Daniel Ultrasonic Mark III Electronic Upgrade Kit Instructions

DANIEL ULTRASONIC MARK III ELECTRONIC UPGRADE KIT INSTRUCTIONS __________________________________________

DANIEL MEASUREMENT AND CONTROL, INC.AN EMERSON PROCESS MANAGEMENT COMPANY

HOUSTON, TEXAS

Part Number 3-9000-746Revision J

AUGUST 2011

Warning and Caution Statements

General Safety Information and Symbols:

Pay special attention to the following signal words, safety alert symbols and statements:

indicates a hazardous situation which, if not avoided, will result in death or serious injury.

indicates a hazardous situation which, if not avoided, could result in death or serious injury.

indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

is used to address practices associated with possible equipment damage and not related to personal injury.

is used to address miscellaneous practices not related to personal injury.

IMPORTANT INSTRUCTIONS

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to functionwithin specific conditions. Because these products are sophisticated technical instruments, it isimportant that the owner and operation personnel must strictly adhere both to the information printedon the product nameplate and to all instructions provided in this manual prior to installation,operation, and maintenance.

Installing, operating or maintaining a Daniel Product improperly could lead to seriousinjury or death from explosion or exposure to dangerous substances. Comply with allinformation on the product, in this manual, and in any local and national codes thatapply to the product. Do not allow untrained personnel to work with this product. UseDaniel parts and work procedures specified in this manual.

Daniel also urges you to integrate this manual into your training and safety program.

BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONSIN THIS MANUAL AND ALL PRODUCT WARNINGS.

Product Owners (Purchasers):

• Select the correct product for the environment and pressures present. If you are unsure,discuss your needs with your Daniel representative.

• Inform and educate all personnel in the proper installation, operation, and maintenance ofthis product.

• To ensure proper performance, only informed and trained personnel should install, operate,repair and maintain this product.

• Save this instruction manual for future reference.• If you resell or transfer this product, it is your responsibility to forward this instruction

manual along with the product to the new owner or transferee.• A Return Material Authorization (RMA) number must be obtained prior to returning any

equipment for any reason.• Download the RMA form on the Daniel Measurement and Control, Inc. Support Services

web page by selecting the link below.

http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx


Product Operation Personnel (Personnel):

• Read and understand all instructions and operating procedures for this product.• Install this product as specified in the Installation section of this manual per applicable local

and national codes.• Follow all warnings, cautions, and notices marked on, and supplied with, this product.• Follow all instructions during the installation, operation, and maintenance of this product.• Before opening the flameproof enclosure in a flammable atmosphere, the electrical circuits

must be interrupted.• To prevent personal injury, ensure that all components are in place prior to and during

operation of the product.• Connect all products to the proper electrical and pressure sources when and where applicable.• If you do not understand an instruction, or do not feel comfortable following the instructions,

contact your Daniel representative for clarification or assistance.• If this instruction manual is not the correct manual for your Daniel product, telephone Daniel

at 1-713-827-6314 and Daniel will provide you with the requested manual. You may alsodownload the correct manual from http://www.daniel.com.

• Use only replacement parts specified by Daniel. Unauthorized parts and procedures canaffect this product’s performance, safety, and invalidate the warranty. “Look-a-like”substitutions may result in deadly fire, explosion, release of toxic substances or improperoperation.

• Save this instruction manual for future reference.

http://www.daniel.com.

DAMAGE TO ELECTRONIC COMPONENTS

Proper handling procedures must be observed during the removal, installation or otherhandling of internal circuit boards or devices.

Failure to properly handle the instrument can damage electronic components that aresusceptible to static electricity.

Handling Procedure:

1. Power to the unit must be removed.

2. Personnel must be grounded, via a wrist strap or other safe, suitable means before any printedcircuit card or other internal device is installed, removed or adjusted.

3. Printed circuit cards must be transported in a conductive bag or other conductive container.Boards must not be removed from protective enclosure until immediately before installation.Removed boards must immediately be placed in a protective container for transport, storageor return to the factory.

DAMAGE TO ELECTRONIC COMPONENTS

This instrument is not unique in its content of ESD (electrostatic discharge) sensitivecomponents. Most modern electronic designs contain components that utilize metal oxidetechnology (NMOS, CMOS, etc.).

Failure to properly handle the instrument can damage or destroy electronic components thatare susceptible to even small amounts of static electricity. The components will exhibit earlyfailure even though they appear to function properly.

DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011

PREFACE i

DANIEL MEASUREMENT AND CONTROL, INC.DANIEL ULTRASONIC MARK III ELECTRONIC

UPGRADE KIT INSTRUCTIONS

NOTICE

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND

WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE

CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE

PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE

GOVERNED BY DANIEL’S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE

RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS

AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY

PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL

PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

TO THE BEST OF DANIEL’S KNOWLEDGE THE INFORM ATION HEREIN IS COM PLETE AND

ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH

RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL,

PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF

PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING

WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND

MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.

DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES, INC. THE

EMERSON LOGO IS A TRADEMARK AND SERVICE MARK OF EMERSON ELECTRIC CO.

COPYRIGHT © 2011

BY DANIEL MEASUREMENT AND CONTROL, INC.

HOUSTON, TEXAS, U.S.A.

All rights reserved. No part of this work may be reproduced or

copied in any form or by any means - graphic, electronic or

mechanical - without first receiving the written permission of

Daniel Measurement and Control, Inc., Houston, Texas, U.S.A.

AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS

PREFACEii

WARRANTY

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control,

Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions

provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship

under normal use and care and Services will be performed by trained personnel using proper equipment and

instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the

applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen

(18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are

warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel

from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original

manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial

effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and

notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that

are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the

Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the

Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable

power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of

unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this

limited warranty, and shall be at Buyer’s expense. Daniel shall not be obligated to pay any costs or charges incurred by

Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling,

reinstallation and freight and the time and expenses of Daniel’s personnel and representatives for site travel and diagnosis

under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts

replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or

ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended

only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE.

THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO

MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT

TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials

is not covered by this warranty.

2. LIMITATION OF REMEDY AND LIABILITY: DANIEL SHALL NOT BE LIABLE FOR DAMAGES

CAUSED BY DELAY IN PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT

ARE EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION

(WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR

OTHERWISE), SHALL DANIEL’S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE

TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING

RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL’S

LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL

OR PUNITIVE DAMAGES. THE TERM “CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE

LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING

WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER’S CUSTOMERS.


