CYCLONE Steel gutters and rainwater system · Cyclone is available in a choice of four standard...

CYCLONE Steel gutters and rainwater systemA steel rainwater system designed to protect in the toughest weather

STEEL AGAINSTTHE STORM

UNICLASS L7314/P414

AUGUST 2015

CI/Sfb(52.5)

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Cyclone Steel gutters and rainwater system

• Cast iron soil & drain and rainwater systems

• Ductile iron water & sewer pipes, fittings, valves and couplings & adaptors

• Ductile iron access covers and gratings.

With access to worldwide technical excellence and a large portfolio of products, Saint-Gobain PAM UK is able to combine the benefits of a global presence with the ability to tailor to local specification, to ensure they provide the highest standard of drainage solutions in the UK market today. With Saint-Gobain PAM UK and the PAM brand of products you are assured of quality, innovation and technical expertise at all times.

To enhance the product portfolio of the soil & drain business – Saint-Gobain PAM UK would like to introduce Cyclone, a galvanised steel rainwater system. The range consists of gutters and downpipes in three sizes and associated accessories. All components are made from galvanised high strength steel sheet and coated with Prelaq Nova from Swedish steel manufacturer SSAB – which is a coating of High Build Polyester (HBP).

This brochure introduces the complete range of products available from stock in four colours; black, silver, grey and white, with six other colours available to special order. All coated products come with a 15 year finish warranty against fading, blistering or peeling.

Saint-Gobain PAM UK is the primary supplier of ductile iron and cast iron products to the UK’s key utilities, telecoms, highways, civil engineering, construction and housing sectors. Leading the market in manufacture and supply of:

ContentsSystem components ..........................................3

Colours and coating ...........................................4

Features and benefits .........................................5

Gutters and fittings .............................................6

Downpipes and fittings .....................................11

Dimensions ......................................................15

Brackets ...........................................................16

Guide to installation ..........................................16

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Sales 0115 930 0681 Technical 01952 262529 www.cyclonesteelguttering.co.uk

1. Gutter angles

2. Gutter joint

3. Gutter brackets

4. Gutter

5. Gutter end

6. Hoppers

7. Gutter outlet

8. Pipe bend

9. Intermediate pipe

10. Pipe brackets

11. Downpipe

12. Pipe branch

13. One-piece bend

14. Downpipe connector

15. Self cleaning drain trap

16. Shoe

17. Drain trap

18. Drainage connector

19. Rainwater diverter

20. Access pipe

21. Pre-punched gutter section

8

8

12

16

19

1120

14

10

4

5

21

2

7

3

1817

15

1

13

6

9

Cyclone system components

4


Steel sheet

Zinc

Passivating layer

Primer

Surface coating

Prelaq Nova coating composition

The Cyclone roof drainage system is produced in one of Europe’s most up to date manufacturing facilities, enabling a consistently high quality to be maintained. The base material is steel sheet coated with Prelaq Nova which is extremely hard wearing.

Coated steel sheet is the ideal material for withstanding the wear and tear to which a rainwater system is subjected in the form of water, air, sunlight, leaves and dirt. The coating also maintains its sheen and colour, and protects against rust.

With these characteristics, the Cyclone system keeps its smart, fresh appearance for many years, requiring minimal maintenance. All you have to do is wash down with warm water and a light soapy detergent at least twice a year.

Safe and easy installationThe advantage of a complete system is that all the components are designed to fit together, making installation a quick and easy process, and ensuring that joints and connections are as watertight as possible. Our gutter brackets are designed to work safely while simplifying the job of installation. Once the brackets have been securely fixed, the gutter is placed in position and is secured in the bracket.

Durable, long lasting material

All components are made from galvanised high strength steel sheet and coated with Prelaq Nova from Swedish steel manufacturer SSAB – which is a coating of High Build Polyester (HBP). This means that they withstand wind, sunshine and corrosion, so we can offer a warranty covering discolouration and paint flaking for up to 15 years.

