CW-90/90X - Cisco-Eagle€¦ · CW-90/CW-90X. checkweighing scale. W arning . Do not open the...
Transcript of CW-90/90X - Cisco-Eagle€¦ · CW-90/CW-90X. checkweighing scale. W arning . Do not open the...
105942
CW-90/90XCheckweigher
Installation Manual
To be the best by every measure™
i
Contents
About This Manual ................................................................................................................................... 11.0 Introduction.................................................................................................................................. 1
1.1 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 Annunciators LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 Bar Graph LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0 Installation ................................................................................................................................... 42.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.2 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.3 Making Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.4 Enclosure Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.5 Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.6 Wire Specifics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.7 Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7.1 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.7.2 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.8 Enclosure Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.9 Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.10 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.11 Installing Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.12 Replacement Parts and Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.0 Configuration ............................................................................................................................. 133.1 Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.2 Audit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.3 Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.4 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4.1 SCALE Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163.4.2 FEATUR Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.4.3 FEATUR Menu, REGULA / INDUST Submenu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243.4.4 Serial, PFORMT, DIG I/O, VERS Submenus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.5 Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293.6 Time and Date Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.7 ACCUM Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.8 BRIGHT Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.9 ID Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.0 Calibration ................................................................................................................................. 334.1 Front Panel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334.2 EDP Command Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344.3 Revolution® Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354.4 More About Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.4.1 Adjusting Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.0 Checkweigher Operation ........................................................................................................... 365.1 Range Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
© 2009 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice.
July 22 2009
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5.1.1 Value Set: Keyed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365.1.2 Value Set: Push . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2 Target Weight Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375.2.1 Value Set: Keyed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375.2.2 Value Set: Push . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3 Target Percent Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385.3.1 Value Set: Keyed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385.3.2 Value Set: Push . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4 IDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405.4.1 Setting an ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405.4.2 Using a Stored ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.5 Negative Checkweighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.0 Serial Commands ...................................................................................................................... 436.1 The Serial Command Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436.1.2 ID Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446.1.3 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446.1.4 Clear and Reset Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446.1.5 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446.1.6 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486.1.7 Unique Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.2 Custom Stream Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.0 Print Formatting ......................................................................................................................... 517.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517.2 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.2.1 Using the EDP Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527.2.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527.2.3 Using Revolution® III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.0 WLAN Installation Instructions .................................................................................................. 548.1 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548.2 Installing the WLAN Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558.3 Mounting the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558.4 Wireless Configuration via Serial Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568.5 Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568.6 WLAN Card Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568.7 Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628.8 WiPort Wireless Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628.9 WiPort Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638.10 WiPort Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.0 Appendix .................................................................................................................................... 659.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 659.2 Using the XE EDP Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669.3 Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3.1 Using the P EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669.3.2 Using the ZZ EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.4 Continuous Output (Stream) Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 679.5 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.5.1 DIGFLx Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 689.5.2 DFSENS and DFTHRH Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 689.5.3 Setting the Digital Filter Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 689.5.4 Audit Trail Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.6 Regulatory Mode Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 699.7 Updating CW-90/90X Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709.8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
CW-90/90X Limited Warranty ................................................................................................................ 74
Introduction 1
About This ManualThis manual is intended for use by qualified service technicians responsible for installing and servicing the CW-90/CW-90X checkweighing scale.
W arning Do not open the indicator enclosure! Refer all repairs and modifications to your distributor or qualified service technician. Ensure power is disconnected prior to installing, servicing, transporting, or storing equipment.
Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at www.ricelake.com.
1.0 IntroductionThe CW-90/CW-90X is a high-speed digital weight indicator and scale base programmed to compare weight readings with predetermined tolerance limits defining an “accept” band. If the current weight reading is within the acceptable range, the green “ACCEPT” LED is illuminated. If the current weight reading is less than the acceptable range, one or more of the red “UNDER” segments is illuminated. If the current weight reading is greater than the acceptable range, one or more of the yellow “OVER” segments is illuminated. Features include:
• Large .8” (20.3 mm) LED display with “under,” “accept,” and “over” bands
• Full numeric keypad (CW-90 only)• Four configurable digital inputs/outputs• Two independent communication ports (2)
full duplex, (1) unidirectional active 20 mA current loop
1.1 Operating ModesThe CW-90/CW-90X has two modes of operation:
Normal (Weighing) ModeNormal mode is the “production” mode of the indicator. The indicator displays the gross or net weight, depending on whether a tare has been entered. LED annunciators indicate the type of weight value.
Menu modeMost of the procedures described in this manual, including configuration and calibration, require the indicator to be in Menu mode.To enter Menu mode, press the MENU key (if the Audit jumper is in the “ON” position).The indicator displays “AUDIT.” If the Audit jumper is in the “OFF” position, remove the large fillister head screw from the bottom of the enclosure. Insert a screwdriver into the access hole and press the setup switch once to enter Menu mode.
1.2 Keypad Functions
Key Function
Turns the CW-90/CW-90X unit on/off.NOTE: If the PC jumper is set to SW, the POWER button must be used to turn the unit on and off. If the PC jumper is set to ON, the unit will automatically power on when it’s plugged in and the only way to turn it off is to unplug power.
Enters Menu mode, allowing configuration if the Audit jumper is in the “ON” position. Also used as an “escape” key in Menu mode.
Sets the current gross weight to zero, provided the amount of weight to be removed or added is within the specified zero range and the scale is not in motion. The zero band is defaulted to 1.9% of full scale, but can be configured for up to 100% of full scale. NOTE: 1.9% is required for legal for trade applications.
Switches the weight display to an alternate unit. The alternate unit is defined in the Setup menu, and could be kg, g, lb, oz, or lb/oz. Conversions of the weight reading, the Tare value, the Over value, and the Under value occur when the unit of measure is changed with the Units key.
Sends “on-demand” serial information out the serial port, provided the conditions for standstill are met.
Performs one of several predetermined Tare functions dependent on the mode of operation selected in the TAREFN parameter (See Section 3.4.1 on page 16).
OVER
Allows the display of the current “over tolerance” value, or allows setting the “over tolerance” value.
Table 1-1. Keypad functions
UNDER
2 CW-90/90X Installation Manual
Figure 1-1. CW-90 numeric keypad
1.3 Annunciators LEDs
Table 1-2. Annunciator LEDs
LED Description
Zero (Center of Zero) LEDWhile in gross weight display mode, this LED indicates that the current displayed weight reading is within +/-0.25 display divisions of the acquired zero, or is within the center of zero band. When in the net weight display mode, it indicates that the current net weight reading is within +/-0.25 display divisions of the center of net zero. A display division is the resolution of the displayed weight value, or the smallest incremental increase or decrease that can be displayed or printed.G/B LEDGross weight mode (or Brutto in OIML mode) N LEDNet weight display mode.T LEDIndicates that a tare has been acquired and stored by the system.PT LEDIndicates that a preset tare weight has been keyed in or entered via the EDP serial port.
Displays which unit of measure is being used.% LEDPercent modekg LEDKilogramsg LEDGramslb LEDPoundsoz LEDOunces
Allows the display of the current “under tolerance” value, or allows setting the current “under tolerance” value.
TARGET
When the MODE parameter is set to TARGWT or TARG% (see Section 3.4.2 on page 20), this key is used to acquire a weight value and assign it as the desired “target” value. The CW-90/CW-90X then computes the final over/under values using the target value and the over/under tolerance settings defined during the weighing operation.
ID
Selects a particular over/under/tare/units register set to be retrieved and used.
ENTER
Used to accept entries and move down to below parameters in Menu mode.
CW-90 only. Clear key. Used to backspace on entries
Numeric keypad (see Figure 1-1)
CW-90 only.Used to enter values directly.
Key Function
Table 1-1. Keypad functions
Introduction 3
1.4 Bar Graph LEDsThe bar graph LEDs provide you with a fast way of determining if a container is too heavy (OVER), too light (UNDER), or is within an acceptable weight range (ACCEPT).
ACCEPTUNDER OVER
Greatly over
Moderately under
Slightly under
Acceptable weight
Moderately over
Slightly over
Greatly under
Figure 1-2. Bar graph LEDs
You can enable the UNDER and OVER lights to act as a graph as illustrated in Figure 1-2, or to appear as one a solid bar regardless to how far over/under a weighment is. This is done by accessing the Feature menu (see Section 3.4.2 on page 20).
Red SegmentsWhen illuminated, this indicates an underweight condition; the container weighs less than the lowest acceptable value. The leftmost red segments indicate that the container weight is far below the acceptable weight band (greatly under); the rightmost segments indicate that the container weight is almost in the acceptable weight band, but still under (slightly under). Illuminating the center segments indicates middle-ground, or moderately under.
Green SegmentIndicates an acceptable value. When lit, the green segment (one solid bar) indicates that the container weight is within the actual acceptable band of weight limits.
