Daily Plant Inspection Report n

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    Form no.

    GENERAL INFORMATION:Ready Mix Company: Batching System: Date Inspected:

    Location: Manual Plant Operating System:

    Plant Number Automated Date of Calibration:

    Plant Manufacturer Semi-Automated: Expiry Date:

    Plant Serial Number: Number of Silos: Cement_____Fl Fly Ash______Micro Silica_____

    1.0 Aggregates (Coarse and Fine)

    1.1 Storage is well shaded

    1.2 Materials is not contaminated

    1.3 Proper storage labeling

    1.4 Materials is from approved source

    1.5 Delivery notes available

    1.6 Moisture content for aggregate is carried out

    1.7 Aggregates storage in dry condition

    2.0 Cementitious Materials2.1 Delivery notes available

    2.2 Mill certificates are available (Cement,fly ash & M.silica)

    2.3 Storage labeling is clearly visible

    2.4

    2.5

    2.5

    3.0 Admixtures

    3.1 Delivery notes available

    3.2 Admix is from approved source

    3.3 Test conformity available (per shipment)

    3.4 Separate conduit for each type of admixture

    3.5 Admixture dispenser is free from leaks

    3.6 description of material and quantity available

    3.7 Proper storage of admixture free from contamination

    3.8 time of storage before use is available

    3.9 Circulation pump / Agitating equipment is functioning

    4.0 Water

    4.1 Delivery notes available

    4.2 Water is from approved source

    4.3 container washed before receiving new deliveries

    4.4 no recycled water used in the batch concrete

    4.5 Water is not contaminated (visual or smell)

    4.6 adequate supply and storage of flaked ice

    4.7 storage tank is enough

    4.8 chiller capacity is enough

    5.O Batching System

    5.1 scale display ( digital or dial )5.2

    5.3 the min. readout display is available

    5.4 Moisture Probe Accuracy Check (actual VS Moisture probe rdng)

    5.5 Required mixing time is followed

    5.6

    5.7

    5.8

    Advanced Construction Engineering Technology Services

    DAILY PLANT INSPECTION REPORT

    N/A

    the silos floor is dry

    any problems in storage or loading

    INSPECTION CHECKLISTNo Yes No

    separate cement silos from any other material

    Remarks

    Agg. moisture & absorption was considered in the batch weights

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    Form no.

    Advanced Construction Engineering Technology Services

    DAILY PLANT INSPECTION REPORT6.0 Batch Reports

    6.1 Mix design is approved (similar to batch trial conducted)

    6.2 Aggregate moisture content is applied in the mix proportion

    6.3 Variation in mass is within the tolerance

    6.4 Is protocol shows all important information6.4.1 Description of designed mix proportion (concrete grade)

    6.4.2 Volume of concrete per batch

    6.4.3 Plant number

    6.4.4 Batch Ticket Serial number

    6.4.5

    7.0 Overall Plant Faci li ties

    7.1 In any case of injuries, is the safety procedures is obvious

    7.2 Truck mixers are washed empty before charging fresh concrete

    7.3 Materials Testing lab. Available in the Plant?

    7.4 Testing machine calibration is updated

    7.5 Ice Plant facilities is functioning / Available

    7.6 No spillage in the agg. conveyor belt during batching of concrete

    7.7 Pay loader accurately feed correct material into the agg. Bins

    7.87.9

    Inspected by: Checked by:

    Name Name

    Designation Designation

    Date Date

    Issues/Problems Encountered/non-conformity

    Signature Signature

    Action Taken:

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    Form no.

    Advanced Construction Engineering Technology Services

    DAILY PLANT INSPECTION REPORTNotes in filling the forms/worksheets..

    1.0 This form shall be properly filled up by the designated plant inspector.

    2.0 Attached to this form shall be the delivery notes

    3.0 Moisture Content Sheets (done by the QC)

    4.0 attached to this form any necessary pictures specifically non-conformance5.0 Any check that falls under the column "no" check box shall have a corresponding remarks

    6.0 Description of non-conformity or any remarks shall descriptive and quantifiable representative to inspected item - the degree of non-conformity shall be emphasized

    e.g. around 15% of the stockpile is contaminated with debris, foreign materials, clay etc..

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