TABLE OF CONTENTS iii

TABLE OF CONTENTS

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2.0 BEFORE YOU BEGIN! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.1 Required Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.2 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

3.0 BEFORE REMOVING MARK II ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4.0 REMOVING THE MARK II ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5.0 INSTALLING THE MARK III ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

6.0 CONFIGURING THE MARK III ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . 6-1

APPENDICES

APPENDIX A MARK III FIELD CONNECTION AND CPU BOARDS . . . . . . . A-1

APPENDIX B SUMMARY TABLE OF COMMUNICATIONS/OUTPUTSETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

APPENDIX C DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1


TABLE OF CONTENTSiv

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INTRODUCTION 1-1

1.0 INTRODUCTION

1.1 General

Welcome to the Daniel Ultrasonic Mark III Upgrade Kit Instructions Manual.

This manual has been designed to provide you with a step-by-step set of instructions for upgradinga Daniel Ultrasonic meter with Mark II electronics to Mark III electronics.

Please read the ‘Before You Begin’ section to make sure you have all the componentsnecessary to perform the upgrade before taking the Mark II meter out of service.


INTRODUCTION1-2



BEFORE YOU BEGIN 2-1

2.0 BEFORE YOU BEGIN

This section shows all of the parts and tools required to perform the upgrade. Ensure that all of theseitems are available before taking the Mark II meter out of service.

2.1 Required Parts

1. Mark III Electronics Upgrade Kits

Ensure that it is the correct kit for your meter.

DANIEL P/N DESCRIPTION

2-9-3400-842 No option board / 3/4 NPT Conduit Ports / with Archive Log Feature Key

2-9-3400-843 No option board / M20 Conduit Ports / with Archive Log Feature Key

2-9-3400-848 Series 100 Option board / 3/4 NPT Conduit Ports / with all Feature Keys

2-9-3400-849 Series 100 Option board / M20 Conduit Ports / with all Feature Keys

2-9-3400-850 No option board / 3/4 NPT Conduit Ports / with Archive Log Key plus oneor more additional Feature Keys

2-9-3400-851 No option board / M20 Conduit Ports / with Archive Log Key plus one ormore additional Feature Keys

2-9-3400-857 Series 100 Plus HART Option board / 3/4 NPT Conduit Ports / with allFeature Keys

2-9-3400-858 Series 100 Plus HART Option board / M20 Conduit Ports / with allFeature Keys


BEFORE YOU BEGIN2-2

Figure 2-1. Old holder covers withblack cable

Figure 2-2. New cord sets with bluecable (meters ordered after Oct 2002)

2. Transducer Cord Sets

If the meter was manufactured prior to October 2002 it will have black transducer cables with a bluestripe that attach to the meter (mount cover) with a large aluminum holder cover as shown in Figure2-1, above. Metal glands on the old Mark II need to be moved to the Mark III; or new glands shouldbe purchased if the Mark II has plastic glands.

Metallic Cable Gland - Daniel P/N 2-4-9312-014: Quantity 8 (4 Path SeniorSonic™)Quantity 4 (2 Path JuniorSonic™)Quantity 2 (1 Path JuniorSonic™)

Meters manufactured after October 2002 will have blue transducer cables, and a nut that threadsdirectly into the back of the transducer holder as shown in Figure 2-2, above. New cables can useplastic glands that come with the Mark III.

Figure 2-3. Cable entry into baseenclosure through plastic cable glands

Figure 2-4. Cable entry into baseenclosure through metallic cableglands


BEFORE YOU BEGIN 2-3

2.2 Tools Required

1. 1/8" flat-blade screw driver2. 1/4" flat-blade screw driver3. 3/8" drive ratchet wrench4. 3/8" drive - extension - at least 3.5" long5. 3/8" drive - 7/16" socket6. Allen wrench - size 6mm Daniel P/N 2-4-9200-501 (included in Mark III Upgrade Kit)7. Crescent wrench for cable glands and electrical conduit

Figure 2-5. Required Tools


BEFORE YOU BEGIN2-4

Daniel CUI is required to communicate with the meter electronics, access information and collectthe configuration in the Mark II electronics and then convert and download the configuration intothe new Mark III electronics. Always use the latest version of Daniel CUI. Upgrades to the latestversion are available at: http://emersonprocess.com/daniel/products/gas/usonic/cui/productdetail.htm

Figure 2-6. Serial and Ethernetcables


BEFORE REMOVING THE MARK II ELECTRONICS 3-1

3.0 BEFORE REMOVING THE MARK II ELECTRONICS

1. Before removing power from the Mark II to begin the upgrade, use the Daniel CUI softwareto connect to the meter.

2. Use the Edit/Compare Configuration screen in Daniel CUI to read the configuration fromthe meter and save it to a file on your PC. An example for a file name might be "MeterName, MkII Final Config, 3-4-2005 10-15-02 AM.cfg". Daniel CUI will be used later in thisprocedure to convert the configuration and download it to the Mark III electronics.

LOSS OF SET-UP DATA

The current Mark II configuration file must be saved before beginning the Mark IIIelectronics upgrade.

Failure to save the current configuration file can result in the loss of important set-up data.

Steps 3 through 11 provide more detailed instructions on obtaining the required information withrespect to the communications set-up of the Mark II electronics, however, if these settings are alreadyknown, these steps can be skipped. Step 8 is for Frequency and Diagnostic outputs. For reference,the known values should be entered in the Summary Table of Communication/Output Settings inAppendix B. This information will be required in the setup of the Mark III electronics. For anysetting which is not known, the applicable step(s) for obtaining that information can be used.


BEFORE REMOVING THE MARK II ELECTRONICS3-2

3. While connected to the meter via Daniel CUI, use the File>Meter Directory menu path, thenselect the meter name you want to upgrade.a) Click the Direct button on the lower left corner of the Meter Directory dialog box.b) The Direct Connection Properties For… dialog appears.c) Obtain the Modbus ID (same as Comms Address). Both ports share the same address

in the Mark II. Figure 3-1.

Based on the information contained in the connection properties window, enter the valuesfor the following parameters: (Note: These values can also be entered in theCommunication/Output Summary Table in Appendix B.)