The Cyclone system needs no special maintenance except for cleaning of leaves and debris and washing down with warm soapy water at least twice a year.

Every item in the system is made from the same sheet material so that it will age at a similar rate ensuring the system looks as good as the day it was installed without any colour change.

Prelaq Nova coating

• Prelaq RWS has a coating with a total thickness of 35 microns on each side

• The top coat contains polymer grains that make the surface durable

• The thickness has been optimised for wear and weather resistance

• The coating has excellent gloss retention and colour fastness enabling good protection against corrosion

• The coating has excellent flexibility and the steel sheet can be formed into various products without damage to the coating.

After-treatment

If the coating has been damaged, paint it with Cyclone’s repair paint to prolong the lifespan of the rainwater system. Use a small brush to apply paint, see accessories on page 14.

Colours and coating

Standard colours

White RAL 9002

Dark Grey RAL 7011

Black RAL 9011

Silver metallic RAL 9006

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Cost-effective solutionCyclone is competitively priced with quality leading plastic systems and more cost-effective when compared with aluminium rainwater systems.

Coating and colour choiceCyclone is available in a choice of four standard colours from stock; black, dark grey, silver metallic, and white. A further six colours are available and will be considered on a special order basis. The Cyclone coating finish is UV resistant and will not fade or crack over its guaranteed life.

High performing materialSteel is an extremely versatile material and an ideal choice for rainwater downpipe and gutter systems. It is lightweight making the product easier to handle and install, and being metal has minimal thermal movement compared with plastic systems which can twist and crack due to temperature changes.

Steel rainwater systems are the material of choice in Scandinavian markets which perform under extreme temperature conditions.

Simple installationCyclone gutter and fittings are connected using simple jointing clips that click into place. Cyclone also uniquely offers small aluminium rods (150mm long) that provide additional strength and support, particularly for gutter angles (see page 17).

Downpipes and fittings simply connect through spigot ends, which are supported by brackets that wrap round the pipe and wall mount.

Cyclone can be installed using basic assembly tools (i.e. hacksaw, screwdriver, rubber hammer and file). Basic power tools like a drill, can further speed up the installation.

Low maintenanceCyclone is considered to be a low maintenance product. General good practice for all guttering is to inspect the system on a regular basis to ensure the gutter system is kept free from debris that could cause a blockage, or reduce the effectiveness of the water flow. Saint-Gobain PAM recommends the system is

washed down with warm soapy water at least twice a year.

In areas with large trees the cleaning frequency may need to be increased.

The right aestheticsA Cyclone system complements any domestic or commercial building, large or small, traditional or modern. Cyclone is the ideal rainwater solution for the discerning self builder, from timber framed houses to commercial buildings like supermarkets, industrial units and warehouses. The Social Housing sector in particular could benefit significantly from using steel over plastic systems – with its superior longevity at a competitive rate.

Features and benefits of Cyclone

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CYC800 HR gutter 3m

Size (mm) A B Silver Metallic Black White Dark

Grey

100 118 3000 243592 243572 243606 N/A

125 143 3000 243636 243620 243652 247597

150 168 3000 243683 243668 N/A N/A

A

Gutter

fasciabracket

rafterbracket

adjustablefasciabracket

B

Gutter

fasciabracket

rafterbracket

adjustablefasciabracket

All sizes shown are in mm. To order use six digit product code under colour heading.

Gutters and fittings

C

B

A

CYC804 HR gutter end

CYC803 HR gutter joint

Size (mm) A B C Silver Metallic Black White Dark

Grey

100 57 64 131 243597 243581 243611 N/A

125 57 77 148 243641 243625 243657 247602

150 57 87 175 243688 243673 N/A N/A

Size (mm) A B C D Silver Metallic Black White Dark

Grey

100 42 62 127 143 243598 243582 243612 N/A

125 42 70 148 162 243642 243626 243658 247603

150 42 82 180 193 243689 243674 N/A N/A

B

A

D

C

*Sealant required for fixing. See accessories on page 14.