Yellow SegmentsWhen illuminated, this indicates an overweight condition; the container weighs more than the highest acceptable value. The rightmost yellow segments indicate that the container weight is far above the acceptable weight band (greatly over); the leftmost segments indicate that the container weight is almost in the acceptable weight band, but still over (slightly over). Illuminating the center segments indicates middle-ground, or moderately over.
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2.0 InstallationThis section contains instructions on unpacking and assembly, leveling, making power connections, load cell wiring, wiring standard serial port, optional network communications, wiring optional digital outputs, optional backup battery operation, board diagrams, and power-up sequence.
Do not pick up the scale by the “spider” assembly which supports the platter. Lifting by the spider may damage the load cell. Lift the scale from under the base to move it. If the rear panel of the indicator is removed, align the gasket holes carefully to prevent driving a screw through
the gasket and causing a leak. Tighten screws to 15 in/lbs (1.7 N-m) in alternating patterns shown Figure 2-1.
1
6
94 2
5
7
10 Torque Pattern 83
Figure 2-1. Indicator back panel screw tightening sequence
2.1 Unpacking and AssemblyThe indicator head and support column or stand are shipped detached from the scale platform.
1. Remove all assemblies from the shipping carton. Notice that the head and scale platform are joined by a load cell cable. This cable is correctly wired to the load cell terminal in the indicator head. Do not pull with excessive force on the connections at either end of this cable.
2. If mounting the head onto a column, remove the platter from the scale platform and set aside.3. Invert the platform to access the column mounting holes on the rear and bottom of the platform.4. Position the column over the four mounting holes. Install (2) 1/4-20 x 3/4” cap screws and (2) lock
washers in mounting holes on bottom side of the platform. Install (2) 1/4-20 x 1-3/4”cap screws, (2) lock washers, and (2) column supports in mounting holes on rear of platform. Install coupling nuts, counter bored end first, onto threaded stem of rubber feet. Install feet onto bottom side of the column.
5. Turn the CW-90/90X upright and replace the platter on the platform.6. Attach indicator to the column with the two knobs and nylon washers provided. Position nylon washers
between indicator enclosure and column mounting holes.
Indicator
Column
Column Support
Lock Washer
Cap Screw 1/4-20NC X 3/4
Foot
Coupling Nut
Cap Screw 1/4-20NC x 1-3/4
Lock Washer
Figure 2-2. Mounting column to scale platform
Installation 5
2.2 LevelingSelect a location for the CW-90/90X that is reasonably level and free of vibrations and air currents. Adjust the four corner feet on the base and refer to the bubble level on the inside frame. The base should not rock and the feet should have solid contact with the surface. If using a column, adjust the two column feet until they make solid contact with the support surface. NOTE: Ensure the nut on each foot’s bolt is secured flush against the scale base.
2.3 Making Power ConnectionsThe power source used for the CW-90 must be properly grounded to an acceptable earth ground. If the indicator is remotely mounted, the platform must be separately grounded from the chassis ground screw located on the bottom of the platform. Connect this screw with 18 gauge wire to the same earth ground system as the AC power source. Failure to ground the base may cause static buildup and incorrect weights.NOTE: The CW-90 must be installed near an easily accessible power outlet to allow for quick disconnect in case of emergency.
2.4 Enclosure DisassemblyThe indicator enclosure must be opened to connect cables for load cells, communications, and digital inputs/outputs.
W arning Before opening the unit, ensure the power cord is disconnected from the
power outlet. The power outlet must be located near the indicator to allow the operator to easily disconnect power to the unit.
Ensure power to the indicator is disconnected, then place the indicator face-down on an antistatic mat. Remove the screws holding the backplate to the enclosure body, then lift the backplate away from the enclosure and set it aside.
2.5 Load Cell WiringOn all complete units (indicator head and base), the load cell has been wired to the indicator’s CPU load cell terminal at the factory. If you have purchased just the indicator head, you must wire the load cell. Wire the cable to the CPU board’s J1 connector as shown in Table 2-1. Leave any excess cable outside of the indicator head during installation
Table 2-1. J1 pin assignments
J1 Pin Function
1 + Signal
2 - Signal
3 + Sense
4 - Sense
5 + Excitation
6 - Excitation
NOTE: If using a 4-wire connection, set JP1 and JP2 to ON. If using a 6-wire connection, set JP1 and JP2 to OFF.
2.6 Wire Specifics Wires connecting to J1, J2, J3, or J4 should adhere to the following specifications:
Table 2-2. Wire specifications for connectors
Wire Range Wire Strip Length
28~12 AWG stranded or solid wire 5~6 mm (3/16” ~ 1/4”)
2.7 Cable GroundingExcept for the power cord, all cables routed through the cord grips should be grounded against the indicator enclosure. Do the following to ground shielded cables.
• Use the lockwashers, clamps, and kep nuts provided in the parts kit to install grounding clamps on the enclosure studs adjacent to cord grips. Install grounding clamps only for cord grips that will be used; do not tighten nuts.
• Route cables through cord grips and grounding clamps to determine cable lengths required to reach cable connectors. Mark cables to remove insulation and shield as described below:
• For cables with foil shielding, strip insulation and foil from the cable half an inch (15 mm) past the grounding clamp (see Figure 2-3). Fold the foil shield back on the cable where the cable passes through the clamp. Ensure silver (conductive) side of foil is turned outward for contact with the grounding clamp.
• For cables with braided shielding, strip cable insulation and braided shield from a point just past the grounding clamp. Strip another half inch (15 mm) of insulation only to expose the braid where the cable passes through the clamp (see Figure 2-3 on page 6).
• Finish installation using cable mounts and ties to secure cables inside of indicator enclosure.
Cord grip
Insulated cable
Foil (silver side out) Grounding clamp
Shield wire (cut)
Length of foil before foldingback on cable insulation
Cut insulation herefor foil-shielded cables
Braid
Cut insulation herefor braided cables
NOTE: Install lockwashersfirst, against backplate,under grounding clamp
6 CW-90/90X Installation Manual
Figure 2-3. Grounding Clamp Attachment for Foil-Shielded and Braided Cabling
2.7.1 Serial Communications Wire the serial communications cables to J2, which is Port 1 (5-wire RS-232 port). J3 is Port 2 (RS-232 and 20 mA). Connect communications cables to J2 and J3 as shown in Table 2-3.Use cable ties to secure serial cables to the inside of the enclosure.Port 1 supports full duplex RS-232 communications only; Port 2 provides either active 20 mA output or duplex RS-232 t ransmission. Both ports are con f igu red u s ing t he SERIAL menu . Se e Section 3.4.4 on page 26.
Connector Pin Signal Port
J2 1 Ground 1
2 Ground
3 Tx
4 Rx
5 DTR
6 RTS
J3 1 20mA+ 2
2 Ground
3 Tx
4 Rx
5 CTS
6 RTS
Table 2-3. J2 and J3 pin assignments
2.7.2 Digital I/OThe Digital I/O can be configured as either digital inputs or digital outputs as determined by the DIO menu (see Section 3.4.4 on page 26). The inputs are active (on) with low voltage (0 VDC) and can be driven by TTL or 5V logic without additional hardware. Use the DIG I/O menu (see Section 3.4.4 on page 26) to configure the digital inputs. LEDs on the CPU board light when digital inputs are active (see Figure 2-4).Digital outputs are typically used to control relays that drive other equipment. Outputs are designed to sink not source, switching current. Each output is a normally open connector circuit, capable of sinking 24 mA when active. Digital outputs are wired to switch relays when the digital output is active (low, 0 VDC) with reference to 5 VDC supply. LEDs on the CPU board light up when the digital outputs are active (see Figure 2-4).
DIO lightsScrews
Figure 2-4. Digital I/O lights and screw locations
Table 2-4. J4 Pin Assignments (Digital I/0)
Connector Pin Signal
J4 1 +5V
2 Ground
3 DIG I/O 1
4 DIG I/0 2
5 DIG I/O 3
6 DIG I/O 4
Installation 7
2.8 Enclosure ReassemblyOnce the cabling is complete, position the backplate over the enclosure and reinstall the screws. Use the torque pattern shown in Figure 2-1 on page 4 to prevent distortion. Torque to 15 in/lbs (1.7 N-m).
2.9 Board RemovalIf you must remove the CW-90/90X CPU board, use the following procedure:
1. Disconnect power to the indicator. Remove backplate as described in Section 2.4 on page 5.
2. Disconnect power supply cable from connector J9 on the CW-90/90X CPU board.
3. Disconnect the wires at the following connectors: J1, J2, J3, J4.
4. There are two boards: the CPU board and the keypad display board. Remove the five screws connecting the CPU board (see Figure 2-4), then lift the board out of the enclosure.