Port A and B: Modbus ID = ______________ (enter Comms Address)

Figure 3-1. Daniel CUI Accessing Modbus ID for Ports A and B



Figure 3-2. Remove end caps(picture shows end where wiring isterminated)

4. Exit the Daniel CUI and disconnect your PC from the Mark II electronics. The remaininginformation required before doing the upgrade, is based on the wiring terminations and thesettings of various switches and jumpers on the boards that comprise the Mark II electronics.

5. Power down the electronics.

EQUIPMENT DAMAGE

Remove power from the Mark II electronics.

Failure to remove power from the Mark II electronics may result in damage to the equipment.

6. Remove the end caps from the upper electronicshousing of the meter to access the two sets ofcircuit boards. See Figure 3-3 for board layout ofthe stacks.



Figure 3-3. Drawing of layout of Mark II electronics in housing



7. The Mark II electronic’s physical configuration regarding the serial communications,frequency outputs and status outputs is required. This information is obtained by checkingthe switch and jumper settings on the boards contained in the Mark II electronics.

The table below provides the various wiring terminations, switch settings and jumperpositions which dictate the signal type (RS-232 or RS-485) for each port. The wiringterminations, and switch (S1) are located on the Field Connection board (Figure 3-4) and thejumpers (JP1 – JP4) are located on the PS (Power Supply) board (Figures 3-5 and 3-6). Asshown in Figure 3-3, these two boards are located on the outer ends of the electronics andare clearly viewable when the end caps on the housing have been removed. The location ofthe switch and jumpers are shown in Figures 3-4 and 3-5.

Table 3-1. RS-232 and RS-485 Serial Communications Setup

Field Connection Board Power Supply Board

Port A

Driver

Port B

Driver

Port A W iring

Connections

Port B W iring

Connections S1 JP1 JP2 JP3 JP4 JP5 JP6

W ire Connector W ire Connector

RS485 RS485 485+

485-

485C

485+

485-

485C

485+

485-

485C

RTS

RXD

232C

EIA485 closed closed closed closed closed closed

RS485 RS232C 485+

485-

485C

485+

485-

485C

232TXD

232RXD

232C

TXD

RXD

232C

EIA485 closed closed closed open open open

RS232C RS232C 232TXD

232RXD

232C

232RTS*

232CTS*

TXD

RXD

232C

RTS

CTS

232TXD

232RXD

232C

485+

485-

485C

RS232 open open open open open open

RS232C RS485 232TXD

232RXD

232C

232RTS*

232CTS*

TXD

RXD

232C

RTS

CTS

485+

485-

485C

485+

485-

485C

RS232 closed closed closed open open open

* RS-232C handshaking signals (RTS/CTS) are optional for Port A.

Based on Table 3-1, indicate the signal type for each port.

Port A: RS-232 or RS-485 (circle one)Port B: RS-232 or RS-485 (circle one)



Figure 3-4. Field Connection Boardshowing Switch S1 location Note: The PFC (Peripheral FieldConnection) Board is mounted infront of the Field Connection Board

Figure 3-5. Power Supply Boardshowing location of Jumpers JP1 -JP6



8. See Figure 3-6 for jumper locations and settings information. The PFC board looks like 2/3of a disk (see Figures 3-3 and 3-4 for location). Jumpers JP1 to JP6 define the frequency andstatus output signal types as TTL or OC (open collector).

These jumpers will be in either position A, setting the outputs to TTL, or position B, settingthe outputs to open collector. The simplified sketch below shows the two settings for thesejumpers.

! A A ! A

!

! B ! B B

3-Pin Jumper Block

Jumper in position A

Jumper in position B

Figure 3-6. PFC (Peripheral Field Connection)Board showing JP1 - JP6



Based on the position of the each of the jumpers J1 - J6 on the Peripheral Field Connectionboard, the signal type for each of the outputs can be determined by indicating the positionin Table 3-2. (Place a check in the applicable position column for each of the jumpers.)

Table 3-2. Output Signal Type

Output Signal Jumper Position A(TTL)

Position B(open collector)

Frequency 1 FREQ1A JP1

FREQ1B JP2

Frequency 2 FREQ2A JP3

FREQ2B JP4

Flow DirectionOutput

JP5

Validity DigitalOutput

JP6



9. To obtain the remaining physical configuration of the electronics, remove the electronicassembly comprised of DFI board, Power Supply and CPU board.

To remove the electronics assembly:a) Remove the cable connector screws on the Power Supply and disconnect the cables.b) Loosen the 4 captive screws that hold the electronics stack in the housing.c) Move the field connection boards cables to the right. Then grasp two of the captive

screws and pull the card stack from the housing.

10. The retaining clips on the screws are located under the lowest board in the stack. Using asmall screwdriver pry the retainer rings from the screws. With the rings removed, the screwscan be pulled through the stack, and the stack can be disassembled.

Figure 3-7. View of Power Supplyboard with end cap of electronicshousing removed



11. On the DFI (Digital Frequency Interface) board, (middle board in the stack) there are twoswitch banks, S1 and S2, located near the center of the board, as shown in Figure 3-8. Theseswitches are used to set the Modbus address, protocol and baud rates.

Switch bank S2 consists of 8 switches and S1 has 4. The following sketch shows the relativelocation of the switches on each switch bank.

ON

> O O O O O O O O

ON

> O O O O

1 2 3 4 5 6 7 8 1 2 3 4

Modbus Address Port ABaud Rate Protocol Unused Unused

Port AHandshaking

Port ABaudRate

Switch bank S2 Switch bank S1

Figure 3-8. DFI board showing switch banks S1and S2



Modbus ID

Although the Modbus ID may already have been determined from information based on the “CommsAddress” accessed via Daniel CUI (via the Direct Connection Properties for …….. window), it isalso possible to get this information based on the positions of switches 1-5 on Switch bank S2.

The address is the binary value of the five switches plus 1. Table 3-3 will assist in determining theaddress. Circle the applicable value for each switch based on its position. Then, add up the circledvalues and add 1.

Table 3-3. Modbus ID Table/Calculator

SwitchPosition

S2 Switches Sum

1 2 3 4 5

On 0 0 0 0 0

Off 1* 2* 4* 8* 16*

Plus 1

Total =

*values are the default settings (i.e. address = 32)

Modbus ID = _________________________ (total determined in above table)



Port A and B Baud Rates

The position of switches 6 and 7 on Switch bank S2 and switch 4 on Switch bank S1 determine thebaud rate for Ports A and B respectively, as per the following Table 3-4.