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CYC809 HR fascia bracket

CYC810 HR adjustable fascia bracket

CYC811 HR rafter bracket



Grey

100 126 76 60 39 243601 243587 243615 N/A

125 150 87 61 39 243646 243630 243662 247605

150* 175 108 62 35 243693 243678 N/A N/A


Grey

125 91 160 59 243647 243631 243663 247606


Grey

100 260 190 27 243602 243588 243616 N/A

125 260 190 27 243648 243632 243664 247607

150 281 190 27 243694 243679 N/A N/A

*Design differs for 150mm

C

D

A

B

A

BC

C

B

A


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CYC814 HR bent and twisted rafter bracket for side fix – 25° angle


Size (mm) Silver Metallic Black White Dark

Grey

100 243605 243591 243619 N/A

125 243651 243635 243667 247610

150 243697 243682 N/A N/A


Spike is galvanised coated steel.

CYC812 HR rise & fall bracket

CYC813 HR rafter bracket top fix – 25°


Grey

100 243603 243589 243617 N/A

125 243649 243633 243665 247608

150 243695 243680 N/A N/A


Grey

100 243604 243590 243618 N/A

125 243650 243634 243666 247609

150 243696 243681 N/A N/A

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CYC807 Pre-punched gutter section

CYC801 HR angle internal 90°

CYC806 HR gutter outlet



Grey

100x75 160 102 140 243599 243585 243613 N/A

100x87 164 102 140 243600 243586 243614 N/A

125x75 172 127 140 243643 243627 243659 247604

125x87 172 127 140 243644 243628 243660 N/A

125x100 172 132 140 243645 243629 243661 N/A

150x75 190 150 140 243690 243675 N/A N/A

150x87 188 150 140 243691 243676 N/A N/A

150x100 186 150 140 243692 243677 N/A N/A


Grey

100 250 85 248191 248192 248193 N/A

125 250 85 248194 248195 248196 248197

150 250 85 248198 248199 N/A N/A


Grey

100 325 201 118 243594 243578 243608 N/A

125 325 180 143 243638 243622 243654 247599

150 325 155 168 243685 243670 N/A N/A

B

A

C

C

A

A

B

B

For additional support use 2 x 150mm rods (product code 243788) inserted into rolled edge of both angle and gutter – see page 17 for installation instructions.

Special angles available to order on request.


A

B

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CYC802 HR angle external 90°

CYC802 HR angle external 45°

CYC801 HR angle internal 45°







B

B

CA

A

C

A

A

B

B

B

B

CA

A



Grey

100 340 290 118 243595 243579 243609 N/A

125 372 313 143 243639 243623 243655 247600

150 372 303 168 243686 243671 N/A N/A


Grey

100 340 217 118 243596 243580 243610 N/A

125 340 196 143 243640 243624 243656 247601

150 340 170 168 243687 243672 N/A N/A


Grey

100 330 278 118 243593 243577 243607 N/A

125 360 302 143 243637 243621 243653 247598

150 380 310 168 243684 243669 N/A N/A


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CYC590 Steel rainwater access pipe

CYC585 Steel rainwater pipe 3m

CYC586 Steel rainwater pipe bracket (eared)

Downpipes and fittings


Grey

75 78 103 73 110 243710 243700 243720 247613

87 90 103 73 128 243740 243730 243750 N/A

100 103 110 73 138 243770 243760 N/A N/A


Grey

75 2945 55 75 243708 243698 243718 247611

87 2945 55 87 243738 243728 243748 N/A

100 2945 55 100 243768 243758 N/A N/A


Grey

75 340 190 75 248045 248041 248042 248043

87 340 190 87 247595 248046 248047 N/A

100 340 190 100 248049 248048 N/A N/A

B

C

A

A

B

C

D


C

AB

CYC585 Steel rainwater intermediate pipe 1m


Grey

75 945 55 75 243709 243699 243719 247612

87 945 55 87 243739 243729 243749 N/A

100 945 55 100 243769 243759 N/A N/A

B

C

A

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CYC592 Steel rainwater branch

