Cylinder with Lock SeriesCLS - SMC Pneumatics U.S.A brake cylinder (–15% compared to P/A...
Transcript of Cylinder with Lock SeriesCLS - SMC Pneumatics U.S.A brake cylinder (–15% compared to P/A...
Cylinder with Lock
SeriesCLSø125, ø140, ø160
A locking cylinder ideal for intermediate stops,emergency stops and drop prevention.
CAT.E277- A
Manual unlocking functionEven if the air supply is cut off or discharged,the lock can be released by screwing in the manualrelease bolt (hexagon socket head screw).
Compact lock unit is light weight and saves spaceOverall length has been reduced by using an
independent brake cylinder
(–15% compared to P/A products).
Weight reduction has also
been realized through parts
simplification
(max. –40% compared to P/A products).
A locking cylinder ideaemergency stops an
Lock unit switchBy providing a switch on the brake cylinder, the operating state of the lock unit (brake piston)can be detected using the switch signal.
Steady holding forceOutstanding durability and steady holding force are maintained by using a brake shoe with superior wear resistance.
Manual release bolt
Design minimizes influences of unlocking air qualityA design largely unaffected by factors such as moisture and condensate in compressed air has been realized by separating the lock mechanism and the brake cylinder.
Can be locked in both directionsAn equal holding force can be obtained on either reciprocating stroke of the cylinder.
Features 1
Cylinder with Lock
Series CLSø125, ø140, ø160
Standard variations
Built-in autoswitch magnets With rod boot
Lock type
Springlock
TypeActionStandardstrokes(mm)
Series
Single rodSeriesCLS
Doubleacting
Cylinder with lock
Series CLS
125140160
Maximum
1600
Series variations
Bore size(mm)
f: Spring force
e: Eccentricity
Eccentric cam shaft
Brake shoe holder
Brake shoe
Brake piston
Fulcrum
Piston rod
Piston rod holding force
F
l for intermediate stops,d drop prevention.
Construction principleUses an energizing mechanism based on the wedge effect of the eccentric cam shaft and the lever principle of the shoe holder.
Improved maintainabilityThe lock monitor makes it possible to confirm the operating state of the lock unit (brake piston) and the state of wear for each part, providing a guide for maintenance.
Fail safe constructionSince the mechanism locks when air pressure is evacuated,operation for safety is possible even when there is an air supply or power supply failure, etc.
Features 2
1
How to Order
Number of auto switchesNil
S
n
2pcs.
1pc.
"n" pcs.
Tube materialAluminum tubing
Steel tubing
Lock unitauto switch type
Nil Without auto switch
Cylinder unitauto switch type
Nil Without auto switch
Mounting brackets
With auto switch
B
L
F
G
C
D
T
Basic type
Foot type
Front flange type
Rear flange type
Single clevis type
Double clevis type
Center trunnion type
CLS L
L
125125
100100
A93
A93A53With Auto Switch
Standard Type
CDLS
Cylinder
Cylinder stroke (mm)Refer to the maximum stroke table on page 2.
J
K
Nil
N
R
H
Nylon tarpaulin
Heat resistant tarpaulin
Rubber bumper at both ends
Without bumpers
With front bumper
With rear bumper
Rod boot
Cushion
Bore size125
140
160
125mm
140mm
160mm
Special function Electricalentry
Indic
ator
light
Cylinder unit/Applicable auto switches
Type
Grommet
Wiring(output)
2 wire
3 wire (NPN equiv.)
Load voltage
200V or less
–
ACDC
Lead wire length (m) ∗
0.5 (Nil)
3 (L) None
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
IC circuit
PLC
Applicable loads
Auto switch models
Yes
IC circuit
–
100V, 200V
–
–
5V
12V
12V
5V, 12V
–
24V
Yes
With diagnostic output (2 color indicator)
With timer
Diagnostic indication(2 color indicator)
—
Yes
Grommet
Grommet
2 wire
3 wire (NPN)
3 wire (PNP)
4 wire (NPN)
24V
5V, 12V
12V
–
IC circuit
–
IC circuit
IC circuit
–
–
Ree
d s
witc
hes
So
lid s
tate
sw
itch
es
Latch type with diagnostic output(2 color indicator)
– –
3 wire (NPN)
3 wire (NPN)
2 wire
3 wire (PNP)
–A53
A54
A67
A64
A59W
F59
F5P
J51
J59
F59W
F5PW
J59W
F5BAL
F5NTL
F59F
F5LF
A56
5V, 12V
–
–
IC circuit
–
Relay, PLC
Relay,PLC
–
100V, 200V
–5V, 12V
12V
No
Terminalconduit
Terminalconduit
Water resistant (2 color indicator)
Diagnostic indication(2 color indicator)
—
Tie-rodmount
Bandmount
–
–
–
–
A33
A34
A44
–
–
–
–
–
G39
K39
–
–
–
–
–
–
–
–
PLC
Relay, PLC
PLC
Relay,PLC
100V, 200V
5V, 12V
12V
–
12V
–
24V
–
2 wire
3 wire (NPN)
Grommet
DIN terminal
Internal magnet cylinder part numbers
Mounting brackets/Part numbers–
–
–
–
5 (Z)
–
–
–
–
–
–
–
–
–
–
5V, 12V
Nil
F
Lock unit/Applicable auto switches
∗ Select applicable auto switches from the table below.
Specialfunction
–
–
Electricalentry
Indi
cato
r lig
ht
Type
Grommet
Grommet
Wiring(output)
2 wire
3 wire (NPN)
3 wire (PNP)
2 wire
Load voltage
AC
100V or less
100V
–
DC
Lead wire length (m)∗
0.5 (Nil)
3 (L) None
IC circuit
–
–
Applicable loadsAuto switchmodel
A90
A93
F9N
F9P
F9B
24V
24V
Reedswitches
Solid stateswitches
Relay, PLC
Relay, PLC
No
Yes
Yes
5V, 12V
12V
12V
5 (Z)
∗ Refer to the table below for applicable auto switch models.
∗ Indicate in alphabetical order when 2 or more symbols are applicable.
∗ Steel tubing is not available with auto switches.
In the case of internal magnets with no auto switches, the auto switch type symbol is "Nil". (Example) CDLSL140-100
Refer to page 3 for part numbers of mounting brackets for other than the basic type air cylinder.
∗ Lead wire length symbol 0.5m .... Nil (Example) A533m ....... L A53L5m ....... Z A53Z
∗ Auto switches marked with a "" are produced upon receipt of order.
∗ PLC: Programmable Logic Controller∗∗ Refer to pages 14 through 19 for sections related
to auto switches.