Table 3-4. Port A and Port B Baud Rates

S2 SwitchBank

Port ABaud Rate

S1 SwitchBank

Port BBaud Rate

7 6 4

On On 1200 On 2400

Off 2400 Off* 9600*

Off* On 4800

Off* 9600*

*values are the default settings (i.e.9600 baud)

Port A Baud Rate = ____________________Port B Baud Rate = ____________________


REMOVING THE MARK II ELECTRONICS 4-1

Figure 4-1. Remove ground wire

Figure 4-2. Bolt removed from base

4.0 REMOVING MARK II ELECTRONICS

1. Having obtained all the information related to the set-up of the Mark II configuration andcommunications, all the components related to the Mark II electronics can now be physicallyremoved. Unscrew all wiring from the Field Connection and PFC board termination strips.It may be helpful to label the wires to make it easier to connect the Mark III electronics.

2. Remove the conduit and wiring attached to all of the six conduit ports.

3. Remove any ground wire attached to the ground lugon the outside of the upper electronics housing. Atthis point there should be no wires connected to theupper electronics housing.

4. Use the 6mm Allen wrench (supplied with upgradekit) to remove the four bolts holding the baseenclosure cover to the base enclosure.


REMOVING THE MARK II ELECTRONICS4-2

Figure 4-3. Remove the preampcable

5. Remove the upper electronics housing from thebase enclosure. The preamp cable, which comesdown from the upper electronics to the preampmodule in the base enclosure, must be removedfrom the preamp module. Loosen the two screws onthe ends of the preamp cable connector, anddisconnect it from the preamp module. A cableclamp, which attaches the preamp cable to one ofthe preamp module mounting screws, may need tobe removed. Once removed, set the upperelectronics housing aside.

6. Remove all the screws that hold the transducer wires in the Phoenix connectors that attachthe transducers to the preamp module. Remove the screws from the ends of the twoconnectors. Disconnect the connectors and remove each of the transducer wires from theconnector.

7. Loosen the cable glands on the base enclosure and pull all of the transducer cables out of thebase enclosure.

8. Unscrew the remaining screws still holding the preamp module in the base enclosure andremove the preamp module. If necessary, use a flat-blade screwdriver to loosen thepreamplifier module and remove it from the base enclosure.


REMOVING THE MARK II ELECTRONICS 4-3

Figure 4-4. Remove old RTV

9. The four mounting bolts holding the enclosurecover to the meter body are sealed with a RTVsilicone adhesive/sealant. Remove the RTV with aflat-blade screwdriver or utility knife to expose themounting bolts. Running a utility knife around theperimeter of the recessed opening and the RTVeases the removal of the sealant. Use the 7/16"socket wrench to remove the four mounting bolts.

10. Remove the base enclosure from the meter body.

11. If RTV silicone adhesive/sealant was used to seal the base enclosure to the meter body,remove it from the meter body so the Mark III base enclosure will have a clean mountingsurface.

12. The Mark II electronics should be completely removed from the meter body.


REMOVING THE MARK II ELECTRONICS4-4



INSTALLING THE MARK III ELECTRONICS 5-1

Figure 5-1. Remove bolts fromenclosure

Figure 5-2. Remove acquisitioncable and module

5.0 INSTALLING THE MARK III ELECTRONICS

1. Remove the Mark III Upgrade components fromthe packaging. Use the 6mm Allen wrench toremove the two screws from the base enclosurecover.

2. Lift the upper electronics housing from the baseenclosure. The acquisition cable connector from theupper electronics is attached to the acquisitionmodule with two screws. Loosen the two screwsand disconnect the acquisition cable connectorfrom the acquisition module.

3. Unscrew the three mounting screws from the acquisition module in the base enclosure andremove the acquisition board.


INSTALLING THE MARK III ELECTRONICS5-2

Figure 5-3. Position insulatinggasket

Figure 5-4. Base enclosureorientation

4. Place an insulating gasket on the meter body wherethe electronics will be mounted.

5. Place the base enclosure on top of the meter bodyon top of the insulating gasket. Note that thetransducer port openings on the base enclosure arelabeled with transducer locations (i.e. A1, A2.. D1,D2). Orient the base so that the A1 transducer portis closest to the A1 transducer location on the meterbody. The meter body has the transducer locationlabels embossed in the body next to each transducerboss. The ports on the base enclosure must beoriented outward (towards the sides of the meterbody, perpendicular to meter axis). This will bedifferent from the Mark II base enclosureorientation on which the transducer ports were oriented towards the flanges, in line with themeter axis.

6. Use the four 1/4" bolts with stainless steel washersand nylon shoulder washers to secure the baseenclosure to the meter body. Use a nut driver totighten the bolts to a torque of 55 to 65 inch-lbs.

Figure 5-5. Insert 1/4" bolts



Figure 5-6. Apply RTV sealantaround bolts

7. Fill up the wells with RTV adhesive/sealant aroundand over the four 1/4" bolts. This will ensure awater-tight seal. Any excess sealant can beremoved by using a scraper to leave the sealantflush with the top of the well. Excess sealant willadhere to the acquisition board when it is installed,and make future removal of the board difficult.

8. Insert the Mark III Acquisition board in the base enclosure and secure it with the threescrews. It can only be installed in one orientation.

9. If the transducer cables are black, then the metallic glands must be moved over from theMark II electronics. If Mark II has plastic glands, then you will need to purchase metalglands. If the meter is an explosion-proof Cenelec meter, the explosion-proof glands willhave to be moved over to the Mark III electronics.

10. Thread the transducer cables from the transducers through the cable gland on the appropriateport of the new base enclosure. Each transducer location on the meter body is marked(example: A1, A2). The A1 transducer cable must go through the A1 port on the baseenclosure. The same applies to all other transducer cables.



Figure 5-7. Trim transducer cables

Figure 5-8. Install cable and securewires

11. The cable entries on the Mark III base areperpendicular to the meter axis as opposed toparallel to the axis on the Mark II body. Theorientation of the wiring may need to be shortened.Cut the transducer cables to the correct length withallowance for the wiring terminations andconnector placement. Strip back about 1.5" of thecable outer sheath and 1/4" inch of insulation offthe white and black wires as shown below inFigure 5-7. When stripping back the outer sheath of the transducer cable, do not cut into theinsulation of the individual wires. The transducer cables have three wires each, that must beterminated on the applicable connector which plugs into the acquisition board. The whitewire goes to the + (positive) pin, the black wire goes to the - (negative) pin and the bare drainwire goes to the S pin. (Note: On some of the old black transducer cables, the positive wiremay be blue and the negative wire may be gray).