shoe 70 bend

branch bend

B

A

shoe 70 bend

branch bend

B

A

shoe70 b

end

branch

bend

D

B

A

C

CYC587 Steel rainwater pipe bracket for spike

CYC591 Steel rainwater bend 70°

CYC588 Steel rainwater shoe


Grey

75 207 174 243712 243702 243722 247615

87 212 180 243742 243732 243752 N/A

100 222 190 243772 243762 N/A N/A


Grey

75 206 172 243713 243703 243723 247616

87 212 180 243743 243733 243753 N/A

100 240 218 243773 243763 N/A N/A


Grey

75 340 50 97 97 243714 243704 243724 247617

87 343 50 250 122 243744 243734 243754 N/A

100 353 50 259 155 243774 243764 N/A N/A




Grey

75 78 73 90 243711 243701 243721 247614

87 90 73 101 243741 243731 243751 N/A

100 103 73 116 243771 243761 N/A N/A

A

B

C

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shoe

70 b

end

bra

nch

ben

d

A

CYC594 One-piece bend

CYC750 Steel rainwater hopper head

CYC589 Steel rainwater pipe connector

CYC842 Steel rainwater rectangular hopper head


Grey

75 280 235 243717 243707 243727 247620

87 280 235 243747 243737 243757 N/A

100 280 235 243777 243767 N/A N/A


Grey

75 210 270 170 243716 243706 243726 247619

87 210 270 170 243746 243736 243756 N/A

100 210 270 170 243776 243766 N/A N/A


Grey

75 95 46 78 243715 243705 243725 247618

87 95 46 90 243745 243735 243755 N/A

100 95 46 103 243775 243765 N/A N/A

Size (mm) A Silver Metallic Black White Dark

Grey

75 92 245391 245370 245369 N/A

87 78 245394 245393 245392 N/A

100 85 245652 245651 N/A N/A


hopper head

hopper head connector

rectangular hopper head

A

B

C

hopper head



A

B

hopper head



A

BC


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drain trap

selfcleaning trap

C

A

B

CYC598 HDPE drain trap

CYC593 Rainwater diverter kit 75/87 pipe

CYC599 HDPE self cleaning trap

SAP Code A B C Colour

243779 103 225 135 Black

SAP Code A B C Colour

243780 96 162 324 Black

SAP Code Colour

243786 Black

Accessories 25mm

CYC596 BRACKET SCREWS PACK 50 FOR BLACK 243783

CYC596 BRACKET SCREWS PACK 50 FOR SILVER 243784

CYC596 BRACKET SCREWS PACK 50 FOR WHITE 243785

Accessories SAP Code

Silver Metallic Black White Dark

Grey

CYC815 GUTTER RODS 150MM 243787

CYC816 BUTYL STEEL SEALANT – CLEAR 100ML 243788

CYC817 TOUCH UP PAINT SILVER RAL 9006 243790

CYC817 TOUCH UP PAINT BLACK RAL 9001 243789

CYC817 TOUCH UP PAINT WHITE RAL 9002 243791

CYC817 TOUCH UP PAINT DARK GREY RAL 7011 248532


Accessories


CYC597 HDPE drainage connector

SAP Code A B Colour

243778 105 114 Black

hopper head



A

B

drain trap

selfcleaning trap

B

A

C

drain trap

selfcleaning trap

drain trap

selfcleaning trap

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A B

α

Pitched roof Hipped roof

Cross gable roof

Nominal diameter (mm) 100 125 150

Max roof area per downpipe (A x B) 50m2 50-100m2 100-200m2

Gutters – diameter where roof pitch α < 45º

Note: The gutter should have a slope of 3–5mm/m along the fascia board.

