CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER...

10
Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014 49 CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University of Cluj-Napoca Drd. Ing. IOAN BADIU, Technical University of Cluj-Napoca ABSTRACT: Cylindrical roller bearings take heavy radial loads that can operate at high speeds. They are manufactured in a wide variety of variants and sizes, especially with a row of rolls, and two or more rows, the next roll or roll cages. In cylindrical roller bearings, rollers are guided by fixed collar of one of the rings. In models with cage, collar ring with cage retained rollers can be extracted from the other ring. Therefore, mounting and dismounting of bearings in the hub become much easier, especially in those places where, due to the loading conditions are imperative need tight fits for both rings. KEY WORDS : radial bearings, tapered roller, electrical erosion, materials. 1.INTRODUCTION . Cylindrical roller bearings are assemblies consisting of a row outer rings, inner rings and roller cages. Outer rings can be trimmed on both sides and the interior have one or two edges. The cage prevents the roller contact during operation. Cylindrical roller bearings are very rigid, have a high radial load capacity and because the cage, are suitable for high speeds. It is preceded by bearings have a particular set of reels and are designed as the maximum load bearing capacity. The camps are dismantled, thereby facilitating assembly and disassembly. Both bearing rings can be fitted with interference fit. Cylindrical roller bearings with cage row can be used as free bearings, bearings and the bearings supporting the ruling. Many types are provided in X-life version. The quality of the X-life bearings have rolling tracks with a smaller roughness and accuracy in shape higher than the versions without a comparable X-life. The dimensioning identical capacity and lifetime of these bearings is superior. In certain embodiments, X-life bearings suspension can be dimensioned at a lower overall. 2.EXPERIMENTAL RESULTS FROM THE POCESSING OF ELECTRICAL EROSION. Fig. 1. Processing machine electrical erosion AQ-750L.

Transcript of CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER...

Page 1: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

49

CYLINDRICAL ROLLER BEARINGS MACHINED BY

ELECTRICAL EROSION

Prof.univ.dr.ing. MARCEL S.POPA, Technical University of Cluj-Napoca

Drd. Ing. IOAN BADIU, Technical University of Cluj-Napoca

ABSTRACT: Cylindrical roller bearings take heavy radial loads that can operate at high speeds.

They are manufactured in a wide variety of variants and sizes, especially with a row of rolls, and two

or more rows, the next roll or roll cages. In cylindrical roller bearings, rollers are guided by fixed

collar of one of the rings. In models with cage, collar ring with cage retained rollers can be extracted

from the other ring. Therefore, mounting and dismounting of bearings in the hub become much easier,

especially in those places where, due to the loading conditions are imperative need tight fits for both

rings.

KEY WORDS : radial bearings, tapered roller, electrical erosion, materials.

1.INTRODUCTION .

Cylindrical roller bearings are assemblies

consisting of a row outer rings, inner rings and

roller cages. Outer rings can be trimmed on

both sides and the interior have one or two

edges. The cage prevents the roller contact

during operation. Cylindrical roller bearings

are very rigid, have a high radial load capacity

and because the cage, are suitable for high

speeds. It is preceded by bearings have a

particular set of reels and are designed as the

maximum load bearing capacity. The camps

are dismantled, thereby facilitating assembly

and disassembly. Both bearing rings can be

fitted with interference fit. Cylindrical roller

bearings with cage row can be used as free

bearings, bearings and the bearings supporting

the ruling. Many types are provided in X-life

version. The quality of the X-life bearings have

rolling tracks with a smaller roughness and

accuracy in shape higher than the versions

without a comparable X-life. The

dimensioning identical capacity and lifetime of

these bearings is superior. In certain

embodiments, X-life bearings suspension can

be dimensioned at a lower overall.

2.EXPERIMENTAL RESULTS

FROM THE POCESSING OF

ELECTRICAL EROSION.

Fig. 1. Processing machine electrical erosion

AQ-750L.

Page 2: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

12

Fig. 2. Fig.2. The processing of bearings

circular orbits.

Fig. 3. Cylindrical roller bearings with cage.

Fig.4. The cylindrical roller radial bearings.

Fig. 5 The cylindrical roller radial

bearings SKF single row.