To replace the CPU board, reverse the above procedure. Be sure to reinstall cable ties to secure all cables inside the indicator enclosure.
2.10 Battery ReplacementRisk of explosion if battery is replaced with incorrect type. Dispose of batteries per manufacturer
instructions.
The lithium battery on the CPU board maintains the real-time clock and protects data stored in the system RAM when the indicator is not connected to AC power. Data protected by this battery includes time and date, IDs, and configuration information. If any data is lost, the indicator configuration can be restored from the PC. Watch for the low battery warning on the LCD display and periodically check the battery voltage on the CPU board. Batteries should be replaced when the indicator low battery warning comes on, or when battery voltage falls to 2.2 VDC. Life expectancy of the battery is 10 years. Use Revolution III to store a copy of the configuration before attempting to replace the battery.For best results, replace the battery while in weigh mode and with AC power applied. use care not to bend the battery retaining spring.
2.11 Installing Option CardsOption cards are not hot-pluggable. Disconnect power cord entirely before installing option cards.
NOTE: Ethernet port is not suitable for connection to circuits used outside the building and is subject to lightning or power faults.
Each option card is shipped with installation instructions specific to that card. For specific instructions on the WLAN card, refer to Section 8.0 on page 54. The general procedure for all option cards is:
1. Disconnect power cord from the indicator. 2. Remove the backplate as described in
Section 2.4.3. Install the plastic standoffs in the standoff
holes (shown as black-shaded circles in Figure 2-5).
4. Carefully align the option card connector with the J5 connector on the CPU board.
5. Press down firmly to seat the option card in the CPU board connector.
6. Make connections to the option card as required. Use cable ties to secure loose cables inside the enclosure. When installation is complete, reassemble the enclosure as described in Section 2.8.
8 CW-90/90X Installation Manual
Figure 2-5. CW-90/90X CPU board
Table 2-5. Jumper descriptions
Jumper Description
JP1/JP2 Jump excitation to sense. If using a 4-wire load cell cable, leave JP1 and JP2 on. If using a 6-wire load cell cable, take JP1 and JP2 off. Default is ON.
JP3/JP4 Used when upgrading firmware. The jumpers should be on when upgrading firmware and off when the update is complete.
PC Power control. If the jumper is set to SW, the POWER key can be used to turn the unit on/off. If set to ON, the unit will power on when plugged in and can only
be powered off by unplugging.
JMP1 If set to Audit ON, calibration and configuration can be acessed through the front keypad. If set to Audit OFF, calibration and configuration can only be
accessed by removing the screw on the base of the unit and pressing the Setup switch with a screwdriver. Default is Audit ON.
NOTE: If the RESET button on the CPU board is pressed, the indicator will perform a reboot.
Ref Number Part Number Description (Quantity)
31 103610 Knob, Black 1/4-20 (2)
30 103988 Washer, Nylon .52 ID x (2)
13 104914104915
Overlay, Membrane Switch (CW-90)Overlay, Piezo (CW-90X)
-- 105945 Parts Kit, CW-90/90X (1)
18 105976 Cable ASSY, Power Supply (1)
19A 102354 CPU (1)
19B 105741 Display (1)
3 14621 Nut, Kep 6-32NC HEX (2)
11 14626 Nut, Kep 8-32NC HEX (3)
16 14822 Screw, MACH 4-40NCx1/4 (6)
17 14825 Screw, MACH 4-40NCx1/4 (4)
27 14862 Screw, MACH 8-32NCx3/8 (4)
10 15134 Washer, Lock NO 8 Type A (3)
34 16861 Label, Warning High (1)
9 16892 Label, Earth Ground (1)
29 29635 Stand, Tilt SST (1)
21 42640 Screw, MACH 1/4-28NF X 1/4 (1)
22 44676 Washer, Bonded Sealing (1)
28 45042 Washer, Bonded Sealing SST (4)
12 45043 Wire, Ground 4in W/No.8 (1)
-- 50425 Carton, 13.14x9.00x7.11 (1)
-- 53452 Insert, Carton N.J. D/C (1)
8 58983 Cable Grip, SL-7 w/Nut (3)
6 68599 Seal Ring, Nylon PG-11 (1)
5 68600 Cord Grip, PG11 (1)
7 68601 Nut, PG11 (1)
20 69291 Battery, 3v Coin Lithium (1)
15 76556 Power Supply, Switching (1)
24 84388 Gasket, Backplate 420 (1)
4 8520285203
Power Cord ASSY, 120VAC (1)Power Cord ASSY, 230VAC (1)
25 88733 Vent, Breather Sealed (1)
26 88734 Nut, Breather Vent (1)
-- 107476 Bench Scale Foot
-- 105555 Coupling Nut for Feet and Overload Stops
Installation 9
2.12 Replacement Parts and Assembly Drawings
Figure 2-6. CW-90/90X replacement parts
Table 2-6. CW-90X Load Cells
Scale Capacity Load Cell Part Number
5 lb 107174
10 lb 107174
25 lb 107175
50 lb 107176
100 lb 107177
Table 2-7. CW-90 Load Cells
Scale Capacity Load Cell Part Number
5 lb 107756
10 lb 107757
25 lb 107758
50 lb 107759
100 lb 107760
10 CW-90/90X Installation Manual
Figure 2-7. CW-90/90X front view
AB
9
Installation 11
Figure 2-8. CW-90/90X assembly and components
11.249.50
10.02
10.02
4x .281
.38
3.75
2.01 6.00
3.00
3.75
3.12
6.00
8.57
4.00
12 CW-90/90X Installation Manual
Figure 2-9. CW-90/90X dimensions
Configuration 13
3.0 ConfigurationTo set up and configure the CW-90/90X checkweigher, you will either use the Menu key on the front panel or press the setup switch on the bottom of the indicator. The indicator is defaulted at the factory with the audit trail jumper (JMP1) in the ON position, allowing configuration access by pressing the Menu key. Pressing the Menu key will take you to the Audit menu selection. Use the ID ( ) and TARGET ( ) navigation keys to move to other menu selections. Use the UNDER ( ) and OVER ( ) navigation keys to enter and exit menu selections, respectively.
AUDIT CALIBR SETUP TEST EXIT T&D ID ACCUM BRIGHT
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Figure 3-1.
Table 3-1. Menu menu summary
Menu Function
AUDIT Audit Trail Displays the legally relevant (LR) firmware version, configuration count, and calibration count.
CALIBR Calibrate Calibrates the scale.
SETUP Setup Accesses setup options for the scale, features, serial output, print format, digital inputs and outputs, and displays the version number.
TEST Test Performs a basic test on the A/D, digital inputs and outputs, communication ports, RAM, and keypad.
EXIT Exit Exits Configuration mode and returns to the weigh screen.
T&D Time & Date Allows you to view and change time and date.
ACCUM Accumulator Displays the current accumulator value.
BRIGHT Brightness Adjusts display intensity on a scale from 0 (dimmest) to 7 (brightest).
ID ID Allows you to setup or edit IDs.
Menu mode navigation structure
3.1 Menu NavigationOnce you have entered the menus, you can use the front panel buttons to navigate. Note the looped menu structure shown in Figure 3-1. This provides a shortcut for accessing the rightmost menu items by navigating to the left, and vice-versa for the opposite side of the menu. This shortcut also holds true for sub-menu navigation.
Move UP/Increment Value
Move DOWN/ Decrement Value
Move RIGHT/ Next
Move LEFT/ Previous
Enter Value/ Move DOWN
Enters and Exits Configuration Menu
OVER UNDER MENUID ENTERTARGET
Backspace
Figure 3-2. Front Panel Key Functions in Menu mode
NOTE: During calibration, the ENTER key acts as a data entry confirmation key. It also acts as an EXECUTE key, and accepts the value if calibration was successful. On the CW-90, you can use either the ZERO or CLR key to perform a backspace.
Various keys are used as directional keys to navigate through the menus (see Figure 3-2). The ID ( ) and TARGET ( ) keys scroll left and right (horizontally) on the same menu level; OVER ( ) and UNDER ( ) move up and down (vertically) to different menu levels. Each of these keys has a directional symbol indicating its menu navigation function. The ENTER key has the same function as UNDER ( ) when navigating the menu-either will move down to access sub-categories of a main menu item. When adding or editing data using the CW-90X, the OVER ( ) and UNDER ( ) keys will edit the blinking digit. The ID ( ) and TARGET ( ) keys navigate to another digit. This also applies to the CW-90, whose numeric keys can be used to insert a digit to the right of the blinking digit. Press ENTER to accept the data and return to the next menu item.NOTE: To exit Configuration and return to weighing, press the MENU key or navigate to the EXIT menu and press ENTER.
14 CW-90/90X Installation Manual
3.2 Audit MenuThe audit menu accesses audit trail support. It provides tracking information for configuration and calibration events. To prevent potential misuse, all configuration and calibration changes are counted as change events. Audit information can be printed by pressing the PRINT key while displaying the audit trail items.