The relative position of the contacts is shown onthe acquisition board label adjacent to the Phoenixconnector plug-in. Use caution here as thesequence of the wires are opposite in the two sides(ie S - + and + - S). When the wires are beingterminated on the connector, ensure that thecontacts clamp on the bare wires and not on thewire insulation. Leave the connector plugged intothe Acquisition board while terminating theindividual wires. After terminating all the wires onthe applicable connector, replace the connectorscrews on either end of the connector. Repeat this procedure for the transducer cables on theother side of the meter.



Figure 5-9. Re-oriented and securedtransducer cables

Figure 5-10. Reconnect acquisitioncable

Figure 5-11. Bolt upper enclosure tobase enclosure

12. Secure the transducer cables in such a fashion thatthey are neat, and do not have undo exposure topotential physical damage.

13. Once the transducers are wired correctly, install theMark III meter upper enclosure on the baseenclosure. Be sure to reconnect the acquisitioncable connector to the acquisition module andsecure the cable connector by tightening the twoscrews.

14. Ensure the O-ring on the base of the upper enclosure is properly seated, position the upperenclosure housing so that it is in the desired orientation for reattaching the electrical conduit.

15. Install the two screws with the 6mm Allen wrenchto secure the upper enclosure to the base enclosure.

16. Remove both end caps from the upper enclosure. Figure 5-12 shows the layout of the MarkIII electronics. As can be seen the number of boards has been reduced to two (CPU and FieldTermination boards with provision for an Option board) and access to those boards has beensimplified.



Figure 5-13. Remove CPU board

Figure 5-12. Drawing of Mark III electronics layout

17. Remove the Wiring Diagram card. Remove theCPU board from the upper enclosure. There arelocks on each rail that must be disengaged bypushing them in the direction indicated on thelabels in the enclosure, adjacent to the locks (SeeFigures 5-14 and 5-15).



Figure 5-15. Unlocked - metalbutton pushed in away from lockedsymbol

Figure 5-14. Locked - metal buttonout in direction of the locked symbol

18. The following table shows the default communications and output settings for the Mark IIIelectronics and configuration:

Table 5-1. Default Communications and Output Settings for the Mark III

Communication/OutputParameter

Applies to Default Setting Notes

Modbus ID Ports A and B 32 1

Driver Port A RS485 Half Duplex

Port B RS232 Half Duplex

Baud Rate Port A 9600 1

Port B 19,200 1

Frequency 1 Output 1A OC

1B OC

Frequency 2 Output 2A OC

2B OC

Flow Direction Output OC

Validity Output OC

Notes:1. Default value set in the meter configuration. The Modbus ID and Baud Rate default values

can be changed by editing the meter configuration via Daniel CUI.



If the settings above are not consistent with those used in the Mark II electronics, or not thedesired ones if changes are being made, then the switch settings on the CPU board (S3, S4,S5, S6 and S7) and the Field Connection board (S1) may need to be changed forcommunication (RS-232/RS-485 parameters only), digital outputs, and frequency outputs.The Wiring Diagram card included next to the CPU board shows the correct switchpositions. Appendix A of this document contains additional details respecting the switchesand wiring related to the communications and discrete output signals. The Acquisition boardconnector (located on IS Interface board on back side of CPU board) does not need to bedisconnected from the CPU board to set the switches.

The Daniel CUI can not communicate with Mark III meters over a half duplex serialconnection. As a result, for Daniel CUI to communicate via a serial connection, that port onthe MARK III electronics must be set for RS232-Full Duplex, or RS485-Full Duplex (requires4 or 5 conductor cable).

19. In addition to the above, 2 of the switches on S2 (located on front of CPU board) will needto be checked to ensure they are set properly.

Figure 5-16. Sketch of Switch S2 (front view)

Switch position 2 enables or disables the DHCP server for Ethernet communication.

Switch position 4 enables or disables "write protection" of the meter configuration.

Both should be set to the closed position to enable Ethernet communication via the DHCPserver, and to allow configuration parameters to be written to the meter. Only enable theDHCP server if the meter is not connected to a network that may have a DHCP serveralready running. The DHCP server is designed for use when a PC connects directly to themeter and requires the meter to assign the PC an IP address.



Figure 5-18. Install wiring via thePhoenix connectors to the FieldConnection board

Figure 5-19. Attach ground wire

Figure 5-17. Lock CPU board backin place by pulling the metal button in direction of locked symbol

20. Reinstall the CPU board in the upper enclosure andlock the locking mechanisms on the rails to keep itsecurely in place.

21. Wire all of the electrical conduit connections. TheWiring Diagram card included next to the CPUboard shows the pin-outs for wiring the FieldConnection board. All of the terminations on theField Connection board are made with the Phoenixquick disconnect connectors. This makes it easierto terminate the wires prior to plugging them intothe board. Appendix A of this document alsoincludes wiring tables and illustrations for each ofthe connectors on the Field Connection board.Refer to field wiring Drawing DE-21056 inAppendix C.

22. Install a ground wire to the ground lug on the sideof the upper enclosure.



PERSONAL INJURY OR EQUIPMENT DAMAGE POSSIBLE

Do not apply power to the meter with the end caps removed unless you are in a non-hazardous or explosive-free environment.

Failure to ensure that an explosive environment is not present could result in serious injury ordeath and possible equipment damage.

23. This completes the installation of the hardware associated with the Mark III meter upgrade.


CONFIGURING THE MARK III ELECTRONICS 6-1

6.0 CONFIGURING THE MARK III ELECTRONICS

1. Check all settings and wiring carefully.

2. Set up the Meter Directory, and start initial communication with the Mark III electronics.The basic instructions for setting up the directory and initializing communications arecontained in the following text. Refer to the Daniel Ultrasonic Gas Flowmeter Mark IIIElectronics Reference, Installation and Operations Manual, P/N 3-9000-743, Section 5.1 formore detailed instructions. Use Daniel CUI 3.1 or later to make a connection to the meter.