Cylinderwith Lock
DoubleActing:
Single Rod Series CLSø125, ø140, ø160
1
Type
Non-lube type
Action
Double acting
Locking
Spring locking
Bore size (mm)
125, 140, 160
Models
Type
Fluid
Proof pressure
Maximum operating pressure
Minimum operating pressure
Piston speed
Cushion
Stroke length tolerance
Mounting brackets
Cylinder Specifications
Non-lube type
Air
1.57MPa 16kgf/cm²
0.97MPa 9.9kgf/cm²
0.08MPa 0.82kgf/cm²
50 to 500mm/s∗
Yes
to 250: + 1.0, 251 to 1000: + 1.4, 1001 to 1500: + 1.8, 1501 to 1600: + 2.200 0 0
Without auto switch: 0°C to 70°CWith auto switch: 0°C to 60°C
Basic type, Axial foot type, Front flange type, Rear flange type,Single clevis type, Double clevis type, Center trunnion type
Ambient and fluidtemperature
Locking
Unlocking pressure
Locking pressure
Maximum operating pressure
Locking direction
Lock Specifications
Spring locking (exhaust locking)
0.25MPa 2.5kgf/cm² or more
0.20MPa 2.0kgf/cm² or less
1.0MPa 10.2kgf/cm²
Both directions
Bore size(mm)
125, 140
160
Maximum Stroke Table/Numbers inside ( ) are for steel tubing.
Maximum stroke
to 1000 (to 1000)
to 1200 (to 1200)
Locking
Spring locking
Stopping Accuracy
Piston speed (mm/s)
100
± 0.5
300
± 1.0
500
± 2.0
Bore size (mm)
Holding force KN kgf
Holding Force for Spring Locking (Maximum Static Load)
8.4859
125
10.51077
140
13.81407
160
Conditions/Horizontal, supply pressure P = 0.5MPa5kgf/cm² Load weight ....... Upper limit of allowed values Solenoid valve for lock ...... Mounted directly to unlocking port Maximum value taken from the range of 100 measured stopping positions
(with no freezing)
Unit: mm
Series
CLS
CDLS
Unit: mm
to 1400 (to 1600)
to 1400 (to 1600)
Basic type, Rear flange type, Single clevis type,Double clevis type, Center trunnion type
Foot type, Front flange type
∗ Auto switches are not available with steel tubing.
∗ Be sure to make cylinder selections in accordance with the method given on page 30.
∗ There are load limitations depending on the piston speed when locked, the mounting orientation and the operating pressure.
2
Cylinder with LockDouble Acting: Single Rod Series CLS
Mounting Brackets/Part Numbers
Bore size (mm)
Foot type Note 1)
Flange type Note 2)
Single clevis type
Double clevis Note 3)
125
CS1-L12
CS1-F12
CS1-C12
CS1-D12
140
CS1-L14
CS1-F14
CS1-C14
CS1-D14
160
CS1-L16
CS1-F16
CS1-C16
CS1-D16
Note 1) When ordering foot brackets, 2pcs. should be ordered for each cylinder.Note 2) ø125 to ø160 front flange types use Series CS1 long stroke flanges.Note 3) A clevis pin, flat washer and cotter pin are packed with the double clevis type.
Rod Boot Materials
Nil
J
K
Material
Nylon tarpaulin
Heat resistant tarpaulin
Max. ambient temperature
60°C
100°C ∗
∗ Maximum ambient temperature for the rod boot itself.
Accessories
Mounting brackets
–
Standard equipment
Options
Clevis pin
Rod end nut
Single knuckle joint
Double knuckle joint (with pin)
With rod boot
–
–
–
–
–
Basic type Foot typeFront flange
typeRear flange
typeSingle clevis
typeDouble clevis
typeCenter trunnion
type
Weight Table/Numbers inside ( ) are for steel tubing
(kg)
Bore size (mm)
Basic weight
Additional weight per 100mm of stroke
Accessories
Basic type
Foot type
Flange type
Single clevis type
Single knuckle
Double knuckle (with pin)
Rod end nut
125
23.49 (24.96)
Construction Principle
Basic weight .................... 30.82 (foot type, ø140)Additional weight ............. 1.96/100mm strokeCylinder stroke ................ 100mm stroke30.82 + 1.96 x 100/100 = 32.78kg
Spring locking (exhaust locking)
The brake piston actuated by the force of the spring
turns the eccentric cam shaft via the brake lever. This
turning force distorts the shoe holder due to the
wedge effect of the cam, acting on the brake shoe
and locking the piston rod by tightening on it with a
large force.
Unlocking occurs when air pressure is supplied to the
unlocking port, causing the brake piston to counteract
the force of the spring and push the brake lever back.
This removes the force which is distorting the shoe
holder and unlocks the piston rod.
Locked condition(when air is evacuated)
Unlocked condition(when air is supplied)
140 1609.40Lock unit weight
Auto Switch Weight Table(kg)
Auto switchtype
Solid stateswitches
D-A5/A6D-A59W
ø125
0.038
0.094
0.156
0.154
0.037
0.095
0.156
ø140
0.038
0.094
0.160
0.158
0.037
0.095
0.160
ø1600.041
0.097
0.165
0.163
0.042
0.098
0.165
Lead wirelength
Switchunit
Switch + switch mounting bracket
D-A3
D-A4
D-A9
D-F5/J5
D-F9
D-G39/K39
0.5m
3 m
–
–
0.5m
3 m
0.5m
3 m
–
0.5m
3 m
0.024
0.080
0.116
0.114
0.008
0.041
0.023
0.081
0.116
0.007
0.037
Reedswitches
Model
Trunnion type
Double clevis type(includes clevis pin
& cotter pin)
Spring forceBrake lever
Brake pistonLocking spring Air pressure
Brake shoe holder
Eccentric cam shaft
28.30 (30.11)
11.37
40.87 (43.08)
16.93
25.12 (26.59)
30.82 (32.63)
43.67 (45.88)
26.17 (27.64)
33.30 (35.11)
47.26 (49.47)
26.56 (28.03)
32.59 (34.40)
46.36 (48.57)
27.02 (28.49)
33.34 (35.15)
47.21 (49.42)
27.62 (29.09)
34.03 (35.84)
48.27 (50.48)
1.77 (2.66)
0.91
1.37
0.16
1.16
1.81
0.16
1.56
2.48
0.23
1.96 (3.01)
2.39 (3.58)
Calculation (Ex.) CLSL140-100
Series CLS
3
Construction
No.12345678910111213141516171819202122232425262728293031323334
Description Material Note
Parts list
Replacement parts/Seal kits
Cover ACover BThrust washer AThrust washer BBrake shoe holder ABrake shoeEccentric cam shaftBrake leverWasherNeedle bearingNeedle bearingStopperAdjustment screwConical spring washerU nutCoverCover holding screwCover holding boltBrake tubeBrake piston ABrake piston BBottom plateSpring collarBrake springBumper BMagnetSnap ringMarkerTrim plateKeyBrake tube holding boltManual release boltPlug with breathing holeRetaining plate B
Aluminum alloyAluminum alloyCarbon steelCarbon steel
Chromium molybdenum steelSpecial friction material
Special steelChromium molybdenum steel
Carbon steel––
Special steelChromium molybdenum steel
Spring steelCarbon steelSteel plate
Carbon steelChromium molybdenum steel
Aluminum alloyCarbon steel
Aluminum alloyAluminum alloyAluminum alloy
Steel wirePolyurethane rubber
–Carbon tool steel
ResinResin
Carbon steelChromium molybdenum steelChromium molybdenum steel
–Bronze casting
Black hard anodizedBlack hard anodized
Electroless nickel platedElectroless nickel plated
Specially treated
Zinc chromatedZinc chromated
Zinc chromatedZinc chromatedZinc chromated
Black zinc chromatedBlack zinc chromated
Nickel platedWhite hard anodized
TufftrideChromated
Black anodizedBlack anodizedZinc chromated
(With lock unit switch)Phosphate coated
White
Nickel platedNickel plated
Black zinc chromated
Bore size (mm)
125
140
160
Order No.