LR,V.CALIB
NumberCONFIGNumber EXIT
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHTOnly displayed if
turned on from Setup menu
Only displayed if turned on
from Setup menu
Figure 3-3. Audit menu
Table 3-2. Audit menu parameters
AUDIT Menu
Parameter Description
LR.V. Legally relevant firmware version.
CALIB Number Displays total calibration events. The display alternates (in one-second intervals) between CALIB and the four-digit number.
CONFIG Number Displays total configuration events. The display alternates (in one-second intervals) between CFG and the four-digit number.
EXIT Exits the audit trail and returns to weigh mode.
3.3 Calibration MenuSee Section 4.0 on page 33 for calibration procedures. The Calibration menu can be protected by assigning a password in the Feature menu.
WZERO
Calibrating, please wait
Calibrating, please waitDisplay and edi
Press Enter to calibrate zero
ttest weight value
WVAL WSPAN
Press Enter toremove offset from
zero and spancalibrations
REZEROWLIN
PT–> 1 PT–> 2 PT–> 3 PT–> 4 PT–> 5
Same as PT-> 1WGT 1
CAL1
Calibrating, please wait
Press Enter to calibrate span
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
Press Menuto cancel
Press Menuto cancel
Previous A/D rawcounts are shown
Previous A/D rawcounts are shown
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
NOTE: When entering a floating point value, the decimal point will appear and flash on the far right (if it is not already on the screen). To move the decimal, press ENTER, then use the and keys to move the decimal to the desired location. The CW-90/90X requires the WZERO and WSPAN points to be calibrated. The linearity points are optional, but must NOT duplicate zero or span. During calibration, the ENTER key acts as a data entry confirmation key. It also acts as an EXECUTE key, and accepts the value if calibration was successful.
Figure 3-4. Calibration menu
CALIBR Menu
Parameter Choices Description
Level 2 submenus
WZERO — Press ENTER and the A/D raw counts will be displayed. Press ENTER again to calibrate zero, or press MENU to cancel. “CALIBRATING, PLEASE WAIT” will be appear prior to automatically moving to WVAL.
WVAL — Press ENTER to display and edit the test weight value. Press ENTER again to move to WSPAN.
WSPAN — Press ENTER and the A/D raw counts will be displayed. Press ENTER to calibrate the span or press MENU to cancel. “CALIBRATING, PLEASE WAIT” will be appear prior to automatically moving to WLIN.
WLIN PT->1 — PT->5 WGT 1 allows you to display and edit the test weight value. Press ENTER to edit the value.
CAL1 allows you to calibrate and display the raw A/D value. Press TARE to perform calibration. Press ENTER to will move to the next calibration point.
NOTE: The linearity points are optional, but must NOT duplicate zero or span. They must be between zero and span.
REZERO — Press ENTER to remove an offset value from the zero and span calibrations (e.g. if hooks or chains are being used during calibration).
NOTE: Use this parameter only after WZERO and WSPAN have been set. See Section 4.1 on page 33 for more information about using this parameter.
Configuration 15
Table 3-3. Calibration menu parameters
16 CW-90/90X Installation Manual
3.4 Setup MenuThe setup menu allows you to configure settings for the scale, features, serial port settings, print format, and digital inputs and outputs. You can also view the software and regulatory versions, and revert to default settings.NOTE: If RANGE is displayed after a scale setup value is entered, the value is too large or small for the given parameter.
3.4.1 SCALE SubmenuCalibration can be performed in two places within the menu: the CALIBR menu shown in Figure 3-5 is an in-depth scale setup and calibration. A “quick access” calibration is shown in Figure 4-1 on page 33.
FORMAT ZRANGE MOTBAN OVRLOA
DFLTR1
10000
number
ZTRKBN
0
number
1.900000
number
1
number
FS+2%
FS+9D
FS+1D
FS
64
128
4
16
8
32
256
DFSENS DFTHRH PWRUPMTAREFN
32OUT
64OUT
2OUT
8OUT
4OUT
16OUT
128OUT
20D
50D
250D
5D
2D
10D
100D
NONE
200D
SMPRAT
30HZ
60HZ
7.5HZ
15HZ
120HZ
480HZ
240HZ
960HZ
GO
DELAY
BOTH
PBTARE
NOTARE
KEYED
1
2
ACCUM
GRADS
OFF
ON
VISIBL
ON
OFF
CALIBR
SCALE FEATUR SERIAL DIGI/OPFORMT VERS
SSTIME
number
10
THRESH
0
SEC
UNITS DECPNT DSPDIV
TERPRIMRY
LB/OZ *LB
G
OZ
LB/OZ*
KG
LB/OZ *KG
OZ
G
LB
G
OFF
KG
LB
OZ
888888 1D
5D
2D
* Not legal for trade
888880
8.88888
88.8888
8888.88
888.888
88888.8
OFF LB/OZ*
DFLTR2
64
128
4
16
8
32
256
1
2
DFLTR3
64
128
4
16
8
32
256
1
2
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
WZERO
Calibrating, please wait
Calibrating, please waitDisplay and edi
Press Enter to calibrate zero
ttest weight value
WVAL WSPAN
Press Enter toremove offset from
zero and spancalibrations
REZEROWLIN
PT–> 1 PT–> 2 PT–> 3 PT–> 4 PT–> 5
Same as PT-> 1WGT 1
CAL1
Calibrating, please wait
Press Enter to calibrate span
Press Menuto cancel
Press Menuto cancel
Previous A/D rawcounts are shown
Previous A/D rawcounts are shown
CONFIG
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Figure 3-5. Setup menu: Scale submenu
Configuration 17
SCALE Menu
Parameter Choices Description
Level 3 submenus
CALIBR WZEROWVALWSPANWLINREZERO
See Section 3.3 on page 14 for descriptions, and see Section 4.0 on page 33 for calibration procedures.
Calibration can be performed in two places within the menu: the CALIBR menu shown in Figure 3-5 is an in-depth scale setup and calibration. A “quick access” calibration is shown in Figure 4-1 on page 33.
GRADS 100001–100000
Specifies the number of full scale graduations.
The value entered must be in the range 1–100000 and should be consistent with legal requirements and environmental limits on system resolution.
To calculate GRADS, use the formula: GRADS = Capacity / Display Divisions.
Display divisions are specified under the FORMAT submenu.
NOTE: If RANGE is displayed after the value is entered, the value is too large or small for the given parameter.
FORMAT PRIMRYSECTER
Select your primary, secondary, and tertiary units of measure. Sub-choices include lb, kg, oz, and g. Secondary and tertiary units can also be set to lb/oz (lb/oz is not legal for trade), or off.
ZTRKBN 0number
Automatically zeroes the scale when within the range specified, as long as the input is within the ZRANGE and scale is at standstill. Specify the zero tracking band in ± display divisions. Maximum legal value varies depending on local regulations.
NOTE: For scales using linear calibration, do not set the zero tracking band to a value greater than that specified for the first linearization point.
ZRANGE 1.900000number
Selects the range within which the scale can be zeroed. The 1.900000 default value is ± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at standstill to zero the scale. Use the default value for legal-for-trade applications.
MOTBAN 1number
Sets the level, in display divisions, at which scale motion is detected. If motion is not detected for 1 second or more, the standstill symbol lights. Some operations, including print, tare, and zero, require the scale to be at standstill. Maximum legal value varies depending on local regulations.
If this parameter is set to 0 the standstill annunciator does not light; operations normally requiring standstill (zero, tare, print) are performed regardless of scale motion. If 0 is selected, ZTRKBND must also be set to 0.
OVRLOA FS+2%FS+1DFS+9DFS
Overload. Determines the point at which the display blanks and an out-of-range error message is displayed. Maximum legal value varies depending on local regulations.
SSTIME 10number
Specifies the length of time the scale must be out of motion, in 0.1-second intervals, before the scale is considered to be at standstill. Values greater than 10 are not recommended.
SMPRAT 30HZ7.5HZ15HZ60HZ120HZ240HZ480HZ960HZ
Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital converter. Lower sample rate values provide greater signal noise immunity.
NOTE: Settings of 120Hz or above may be too fast to provide the desired stability in some static weighing applications.
18 CW-90/90X Installation Manual
DFLTR 1-3 4816326412825612
Selects the digital filtering rate used to reduce the effects of mechanical vibration from the immediate area of the scale. The overall filtering effect can be expressed by adding the values assigned to the three filter stages:DFLTR1 + DFLTR2 + DFLTR3See Section 9.5 on page 67 for information on digital filtering.
Choices indicate the number of A/D conversions per update that are averaged to obtain the displayed reading. A higher number gives a more accurate display by minimizing the effect of a few noisy readings, but slows down the settling rate of the indicator.
