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Block 3: Natural Gas Processing, Transport and Marketing Forum 13: Sustainable Value Chains for Unconventional Gas Monetizing Gas of a Giant High Helium and Nitrogen Gas Reservoir – Amur Gas Processing Plant Marcus Lang EVP Natural Gas Plants Linde Engineering, Germany Igor Afanasiev, General Director Gazprom Pererabotka Blagoveshchensk Boris Slutskiy, Project Director NIPIGas Florian Schmid, Project Director Linde Engineering

Transcript of D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint -...

Page 1: D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint - F-13-Lang.ppt [Kompatibilitätsmodus] Author: TCT287 Created Date: 6/21/2017 12:01:44

Block 3: Natural Gas Processing, Transport and MarketingForum 13: Sustainable Value Chains for Unconventional Gas

Monetizing Gas of a Giant High Helium and Nitrogen Gas Reservoir – Amur Gas Processing Plant

Marcus LangEVP Natural Gas Plants

Linde Engineering, GermanyIgor Afanasiev, General Director Gazprom Pererabotka Blagoveshchensk

Boris Slutskiy, Project Director NIPIGasFlorian Schmid, Project Director Linde Engineering

Page 2: D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint - F-13-Lang.ppt [Kompatibilitätsmodus] Author: TCT287 Created Date: 6/21/2017 12:01:44

Unconventional gas:• natural gas which cannot be produced, processed or used in a conventional manner

Inert Limits (N2 and CO2)• most North American and European pipeline systems require a maximum inert content of 3% in order

to ensure a stable Wobbe-Index and proper performance of burners and gas turbines operated from the pipeline system. The Russian norm specifies a maximum of 2,5%.

Main Options to Monetize High Nitrogen Reservoir• dedicated pipeline system (e.g. Groningen, NL) or dedicated consumer (e.g. power plant, NH4 plant)• blending with other low N2 gas sources• nitrogen rejection

Nitrogen Rejection Technology• cryogenic technology is only referenced choice for large scale N2-rejection. Membrane or adsorptive

technology not feasible.• inlet gas of cryogenic processes normally needs to be virtually free of H2O (< 1 ppm), CO2 (< 50 ppm)

and tolerates only small amounts of H2S, HHC’s

Page 3: D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint - F-13-Lang.ppt [Kompatibilitätsmodus] Author: TCT287 Created Date: 6/21/2017 12:01:44

Power of Siberia Pipeline • connects gas rich Eastern

Siberia with Far East and populous China

• link between high N2Chayanda field in Yakutia and the border crossing near Blagoveshchensk (1st section)

• tie-back the Kovykta field in Irkutsk Region (2nd section)

• pipeline, Amur Gas Processing Plant and a new nearby gas petrochemical complex are key elements of Gazprom’s Eastern Gas Program to boost the economic development of the Russian Far East.

Page 4: D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint - F-13-Lang.ppt [Kompatibilitätsmodus] Author: TCT287 Created Date: 6/21/2017 12:01:44

Unusual Process challenge• Rejection of N2 from app. 8% to less than 2% in large diameter international gas transmission line

(38 million m³/year)

Building Blocks and Commercial Products of Amur GPP• cryogenic rectification: liquid CH4 is produced at the bottom of a large column (implicit LNG plant)

and vaporized against other process streams to obtain sales gas• options: integration of N2-rejection into a LNG plant or (if not feasible) separation of commercial co-

products rather than selling at zero or heating value with sales gas• production of C2H6, NGL’s and liquid helium is synergetic compared to stand-alone production, N2

used as utility or vented with less than 100 ppm CH4• development of a world-scale gas based petrochemical complex

Dominant cost drivers • compression• removal of H2O, CO2< and S

Page 5: D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint - F-13-Lang.ppt [Kompatibilitätsmodus] Author: TCT287 Created Date: 6/21/2017 12:01:44

Excursion: Helium• exclusively produced from natural gas, coincides

with high N2, however N2 not necessarily coincides with He

• economically producible concentrations of He natural gas range from 0.05 to 0.30 mol-%

• 2nd lightest element to H2• smallest atomic radius• lowest boiling point at 4.2 K• high thermal conductivity• most stable inert gas• current global He market ≈ 170 million m³/a (6.500

bcf/a), growth rate 1.5-2% p.a.• presently three sources (BLM, Exxon Wyoming,

Qatar) represent 80% of global production

Applications

Page 6: D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint - F-13-Lang.ppt [Kompatibilitätsmodus] Author: TCT287 Created Date: 6/21/2017 12:01:44

Minimize Compression• feed and sales gas tie-in at similar pressure, need of a sales

gas compression apparent• no further compression in sales gas and He-path• max. pressure at the inlet of the sales gas compression• single column N2-rejection process transfers N2/He

concentrate at a significantly higher pressure compared to double column, overcompensating thermodynamic malus

• external heat pump system for cryogenic duty and integration of duties

Minimize Pre-treatment• feed gas free of H2O and CO2 to avoid freeze out• specific proprietary process design to prevent freeze-out of CO2 up to 3.000 ppm and hereby avoiding

amine wash units and large dryer units

Page 7: D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint - F-13-Lang.ppt [Kompatibilitätsmodus] Author: TCT287 Created Date: 6/21/2017 12:01:44

Project Status• selection of Linde technology by Gazprom and award of EPSS-contract for five construction phases by

NIPIGas Pererabotka (general contractor) in 2015 • 1st phase: two gas processing (C2H6/NGL/NRU) trains and one Helium train• 2nd to 5th phase: additional four gas processing and two Helium trains • 1st phase engineering works beyond 90% model review, first documents issued for construction• PO’s for major equipment/material placed, fabrication of key equipment advanced• first material arriving in summer 2017• 2nd phase started with time-lag to

optimize engineering, procurement, transport resources, construction work

• When completed Amur GPP will be one of the world’s largest gas processing and the world’s largest He-plant with nameplate capacities of 42 billion m³/a of natural gas, 60 million m³/a of He respectively

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Site and Logistic• remote greenfield area, entailing

construction of jetty, roads, warehouses and rail access to site

• transport of oversize & heavy lifts across Amur and Zeya river within limited navigation window

• draft of 110 cm requires a special design barges, tugs and floater system

• Linde site services during construction, commissioning, start-up

Page 9: D } v ] Ì ] v P ' } ( ' ] v , ] P Z , o ] µ u v E ] } P v ... · Title: Microsoft PowerPoint - F-13-Lang.ppt [Kompatibilitätsmodus] Author: TCT287 Created Date: 6/21/2017 12:01:44

Conclusions• Development and production of a large high N2 gas reservoir and export to a natural gas

market with infrastructure designed to low inert levels poses a particular technical challenge

• Industrial scale nitrogen rejection requires methane condensation (implicit LNG plant) and entails significant investments

• Synergies through co-production of C2H6, NGL’s and He as a starting point of high value chains for the benefit of the national and regional economy, such as the petrochemical and helium value chain

• Pioneering natural gas export from Russia to China – connecting the resource rich Russian Far East with the populous Chinese mainland – represents a historic milestone in the history of natural gas infrastructure and will have long-lasting economic and environmental benefits


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