Nominal diameter (mm) 75 90 100 110

Max roof area per downpipe (A x B) 50m2 50-100m2 100-150m2 150-200m2

Downpipes – diameter where roof pitch α < 45º

Note: Where roof length exceeds 10m, two downpipes are normally needed.

600 600 600 600600 600 600 600 600 600 600 600 600

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8

100100 100 100

House length 10–20m = 2 downpipes

The brackets are placed at 600mm intervals on a slope. The first and last brackets are installed approx. 100mm from the end of the gutter. In houses up to 10m, the gradient falls away in one direction. In longer buildings,

House length up to 10m = 1 downpipe

Choosing the right dimensions

The Cyclone roof drainage system offers three different sizes of gutter: 100, 125 and 150mm. Downpipes are available in the following sizes: 75, 87 and 100mm diameter.

It is important that the sizes of any roof rainwater system reflect the size of the roof and number of downpipes, since these factors determine the amount of water that will have to be conducted away. The tables below show which sizes are best for various roof areas.

In order to determine the dimensions of your roof rainwater system, you must first find out the area of your roof. Measure the length and width of the roof and multiply these figures to get the area. If you have a hipped roof or a cross gable roof, add up all the roof areas to obtain the figure for the total roof area which the gutters and downpipes will be serving. Once you have your roof area, use the table below to identify the gutter and downpipe sizes you need.

a double slope is formed, i.e. you make a high point between two downpipes (total length 20m) and make the gutter gradient from the high point down towards each of the downpipes.

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Storage & unpacking

Make sure that the Cyclone components are handled with care during storage and unpacking. If not, the coating may be damaged or the pipes and gutters dented. Store pipes and gutters on a plain and stable surface.

Guide to installation

Adjustable bracket fits a fascia board with an angle of 0–38°.

Use rafter brackets when fixing to roof. (Bend to suit roof pitch.)

Use compact fascia bracket or adjustable bracket on a vertical fascia board.

Straight rafter bracket Compact bracket

Adjustable bracket Adjustable bracket

The following is a quick guide to choosing the right type of gutter bracket for your roof configuration.

Brackets

1. Fixing to roof:

2. Fixing to angled fascia board:

3. Fixing to vertical fascia board:

Fastening

The fasteners you will require are used for securing the gutters and downpipe brackets. We recommend the use of our colour matched screws fixings as they provide good corrosive resistance (see page 14).

Cutting

Cut the gutters and pipes with tin snips or a hacksaw on a firm platform. Never use an angle grinder, it heats the steel up and destroys the galvanisation. The coating may also be scorched by hot chips or filings.

Tools

Cyclone’s rainwater system can be installed with ordinary hand tools like pliers, hammer, hacksaw, screwdriver, tape measure and string. For bending brackets, you need a bracket bender.

• Spirit level

• Tape measure

• Pencil

• Screwdriver

• Tin snips

• Hacksaw

• Bracket bender

• Rubber hammer

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Gutter and angle installations

Place the gutters into the brackets and secure.

When joining sections of gutter, first hook the back edge of the joint piece round the gutters.

Insert 150mm long support rod into the rolled edge of the gutter or angle.

We recommend the use of 150mm rods in addition to gutter jointers for extra support.

Join the gutters once installed into the brackets.

Then place the front clip over the edge of the gutters. After this, press the clip down.

Push both components together.

If using rafter or adjustable brackets you will need to bend over the securing plate on the front of the bracket.

Lock it in place with the small clip.

Add jointing clip.

Fitting gutters

Joining method 1 – gutters with gutter joint

Joining method 2 – with rod and gutter jointing clips

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Mark the gutter at the point where the downpipe is to be located.

Place the gutter outlet over the hole ensuring that the lipped edge clips into the rolled edge of the gutter.

Make two diagonal cuts with a hacksaw to create an aperture of approx. 100mm.

Press the gutter outlet against the gutter and fix it in place, bending over the securing lugs.

If you are experienced in sheet-metal work, you can use tin snips instead.

Fitting gutter outlet to gutter – hole cutting method 1

With a hole cutter, drill an aperture of at least 100mm diameter.