CLS125-PS
CLS140-PS
CLS160-PS
Contents
No.35363738394041424344454647484950515253545556575859606162636465666768
Description Material Note
Parts list
Retaining plate holding boltUnit holding tie-rodWing nutConical spring washerRod coverHead coverCylinder tubePistonPiston rodRetaining plateBushingValve guideTie-rodTie-rod nutSpring washerRetaining plate boltSpring washerCushion ring ACushion ring BCushion valveTie-rod reinforcement ringWear ringMagnetPiston sealTube gasketWiper ringCushion sealRod sealPiston sealValve sealTube gasketPiston gasketRetaining plate gasketGuide gasket
Chromium molybdenum steelCarbon steelCarbon steelSpring steel
Rolled steel plateRolled steel plateAluminum alloy
Aluminum alloy castingCarbon steel
Cast ironLead bronze casting
BrassCarbon steel
Rolled steel plateSteel wire
Chromium molybdenum steelSteel wire
Rolled steelRolled steelRolled steelRolled steel
Resin–
NBRNBRNBRNBRNBRNBRNBRNBRNBRNBRNBR
Nickel platedChromated
Nickel platedNickel platedBlack coatedBlack coated
Hard anodized
Hard chrome platedBlack coated
ChromatedBlack zinc chromatedBlack zinc chromatedBlack zinc chromatedBlack zinc chromated
Zinc chromatedZinc chromated
Electroless nickel platedBlack coated (long stroke)
(With switch)
A set of above Nos.60, 62, 63, 64, 65 & 67.
∗ Since the lock section for Series CLS is normally replaced as a unit, replacement seal kits are for the cylinder section only.
∗∗ Seal kits are sets consisting of items 60, 62, 63, 64, 65 and 67, which can be ordered using the order number for each cylinder bore size.
4
Cylinder with LockDouble Acting: Single Rod Series CLS
Basic type/(B)
Dimensions
Bore size(mm)
Stroke range(mm)
125140160
to 1000
to 1000
to 1200
A
50
50
56
Bore size(mm)
125140160
K
15
15
17
Bore size(mm)
125140160
30 to 1000
30 to 1000
30 to 1200
h
133
133
141
l ZZ1
368
368
409.5
1/5 stroke
1/5 stroke
1/5 stroke
Stroke range(mm)
With rod boot(mm) (mm)
(mm)
AL
47
47
53
B
145
161
182
BA
75
78
95
BB
18
18
23
BC
–
2
5
BY
110
110
132
BZ
136
146
169
C
115
128
144
D
36
36
40
GA
16
16
18.5
GB
107
114
130
GC
58
64
74
J
M14 x 1.5
M14 x 1.5
M16 x 1.5
KA
31
31
36
M
27
27
30.5
MM
M30 x 1.5
M30 x 1.5
M36 x 1.5
ZZ
345
345
388.5
HW
110
110
120
–
8
9
S
98
98
106
P
1/2
1/2
3/4
N
35
35
39
With rod boot
43
14
15
MM
Width across flats KA
øD
ø75
ø59
ø90
AL
A K
H
40
BY
BB
BC
BA
MGA GA
S + Stroke
ZZ + Stroke
ZZ1 + l + Stroke
N N
M
2-Rc(PT) P
l
h + l
5
4-J
GC
GB
W
BZ
CB
Plug with breathing hole
Rc(PT) 1/4
Unlocking port(unlocked whenpressurized)
ø30
MO
DE
L S
MC
FR
EE
LOC
K
CLS
125
CH
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Series CLS
5
Axial foot type/(L)
Bore size(mm)
Stroke range(mm)
125140160
to 1400
to 1400
to 1400
A
50
50
56
(mm)
AL
47
47
53
B
145
161
182
BA
75
78
95
BB
18
18
23
BC
–
2
5
BY
110
110
132
BZ
136
146
169
C
115
128
144
D
36
36
40
GA
16
16
18.5
GB
107
114
130
GC
58
64
74
J
M14 x 1.5
M14 x 1.5
M16 x 1.5
Bore size(mm)
125140160
1401 to 1600
1401 to 1600
1401 to 1600
RY
164
184
204
Stroke range(mm) RT
36
36
45
For long strokes (mm)
Bore size(mm)
Stroke range(mm)
125140160
to 1400
to 1400
to 1400
K
15
15
17
(mm)
KA
31
31
36
LH
85
100
106
LS
298
298
338
LT
8
9
9
LX
100
112
118
LY
221
246
275
M
27
27
30.5
N
35
35
39
P
1/2
1/2
3/4
S
98
98
106
H
110
110
120
W
–
8
9
MM
M30 x 1.5
M30 x 1.5
M36 x 1.5
X
45
45
50
Y
20
30
25
ZZ
383
393
433
Bore size(mm)
125140160
30 to 1400
30 to 1400
30 to 1400
h
133
133
141
l ZZ1
406
416
454
1/5 stroke
1/5 stroke
1/5 stroke
Stroke range(mm)
With rod boot (mm)
With rod boot
15
ZZ1 + l + Stroke
l
h + l
43
MM
Width across flats KA
øD
ø75
ø59
ø90
AL M
A K
H
Y X N RT YXN LX
GC
LT
W
R
Y
4- ø19
14
BB BA
GA M2-Rc(PT) P
BY
BC
S + Stroke
LS + Stroke
For long strokes
(tie-rod reinforcement ring)
ZZ + Stroke
Rc(PT) 1/4
Unlocking port(unlocked whenpressurized)Plug with breathing hole
4-J
C
B
GB B
Z
LY
LH
GA
40
∗ Not available with auto switches.
