Daily Activity on the Job Training_Hertami Panji Sriyogo_ME 3E

7/31/2019 Daily Activity on the Job Training_Hertami Panji Sriyogo_ME 3E

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Daily Activity On The Job Training

Nama :Hertami Panji Sriyogo

NIM : 3.21.09.5.11

Mount : March 2012

No Time Activity Description Adviser

1 Wednesday,

March 7th 2012

Travel from Semarang to Balikapapan

2 Thursday,

March 8th 2012

Waiting Personal Protection Equipment

3 Friday, March

9th 2012

Briefing about safety and company profile Mr. M. Husin

4 Saturday,

March 10th

2012

Helping spare part down from the truck Mr. Bambang

5 Monday,

March 12th

2012

Training product knowledge and introduction

Renault Truck Product

Mr. Ishak and

Mr. Fadeli

6 Tuesday,

March 13th

2012

Disassembling gearbox type 16 S 2723 and easing

gearbox housing

Mr. Hanafi

7 Wednesday,March 14th

2012

washing gearbox housing and all component gearbox

Mr. Eko P

8 Thursday,

March 15th

2012

Assembly main shaft and assembly output shaft Mr. Eko P

9 Friday, March

16th 2012

Continue assembly output shaft Mr. Awaludin

10 Saturday,

March 17th

2012

Completing assembly gearbox and prepare to

painting gear box

Mr. Firman

11 Monday ,

March 19th

2012

Rapping finished gearbox Mr. Firman

12 Tuesday,March 20th

2012

Washing gearbox and continue assembly main shaft,disassembly input shaft

Mr. Firman


2/15

13 Wednesday,

March 21th

2012

Helping assembly input shaft Mr. Eko P

14 Thursday,

March 22th

2012

Washing gearbox housing and washing gearbox

components

Mr. Yoga T.P

15 Monday ,

March 26th

2012

List part gearbox component to assembly Mr. Awaludin

16 Tuesday,March 27th

2012

Assembly main shaft and counter shaft Mr. Awaludin

17 Wednesday,

March 28th

2012

Continuing helping assembly output shaft, washing

parts, and disassembly gearbox

Mr. Eko P

18 Thursday,March 29th

2012

Rapping finished gearbox type 16 S 2723 s/n353137; disassembly gearbox; and washing housing

gearbox

Mr. Eko P

19 Friday, March

30th 2012

House keeping workshop area and Washing gearbox

components

Mr. Hanafi

20 Saturday,

March 31th

2012

Disassembly gearbox and washing gearbox housing Mr. Yoga T.P


3/15

April 2012

No Time Activity Description Adviser1 Monday, April

2th 2012

Washing Paert component gearbox S/N 00322827 Mr. Eko P

2 Tuesday, April

3th 2012

Helping assembling gearbox S/N 00322827 &

washing part

Mr. Eko P

3 Wednesday,

April 4th 2012

Continue assembling gearbox S/n 00322827 Mr. Eko p

4 Thursday,

April 5th 2012

travel from PT. Indotruck Utama Balikpapan to

Tarakan on a plane, Trip from the airport to the port

speed boat, Speed boat ride to the Bulungan, Stay atthe hotel

Mr. Sugiono

5 Friday, April6th 2012

The journey from the hotel to the PT. SBS Kelubir,Bulungan

Mr. Sugiono

6 Saturday, April7th 2012

1. Unit DT 17a. Remove and install shock absorber

R/L (Replace)

b. Remove and install brake chamberaxel 3LH (Replace)

c. Replace Hexagonnut (Replace)

d. Remove and install support yoke

cabin R/L (Replace)e. Remove and install grill head lamp

(Replace)f. Remove and install bracket headlamp R/L (Replace)

g. Remove and install rubber hose

(Replace)h. Remove and install clam hose

intercooler (Replace)

i. Install alternator j. Remove and install contack stud

(Replace)

k. Remove and install Rubber bush

Bogie (Replace)2. Unit DT 16

a. Replace and install spring cabin

(cannibal DT 10)b. Replace and install hose cabin

(cannibal DT 10)

c. Remove and install prefilter (Replace)