INITIAL COMMUNICATION CONNECTION USING ETHERNET

Ethernet Initial Connection Material ChecklistThe following materials and information are required:• Mark III Ethernet adapter cable (Daniel P/N 3-3400-079)• Personal computer (PC) configured as follows:

• Daniel CUI software installed (version 3.1 or higher)• Ethernet LAN adapter• Configured to automatically obtain IP address (via DHCP)

• Desired Mark III meter(s) communication configuration parameters:• IP address• Serial communication parameters such as baud rate and Modbus ID (if desired)

Ethernet Initial Connection Steps1. Power up the Mark III meter.

2. Shutdown the PC.3. Plug the Mark III Ethernet adapter cable Phoenix end into the meter Field Connection

Board connector J8 and connect the RJ45 end into the PC Ethernet connector.4. Ensure that the Ethernet LAN connector DHCP server is enabled on the Mark III

CPU Board by setting switch S2-2 to the CLOSED position (down toward the board).5. Power up (boot) the PC and log in to the initial Windows logon prompt.6. Verify the Ethernet connection status by the Mark III CPU Board "LINK” LED which

should be on solid green. The “LINK” LED is the 5 from the top at the front of theth

CPU board. (See card in enclosure for LED descriptions).7. Start Daniel CUI on the PC. The Connect to Meter dialog displays. Click the Edit

Meter Directory button. Click the Add button (below the Meter Directory fileoperations field). Daniel CUI inserts the New Meter record in the last field in theMeter Directory table.


CONFIGURING THE MARK III ELECTRONICS6-2

Create a new meter directory record with the following parameters:a) Enter a name for the meterb) Select Meter Type as Mark III.c) Check the Ethernet box and uncheck the Direct and Modem boxes.d) Set the Ethernet IP address to 192.168.135. 100.e) Close the Meter Directory window

8. Use the Meter>Connect menu path to click on the Ethernet connection for the meterrecord established in the previous step. Daniel CUI will now connect to the meterusing the user-specified Ethernet settings.

INITIAL COMMUNICATION CONNECTION USING RS-232 SERIAL

RS-232 Serial Initial Connection Material ChecklistThe following materials and information are required:• Ultrasonic serial cable (Daniel P/N 3-2500-401)• Personal computer (PC) with Daniel CUI software version 3.1• Desired Mark III meter(s) communication configuration parameters:

• IP address (if desired)• Serial communication parameters such as baud rate and Modbus ID

RS-232 Serial Initial Connection Steps1. Power up the Mark III meter and the PC.2. Plug the DB-9 end of the cable directly into the PC running Daniel CUI. The three

wires on the other end of the cable connect to J7 (FTB) for Port B. The Digital Outwire goes to J7-Pinl, the Digital In wire goes to J7-Pin2, and the COMMON wiregoes to J7-Pin3.

Table 6-1. J7 PIN Wire Colors

J7 PIN Wire Color

1 Red

2 White

3 Black



3. Start Daniel CUI on the PC and create a new meter directory record with thefollowing parameters:a) Enter a nameb) Select Meter Type as Mark IIIc) Check the Direct box and uncheck the Modem and Ethernet boxes.d) Set the Direct connection properties for Baud Rate of 19200 and Comms

Address (Modbus ID) of 32.

4. For direct communication with the Mark III meter, Port B must be set up for RS232-Full Duplex serial communication. If it is not set up that way, then see Appendix Ato set the appropriate switch on the CPU board and Field Connection board forRS232-Full Duplex communications on Port B.

5. Override the Mark III Serial Port B parameters to 19200 baud and Modbus ID 32 bysetting CPU Board switch S2-1 to the CLOSED position (down toward the board)(or toggle the switch S2-1 if already in the CLOSED position).Note that the Serial Port B remains in the override mode until either (1) the portconfiguration is changed (via software), (2) two minutes has elapsed (at whichtime the port reverts to its current configuration), or (3) CPU Board switch S2-1is changed back to the OPEN position.

6. Use the Meter>Connect menu path to click on the Direct connection for the meterrecord established above. Daniel CUI will now connect to the meter using the user-specified serial communication settings.

For more information regarding connection of the Mark III meter to a PC or LAN via an ethernethub, please see Daniel Ultrasonic Gas Flowmeter Mark III Electronics Reference, Installation andOperations Manual, P/N 3-9000-743, Section 5.1.



Figure 6-1. Edit/Compare Configuration dialog

3. With communication to the meter established, use the Tools>Edit/Compare Configurationmenu path to access the Edit/Compare Configuration dialog.



Figure 6-2. Open Configuration File dialog

4. Click on the Open button. The Open Configuration File displays. Select the final Mark IIconfiguration file created in Step 2 of Section 3 of this document (i.e. "Meter Name, MkIIFinal Config, 3-4-2005 10-15-02 AM.cfg"). Click on the Open button. The file opens andyou are returned to the Edit Compare Configuration dialog.

a) Click on the Convert button (see Figure 6-1). Daniel CUI reads the Mark IIIconfiguration from the meter and modifies it with the Mark II configuration. All datapoints shown in yellow have been modified from the Mark II configuration.



Figure 6-3. Edit/Compare Configuration dialog with active “Convert”button

Figure 6-4. Converted Configuration with highlighted changes



Figure 6-5. Meter Monitor dialog

b) To write the converted configuration to the meter, click on the Write Checkedbutton (see Figure 6-4). If an error occurs, Daniel CUI will display a messageindicating the nature of the problem. This will necessitate that the problematicparameter be edited manually. In order to successfully complete the download. Aftermodifying the parameter(s), click Write Checked again. Repeat this until the writeoccurs with no errors.

c) Save the Mark III electronics configuration file to your PC. With the convertedconfiguration still displayed, from the Edit/Compare Configuration dialog, click onthe Meter radio button, located next to the Compare button which is grayed out inthis example (see Figure 6-1). Compare the file to verify that this saved configurationmatches the meter configuration. If an error occurs, go back to the beginning of step4 and try again until no errors are reported.

5. Use the Meter>Monitor menu path to display the Monitor window and verify that the meteris operating correctly.



Figure 6-6. Communications Settings dialog

6. Use the Meter>Communications Settings menu path to access the Communications dialog.This dialog displays the communications parameters for the Mark III electronics and is usedto adjust the Baudrate and Comms Address (i.e. Modbus ID) for the serial ports.