SM
CC
LS12
5M
OD
EL
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6
Cylinder with LockDouble Acting: Single Rod Series CLS
Front flange type/(F)
Dimensions
Bore size(mm)
Stroke range(mm)
125140160
to 1400
to 1400
to 1400
A
50
50
56
(mm)
AL
47
47
53
B
145
161
182
BA
75
78
95
BB
18
18
23
BC
–
2
5
BY
110
110
132
BF
145
160
180
BZ
136
146
169
C
115
128
144
D
36
36
40
FT
14
20
20
FX
190
212
236
Bore size(mm)
125140160
1401 to 1600
1401 to 1600
1401 to 1600
RY
164
184
204
Stroke range(mm) RT
36
36
45
For long strokes (mm)
Bore size(mm)
Stroke range(mm)
125140160
to 1400
to 1400
to 1400
GA
16
16
18.5
(mm)
GB
107
114
130
GC
58
64
74
K
15
15
17
KA
31
31
36
M
19
19
22
J
M14 x 1.5
M14 x 1.5
M16 x 1.5
Bore size(mm)
125140160
30 to 1400
30 to 1400
30 to 1400
h
133
133
141
l ZZ1
371
365
405
1/5 stroke
1/5 stroke
1/5 stroke
Stroke range(mm)
With rod boot (mm)
FY
100
112
118
FZ
230
255
275
N
35
35
39
P
1/2
1/2
3/4
S
98
98
106
ZZ
337
337
380
MM
M30 x 1.5
M30 x 1.5
M36 x 1.5
H
110
110
120
W
–
8
9
M
19
19
22
ZZ337
337
380
ZZ1
360
360
401
l
1/5 stroke
1/5 stroke
1/5 stroke
With rod bootWithout rod boot
∗ Not available with auto switches.
With rod boot
15
ZZ1 + l + Stroke
l
h + l
MM
Width across flats KA
øD
ø75
ø59
ø90
43
AL FT
A K
H
40
BY
RT
S + Stroke
ZZ + Stroke
N N M
R
Y
BB BA
GA
M
For long strokes(tie-rod reinforcement ring)
2-Rc(PT) P GA
GB
BF
FY
BZ
GCPlug with breathing hole
4-J4-ø19
FXFZ
CB
Rc(PT) 1/4
Unlocking port(unlocked whenpressurized)
W
CLS
125
MO
DE
L S
MC
FR
EE
LOC
KC
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CK
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Mec
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BC
ø30
5
Series CLS
7
Rear flange type/(G)
Bore size(mm)
Stroke range(mm)
125140160
to 1000
to 1000
to 1200
A
50
50
56
(mm)
AL
47
47
53
B
145
161
182
BA
75
78
95
BB
18
18
23
BC
–
2
5
–
8
9
BY
110
110
132
BF
145
160
180
BZ
136
146
169
C
115
128
144
D
36
36
40
FT
14
20
20
FX
190
212
236
Bore size(mm)
Stroke range(mm)
125140160
to 1000
to 1000
to 1200
GA
16
16
18.5
(mm)
GB
107
114
130
GC
58
64
74
K
15
15
17
KA
31
31
36
M
19
19
22
J
M14 x 1.5
M14 x 1.5
M16 x 1.5
Bore size(mm)
125140160
30 to 1000
30 to 1000
30 to 1200
h
133
133
141
l ZZ1
355
361
399
1/5 stroke
1/5 stroke
1/5 stroke
Stroke range(mm)
With rod boot (mm)
FY
100
112
118
FZ
230
255
275
N
35
35
39
P
1/2
1/2
3/4
S W
98
98
106
ZZ
332
338
378
MM
M30 x 1.5
M30 x 1.5
M36 x 1.5
H
110
110
120
With rod boot
15
ZZ1 + l + Stroke
l
h + l
MM
Width across flats KA
øD
ø75
ø59
ø90
BB
M
BA
43
14AL
A K
H BY
40
S + Stroke
ZZ + Stroke
GA GA2-Rc(PT) P
NN
W
FTFX
FZ
C
BB
FF
Y
GB B
Z
4-ø19
4-J
Plug with breathing hole
Rc(PT) 1/4
Unlocking port(unlocked whenpressurized)
GC
MO
DE
L S
MC
FR
EE
LOC
K
CLS
125
CH
EC
K
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Lock
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ø30
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8
Cylinder with LockDouble Acting: Single Rod Series CLS
Single clevis type (C)
Dimensions
Bore size(mm)
Stroke range(mm)
125140160
to 1000
to 1000
to 1200
A
50
50
56
(mm)
AL
47
47
53
B
145
161
182
BA
75
78
95
BB
18
18
23
BC
–
2
5
BY
110
110
132
BZ
136
146
169
C
115
128
144
CT
17
17
20
CX D
36
36
40
Bore size(mm)
Stroke range(mm)
125140160
to 1000
to 1000
to 1200
GA
16
16
18.5
(mm)
GB
107
114
130
GC
58
64
74
K
15
15
17
KA
31
31
36
L
65
75
80
J
M14 x 1.5
M14 x 1.5
M16 x 1.5
Bore size(mm)
125140160
30 to 1000
30 to 1000
30 to 1200
h
133
133
141
l ZZ1
435
448
495
1/5 stroke
1/5 stroke
1/5 stroke
Stroke range(mm)
With rod boot (mm)
NM
35
35
39
P
1/2
1/2
3/4
RR
29
32
36
U
35
40
45
W
19
19
22
–
8
9
MM
M30 x 1.5
M30 x 1.5
M36 x 1.5
S
98
98
106
CDH10
25
28
32
H
110
110
120
Z
383
393
438
ZZ
412
425
474
+ 0.084 0 + 0.084 0 + 0.100 0
32
36
40
– 0.1– 0.3– 0.1– 0.3– 0.1– 0.3
Z1
406
416
459
With rod boot
øD
ø59
ø90
43
14AL
A K
H BY
40
MM
Width across flats KA
BB
M
BA
BC
GA GA
N U
L
RR
GC
CTN
S + Stroke
Z + Stroke
ZZ + Stroke
2-Rc(PT) P
øCD hole H10 Shaft d9
Plug with breathing hole
4-J
GB B
Z
Rc(PT) 1/4
Unlocking port(unlocked whenpressurized)
CX
C
B
15
Z1 + l + Stroke
ZZ1 + l + Stroke
l
h + l
ø30 W
5
CLS
125
MO
DE
L S
MC
FR
EE
LOC
KC
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CK
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Lock
ing
Mec
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Series CLS
9
Double clevis type/(D)
Bore size(mm)
Stroke range(mm)
125140160
to 1000
to 1000
to 1200
A
50
50
56
(mm)
AL
47
47
53
B
145
161
182
BA
75
78
95
BB
18
18
23
BC
–
2
5
BY
110
110
132
BZ
136
146
169
C
115
128
144
CT
17
17
20
CX
32
36
40
CZ D
36
36
40
Bore size(mm)
Stroke range(mm)
125140160
to 1000
to 1000
to 1200
(mm)
GB
107
114
130
GC
58
64
74
K
15
15
17
KA
31
31
36
L
65
75
80
M
19
19
22
J
M14 x 1.5
M14 x 1.5
M16 x 1.5
Bore size(mm)
125140160
30 to 1000
30 to 1000
30 to 1200
h
133
133
141
R ZZ1
435
448
495
1/5 stroke
1/5 stroke
1/5 stroke
Stroke range(mm)
With rod boot (mm)
N
35
35
39
P
1/2
1/2
3/4
RR
29
32
36
U
35
40
45
W
–
8
9
MM
M30 x 1.5
M30 x 1.5
M36 x 1.5
S
98
98
106
CDH10
25
28
32
H
110
110
120
Z
383
393
438
ZZ
412
425
474
GA
16
16
18.5
∗ Packed with clevis pin, flat washer and cotter pin.