Mr. Sugiono


4/15

d. Clean up housing air filter

e. Remove and install housing air

cleaner (Replace)

7 Sunday, April

8th

2012

Unit DT 16

1. Remove transmission, propeller shaft, discclutch, flywheel, steering pump, air compressor,PTO pump, starter motor, cable gas

transmission, bolt calter engine, pipe supply

radiator, engine mounting rear R/L, muffler, aircleaner hose, housing flywheel and remove

servo clutch

2. Install spring cabin RH

Mr. Sugiono

8 Monday, April

9th 2012

Unit DT 16

1. Clean up air compressor, steering pump, starter

motor

2. Install housing flywheel3. Install air compressor, steering pump, starter

motor, speed limiter, sensor engine, hose aircleaner, muffler

4. Connect socket cable speed limiter and sensor

engine

Mr. Sugiono

9 Tuesday, April

10th 2012

Unit DT 16

1. Tightening and torsi bolt housing flywheel2. Install flywheel

3. Tightening and torsi bolt flywheel

4. Install disc clutch

5. Tightening and torsi bolt disc clutch6. Install engine mounting rear R/L

7. Tightening and torsi bolt engine mounting R/L

8. Install transmission9. Install absorber cabin front RH (cannibal unit

DT 11)

10.Install head lamp front RH (cannibal unit DT11)

Mr. Sugiono

10 Wednesday,

April 11th 2012

Unit DT 16

1. Install gear selector transmission2. Remove and install tail lamp rear R/L (Replace)

3. Remove and install sill side RH (Replace)4. Install grill cabin5. Install servo clutch

6. Install PTO pump, propeller shaft, pipe supply

radiator, muffler, peredam engine7. Install and replace cable main switch battery

(cannibal DT 11)

8. Connect socket sensor gear selector

Mr. Sugiono


5/15

9. Remove and install fluid reservoir steering

(replace)

11 Thursday,

April 12th 2012

1. Inspection unit

a. Inspection unit DT 57, DT 10, DT 61 and DT

15b. Recommendet part DT 61 and DT 152. Unit DT 61

a. Remove and install pre filter (replace)

b. Remove and install fitting spring front LH(replace)

c. Install hose chamber front LH

d. Remove and install wing canopy R/L (replace)e. Install Cable ground battery

3. Unit DT 17

a. Install leaf spring front RH (replace)

b. Bleeding fuel systemc. Check canbus (fuse) wearing harns

d. Test running engine

Mr. Sugiono

12 Friday, April

13th 2012

1. Unit DT 16

a. Refill water radiator

b. Replace and install bulb lamp tail lamp rearR/L (Replace)

c. Replace and install o-ring pipings water

radiator (cannibal DT 11)2. Unit DT 57

a. Remove and install bracket head lamp front

R/L (cannibal DT 11)b. Remove and install detail of fuel filter(Replace)

c. Remove and install head lamp R/L (Replace)

d. Remove and install line air cleaner (Replace)e. Remove and install clam hose intercooler

f. Remove and install hose cabin (Replace)

g. Remove and install bracket spring (Replace)h. Remove and install hose intercooler (Replace)

i. Remove and install engine mounting rear LH

(Replace)

j. Replace and install bracket pump cabin(Cannibal DT 10)

k. Recommendet part

Mr. Sugiono

13 Saturday, April

14th 2012

Unit DT 16

1. Remove and install leaf spring front RH

(Replace)2. Modification leaf spring front RH

3. Remove and install U-bolt spring front RH

Mr. Sugiono


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4. Modification pin spring

5. Tightening and torsi U-bolt spring front RH

6. Remove U-bolt spring front LH7. Remove leaf spring front LH

8. Modification leaf spring front LHNote : Location Extreme

DT 17 : Repair wearing harns temperature sensor

14 Sunday, April

15th 2012

1. Unit DT 16

a. Replace and install leaf spring front LHb. Modification pin spring

c. Tightening and torsi U-bolt spring

d. Install front bumpers and hose hydraulic2. Unit DT 11 campaign

a. Remove tire axel 4 R/L, Brake drum R/L,

Drain oil HUB R/L, Special nut HUB R/L,

Shaft axel R/L, wheel HUB R/L, Stabilizerrear R/L, Brake bracket R/L, Torque-Rod R/L,