Remove sharp edges with a file. Bend edges of hole down to form a rain lip.

Fitting gutter outlet to gutter – hole cutting method 2

Fitting gutter outlets and gutter ends

Fit the gutter end by twisting it into the rolled edge of the gutter, and apply a bead of metal sealant.

Press the gutter end down into the gutter and tap it into place.

Universal gutter end. The metal edge that is not required may be snapped off at the existing notch. Smooth out the sealant.

CYC598 HDPE drain trap

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Start by measuring the overhang length (OH). The tables show the lengths of intermediate pipe necessary, 70° bends and various overhang sizes. You may be able to cut off a section of downpipe to use as an intermediate pipe.

Fix a pipe bracket to the wall immediately below the bend. Fix the next pipe bracket directly below the first, and so on. Max. 1.5m between each pipe bracket.

OH = Overhang length

H = Distance from bottom edge of gutter to end of bend

IP = Length of intermediate pipe

Fit the entire downpipe assembly. Press the pipe bracket together and tap the wedges into place using a block of wood or rubber hammer.

Assemble the components.

Pipe brackets for wood can also be used for stone, but need to be secured using plugs and screws.

OH 200 300 400 500 600 700 800

IP 0 140 240 350 460 560 670

H 380 420 460 510 560 610 660

For 70° bends

H

OH

IP

Bends and offsets

Fitting downpipe brackets


Local Distributor

Other products and services available from Saint-Gobain PAM UK:

Ensign Cast Iron Drainage Cast iron above and below ground drainage systems kitemark approved to BS EN877.

Classical RainwaterTraditional range of cast iron rainwater and gutter systems to BS 460.

VortX Floor DrainageA new generation of roof and floor drainage products designed in accordance with BS EN 1253.

VortX Roof DrainageCast iron roof outlets designed in accordance with BS EN 1253.

Access Covers and Gratings UK manufacturers high performing and innovative duetine iron access covers and grating solutions.

Timesaver Specifier’s ManualCast iron above and below ground drainage systems kitemark approved to BS 416 part 2 and BS 437.

Please visit our website:www.saint-gobain-pam.co.uk to download electronic versions or to request hard copies of any of our brochures.

Technical EnquiriesTel: +44 (0)1952 262529 Fax: +44 (0)1952 262592 Email: [email protected]

Sales EnquiriesTel: +44 (0)115 930 0681 Fax: +44 (0)115 930 0648 Email: sales.uk.pam@ saint-gobain.com

Head OfficeLows Lane Stanton-by-Dale Ilkeston Derbyshire DE7 4QU Tel: +44 (0)115 930 5000 Fax: +44 (0)115 932 9513

Sales ContactsRegional Sales Managers Tel-Mobile Scotland: 07766 776636

Northern Region: 07710 803126 North East, Cumbria, Yorks, Lancs, Cheshire

Midlands Region 07711 097202 East/West Midlands North/Mid Wales, Lincs

East Region 07801 316966

South West, South Wales 07766 776634

South East 07850 810373

Northern Ireland 07711 097202

UK Sales Manager 07802 697020

Cyclone Product Manager 07702 906537

Environmental StandardEnvironmental Management Systems BS EN ISO 14001:2004

Quality AssuranceQuality Management Systems BS EN ISO 9001:2008 (Registered firm: 12908)

visit: www.saint-gobain-pam.co.ukThe information given in this literature is, to the best of our knowledge, correct at the time of going to print. However, Saint-Gobain PAM UK is constantly looking at ways of improving their products and services and therefore reserve the right to change, without prior notice, any of the data contained in this publication. Any orders placed will be subject to our Standard Conditions of Sale, available on request.© 2015 Saint-Gobain PAM UK.

CYCLONE Steel gutters and rainwater system · Cyclone is available in a choice of four standard...

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Transcript of CYCLONE Steel gutters and rainwater system · Cyclone is available in a choice of four standard...