+ 0.084 0 + 0.084 0 + 0.100 0
+ 0.3 + 0.1 + 0.3 + 0.1 + 0.3 + 0.1
64
72
80
0 – 0.2 0 – 0.2 0 – 0.2
Z1
406
416
459
With rod boot
15
Z1 + l + Stroke
ZZ1 + l + Stroke
l
h + l
40
øD
ø59
ø90
43
14AL
A K
H BY
MM
Width across flats KA
BB
M
BA
BC
GA GA
N U
L
RR
CTN
S + Stroke
Z + Stroke
ZZ + Stroke
2-Rc(PT) P
øCD hole H10Shaft d9
GC
Plug with breathing hole
5
4-J GB B
Z
Rc(PT) 1/4
Unlocking port(unlocked whenpressurized)
CX
CZ
C
Bø
30 W
CLS
125
MO
DE
L S
MC
FR
EE
LOC
KC
HE
CK
Cyl
inde
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Lock
ing
Mec
hani
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10
Cylinder with LockDouble Acting: Single Rod Series CLS
Center trunnion type/(T)
Dimensions
Bore size(mm)
Stroke range(mm)
125140160
25 to 1000
30 to 1000
35 to 1200
A
50
50
56
(mm)
AL
47
47
53
B
145
161
182
BA
75
78
95
BB
18
18
23
BC BY
110
110
132
BZ
136
146
169
C
115
128
144
D
36
36
40
GB
107
114
130
GC
58
64
74
Bore size(mm)
Stroke range(mm)
125140160
25 to 1000
30 to 1000
35 to 1200
KA
31
31
36
(mm)
M
19
19
22
N
35
35
39
P
1/2
1/2
3/4
R
1
1.5
1.5
MM
M30 x 1.5
M30 x 1.5
M36 x 1.5
Bore size(mm)
125140160
30 to 1000
30 to 1000
35 to 1200
h
133
133
141
l ZZ1
360
360
401
1/5 stroke
1/5 stroke
1/5 stroke
Stroke range(mm)
With rod boot (mm)
J
M14 x 1.5
M14 x 1.5
M16 x 1.5
K
15
15
17
TT W
50
55
60
TX
170
190
212
TY
164
184
204
H
110
110
120
TDe8
32
36
40
TZ
234
262
292
Z
269
269
305
ZZ
337
337
380
GA
16
16
18.5
S
98
98
106
– 0.050– 0.089– 0.050– 0.089– 0.050– 0.089
Z1
292
292
326
With rod boot
15
Z1 + l + 1/2 stroke
ZZ1 + l + Stroke
l
h + l
Z + 1/2 stroke
øD
ø59
ø90
MM
Width across flats KA
S + Stroke
ZZ + Stroke
BB BA
M
43
14AL
A K
H BY
N N
M
TT
GA GA2-Rc(PT) P
Plug with breathing hole
GC
Rc(PT) 1/4
Unlocking port(unlocked whenpressurized)
GB
R
BZ
TY
øT
De8
W
TXTZ
CB
4-J
40
–
2
5
–
8
9
CLS
125
MO
DE
L S
MC
FR
EE
LOC
KC
HE
CK
Cyl
inde
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ith$
Lock
ing
Mec
hani
sm
BC
ø30
5
ø75
Series CLS
11
Y Type Double Knuckle Joint
No.
Y-12Y-14Y-16
(mm)
125140160
Applicable boresize (mm) E1 L1 MM NZ RR1 U1
M30 x 1.5
M30 x 1.5
M36 x 1.5
64 – 0.1 – 0.3
72 – 0.1 – 0.3
80 – 0.1 – 0.3
46
48
55
100
105
110
27
30
34
42
47
46
Material: Cast iron
∗ Pins and snap rings for double clevis and double knuckle joint are included when shipped.
Clevis Pin/Knuckle Pin
No.
IY-12IY-14IY-16
(mm)
125140160
Deq L l
25 – 0.065 – 0.117 79.5
86.5
94.5
Material: Carbon steel
Applicable bore size (mm)
Cotter pin
32 – 0.080 – 0.142
69.5
76.5
84.5
ø4 x 40l
ø4 x 40l
ø4 x 40l
No.
NT-12NT-16
(mm)
125, 140160
Applicable boresize (mm)
d H
M30 x 1.5
M36 x 1.5
18
21
Material: Rolled steel
B
46
55
C
53.1
63.5
D
44
53
RR1
l
L5 5
øD
eq
2-ød
NX
32 + 0.3 + 0.1
36 + 0.3 + 0.1
40 + 0.3 + 0.1
NDH10
I Type Single Knuckle Joint
No.
I-12I-14I-16
(mm)
125140160
Applicable boresize (mm) A2 E1 MM NX RR1 U1
M30 x 1.5
M30 x 1.5
M36 x 1.5
54
54
60
46
48
55
27
30
34
33
39
39
Material: Cast iron
NDH10
25 + 0.084 0
28 + 0.084 0
32 + 0.1 0
Rod End Nut
L1
100
105
110
25 + 0.084 0
32 + 0.1 0
32 – 0.1 – 0.3
36 – 0.1 – 0.3
40 – 0.1 – 0.3
MM 8
U1
L1
NX
NZ
øND hole H10shaft d9
øE
1
RR1
MMA2
8
L1U1
NX
øNDH10
øE
1
30°
H B
d
D C
28 – 0.065 – 0.117
28 + 0.084 0
Series CLSAccessory Dimensions
12
Single/Double Knuckle Joint Mounting
HA
L1
H1
Symbol
Bore size (mm)
125140160
I type single knuckle
I-12
I-14
I-16
Applicable knuckle joint part nos.
Y type double knuckle
Y-12
Y-14
Y-16
H1
156.5
161.5
170.5
L1
100
105
110
H
110
110
120
A
50
50
56
Bore size (mm)
125140160
H125
125
140
A65
65
76
A, H dimensions when single/double knuckle joint and rod end nut are mounted together
3.5(mm)
∗ Single knuckle joint and double knuckle joint should be used separately.(Fasten by screwing completely into the rod end threads.)