Fig.6. SKF The cylindrical roller

bearings NN type / NNU / NNUP.

Fig.7. Cylindrical roller bearings

SKF several times.

50

Page 3: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

13

Fig.8.The table parameters electrical

erosion.

Fig. 9. Graphic form of electrical erosion

parameters.

Fig. 10. The electrical erosion parameter

values.

Fig. 11. The connection between parameters

electric erosion.

Fig. 12. The electrical erosion parameter

values.

Fig. 13. The electrical erosion parameter

values.

51

Page 4: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

14

Fig. 14. 3D graphical shapes electrical erosion

parameters.

Fig. 15. Table containing the values parameters

of electrical erosion.

Fig. 16. Graphic shapes parameters electrical

erosion.

Fig. 17. The electrical erosion parameter

values.

Fig. 18. Table containing the values

parameters of electrical erosion.

Fig. 19. 3D graphical shapes the electrical

erosion parameters.

52

Page 5: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

15

Fig. 20. 3D graphical shapes the electrical

erosion parameters.

Fig. 21. 3D graphical shapes the electrical

erosion parameters.

Fig. 22. 3D graphical shapes the electrical

erosion parameters.

Fig. 23. Table Containing the values

parameters of electrical erosion.

Fig. 24. Table containing the values parameters

of electrical erosion.

Fig. 25. 3D graphical shapes the electrical

erosion parameters.

53

Page 6: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

16

Fig. 26. The electrical erosion parameter

values.

Fig. 27. 3D graphical shapes electrical erosion

parameters.

Fig. 28. Table containing the values parameters

of electrical erosion.

Fig. 29. 3D graphical shapes electrical erosion

parameters.

Fig. 30. 3D graphical shapes electrical erosion

parameters.

Fig. 31. Table containing the values parameters

of electrical erosion.

54

Page 7: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

17

Fig. 32. 3D graphical shapes electrical erosion

parameters.

Fig. 33. 3D graphical shapes electrical erosion

parameters.

Fig. 34. The electrical erosion parameter

values as 2D.

Fig. 35. The electrical erosion parameter

values as 2D.

Fig. 36. The electrical erosion parameter

values as 2D.

Fig. 37. The electrical erosion parameter

values as 2D.

55

Page 8: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

18

Fig. 38. The electrical erosion parameter

values as 2D.

Fig. 39. The electrical erosion parameter

values as 2D.

Fig. 40. 3D graphical shapes the electrical

erosion parameters.

Fig. 41. 2D shape parameter for momentum as

a percentage.

Fig. 42. 2D shape parameter for momentum.

Fig. 43. 2D shape parameter for momentum

56

Page 9: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

19

Fig. 44. 2D shape parameter for momentum.

Fig. 45. 2D shape parameter for momentum as

a percentage.

3.CONCLUSIONS.

Cylindrical roller bearings with low friction

type LSL and ZSL are roller bearings single

row and corresponding series size 23. Bearings

have solid outer rings with two edges, inner

rings are made with a board. The inner ring is

detachable and thus facilitate mounting

bearings. Cages or intermediate spacers

prevent mutual contact between the rollers

during operation. Many types are provided in

X-life version. Bearings of X-life quality

runways with lower roughness and shape

accuracy higher than comparable versions with

X-life. The dimensioning identical capacity

and lifetime of these bearings is superior. In

certain embodiments, X-life bearings

suspension is scalable.

REFERENCES

[1] Ailincai, G.: Studiul metalelor

,Institutul Politehnic Iasi, 1978.

[2] Balc, N.: Tehnologii

neconventionale, Editura Dacia

Publishing House, Cluj-Npoca, 2001.

[3] Bolundut, L.I.: Materiale si

tehnologii neconventionale, Editura

Tehnica-Info, Chisinau, 2012.

[4] Buzdugan, Gh., ş.a. – Vibraţii

mecanice, Editura Didactică şi

Pedagogică, Bucureşti, 1979.

[5] Constantinescu, V., ş.a. – Lagăre cu

alunecare, Editura Tehnică, Bucureşti

1980.