You do not need to set the Protocol (ASCII or RTU) because the Mark III auto-detectsthe protocol.



Figure 6-7. Field Setup Wizard Startup dialog

7. Use the Meter>Field Setup Wizard menu path to access the Field Setup Wizard startupdialog. Verify that all settings are correct (e.g., temperature, pressure, meter connections andmeter outputs). In the Meter name field, insert a name for the meter (this name displays onDaniel CUI main window). Ensure the Mark III digital outputs are configured appropriately.The Mark III also supports, and may be configured for, the AGA8 Detailed Method.

8. If changes were made in the Field Setup Wizard, choose to save the configuration whenDaniel CUI prompts you after the changes are written to the meter.

9. You have successfully completed upgrading your Mark II to a Mark III electronics. Click onthe Finish button in the Wizard dialog to write any changes to the meter.


MARK III FIELD CONNECTION AND CPU BOARDS A-1

APPENDIX A

Note: The switch positions shownare the factory default positions Power and Communications Connector Wiring

J2 - Power J3 - Chassis Ground

Pin Pin

1 10.4 - 36 vdc + 1 Chassis Ground

2 10.4 - 36 vdc Return 2 Chassis Ground

J 4 - Outputs Group 1 J5 - Outputs Group 2

Pin Pin

1 Digital Out 1B 1 Digital Out 2B

2 Digital Out 1A 2 Digital Out 2A

3 Group 1 Ground 3 Group 2 Ground

J 8 - Ethernet 4 Group 1 Ground 4 Group 2 Ground

Pin 5 Frequency Out 1B 5 Frequency Out 2B

1 TX+ 6 Frequency Out 1A 6 Frequency Out 2A

2 TX-

3 Chassis Ground J6 - Port A J7 - Port B

4 RX+Pin 232

485Pin 232

485

5 RX- Full Half Full Half

1 RX RX+ RX/TX+ 1 RX RX+ RX/TX+

J18 - Digital Input 2 TX RX- RX/TX- 2 TX RX- RX/TX-

Pin 3 Com Com Com 3 Com Com Com

1 Digital In + 4 RTS TX+ RX/TX+ 4 n/a TX+ RX/TX+

2 Digital In - 5 CTS TX- RX/TX- 5 n/a TX- RX/TX-

Figure A-1. Mark III Field Connection Board Switches and Connectors


MARK III FIELD CONNECTION AND CPU BOARDSA-2

Figure A-2. Mark III CPU Board Switches

Note: The switch positions shown in the sketches of the switch banks are the factory defaultpositions.



RS-232 and RS-485 Serial Communications Setup

RS-232 Full Duplex

Port A

Field ConnectionBoard

Switch Settings

Field Connection Board CPU Board (S3, S5, and S6)

J6 Terminations S1 S3 S5 S6

Wire Pin 1 2 3 4 1 2 3 4 1 1 2

232RX 1 TERM TERM FULL FULL RS232 RS232 RS232 RS232 FULL RS232 RS232

232TX 2 OFF OFF DUPLX DUPLX

232C 3

RTS 4

CTS 5

Port B (Factory default switch settings for Port B)


Switch Settings



Wire Pin 5* 6 7 8 1 2 2 1 2

232RX 1 TERM TERM FULL FULL RS232 RS232 FULL RS232 RS232

232TX 2 OFF OFF DUPLX DUPLX

232C 3

4

5



RS-232 and RS-485 Serial Communications Setup (Continued)

RS-485 Half Duplex

Port A (Factory default switch settings for Port A)


Switch Settings



Wire Pin 1* 2 3 4 1 2 3 4 1 1 2

485RX/TX+ 1 TERM TERM HALF HALF RS485 RS485 RS485 RS485 HALF RS485 RS485

485RX/TX- 2 ON/OFF OFF DUPLX DUPLX

485C 3

485RX/TX+ 4 Where switch setting is indicated as “TERM ON/OFF” it should be set to TERM ON if the meteris last device in multi-drop configuration OR the only meter in single drop configuration;otherwise set to TERM OFF.485RX/TX- 5

Port B


Switch Settings



Wire Pin 5* 6 7 8 1 2 2 1 2

485RX/TX+ 1 TERM TERM HALF HALF RS485 RS485 HALF RS485 RS485

485RX/TX- 2 ON/OFF OFF DUPLX DUPLX

485C 3

485RX/TX+ 4 Where switch setting is indicated as “TERM ON/OFF” it should be set to TERM ON if themeter is last device in multi-drop configuration OR the only meter in single dropconfiguration; otherwise set to TERM OFF.485RX/TX- 5



RS-232 and RS-485 Serial Communications Setup (Continued)

RS-485 Full Duplex

Port A


Switch Settings



Wire Pin 1* 2 3 4 1 2 3 4 1 1 2

485RX+ 1 TERM TERM FULL FULL RS485 RS485 RS485 RS485 FULL RS485 RS485

485RX- 2 ON/OFF ON/OFF DUPLX DUPLX

485C 3

485TX+ 4 Where switch setting is indicated as “TERM ON/OFF” it should be set to TERM ON if the meter islast device in multi-drop configuration OR the only meter in single drop configuration; otherwiseset to TERM OFF.485TX- 5

Port B


Switch Settings



Wire Pin 5* 6 7 8 1 2 2 1 2

485RX+ 1 TERM TERM FULL FULL RS485 RS485 FULL RS485 RS485

485RX- 2 ON/OFF ON/OFF DUPLX DUPLX

485C 3

485TX+ 4 Where switch setting is indicated as “TERM ON/OFF” it should be set to TERM ON if themeter is last device in multi-drop configuration OR the only meter in single dropconfiguration; otherwise set to TERM OFF.485TX- 5



Discrete Output Switch Settings

Group 1 Frequency and Digital Outputs

Field Connection Board CPU Board

Settings for internallypowered TTL output

Settings for opencollector output

J4 Terminations S8 S8*

Signal Output Pin 1 2 3 4 1 2 3 4

Dig. Out 1B DO2 1 TTL TTL TTL TTL OC OC OC OC

Dig. Out 1A DO1 2

Group 1 GND 3 * Note: OC is factory default setting for S8

Group 1 GND 4

Freq. Out 1B Freq1B 5

Freq. Out 1A Freq1A 6

Group 2 Frequency and Digital Outputs


CPU Board

Settings for internallypowered TTL output

Settings for opencollector output


Signal Output Pin 1 2 3 4 1 2 3 4

Dig. Out 2B DO4 1 TTL TTL TTL TTL OC OC OC OC

Dig. Out 2A DO3 2

Group 2 GND 3* Note: OC is factory default setting for S9

Group 2 GND 4

Freq. Out 2B Freq2B 5

Freq. Out 2A Freq2A 6



Series 100 Option Board (if installed)