∗ When using a single/double knuckle joint together with a rod end nut, the A and H dimensions should be extended.(For extension of the A and H dimensions, refer to the table above and specify the order made product –XAO.)
Series CLSAccessory Dimensions
13
Applicable Auto Switch Models
Auto switch type Auto switch models Electrical entry
Terminal conduitDIN terminal
GrommetGrommetGrommetGrommet
Terminal conduitGrommetGrommetGrommetGrommetGrommetGrommetGrommetGrommet
D-A3D-A44D-A5/A6D-A59WD-A90 ∗D-A93 ∗D-G39/K39D-F5/J5D-F5NTLD-F5W/J59WD-F5BALD-F5FD-F9N ∗D-F9P ∗D-F9B ∗
–––
2 color indication––––
With timer2 color indication
2 color indication/water resistant2 color indication/with diagnostic output
–––
Function
Reed Switch Specifications
Auto switchpart no.
Max. load current orcurrent range (mA)
D-A53
ApplicationsContact
protectioncircuit
Load current Indicator light (lights when ON)
Solid State Switch Specifications
Auto switchpart no.
Max. load current orcurrent range
D-F59D-F5PD-J59D-J51D-F59WD-F5PWD-J59WD-F5BALD-F5LFD-F59FD-F5NTLD-G39D-K39
ApplicationsContact protectioncircuit
Indicator light (lights when ON)
Wiringoutput
Internal voltagedrop at load
current of 10mA
Reed switches
Solid stateswitches
Band mount
Band mount
Direct mount
Direct mount
Tie-rod mount
Tie-rod mount
Load voltage
D-A54
D-A56
D-A64
D-A67
D-A59W ∗
D-A34D-A44
D-A90(for lock unit only)
D-A93(for lock unit only)
D-A33
24VDC24VDC100VAC200VAC
4 to 8VDC24VAC/DC or less
100VAC200VAC
Max. 24VDC
24VDC
24VDC24VDC100VAC200VAC
24VAC/DC or less48VAC/DC or less100VAC/DC or less
24VDC100VAC
5 to 505 to 505 to 25
5 to 12.5205025
12.530
5 to 40
5 to 505 to 505 to 25
5 to 12.5504020
5 to 405 to 20
None
None
(2 color indication)
None
None
None
None None
None
None
PLC
Relay, PLC
IC circuit
Relay, PLC
IC circuit, PLC
IC circuit, Relay, PLC
Relay, PLC
PLC
Relay, PLC
Relay, PLC
3 wire NPN3 wire PNP
2 wire2 wire
3 wire NPN3 wire PNP
2 wire
4 wire NPN
3 wire NPN3 wire PNP
2 wire
40mA or less80mA or less
5 to 40mA5 to 80mA
40mA80mA or less
5 to 40mA
40mA or less
80mA or less40mA or less
5 to 40mA
40mA or less
80mA or less
5 to 40mA
–––––––
Water resistantLatch type with diagnostic output
With diagnostic outputBuilt-in OFF delay timer
––
0.8V or less
0.8V or less
0.8V or less
0.8V or less
4V or less
0.8V or less0.8V or less
4V or less
4V or less
0.8V or lessIC circuit,
Relay, PLC
IC circuit,Relay, PLC
IC circuit,Relay, PLC
24VDC Relay
24VDCRelay, PLC
24VDCRelay, PLC
AC Relay
4V or less
14V or less
28VDC or less5,12,24VDC (4.5 to 28VDC)
24VDC (10 to 28VDC)80 to 260VAC28VDC or less
5,12,24VDC (4.5 to 28VDC)
26VDC or less 28VDC or less28VDC or less28VDC or less
24VDC (10 to 28VDC)
24VDC(10 to 28VDC)
24VDC(10 to 28VDC)
∗
(2 color indication)
D-F9N(for lock unit only)
D-F9P(for lock unit only)
D-F9B(for lock unit only)
3 wire NPN 28VDC or less
28VDC or less
–
–
–
3 wire PNP
2 wire
∗ Models D-A90, D-A93, D-F9N, D-F9P and D-F9B are exclusively for use with the lock unit.
Specific Product Precautions
Be sure to read before handling. Refer to pages 23 through 25 for auto switch precautions.
∗ In the case of D-A59W, the red indicator light goes on when at a sensing position, and the green indicator light goes on at the position of maximum sensitivity.
∗ The red indicator light goes on when at a sensing position, and the green indicator light goes on at the position of maximum sensitivity.
Series CLSAuto Switch Specifications
14
Cylinder Unit Auto Switches/Proper Mounting Position and Height for Stroke End Detection
Proper auto switch mounting positions
Bore size(mm)
125
140
160
A
0
0
0
B
0
0
0
(mm)
Auto switchmodels
D-A59W D-F5NTL
Auto switch mounting height
Bore size(mm)
125
140
160
(mm)
Auto switchmodels
D-A3D-G39D-K39
D-A44D-A5D-A6D-A59W
Hs
116
124
134.5
Hs
75.5
81
89
Ht
69.5
76.5
87.5
Hs
126
134
144.5
Hs
74.5
80
88
Ht
70
76.5
87.5
<Band mount type> <Tie-rod mount type>
D-F5, J5, D-F5NTLD-F5W, J59WD-F5BAL, F5F
D-A5/A6D-A3D-A44D-G39D-K39
D-F5WD-J59WD-F5BALD-F5D-J5
D-F5D-J5D-F5WD-J59WD-F5BALD-F5FD-F5NTL
D-A5/A6D-A59W
D-A3D-G39, K39
D-A44
Cylinder Unit Auto SwitchMounting Brackets/Part Nos.
Auto switch modelsBore size (mm)
D-A5, A6, A59W,F5, J5, F5NTL
Minimum Strokes for Mounting of Cylinder Unit Auto Switches
Auto switchmodels
Brackets other thancenter trunnion
D-A5, A6D-A59WD-F5, J5
ø125
Center trunnion typeNumber of autoswitches mounted ø140 ø160 125 140 160
D-F5W, J59WD-F5BALD-F59FD-F5NTL
D-A3D-G39D-K39
D-A44
2pcs. (different side, same side), 1pc. 25
25 + 55n = 2, 4, 6, 8 ...
(n - 2) 2"n" pcs. (same side)
2pcs. (different side, same side),1pc.
"n" pcs. (same side)
35
35 + 55n = 2, 4, 6, 8 ...
(n - 2) 2
2pcs.
"n" pcs.
35
100
35 + 30 (n - 2)
100 + 10 (n - 2)
15
2pcs.
"n" pcs.
35
55
35 + 30 (n - 2)
55 + 55 (n - 2)
15
1pc.
1pc.
125
125 + 55n = 4, 8, 12, 16 ...
(n - 4) 2
145
145 + 55n = 4, 8, 12, 16 ...