[6] Colan, H.: Studiul metalelor,

Editura Didactica si Pedagogica ,

Bucuresti, 1983.

[7] Domsa, A.: Materiale metalice

in constructia de masini si instalatii,

Editura Dacia, 1981.

[8] Dašić, P.: 100.000 Technical and

ICT Abbreviations and Acronyms.

Vrnjačka Banja: SaTCIP Ltd., 2013. – pp.

1200. ISBN 978-86-6075-001-5.

[9] Dašić, P.: Analysis of the journal

impact factor in field of mechanical

engineering. Plenary and Invitation paper.

In: Proceedings of the 11th International

in Mechanical Industry –

Volume 1, Sokobanja, Serbia, 15-18.

September 2011. Edited by Predrag Dašić.

Vrnjačka Banja: SaTCIP Ltd., 2011, pp.

62-70. ISBN 978-86-6075-027-5.

[10] Dašić, P.; Natsis, A. and

Petropoulos, G.: Models of reliability for

cutting tools: Examples in manufacturing

and agricultural engineering. Strojniški

vestnik – Journal of Mechanical

Engineering, Vol. 54, No. 2 (2008), pp.

122-130. ISSN 0039–2480.

[11] Dašić, P.; Franek, F.; Assenova, E.

and Radovanović, M.: International

57

Page 10: CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION ... Popa.pdf · CYLINDRICAL ROLLER BEARINGS MACHINED BY ELECTRICAL EROSION Prof.univ.dr.ing. MARCEL S.POPA, Technical University

Annals of the „Constantin Brancusi” University of Targu Jiu, Engineering Series , No. 2/2014

20

standardization and organization in the

field of tribology. Industrial Lubrication

and Tribology (ILT) Journal, Vol. 55, No.

6 (2003), pp. 287-291. ISSN 0036-8792.

Available on Web site:

http://www.emeraldinsight.com/Insight/

ViewContentServlet?Filename=Published/

EmeraldFullTextArticle/Articles/01805506

05.html.

[12] Gafiţanu, M. ş.a. – Organe de

maşini, vol. 2. Editura Tehnică,

Bucureşti, 2002.

[13] Nichici, A.: Prelucrarea prin

eroziune electrica in constructia de

masini, Editura Facla, Timisoara, 1983.

[14] Olaru, D.N. – Tribologie. Elemente

de bază asupra frecării, uzării şi ungerii,

Litografia Institutului Politehnic

„Gheorghe Asachi”, Iaşi, 1995.

[15] Popa,M.S.:Masini, tehnologii

neconventionale si de mecanica fina-Editie

Bilingva, Romana-Germana, Editura

U.T.PRESS, Cluj-Napoca, 2003.

[16] Popa, M.S.: Tehnologii si masini

neconventionale, pentru mecanica fina si

microtehnica, Editura U.T.PRESS, Cluj-

Napoca, 2005.

[17] Popa, M.S.:Tehnologii inovative si

procese de productie, Editura U.T.PRESS,

Cluj-Napoca,2009.

[18] Popescu, Luminiţa Georgeta

Cristinel Popescu, Influenţa dispozitivelor

de anclanşare automată a rezervei asupra

funcţionării întrerupătoarelor de cuplă

longitudinală, Analele Universităţii

“Constantin Brâncuşi” din Târgu Jiu, seria

Inginerie, nr.2/2010, pp 35-44, ISSN 1842-

4856, Revistă categoria B+,

[19] Popescu, Luminiţa Georgeta -

Aplicaţii ale liniarizării exacte prin reacţii

la acţionările de curent continuu, Analele

Universităţii “Constantin Brâncuşi” din

Târgu Jiu, seria Inginerie, nr.1/2009, pp 7-

14, ISSN 1842-4856, Revistă categoria B+,

[20] Rădulescu, Gh., Ilea, M. – Fizico-

chimia şi tehnologia uleiurilor lubrifiante,

Editura Tehnică, Bucureşti, 1982,

[21] Sofroni, L.: Fonta cu grafit

nodular,Editura Tehnica, Bucuresti,

1978.

[22] Trusculescu, M.: Studiul

metalelor, Editura Didactica si

Pedagogica ,Bucuresti ,,1978.

58