DFSENS 2OUT4OUT8OUT16OUT32OUT64OUT128OUT
Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall outside the filter threshold (DFTHRH parameter) before digital filtering is suspended.
DFTHRH NONE2D5D10D20D50D100D200D250D
Digital filter cutout threshold. Specifies the filter threshold, in display divisions. When a specified number of consecutive scale readings (DFSENS parameter) fall outside of this threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.
TAREFN BOTHNOTAREPBTAREKEYED
Enables or disables push-button and keyed tares. Possible values are:BOTH: Both push-button and keyed tares are enabled. NOTARE: No tare allowed (gross mode only)PBTARE: Push-button tares enabledKEYED: Keyed tare enabled
PWRUPM GODELAY
Power up mode. In GO mode, the indicator goes into operation immediately after a brief power up display test.
In DELAY mode, the indicator performs a power up display test, then enters a 30-second warm up period. If no motion is detected during the warm up period, the indicator becomes operational when the warm up period ends; if motion is detected, the delay timer is reset and the warm up period repeated.
ACCUM OFFON
Accumulator. Specifies whether the scale accumulator is enabled. If enabled, accumulation occurs whenever a print operation is performed. Scale must return to zero to re-arm a new print.
VISIBL ONOFF
Scale visibility. Specifies whether weight data is displayed. Status annunciators, under/accept/over lights remain on in weigh mode even if VISIBL is set to OFF.
THRESH 0 Enter a value to be used as divisions. When a value is entered, anything that would normal require the scale to reach zero before it happens/rearms (except for LFT parameters) now only needs to go below this value and then above it again.
NOTE: If checkweighing is used, THRESH should be less than the under value or it can disable the digital I/O points from tripping.
SCALE Menu
Parameter Choices Description
Configuration 19
Table 3-4. Scale menu parameters
Level 4 submenus
PRIMRY UNITSDECPNTDSPDIV
Allows you to set the primary units, decimal point format, and display divisions.
SEC KGGLBOZLB/OZOFF
Allows you to set the secondary units. Decimal point format and display divisions are selected automatically. Values are kg=kilogram (default); g=gram; lb=pound; oz=ounce; lb/oz=pound/ounce; and off.
NOTE: If secondary or tertiary values are changed, the stream tokens must be changed to match in order to stream secondary or tertiary.
TER OFFKGGLBOZLB/OZ
Allows you to see the tertiary units. Decimal point format and display divisions are selected automatically. Values are off (default); kg=kilogram; g=gram; lb=pound; oz=ounce; lb/oz=pound/ounce. NOTE: If secondary or tertiary values are changed, the stream tokens must be changed to match in order to stream secondary or tertiary. LB/OZ is not legal for trade.
WZERO Allows you to view or change the zero calibration a/d count value.
WVAL Allows you to view and edit the test weight value.
NOTE: If RANGE is displayed after the value is entered, the value is too large or small for the given parameter.
WSPAN Allows you to view or change the span calibration a/d count value.
WLIN PT->1PT->2PT->3PT->4PT->5
Press ENTER to display and edit test weight and calibration values for up to five linearization points. Perform linear calibration only after WZERO and WSPAN have been set.
REZERO Removes offset from zero and span calibrations.
Level 5 submenus
UNITS LBOZKGG
Specifies primary units for displayed and printed weight. Values are lb=pound; oz=ounce; kg=kilogram; g=gram.
DECPNT 88888888888.88888.88888.8888888808.8888888.8888
Allows you to place the decimal point position. Use the ID ( ) and TARGET ( ) keys to place the decimal point where desired.
DSPDIV 1D2D5D
Display divisions. Selects the minimum division size for the primary unit’s displayed weight.
SCALE Menu
Parameter Choices Description
20 CW-90/90X Installation Manual
3.4.2 FEATUR Submenu
MODE VALSET ID BUFFER
000000
TFORMT T SEP SET
DFORMT D SEP SET
RANGE
TARGWT
TARG%
CHKWGH REGION UID CONSC#
PASSWD KEYLCK STNDBY
KEYED
PUSH
REGULA REGWOR DECFMT TIME DATE
NTEP
CANADA
INDUST
GROSS
BRUTTO
DOT
COMMA
NONE
OIML
SCALE FEATUR
CALIBR SETUP TEST T&D
SERIAL DIGI/OPFORMT VERS
0 0 0 0
OVER UNDER ZERO UNITS PRINT TARE ID TARGET NUMBER
UNLOCK UNLOCK UNLOCK UNLOCK UNLOCK UNLOCK UNLOCK UNLOCK UNLOCK
LOCK LOCK LOCK LOCK LOCK LOCK LOCK LOCK LOCK
0
0 0
OFF
ON
OFF
ON
CURVAL RESVAL
ID
0
LIGHTS
SOLID
GRAPH
NEGCKW
OFF
ON
AUTO
ACCUM
0
24 HOUR
COLON
COMMA
000000
000000MMDDY4
DDMMY4
Y4MMDD
Y4DDMM
SLASH
DASH
SEMI
See INDUSTSubmenu*
RECALL
0N
OFF
BOTH
RDONLY
MMDDY2
DDMMY2
Y2MMDD
Y2DDMM
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
12 HOUR
CONFIG
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
*INDUST Submenu is in Section 3.4.3 on page 24.
Figure 3-6. FEATUR submenu
Configuration 21
FEATUR Menu
Parameter Choices Description
Level 2 submenus
CHKWGH MODEVALSETNEGCKWIDBUFFERLIGHTS
Selects the checkweighing mode (range, target weight, or target percent); controls how values are set; enables/disables negative checkweighing; enables/disables IDs; turns the buffer on/off; and sets the lights as a solid bar or graph representation. See Level 3 submenus.
NOTE: The buffer can store approx. 64KB of information, which is 500 transactions using a format with 120 characters of output.
REGION REGULAREGWRDDECFMTTIMEDATE
Selects regional settings. See Level 3 submenus.
UID 000000 Sets the unit ID, a string of up to 6 characters. Since it can be entered by way of the serial port, any six ASCII characters can be used. This will be used in place of the <UID> token in a print format. The default value is “1.”
CONSEC # CURVALRESVAL
Allows sequential numbering for print operations (CURVAL is the current value and RESVAL is the reset value). The consecutive number value is incremented following each print operation that includes <CN> in the ticket format. When the consecutive number is reset, it is reset to the RESVAL specified on the parameter.
PASSWD CALIBRSETUPTESTT&DIDACCUM
Creates a password to access the CALIBR, SETUP, TEST, T&D, ID, and ACCUM menus. Specify a non-zero value to restrict access to all configuration menus. Passwords can be overridden by loading new firmware or entering 999999.
NOTE: Overriding passwords will clear configuration and calibration settings. To preserve settings (i.e., ID information), use Revolution III software to upload your data to a PC, then download it back to the CW-90 after the password override is performed.
KEYLCK OVERUNDERZEROUNITSPRINTTAREIDTARGETNUMBER
Disables the OVER, UNDER, ZERO, UNITS, PRINT, TARE, ID, TARGET, and/or numeric (CW-90 only) key(s). Select Lock to disable the key, and Unlock to enable the key.
STNDBY 0 Standby mode delay. Specifies the number of minutes the indicator must be inactive before entering standby mode. Valid values are 0 (off) through 255 minutes. When in standby mode, power is still supplied to the CPU and draws 1/2 of the current as when the display is powered. The annunciators are still lit, but no weight is displayed. Press any key to exit standby mode and reactivate the display.
The indicator enters standby mode if no key presses, serial communications, or scale motion occur for the length of time specified in this parameter. Set to 0 to disable standby mode.
NOTE: Standby mode will not be implemented if there is weight on the scale.
Table 3-5. FEATUR submenu parameters
22 CW-90/90X Installation Manual
RECALL ONOFF
ON allows the Tare, Zero, and Units values to be maintained across a power cycle. Over/Under/Target/ID values are also maintained.
OFF clears the values on a power cycle. Zero is reset to calibrated zero and Units are reset to Primary. Over/Under/Target/ID values are reset as well.
Level 3 submenus
MODE RANGETARGWTTARG%
Sets checkweighing mode to range, target weight, or target percent. See Section 5.0 on page 36 for more information.
VALSET KEYEDPUSHBOTHRDONLY
KEYED allows the operator to digitally set the Accept band tolerance values using keypad buttons while in Normal Weighing mode. PUSH prohibits the operator from digitally entering values with the keypad. Requires the operator to place actual weights on the scale, then press keypad buttons to acquire lower and upper Accept band tolerance values. BOTH is a combination mode that allows the operator to have the CW-90/90X acquire Accept band tolerances from actual weights on the scale, but then gives the operator an opportunity to digitally modify those values directly afterward. RDONLY is a “read only” mode which allows the operator to see but not change values.