(n - 4) 2
135
135 + 55n = 4, 8, 12, 16 ...
(n - 4) 2
155
155 + 55
n = 4, 8, 12, 16 ...
(n - 4) 2
110
110
110 + 30 (n - 2) n = 2, 4, 6, 8 ...
110 + 100 (n - 2) n = 2, 4, 6, 8 ...
110
110
110
110 + 30 (n - 2) n = 2,4,6,8...
110 + 50 (n - 2) n = 2,4,6,8...
110
F5W, J59W,F5BAL, F5F
D-A3, A4, G39, K39
BT-12
BS1-125
BT-12
BS1-140
BT-16
BS1-160
A
2
2
2
B
2
2
2
A
4.5
4.5
4.5
B
4.5
4.5
4.5
D-F5F
A
8.5
8.5
8.5
B
8.5
8.5
8.5
A
9.5
9.5
9.5
B
9.5
9.5
9.5
A B49
3456
Approx. Hs
G(PF)1/2 (compatible cable O.D. ø6.8 to ø9.6)
36 Auto switch
n: Quantity
Approx. Hs
Appr
ox. H
tApp
rox.
Ht
30(33)
(33)30 Auto switch
Numbers in ( ) are for type D-F5LF.
A
B
34.5
36
56
Approx. Hs
Auto switchA B
Appr
ox. H
tAp
prox
. Ht
Approx. Hs33
33Auto switch
A
B
[Stainless Steel Mounting Screw Kit]The stainless steel mounting screw kit (including
set screws) shown below has been prepared for
use depending on the operating environment. (The mounting brackets are not included and must be ordered separately.) BBA1: For use with D-A5, A6, F5, J5• The above stainless steel screws are used when
D-F5BAL type switches are mounted on a cylinder at the time of shipment. Also when switches are shipped separately, BBA1 is included with them.
Different side
Same side
Different side
Same side
Different side
Same side
Different side
Same side
Series CLS
15
Proper Mounting Positions for Lock Unit Auto Switches
Mounting of Lock Unit Auto Switches
Auto switch models
(mm)
Bore size (mm)
125140160
D-A90D-A93
D-F9ND-F9PD-F9B
a59
68
68
b39
48
48
a57
66
66
b45
54
54∗ Be sure to confirm operation after mounting.
SM
CC
LS12
5M
OD
EL
FR
EE
LOC
KC
HE
CK
Cyl
inde
r W
ith$
Lock
ing
Mec
hani
sm
a
b
Flat head watchmakers screw driver
Switch mounting screw (M2.5 x 4l )(included)
CautionWhen tightening the auto switch mounting screw, use a watchmakers screw driver with a handle 5 to 6mm in diameter.The tightening torque should be 0.05 to 0.1N⋅m(0.51 to 1.02kgf⋅cm).As a rule it can be turned about 90° past the point at which tightening can be felt.
Auto switch
When mounting an auto switch, insert it into the cylinder's switch groove from the direction shown in the drawing below. After placing it in the mounting position, use a flat head watchmakers screw driver to tighten the mounting screw which is included.
Auto Switch Specifications Series CLS
16
Reed Switch Internal Circuits
Zener diode
Reed switch LED
ResistorOUT (–)Blue [Black]
OUT (+)Brown [Red]
D-A53
Indicator lightD-A67
D-A64 D-A59W
Reed switch
Choke coil
Surge absorber
OUT ( ) Blue [Black]
OUT (±) Brown [Red]
Choke coil
Zener diode
Mai
n sw
itch
circ
uit
Reedswitch
LED
OUT (+)Brown [Red]
OUT (–)Blue [Black]
D-A54 Zener diode
Reed switch
Resistor LED
Choke coil
Surge absorber
OUT (–)Blue [Black]
OUT (+)Brown [Red]
Reed switch
OUT (±) Brown [Red]
OUT ( ) Blue [Black]
D-A56
LED
Ree
d sw
itch
Resistor
Diode topreventreversecurrent
OUTBlack [White]
DC(+)Brown [Red]
DC(–)Blue [Black]
Load
(+)
(–)
DC
pow
er
D-A33
Zener diode
Reed switch LED
ResistorOUT(–)Terminal 2
OUT(+)Terminal 1
D-A34, A44
Zener diode
Reed switchLED
Resistor
Choke coil
Surge absorber
OUT(+)Terminal 1
OUT(–)Terminal 2
D-A93
Blue [Black]
LED
Ree
d sw
itch
Resistor
Zenerdiode
Brown [Red]Contactprotectionbox
CD-P11
CD-P12
OUT(+)Brown [Red]
OUT(–)Blue [Black]
D-A90
Ree
d sw
itch Contact
protectionbox
CD-P11
CD-P12
OUT (±) Brown [Red]
OUT ( ) Blue [Black]
Optimum operating position
Operating range OFF
ON
RedIndicator
Green Red
Lead wire colors inside [ ] are the old colors prior to conformity with IEC standards.
±
±
±
Series CLS/CDLSAuto Switch Internal Circuits
17
Solid State Switch Internal Circuits
D-F59 D-F5PW D-F59F
D-F5P D-J59W D-F5LF
D-J59 D-F5BAL D-F5NTL
D-F59W D-J51 D-G39
D-K39
D-F9B D-F9N
OUTBlack [White]
DC(+)Brown [Red]
DC(–)Blue [Black]
Mai
n sw
itch
circ
uit
DC(+)Brown [Red]
OUTBlack [White]
DC(–)Blue [Black]
OUT (normal output)Black [White]
DC(+)Brown [Red]
DC(–)Blue [Black]
Diagnosis OUT (diagnostic output)Orange [Yellow]
DC(+)Brown [Red]
DC(–)Blue [Black]
OUTBlack [White]
Diagnosis OUT (diagnostic output)Orange [Yellow]
DC(–)Blue [Black]
OUT (normal output)Black [White]
DC(+)Brown [Red]
OUT(+)Brown [Red]
OUT(–)Blue [Black]
OUT(+)Brown [Red]
OUT(–)Blue [Black]
OUTBlack [White]
DC(+)Brown [Red]
DC(–)Blue [Black]
OUTBlack [White]
DC(+)Brown [Red]
DC(–)Blue [Black]
OUTBrown [Red]OUTBlue [Black]
OUTTerminal 2
DC(+)Terminal 1
DC(–)Terminal 3
OUT(+)Terminal 1
OUT(–)Terminal 2
OUT(+)Brown [Red]
OUT(–)Blue [Black]
D-F9P
DC(+)Brown [Red]
DC(–)Blue [Black]
OUTBlack [White]
OUTBlack [White]
DC(+)Brown [Red]
DC(–)Blue [Black]
OUT(+)Brown [Red]
OUT(–)Blue [Black]
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
Mai
n sw
itch
circ
uit
18
Series CLS/CDLSAuto Switch Internal Circuits
Basic Wiring
Solid state 3 wire, NPN
Specification for sink input
2 wire
Specification for source input
2 wire with 2 switch AND connection 2 wire with 2 switch OR connection
2 wire 2 wire
Solid state 3 wire, PNP
Example: Power supply is 24VDC Voltage decline in switch is 4V
Example: Load impedance is 3kΩLeakage current from switch is 1mA
(Power supply for switch and load are separate.)