RS-232 Full Duplex

Port C


Switch Settings

Field Connection Board Option Board

J16 Terminations S2 S10 S11

Wire Pin 1 1 2 1 2

232RX 1 OFF RS232 RS232 RS232 RS232

232TX 2

232C 3



RS-485 Half Duplex

Port C


Switch Settings



Wire Pin 1* 1 2 1 2

485RX/TX+ 1 TERM ON/OFF RS485 RS485 RS485 RS485

485RX/TX- 2 * Where switch setting is indicated as “TERM ON/OFF” it should be set to do TERM ON(switch on) if the meter is the last device in a multi-drop configuration OR the only meteris single drop configuration; otherwise set to TERM OFF (switch OFF).

485C 3



Series 100 Option Board (if installed)

Analog Output 1


Option Board

Settings for internallypowered SOURCE output

Settings for externallypowered SINK output


Signal Output Pin 1 2 3 1 2 3

Analog Output+ AO1+ 1 SRC SRC SRC SINK SINK SINK

Analog Output- AO1- 2 * Note: SINK is factory default setting for S14.

Analog Input 1 (Temperature)


Option Board

Settings for internallypowered SOURCE input

Settings for externallypowered SINK input


Signal Input Pin 1 2 3 1 2 3

Analog Input1+ AI1+ 1 SRC SRC SRC SINK SINK SINK

Analog Output1- AI1- 2 * Note: SINK is factory default setting for S12.

Analog Input 2 (Pressure)


Option Board



J12 Terminations S13 S13


Analog Output2+ AI2+ 3 SRC SRC SRC SINK SINK SINK


Reference drawing DE-21056 in Appendix C for proper wiring.



Series 100 Plus HART Option Board (if installed)

RS-232 Full Duplex

Port C


Switch Settings



Wire Pin 1 1 2 1 2

232RX 1 OFF RS232 RS232 RS232 RS232

232TX 2

232C 3



RS-485 Half Duplex

Port C


Switch Settings



Wire Pin 1* 1 2 1 2

485RX/TX+ 1 TERM ON/OFF RS485 RS485 RS485 RS485

485RX/TX- 2 * Where switch setting is indicated as “TERM ON/OFF” it should be set to do TERM ON(switch on) if the meter is the last device in a multi-drop configuration OR the only meteris single drop configuration; otherwise set to TERM OFF (switch OFF).

485C 3



Series 100 Plus HART Option Board (if installed)

Analog Output 1


Option Board







Analog Output 2 (HART Capable)


Option Board







Analog Input 1 (Temperature)


Option Board





Analog Input1+ AI1+ 1 SRC SRC SRC SINK SINK SINK




Analog Input 2 (Pressure)


Option Board



J12 Terminations S13 S13


Analog Output2+ AI2+ 3 SRC SRC SRC SINK SINK SINK


Reference drawing DE-21056 in Appendix C for proper wiring.


SUMMARY TABLE OF COMMUNICATIONS/OUTPUT SETTINGS B-1

APPENDIX BSUMMARY TABLE OF COMMUNICATIONS/OUTPUT SETTINGS

Based on the known settings determined from CUI, electronics wiring, jumper and switch positionsenter the value (Modbus ID) and indicate the predefined setting for each of thecommunication/output parameters on the Mark II electronics.

Communication/OutputParameter

Applies to Setting Notes

Modbus ID Ports A and B 1

Driver Port A RS232 RS485

Port B RS232 RS485

Baud Rate Port A 1200 2400 4800 9600 2

Port B 2400 9600 2

Frequency 1 Output 1A TTL OC

1B TTL OC

Frequency 2 Output 2A TTL OC

2B TTL OC

Flow Direction Output TTL OC

Validity Output TTL OC

Notes:1. A value equal to or between 1 and 32. Default value is 32 and is usually not changed unless

it is a multi-drop setup.2. Original default setting = 9600


SUMMARY TABLE OF COMMUNICATIONS/OUTPUT SETTINGSB-2



DRAWINGS C-1

APPENDIX CDRAWINGS

DE-21056 Mark III Ultrasonic System Wiring Diagram, Ultrasonic FlowmeterModel 3400, 3410 and 3420 (Sheets 1-3)


DRAWINGSC-2


Daniel Measurement and Control, Inc.

Returned Material Authorization

Repair Form for Used EquipmentIncluding Decontamination/Cleaning Statement

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1. Return Material Authorization (RMA) Number ____________________________________

2. Equipment to be returned:Model Number _________________________ Serial Number _______________________

3. Reason for return: _________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Decontamination/Cleaning Fluids Process

A. List each substance in which the equipment was exposed. Attach additional documents if necessary.

CommonName

CAS# ifavailable

Used for HazardousWaste (20 CFR 261)

EPA Waste Codeif used for hazardous waste

[ ] Yes [ ] No

[ ] Yes [ ] No

[ ] Yes [ ] No

[ ] Yes [ ] No

[ ] Yes [ ] No

[ ] Yes [ ] No

B. Circle any hazards and/or process fluid types that apply:

Infectious Radioactive Explosive Pyrophoric Poison GasCyanides Sulfides CorrosiveOxidizer Flammable PoisonCarcinogen Peroxide Reactive-Air Reactive-Water Reactive-Other (list)

Other hazard category (list):

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Failure to comply with this procedure will result in the shipment being refused.

1. Write the RMA number on the shipping package.

2. Inside the package include one copy of this document and all required Material Safety DataSheets (MSDS)

3. Outside of the package attach one copy of this document and all required Material Safety DataSheets (MSDS).

THIS EQUIPMENT, BEING RETURNED “FOR REPAIR,” HAS BEEN COMPLETELYDECONTAMINATED AND CLEANED. ALL FOREIGN SUBSTANCES HAVE BEENDOCUMENTED ABOVE AND MSDS SHEETS ARE ATTACHED.

By:

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Daniel Ultrasonic Mark III Electronic Upgrade Kit Instructions

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