NEGCKW OFFONAUTO
Sets whether negative checkweighing mode is off, on, or is using auto-tare.
ID OFFON
Turns IDs on or off. See Section 5.4 on page 40 for more information on IDs. if IDs are turned off, the ID selection will not appear in the main menu structure.
BUFFER OFFON
Turns the buffer on or off. NOTE: The buffer can store approx. 64KB of information, which is 500 transactions using a format with 120 characters of output.
LIGHTS SOLIDGRAPH
Select SOLID if you want the checkweigher to display a solid light bar for over and under weights; select GRAPH if you want it to illuminate lights in increments relative to how close the weight is the acceptance band. See Section 1.4 on page 3 for an illustration of graph LEDs.
REGULA NTEPCANADAREGULANONEOIML
Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site.
• OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than zero. NONE allows tares to be acquired at any weight value.
• OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at no load. NONE allows tares to be cleared at any weight value.
• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present. In CANADA mode, the previous tare must be cleared before a new tare can be acquired.
• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE. In OIML mode, the scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode clears the tare.
• INDUST provides a set of subparameters to allow customization of tare, clear, and print functions in non-legal-for-trade scale installations. The value specified for this parameter affects the function of the front panel TARE and ZERO keys.
REGWOR GROSSBRUTTO
Sets the term displayed when weighing in gross mode. Selecting BRUTTO replaces the Grossannunciator with Brutto.
DECFMT DOTCOMMA
Specifies whether decimal numbers are displayed using a period (DOT) or a comma.
FEATUR Menu
Parameter Choices Description
Table 3-5. FEATUR submenu parameters
Configuration 23
TIME TFORMTTSEPSET
Allows you to set the current time, and the time format and separator character.
DATE DFORMTD SEPSET
Allows you to set the current date, and date format and date separator character.
Level 4 submenus
TFORMT 12 HOUR24 HOUR
Sets the time format as 12-hour format or 24-hour format.
T SEP COLONCOMMA
Sets the time separator as a colon or comma.
SET 000000 Sets the current time.
DFORMT MMDDY4DDMMY4Y4MMDDY4DDMMMMDDY2DDMMY2Y2MMDDY2DDMM
Sets the date format. Y4 will use a four-digit year value, such as 2009, while Y2 will use a two-digit value, such as 09.
D SEP SLASHDASHSEMI
Sets the date separator as a slash, dash, or semicolon.
SET 000000 Sets the current date.
CALIBRSETUPTESTT&DIDACCUM
0 Sets a password for the Calibrate, Setup, Test, T&D, ID, and Accum menu(s). Specify a non-zero value to restrict access. Passwords can be overridden by loading new firmware or entering 999999.
NOTE: Overriding passwords will clear configuration and calibration settings. To preserve settings (i.e., ID information), use Revolution III software to your data to a PC, then load it back to the CW-90 after the password override is performed.
OVERUNDERZEROUNITSPRINTTAREIDTARGETNUMBER
UNLOCKLOCK
Locks or unlocks the OVER, UNDER, ZERO, UNITS, PRINT, TARE, ID, TARGET, and numeric button(s).
FEATUR Menu
Parameter Choices Description
Table 3-5. FEATUR submenu parameters
24 CW-90/90X Installation Manual
3.4.3 FEATUR Menu, REGULA / INDUST Submenu
REGULA
SNPSHT
DISPLY
INDUST
SCALE
HTARE
NO
YES
ZTARE
NO
YES
KTARE
YES
NO
MTARE
REMOVE
REPLAC
NOTHN
NTARE
NO
YES
CTARE
YES
NO
PRTMOT
NO
YES
PRTPT
NO
YES
PRTHLD
NO
YES
HLDWGH
NO
YES
MOTWGH
NO
YES
AGENCY
NTEP
INDUST
NONE
OIML
OVRBAS
CALIB
SCALE
SCALE FEATUR SERIAL DIGI/OPFORMT VERS
REGION
CANADA
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
CHKWGH
CONFIG
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Only displayed if INDUST is selected from the AGENCY parameter
CONSC#UID CONSC#UID PASSWD STNDBYKEYLCK RECALL
Figure 3-7. FEATUR menu, REGACY/INDUST submenu
FEATUR Menu, REGULA / INDUST Submenu
Parameter Choices Description
LEVEL 4, REGULA / INDUST submenu
SNPSHT DISPLYSCALE
Display or Scale weight source.
HTARE NO, YES Allow tare in display hold.
ZTARE NO, YES Remove tare on ZERO.
KTARE YES, NO Always allow keyed tare.
MTARE REPLACREMOVENOTHIN
Multiple tare action.
NTARE NO, YES Allow negative or zero tare.
CTARE YES, NO Allow CLEAR key to clear tare/accumulator.
PRTMOT NO, YES Allow print while in motion.
PRTPT NO, YES Add PT to keyed tare print.
PRTHLD NO, YES Print during display hold.
HLDWGH NO, YES Allow weighment during display hold.
MOTWGH NO, YES Allow weighment in motion.
OVRBAS CALIBSCALE
Zero base for overload calculation.
CALIB = Calibrate ZeroSCALE = Scale Zero
Table 3-6. REGACY / INDUST submenu parameters
Configuration 25
AGENCY NTEPCANADAINDUSTNONEOIML
Selects the agency having jurisdiction over the scale site.• OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater
than zero. NONE allows tares to be acquired at any weight value. A tare can be cleared only if the gross weight is at no load. NONE allows tares to be cleared at any weight value.
• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present. In CANADA mode, the previous tare must be cleared before a new tare can be acquired.
• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE. In OIML mode, the scale must be in gross mode before it can be zeroed; pressing ZERO in net mode clears the tare.
• INDUST provides a set of subparameters to allow customization of tare, clear, and print functions in non-legal-for-trade applications.
The value specified for this parameter affects the function of the front panel TARE and ZERO keys. See Section 9.6 on page 69 for more information.
FEATUR Menu, REGULA / INDUST Submenu
Parameter Choices Description
LEVEL 4, REGULA / INDUST submenu
Table 3-6. REGACY / INDUST submenu parameters
26 CW-90/90X Installation Manual
3.4.4 Serial, PFORMT, DIG I/O, VERS Submenus
SCALE FEATUR SERIAL DIGIOPFORMT VERS
SOFTWR REG DEFALT
V 1.00 LR, V.1.00 NO
YES
See FEATURSubmenu
PORT1 PORT 2 PORT 3
BAUD BITS STOP B TERMIN EOLDLY ECHOTRIGGE
000000
CR
9600
7ODD
7EVEN
8NONE CR/LF
38400
28800
19200
ON
OFF
57600
2
1
Same as PORT 1
See SCALESubmenu
2400
1200
115200
4800
DIO 1 DIO 2 DIO 3 DIO 4
Same as DIO 1
OVER
ID
TARGET
UNITS
TARE
ZERO
ENTER
OFF INPUT OUTPUT
CLEAR
T&D
CLR ACC
DSP ACC
DSP TAR
HOLD
KEY LCK
CLR TAR
CLR CN
GRSNET
UNDER
FUNCTN TIMER
000000
ACCEPT
UNDER
OVER
ZEROBD
GFMT NFMT ACC.FMT STRM.FM
BUF.FMT H1 H2
<x><x> <x><x> <x><x>
<x><x> <x><x> <x><x><x><x>
DEMAND
TARGET
WAITSS
STREAM
L-STAB
OFF
Same as PORT 1
TRIGGE default is set to OFF
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
CONFIG
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Figure 3-8. Serial, PFORMT, DIG I/O, VERS submenus
Configuration 27
SETUP Menu
Parameter Choices Description
Level 2 submenus
SCALE Configure scale settings. See level 3 submenus for parameter descriptions.
FEATUR See Section on page 17 Set checkweighing options, region settings, view Unit ID, and set consecutive numbering. See level 3 submenus for parameter descriptions.
SERIAL PORT 1PORT 2PORT 3 (Option Card)
Configure communications ports. See level 3 submenus for parameter descriptions.
PFORMT GFMTNFMTACCFMTSTRM.FMBUF.FMTH1H2
Sets the print format for gross weight, net weight, accumulated weight, stream, buffer, Header 1 and Header 2.
DIG IO DIO 1DIO 2DIO 3DIO 4
Assign digital input/output functions.
VERS SOFTWRREGDEFALT
Displays the software version. Displays the regulatory version. Restores settings to their default values.
Level 3 submenus
PORT 1 TRIGGEBAUDBITSSTOP BTERMINEOLDLYECHO
Specifies Port 1’s mechanism for triggering a transmission of data, baud rate, bits, stop bits, termination character, end-of-line delay, and echo.See level 4 submenu for parameter descriptions.