Propeller shaft, Release brake chamber, Brake

chamber R/L, V-stay, Anti roll bar axel,Contact Stud R/L,

Mr. Sugiono

15 Monday, April16th 2012

1. Unit DT 16a. Add oil engine

b. Repair hose servo clutch

c. Replace and install fuse box and relayd. Replace filter APM

2. Unit DT 11

a. Remove housing axel beam rearb. Remove differentialc. Remove bracket torque-rood, bracket v-stay

d. Remove Stud bracket torque-rood and bracket

v-staye. Clean up component housing axel beam

Mr. Sugiono

16 Tuesday, April17th 2012

1. Unit DT 16a. Refill oil clutch and bleeding servo clutch

b. Repair pipe or connector steering pump

c. Repair hose air compressor

d. Repair wiring harness sensor PTO and sensor

level oil2. Unit DT 11

a. Install stud bracket torque-rood and v-stayb. Install bracket torque-rood and v-stay

c. Tightening and torque bolt bracket torque-

rood and v-stayd. Install housing axel beam rear

e. Install brake bracket R/L

Mr. Sugiono


7/15

f. Install brake lining R/L

g. Install bracket Z-cam brake R/L

h. Tightening and torque bolt brake bracket R/Li. Install wheel HUB R/L

j. Install special nut HUB R/Lk. Tightening and torque special nut HUB R/L

l. Install shaft axel R/Lm. Install HUB reduction R/L

n. Install brake drum R/L

o. Install torque-rood R/Lp. Install contact stud R/L

17 Wednesday,April 18th 2012

Unit DT 111. Install differential lock inter wheel

2. Install brake chamber

3. Install brake drum RH

4. Install stabilizer rear5. Install tire axel 4 RL

6. Clean up area working

Mr. Sugiono

18 Thursday,

April 19th 2012

Unit DT 13 Campaign

1. Inspection location area

2. Ensure the unit stand in a safe position3. Stand unit / chassis in a secure state

4. Remove tire axel 4 R/L

Mr. Sugiono

19 Friday, April

20th 2012

Unit DT 13

1. Release brake chamber R/L

2. Remove brake drum R/L

3. Remove brake lining R/L4. Drain oil HUB R/L

5. Remove shaft axle R/L

6. Remove special nut R/L7. Remove HUB reduction R/L

8. Remove wheel HUB R/L

9. Remove stabilizer rear R/L10.Remove yoke or bracket Z-cam R/L

11.Remove contact stud R/L

12.Remove bracket brake chamber R/L

13.Remove torque rood R/L

Mr. Sugiono

20 Saturday, April21th 2012 Unit DT 161. Remove and install propeller shaft, PTO pump,servo clutch, hose hydraulic

2. Remove and install transmission

3. Remove and install disc clutch4. Remove and install engine flywheel

5. Remove and install anti leak ring (seal

crankshaft) Replace

Mr. Sugiono


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6. Tightening and torque bolt flywheel, disc clutch

