Orange & 1 GreenDesignation SSL11 SSS11 WH11

Stall Figures

2CX Airmaster Farm 2CX - 20 kph 210SU 2DX2CXL Master

Engine Stall Speed1 Converter only

max r.p.m. 2127 2127 1790 2170 2127 N/Amin. r.p.m. 2027 2027 1700 2070 2027 N/A

2 Converter + MRVmax. r.p.m. 1825 1825 1490 1848 1825 N/Amin. r.p.m. 1725 1725 1400 1748 1725 N/A

Build SpecificationEngine Size 65 bhp l l l l

74 bhp l l

Converter Type SSL11 (2.8:1) l l l lSSS11 (2.78:1) lWH11 (2.4:1) l

Pump Size 58 l/min (12.7 gal/min) l l l l l l(15.3 USA gal/min)

Fan Ratio 1 to 1 l l l1 to 1.25 l l l

Converter Pressures (in neutral) bar kgf/cm2 lbf/in2



Converter Out (measure at 50 deg.C and 2000 rev/min) 3.4 3.5 50 max

Converter Relief (Safety) Valve Pressure 6.5 6.7 95 max

10 - 05 - 05/3

Backhoe Loaders

Data - Synchro Shuttle (cont'd)Lubrication Pressures (in neutral)

At 50 deg.C 1000 rev/min 0.2 - 0.3 0.2 - 0.4 3.0 - 5.02000 rev/min 0.4 - 0.7 0.4 - 0.7 6.0 - 10.0

At 100 deg.C 1000 rev/min 0.1 - 0.2 0.1 - 0.2 2.0 - 3.02000 rev/min 0.3 - 0.6 0.3 - 0.6 4.0 - 8.0

Main Line Pressure (in neutral)

At 50 deg. C 1000 rev/min 9.3 - 10.3 9.5 - 10.5 135 - 1502000 rev/min 10.7 - 11.7 10.9 - 12.0 155 - 170


Clutch Pressure (forward and reverse)

At 50 deg. C 1000 rev/min 7.6 - 9.7 7.7 - 9.8 110 - 1402000 rev/min 9 - 11 9.1 - 11.25 130 - 160


Note: The forward and reverse clutch pressures should always be the same as the mainline pressure less (a maximum of)1.7bar (25lbf/in2; 1.8kgf/cm2). If the mainline pressure is in the lower part of the tolerance band, then the forward and reverseclutch pressures should also be in the lower part of the tolerance band and vice versa.

Flow Rates (in neutral) litres/min UK gal/min US gal/min



Pump at 50 deg.C 1000 rev/min 11.0 - 15.0 2.5 - 3.3 2.9 - 4.02000 rev/min 22.5 - 29.5 5.0 - 6.5 6.0 - 7.8

9804/1103 Issue 1

2CX, 2CXL, 2CXAM, 2CXFM, 2DX, 210S, 210SL From m/c no. 65700110 - 05 - 05/3CONTENTS

10 - 05 - 05/4

Backhoe Loaders

Data - Synchro ShuttleSyncro Shuttle with PTO (Power Take Off)Description Combined torque converter, reverser, and gearbox unit with

integral parking brake.Type SS400Drive Output 4 wheel-drive, double yoke with additional PTO for

compressor drivePTO Solenoid operated, multi-plate friction drive in constant meshWeight (dry without converter) 190kg (418.95 lbs)Gear Ratios 30 kph (18 mph)

1st 4.27:12nd 2.50:13rd 1.18:14th 0.70:1

Torque ConverterRatio 2.83:1Colour Coded Dots 2 Yellow, 1 OrangeEngine Rev/Min at Converter Stall 2027 - 2127Engine Rev/Min at Converter Stall + MRV Operating 1725 - 1825

Converter Pressures (in neutral) bar kgf/cm2 lbf/in2Converter In at 50 deg.C 1000 rev/min 2.4 - 3.4 2.5 - 3.5 35 - 50

2000 rev/min 5.2 - 6.5 5.3 - 6.7 75 - 95Converter In at 100 deg.C 1000 rev/min 1.3 - 2.0 1.4 - 2.1 20 - 30

2000 rev/min 5.2 - 5.9 5.3 - 6.0 75 - 85Converter Out (measure at 50 deg.C and 2000 rev/min) 3.4 3.5 50 max

Converter Relief (Safety) Valve Pressure 6.5 6.7 95 max

Lubrication Pressures (in neutral)At 50 deg.C 1000 rev/min 0.2 - 0.3 0.2 - 0.4 3.0 - 5.0

2000 rev/min 0.4 - 0.7 0.4 - 0.7 6.0 - 10.0At 100 deg.C 1000 rev/min 0.1 - 0.2 0.1 - 0.2 2.0 - 3.0

2000 rev/min 0.3 - 0.6 0.3 - 0.6 4.0 - 8.0

Main Line Pressure (in neutral)At 50 deg. C 1000 rev/min 9.3 - 10.3 9.5 - 10.5 135 - 150

2000 rev/min 10.7 - 11.7 10.9 - 12.0 155 - 170At 100 deg.C 1000 rev/min 9.3 - 10.3 9.5 - 10.5 135 - 150

2000 rev/min 9.3 - 10.3 9.5 - 10.5 135 - 150

Clutch Pressure (forward and reverse) At 50 deg. C 1000 rev/min 7.6 - 9.7 7.7 - 9.8 110 - 140

2000 rev/min 9 - 11 9.1 - 11.25 130 - 160At 100 deg.C 1000 rev/min 7.6 - 9.7 7.7 - 9.8 110 - 140

2000 rev/min 7.6 - 9.7 7.7 - 9.8 110 - 140

Flow Rates (in neutral) litres/min UK gal/min US gal/minCooler at 50 deg.C 1000 rev/min 10.4 - 13.6 2.3 - 3.0 2.8 - 3.6

2000 rev/min 14.5 - 20.0 3.2 - 4.4 3.8 - 5.3Cooler at 100 deg.C 1000 rev/min 10.2 - 12.5 2.3 - 2.8 2.7 - 3.3

2000 rev/min 22.7 - 26.1 5.0 - 5.7 6.0 - 6.9Pump at 50 deg.C 1000 rev/min 11.0 - 15.0 2.5 - 3.3 2.9 - 4.0

2000 rev/min 22.5 - 29.5 5.0 - 6.5 6.0 - 7.8

Note: The forward and reverse clutch pressures should always be the same as the mainline pressure less (a maximum of)1.7bar (25lbf/in2; 1.8kgf/cm2). If the mainline pressure is in the lower part of the tolerance band, then the forward and reverseclutch pressures should also be in the lower part of the tolerance band and vice versa.

9804/1103 Issue 1

2CXAM From m/c no. 65700110 - 05 - 05/4CONTENTS

2CX, 210S From m/c no. 655000 to 656500Backhoe Loaders

9804/1103 10 - 05 - 06/1 Issue 1

Data - Tyre Sizes & Pressures

Cross Ply

Front

Type Size Ply Pressure (Normal Duty) Pressure (Heavy Duty) bar lbf/in2 bar lbf/in2

Industrial 10.5 - 18 10 3.3 48 3.75 54Traction

Industrial 12.5 - 18 10 2.3 34 3.4 49Trac

data Book

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Transcript of data Book