PORT 2 TRIGGEBAUDBITSSTOP BTERMINEOLDLYECHO
Specifies Port 2’s mechanism for triggering a transmission of data, baud rate, bits, stop bits, termination character, end-of-line delay, and echo.See level 4 submenu for parameter descriptions..
PORT 3 TRIGGEBAUDBITSSTOP BTERMINEOLDLYECHO
Specifies Port 3’s mechanism for triggering a transmission of data, baud rate, bits, stop bits, termination character, end-of-line delay, and echo.See level 4 submenu for parameter descriptions.
SOFTWR V 1.00 Displays the software version.
REG LR,V.1.00 Displays the legally relevant version.
DEFALT
NOYES
Resets settings to default values if YES is selected.
Table 3-7. Serial, PFORMT, DIG I/O, VERS submenu parameters
28 CW-90/90X Installation Manual
Level 4 submenus
OFF Turns the Digital input/output off.
INPUT OVERUNDERTARGETIDPRINTZEROTAREUNITSENTERCLEARDSP ACCCLR ACCT&DDSP TARCLR TARKEY LCKHOLDCLR CNGRSNET
Digital input functions.
OUTPUT FUNCTNOVERUNDERACCEPTZEROBDTIMER
Digital output functions.
TRIGGE DEMANDSTREAMWAITSSTARGETL-STABOFF
DEMAND will send information out of the port only when the Print key is pressed. STREAM allows a continuous flow of information out of the port. WAITSS prints after a stable reading is reached, then rearms as soon as it goes back in motion. TARGET rearms as soon as the weight goes below the threshold, and will print when the weight goes above the threshold again. The weight must be within the target/accept range to print. L-STAB will print the last stable weight and is rearmed when the weight goes in motion. The weight must be within the target/accept range to print.
BAUD 960019200288003840057600115200120024004800
Baud rate. Selects the transmission speed for the EDP or printer port.
BITS 8NONE7EVEN7ODD
Selects number of data bits and parity of data transmitted from the port.
STOP B 12
Stop bits. Sets the number of stop bits to 1 or 2.
SETUP Menu
Parameter Choices Description
Table 3-7. Serial, PFORMT, DIG I/O, VERS submenu parameters
Configuration 29
3.5 Test Menu
A/D DIG I/O COMM KEYPADRAM
RAW ZERO SPAN mV
VAL VAL VALVAL
LOOP DIO 1 DIO 2 DIO 3
STATUS
DIO 4
STATUSSTATUSSTATUS
PORT1 PORT2 TEST
EXCVDC
VAL
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
WARNING...DISCONNECT
DIGITAL I/O BEFORE
RUNNING TEST
PASSor
FAIL
PASSor
FAIL
PASSor
FAIL
PASSor
FAIL
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Figure 3-9. Test menu
TERMIN CR/LFCR
Termination character. Selects termination character for data sent from the EDP or printer port.
EOLDLY 000000 End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is terminated to the beginning of the next formatted serial output. Value specified must be in the range 0-255, in tenths of a second (10 = 1 second).
NOTE: An EOL may be required for continuous transmission at slower baud rates to ensure the receiving buffer is empty before another string is transmitted
ECHO ONOFF
This command enables or disables echoing of the serial commands sent to the indicator.
FUNCTN OVERUNDERACCEPTZEROBD
Sets the digital output function.
TIMER 000000 Set the timer to 0 for output to remain on until the function state changes. Enter a value (in 20-millisecond increments, maximum 65535) to turn the digital output off after the specified time (even though the function state has not chagned).
TEST Menu
Parameter Choices Description
Level 2 submenus
A/D RAWZEROSPANmVEXCVDC
Gives details of current or live A/D counts as well as stored zero and span A/D values.
Shows voltage levels for signal and excitation voltages.
Table 3-8. TEST menu parameters
SETUP Menu
Parameter Choices Description
Table 3-7. Serial, PFORMT, DIG I/O, VERS submenu parameters
30 CW-90/90X Installation Manual
3.6 Time and Date Menu
TIME DATE
SET SET
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHTOnly displayed if
turned on from Setup menu
Only displayed if turned on
from Setup menu
Figure 3-10. Time and Date menu
DIG I/O LOOPDIO 1DIO 2DIO 3DIO 4
Tests your digital I/O ports. If they are functioning, “PASS” is displayed. If they are not functioning, “FAIL” is displayed. NOTE: Both inputs and outputs are active low. They go to a ground state when active.
W arning The I/O ports become activated when the test is performed. Make sure any equipment is disconnected prior to performing this test to avoid it being inadvertently activated.
COMM PORT1PORT2
Performs a loopback test on the serial ports. If they are functioning, “PASS” is displayed. If they are not functioning, “FAIL” is displayed.
RAM TEST Tests the unit’s memory. if it is functioning, “PASS” is displayed. If it is not functioning, “FAIL” is displayed.
KEYPAD TEST Tests the unit’s individual keypad buttons by displaying the name of the key pressed. If nothing is displayed, the key is not functioning. Press the Menu key to exit the test.
Level 3 submenus
RAW VAL Displays the live current raw A/D count.
ZERO VAL Displays the captured A/D Zero calibration value.
SPAN VAL Displays the captured A/D Span calibration value.
mV VAL Displays the live current millivolt signal voltage.
EXCVDC VAL Displays the current excitation voltage.
LOOP TEST Perorms a loop test on dig I/O cards.
DIO 1DIO 2DIO 3DIO 4
STATUS Displays the status of each individual digital I/O port. If set as input, the display shows input stats IN HI or IN LO. If set as output, pressing Enter toggles the output beween HI and LO. OUT HI or OUT LO. OUT LO is active.
PORT1PORT2
TEST Performs a loopback test on serial port 1 or 2. Connect jumper TX and RX together on port 1 or port 2 before testing.
TEST Menu
Parameter Choices Description
Table 3-8. TEST menu parameters
Configuration 31
3.7 ACCUM MenuIn order for the ACCUM menu to appear, ON must be selected from the SETUP » CONFIG » SCALE » ACCUMparameter (see Figure 3-5 on page 16).
000000
CLEAR
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHTOnly displayed if
turned on from Setup menu
Only displayed if turned on
from Setup menu
Figure 3-11. ACCUM menu
3.8 BRIGHT MenuThere are eight brigntness settings on the CW-90/90X (0-7). If a number greater than 7 is selected, “RANGE” will be displayed because the number is out of range.
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
1
2
3
4
5
6
7
0
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Dimmest
Brightest
3.9 ID MenuIn order for the ID menu to appear, ON must be selected from the SETUP » CONFIG » FEATUR » CHKWGH » ID menu(see Figure 3-6 on page 20).
ID1 ID2 - ID50
TARGET VALUE
Only if in target mode
SAME AS ID1
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
OVER UNDER TARE UNITS DESC1 DESC2
DESCRIPTIONVALUE VALUE VALUE OFF
LB
G
KG
OZ
LB/OZ
DESCRIPTION
COPYWV CLEAR
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Figure 3-12. ID menu
ID Menu
Parameter Choices Description
Level 2 submenus
ID 1-50 TARGET (VALUE)OVER (VALUE)UNDER (VALUE)TARE (VALUE)UNITSDESCR1 (DESCRIPTION)DESCR2 (DESCRIPTION)COPYWV CLEAR
TARGET value recalled with the ID. OVER value recalled with the ID. UNDER value recalled with the ID. TARE value recalled with the ID. UNITS selects the unit of measure for the stored ID values. DESCR1 description recalled with the ID. DESCR2 description recalled with the ID. COPYWV copies the working values of Target, Over, Under, Tare, Description 1 and 2 into the ID. CLEAR clears all values and descriptions in the ID.
32 CW-90/90X Installation Manual
Table 3-9. ID menu parameters
Calibration 33
4.0 CalibrationThe CW-90/90X can be calibrated using the front panel, EDP commands, or Revolution® III. NOTE: Calibration can be performed in two places within the menu: the CALIBR menu shown in Figure 4-1 and the SCALE submenu shown in Figure 3-5 on page 16. The CALIBR menu shown in Figure 4-1 is a “quick access” calibration; for more in-depth scale setup and calibration, use the menus found under SETUP»CONFIG»SCALE (see Figure 3-5 on page 16).
Calibration consists of the following steps:• Zero calibration• Entering the test weight value• Span calibration
• Optional five-point linearization• Optional rezero calibration for test weights
using hooks or chains.
NOTE: The CW-90/90X requires the WZERO and WSPAN points to be calibrated. The linearity points are optional, but must NOT duplicate zero or span. During calibration, the ENTER key acts as a data entry confirmation key. It also acts as an EXECUTE key, and accepts the value if calibration was successful.