7. Test engine running

21 Sunday, April

22th 2012

1. Unit DT 16

Repair wiring hardness PTO pump

2. Unit DT 13a. Remove bolt torque roodb. Remove bracket V-stay

Note : Rainy conditions

Mr. Sugiono

22 Monday, April

23th 2012

Unit DT 13

1. Remove torque rood R/L

2. Remove propeller shaft3. Remove V-stay

4. Remove housing axle beam

5. Remove differential


Mr. Sugiono

23 Tuesday, April24th 2012 1. Unit DT 13a. Remove and install bracket V-stay and torque-rood

b. Remove and install stud bracket V-stay and

torque-roodc. Install differential

d. Install housing axle beam

e. Install torque-rood2. Unit DT 55

a. Mechanic check

b. Remove gear selector

c. Repair gear selectord. Install gear selector

Note : Transmission warranty DT 57

Mr. Sugiono

24 Wednesday,

April 25th 2012

Unit DT 13

1. Install rear axle beam

2. Install brake bracket R/L3. Torque bolt brake bracket

4. Install brake lining R/L

5. Install wheel HUB R/L

6. Torque special nut7. Install HUB reduction

8. Install big drum9. Install bracket chamber10.Install V-stay

11.Install propeller shaft

12.Install torque-rood13.Install contact stud

Mr. Sugiono

25 Thursday,April 26th 2012

Unit DT 121. Remove tire R/L

Mr. Sugiono


9/15

2. Remove brake drum R/L

3. Remove brake lining R/L

4. Remove special nut R/L5. Remove HUB reduction R/L

6. Remove wheel HUB R/L7. Remove brake racket R/L

8. Remove bracket chamber R/L9. Remove V-stay

10.Remove contact stud R/L

11.Remove torque-rood R/L12.Remove stabilizer

13.Remove propeller shaft R/L

14.Remove axle beam15.Remove bracket torque-rood R/L

16.Remove stud bracket torque-rood and V-stay

26 Friday, April27th 2012 Unit DT 121. Remove stud bracket torque-rood

2. Remove differential

3. Remove differential lock4. Install stud bracket V-stay


Mr. Sugiono

27 Saturday, April

28th 2012

Unit DT 16

1. Install bracket torque-rood R/L

2. Install differential3. Install V-stay

4. Install torque-rood R/L

5. Install contact stud R/L6. Install brake bracket R/L7. Install brake lining R/L

8. Torque bolt brake bracket R/L

9. Install wheel HUB R/L10.Torque special nut R/L

11.Install HUB reduction R/L

12.Install brake drum R/L13.Install stabilizer

14.Install brake chamber R/L

15.Install propeller shaft R/L

16.Install tire

Mr. Sugiono

28 Sunday, April

29th 2012

Unit DT 12

1. Continue job install tire2. Monitoring unit operational

Mr. Sugiono

29 Monday, April30th 2012

1. Unit DT 57a. Replace and install hose inter cooler

b. Replace and install conduit

c. Replace and install pump cabin

Mr. Sugiono


10/15

d. Replace and install tail lamp rear LH

e. Replace and install wing canopy R/L

f. Replace and install clamp conduit, clamp hoseinter cooler, bulb lamp

g. Replace and install alternator2. Unit DT 61

a. Replace and install hose inter coolerb. Replace and install radiator

c. Replace and install air filter assy

d. Replace and install air line assy (Cannibal DT57)

e. Replace and install clamp hose inter cooler,

clamp conduit, clamp muffler, bulb lamp,strap

f. Replace and install tail lamp rear LH

g. Replace and install mufflerh. Replace and install pump cabini. Replace and install compressor

Information:

To (REPLACE) the replacement of new part


11/15

May 2012No Time Activity Description Adviser

1 Tuesday, May

1th 2012

Monitoring unit operational Mr. Sugiono

2 Wednesday,

May 2th 2012

1. Monitoring unit operational

2. Packing tool

Mr. Sugiono

3 Thursday, May

3th 2012

The journey from the mess to the speed boat

Ancam, increased speed boat to Tarakan, from the

port speed boat ride motorcycles to the airport,plane to Balikpapan

Mr. Sugiono

4 Friday, May 4th

2012Washing housing gearbox type 16 S 2230 s/n 64 52

82 and disassembly gearboxMr. Eko P

5 Saturday, May5th 2012

Audit warranty parts Mr. Ridwan

6 Sunday, May 6th

2012Continuing audit warranty parts Mr.Ridwan

7 Tuesday, May

8th 2012

Disassembly gearbox s/n 606849 Mr.Ridwan

8 May 9th 2012 Helping disassembly gearbox s/n 606849;

Assembly output shaft and install on gearbox s/n652907

Mr. Eko P

9 May 10th 2012 Helping assembly main shaft gearbox s/n 614374and install main shaft & counter shaft into gearbox

s/n 614374

Mr. Eko P

10 May 11th 2012 Washing gearbox components s/n 510313 Mr. Eko P

11 May 12th 2012 Writing TA in the boarding house

12 May 14th 2012 House keeping workshop area, disassembly andreassembly gear selector

Mr. Firman

13 May 15th 2012 Helping assembly gearbox s/n 614374 and gearboxs/n 626562

Mr. Eko P

14 May 16th 2012 Helping assembly gearbox s/n 457491 type 16

S2723

Mr. Eko P

15 May 17th 2012 Easter's holiday

16 May 18th 2012 Painting gearbox s/n 485832 type 16 S 2723 and

disassembly gearbox s/n 585566 type 16 S 2530

Mr. Eko P and

Mr. Firman


12/15


18 May 21th 2012 Helping disassembly gearbox s/n 586177 type 16

S2230 and disassembly gearbox s/n 459940 type 16

S 2723

Mr. Eko P

19 May 22th 2012 Release bearing race from countershaft Mr. Eko P

20 May 23th 2012 Washing geabox components s/n 594833 type 16

S2230

Mr. Eko P

21 May 24th 2012 Helping assembly main shaft, input shaft, and

output shaft s/n 614014 type 16 S 2230

Mr. Hanafi

22 May 25th 2012 House keeping workshop area and disassembly

gearbox s/n 491285 type 16 S 2723 PT. LCI

Mr. Eko P


24 May 28th 2012 Helping assembly (install input shaft and rear

splitter into gearbox housing) and running testgearbox s/n 614014 type 16 S 2230

Mr. Eko P

25 May 29th 2012 Helping disassembly gearbox s/n 569156 type 16

S2230 PT. SBS

Mr. Firman

26 May 30th 2012 Disassembly compressor and assembly rear splitter

gearbox type 16 S 221

Mr. Hanafi

27 May 31th 2012 Reassembly compressor; Checking and list spareparts stock; Update gearbox status progress

Mr. Hanafi


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JUNE 2012

No Time Activity Description Adviser

1. June 1,2012Breafing,house keeping and washing gearbox

16 2723Mr Eko

2. June 4,2012Continue washing and prepare spare part to

assembly component gear box 16 S 2723Mr.Eko

3. June 5,2012 Assembly main shaft and input shaft Mr.Eko

4. June 6,2012Breafing and continue prepare housing gearbox

and install main shaft.Mr.Eko

5. June 7,2012Continue assembly gearbox,install counter

shaft etc.Mr.Eko

6. June 8,2012 Breafing and finishing assembly gearbox Mr.Eko

7. June 11,2012

Breafing and Assembly gearbox type 16 S

2723 s/n 510313 (install rear splitter) and

painting gearbox

Mr.Eko

8. June 12,2012

Rapping gearbox type 16 S 2723, Packing ex-

part gearbox, Painting gearbox, Disassembly

gearbox Hino

Mr.Eko

9 June 13,2012

Breafing,Remove syncronizer from main shaft

Hino Gearbox type 9 S 1315, Washing unit

from grease

Mr.Eko

10. June 14,2012 Washing gearbox components type 16 S 2723 Mr.Eko

11. June 15, 2012 Breafing and Assembly main shaft type 16 S

2723, Assembly input shaft, install mainshaft,

Mr.Eko


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counter shaft, and input shaft into housing

12. June 18,2012Breafing,completing gearbox with gear

selector,rapping gearboxMr.Eko

13. June 19,2012

Continuing assembly gearbox type 16 S 2530

(install clutch housing, measuring shim, install

rear splitter and rear housing)

Mr.Eko

14. June 20,2012 Stock taking spare parts 2012 Mr.Bambang

15. June 21,2012 Continuing stock taking 2012 Mr.Bambang

16. June 24,2012Breafing,Disassembly main shaft gearbox

type 16 S 2723 and washing housing gear boxMr.Eko

17. June 25,2012

Continuing install bearing on counter shaft,

install main shaft and counter shaft on gearbox

housing

Mr.Eko

18. June 27,2012 recheck gearbox type 16 S 2723 Mr.Eko

19. June 28,2012 Disassembly and assembly gear box. Mr.Eko

20. June 29,2012 Presentation and prepare to back Semarang

21. June 30,2102 Back to Semarang.


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Daily Activity on the Job Training_Hertami Panji Sriyogo_ME 3E

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