Connection Examples for AND (Series) and OR (Parallel)
Examples of Connection to PLC (Programmable Logic Controller)
Connect according to the applicable PLC input specifications, as the connection method will vary depending on the PLC input specifications.
When two switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state.The indicator lights will light up if both of the switches are in the ON state.
<Solid state>When two switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state.
Blue[Black]
Mainswitchcircuit
Load
Brown [Red]
Black[White]
Mainswitchcircuit
Brown[Red]
Load
Blue[Black]
Black[White]
Mainswitchcircuit
LoadBlue[Black]
Brown[Red]
Mainswitchcircuit
Load
Blue[Black]
Brown[Red]
Mainswitchcircuit
Load
Brown [Red]
Blue[Black]
Black[White]
PLC internal circuitCOM
Switch
InputBlack[White]
Brown[Red]
Blue[Black]
PLC internal circuitCOM
Switch
InputBrown[Red]
Blue[Black] PLC internal circuit
Switch
Input
COM
Blue[Black]
Brown[Red]
PLC internal circuitCOM
Switch
InputBlack[White]
Brown[Red]
Blue[Black]
Switch 1
Switch 2
Load
Blue[Black]
Brown[Red]
Blue[Black]
Brown[Red]
Switch 1
Switch 2
Load
Brown[Red]
Blue[Black]
Brown[Red]
Blue[Black]
3 wireOR connection for NPN output
Switch 1
Switch 2
LoadSwitch 1
Brown[Red]
Switch 2
Black[White]
Blue[Black]
Relay
RelayBlack[White]
Load
Relaycontact
AND connection for NPN output(Using relays)
Switch 1
Brown[Red]
Switch 2
Load
Brown[Red]
AND connection for NPN output(Performed with switches only)
The indicator lights will light up when both switches are turned ON.
<Reed switch>
2 wire
Indicatorlight,
protectioncircuit,
etc.
Brown[Red]
Blue[Black]
Load
<Reed switch>
Brown[Red]
Blue[Black]
Load
<Solid state>
3 wire, NPN 3 wire, PNP
Brown [Red]
Blue[Black]
Blue[Black]
Black[White]
Black[White]
Blue[Black]
Brown[Red]
Blue[Black]
Black[White]
Blue[Black]
Black[White]
Brown[Red]
Because there is no current leakage, the load voltage will not increase when turned OFF, but due to the number of switches in the ON state, the indicator lights will sometimes get dark or not light up, because of dispersion and reduction of the current flowing to the switches.
Indicatorlight,
protectioncircuit,
etc.
Load voltage at ON = – x 2 pcs.
= 24V – 4V x 2 pcs. = 16V
Power supply voltage
Residual voltage
leakagecurrent
loadimpedanceLoad voltage at OFF = x 2 pcs. x
= 1mA x 2 pcs. x 3kΩ= 6V
Series CLS/CDLSAuto Switch Connections and Examples
19
1. In order that the originally selected maximum speed is not exceeded, be certain to use a speed controller to adjust the total movement distance of the load so that movement takes place in no less than the applicable movement time.The movement time is the time that is necessary for the load to travel the total movement distance from the start without any intermediate stops.
2. In cases where the cylinder stroke and the movement distance of the load are different (double speed mechanism, etc.), use the movement distance of the load for selection purposes.
Find the maximum load speed: V
Selection Example
Caution
Example)
• Load weight: m = 320kg• Movement distance: st = 400mm• Movement time: t = 2s• Load condition: Vertical downward = Load in direction of rod extension • Operating pressure: P = 0.4MPa
Step 1: From graph 1 find the maximum movement speed of the load
∴ Maximum speed V: approx. 280mm/s
Step 2: Select Graph 6 based upon the load condition and operating pressure, and then from the intersection of the maximum speed V = 280mm/s found in Step 1, and the load weight m = 320kg
∴ ø140→ select a CLS140 or larger bore size.
Find the maximum load speed: V(mm/s) from the load movement time: t(s) and the movement distance: st(mm).
Find the cylinder bore size.
Select a graph based upon the load condition and operating pressure, and then find the point of intersection for the maximum speed found in Step 1 and the load weight. Select the bore size on the line above the point of intersection.
Load condition Operating pressure
from 0.4MPa Graph 3
from 0.3MPa Graph 2
from 0.5MPa Graph 4
from 0.4MPa Graph 6
from 0.3MPa Graph 5
from 0.5MPa Graph 7
Graph 1
Step 2
Step 1
V'
V
Cylinder stroke
W
Movement distance of load
mF
mF
m
F
Precautions on Model Selection
Direction of load at right angle to rod(∗ Being held by a guide)
Load in direction of rod extensionLoad in direction of rod retraction
30
1600st1400st1200st1000st800st600st500st400st300st
200st
100st
20
10
543
2
1
0.50.40.3
0.2
0.1
Load
mov
emen
t tim
e: t
(S)
100 200 300 400 500
Maximum speed: V(mm/s)
Series CLSModel Selection
30
Selection Graphs
Gragh 5Gragh 2
Gragh 6Gragh 3
Gragh 7Gragh 4
Maximum speed: V(mm/s)
Load
wei
ght:
m(k
g)
Maximum speed: V(mm/s)
Load
wei
ght:
m(k
g)
Maximum speed: V(mm/s)
Load
wei
ght:
m(k
g)
Maximum speed: V(mm/s)Lo
ad w
eigh
t: m
(kg)
Maximum speed: V(mm/s)
Load
wei
ght:
m(k
g)
Maximum speed: V(mm/s)
Load
wei
ght:
m(k
g)
0.3MPa≤P<0.4MPa 0.3MPa≤P<0.4MPa
0.4MPa≤P<0.5MPa 0.4MPa≤P<0.5MPa
0.5MPa≤P 0.5MPa≤P
100 500400300200
100 500400300200
100
1000
200
300
400
500
2000
3000
700800900
600
100 500400300200100
1000
200
300
400
500
2000
3000
P125
700800900
600
100 500400300200
100 500400300200
100
100
1000
200
300
400
500
2000
3000
700800900
600
100 500400300200100
1000
200
300
400
500
2000
3000
700800900
600
1000
2000
3000
400
200
100
300
500
700800900
600
1000
2000
3000
400
200
300
500
700800900
600
ø160
ø140
ø125
ø160
ø140
ø125
ø160
ø140
ø125
ø160
ø140
ø125
ø160
ø140
ø125
ø160
ø140
31
Series CLS