WZERO
Calibrating, please wait
Calibrating, please waitDisplay and edi
Press Enter to calibrate zero
ttest weight value
WVAL WSPAN
Press Enter toremove offset from
zero and spancalibrations
REZEROWLIN
PT–> 1 PT–> 2 PT–> 3 PT–> 4 PT–> 5
Same as PT-> 1WGT 1
CAL1
Calibrating, please wait
Press Enter to calibrate span
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
Press Menuto cancel
Press Menuto cancel
Previous A/D rawcounts are shown
Previous A/D rawcounts are shown
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Figure 4-1. Calibration (CALIBR) menu
4.1 Front Panel Calibration 1. Press the MENU button, then press until the
display reads CALIBR (see Figure 4-1). 2. Press Enter or to go to the WZERO parameter. 3. Press Enter or to view the A/D count. Press
Enter Key to Calibrate WZERO. NOTE: If do not want to calibrate zero, press Menu to exit.
4. The indicator displays CALIBRATING, PLEASE WAIT while calibration is in progress. When complete, you are advanced to the next prompt (WVAL).
NOTE: To view the new A/D count, repeat Step 3, but instead of pressing Enter while viewing the value, press Menu to exit..
5. With WVAL displayed, press Enter to display the stored calibration weight value. Use the procedure shown in Figure 4-2 to enter the value of the test weights used for the span calibration. Press Enter to store the WVALvalue and advance to WSPAN.
6. With WSPAN displayed, press Enter or to view the A/D count. Place test weights on the scale equal to WVAL. Press Enter to calibrate WSPAN.
NOTE: If do not want to calibrate span, press Menu to exit.
7. After Enter is pressed, the indicator displays CALIBRATING, PLEASE WAIT. When complete, you are advanced to the next prompt (WLIN).
NOTE: To view the new A/D count, navigate back to the WSPAN, repeat Step 6; however, instead of pressing Enter while viewing the value, press Menu to exit.
When editing numeric values, press or to change the selected digit.Press or to increment or decrement the value of the selected digit.If not already on the screen, the decimal point will flash on the far right.To move the decimal, press Enter, then use or to move the decimalposition. Press Enter when done.
0 0 0 0 0 0
Figure 4-2. Editing procedure for numeric values
34 CW-90/90X Installation Manual
8. Five-point linearization (using the WLIN parameter) provides increased scale accuracy by calibrating the indicator at up to five additional points between the zero and span calibrations. Linearization is optional: if you choose not to perform l inearizat ion, skip the WLIN parameter; if linearization values have previously been entered, these values are reset to zero during calibration. To perform linearization, follow the procedure below.
NOTE: The linearity points must be less than the WSPAN point.
• With WLIN displayed, Press to go to the first linearization point (PT-> 1).
• Place test weights on the scale and press Enter.
• Use the procedure shown in Figure 4-2 to enter the actual test weight value.The indicator will display Press Enter Key to Calibrate WLIN.
• Press Enter to calibrate. The indicator displays Calibrating, Please Wait while calibration is in progress. When complete, the A/D count for the linear calibration is displayed. Press Enter again to advance to the next prompt (PT-> 2).
• Repeat for up to five linearization points. To exit the linearization parameters, press
to return to WLIN.9. The rezero function is used to remove a
calibration offset when hooks or chains are used to hang the test weights. If no other apparatus was used to hang the test weights during calibration, remove the test weights and press to return to the CALIBR menu.• With REZERO displayed, press Enter or
to access the rezero function. • If hooks or chains were used during
calibration, remove these and the test weights from the scale. The indicator will display Press Enter Key to REZERO.
• With all weight removed, press Enter to rezero the scale. This function adjusts the zero and span calibration values. The indicator displays Calibrating, Please Waitwhile the zero and span calibrations are adjusted. When complete, the adjusted A/D count for the zero calibrat ion is displayed. Press Enter, then press to return to the CALIBR menu.
10. Press or the Menu button to return to weigh mode.
4.2 EDP Command CalibrationTo calibrate the indicator using EDP commands, the indicator EDP port must be connected to a terminal or personal computer. See Section 2.7.1 on page 6 for EDP port pin assignments.Once the indicator is connected to the sending device, do the following:
1. Place the indicator in config mode (display must read CONFIG - see Figure 3-5 on page 16) and remove all weight from the scale platform. If your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration.
2. Send the SC.WZERO command to calibrate zero. The indicator displays CALIBRATING, PLEASE WAIT while calibration is in progress.
3. Place test weights on the scale and use the SC.WVAL command to enter the test weight value in the following format:
SC.WVAL=nnnnnn<CR>
4. Send the SC.WSPAN command to calibrate span. The indicator displays CALIBRATING, PLEASE WAIT while calibration is in progress.
5. Up to five linearization points can be cal ibra ted between the zero and span cal ibrat ion values . Use the fol lowing commands to set and calibrate a single linearization point:SC.WLIN.V1=nnnnn<CR> SC.WLIN.C1<CR>
The SC.WLIN.V1 command sets the test weight value (nnnnn) for linearization point 1. The SC.WLIN.C1 command calibrates the point. Repeat using the SC.WLIN.Vx and SC.WLIN.Cx commands as required for additional linearization points.
6. To remove an offset value, clear all weight from the scale, including hooks or chains used t o h a n g t e s t w e ig h t s , t h e n s e n d th e SC.REZERO command. The indicator displays CALIBRATING, PLEASE WAIT while the zero and span calibrations are adjusted.
7. Send the SC.KUPARROW or SC.KEXIT EDP command to return to normal mode.
Calibration 35
4.3 Revolution® CalibrationTo calibrate the indicator using Revolution, the indicator EDP port must be connected to a PC running the Revolution configuration utility.
1. Place the indicator in config mode (display reads CONFIG, see Figure 3-5 on page 16) and remove all weight from the scale platform.
2. From Revolution, select File»New. The Select Indicator dialog box appears.
3. Select CW-90 and click OK.4. From the Communications menu, select
Connect.5. From the left pane, expand the Scale selection
and click the Scale button.
Figure 4-3. Scale button
6. From the Tools menu, select Calibration Wizard.7. Click NEXT to begin the Calibration Wizard.8. Select whether you want to perform a
standard calibration or a standard with multi-point linearization and click NEXT.
9. In the text box, enter the test weight value be used for span calibration.
10. Select the checkbox if you are using chains or hooks during the calibration, then click NEXT.
11. Remove all weight from the scale and click Click to Calibrate Zero to begin zero calibration. If your test weights require hooks or chains, place them on the scale for zero calibration.
12. When zero calibration is complete, the Calibration Wizard prompts you to place test weights on the scale. Place the test weights on the scale, then click Click to Calibrate Span.
13. If you chose to perform linear calibration, the Calibration Wizard now displays prompts (1–5). Enter the weight value for Linear Point #1, place test weights on scale and click GO. Repeat for additional linearization points, then click NEXT.
14. The new and old calibration settings are displayed. To accept the new values, click Finish. To exit and restore the old values, click Cancel.
4.4 More About CalibrationThe following topics provide additional information about compensating for environmental factors (Section 4.4.1) and diagnostic information for determining expected zero and span coefficients.
4.4.1 Adjusting Final CalibrationCalibration may be affected by environmental factors including wind, vibration, and angular loading. For example, if the scale is calibrated with 1000 lb, a strain test may determine that at 2000 lb the calibration is 3 lb high. In this case, final calibration can be adjusted by tweaking WVAL to 998.5 lb. This adjustment provides a linear correction of 1.5 lb per 1000 lb.To adjust the final calibration, return to the WVALprompt and press ENTER to show the test weight value. Press or to adjust calibration up or down. Press ENTER to save the value, then press to return to the CALIBR menu.
36 CW-90/90X Installation Manual
5.0 Checkweigher OperationThe CW-90/90X can be configured for one of the three modes of operation: range, target weight, and target percent. Selecting which operation mode is done under the CHKWGH menu, MODE submenu (Figure 5-1).
MODE VALSET ID BUFFER
RANGE
TARGWT
TARG%
CHKWGH
SCALE FEATUR SERIAL DIGI/OPFORMT VERS
OFF
ON
OFF
ON
LIGHTS
SOLID
GRAPH
NEGCKW
OFF
ON
AUTO
KEYED
PUSH
BOTH
REDOLY
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
CONFIG
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
If using weight on the scale to set your over/under values, select VALSET»PUSH.If you want to manually enter your over/under values without weight on the scale, select VALSET»KEYED.
If you want to use weight on the scale to set your over/under values, but be able to edit the values captured, selectVALSET»BOTH.
Figure 5-1. CHKWGH menu
5.1 Range ModeIn Range mode, the over and under values must be set. The Accept band is determined as the gap between these settings.
ACCEPTUNDER OVER
9.80 10.20
9.81-10.19Under = 9.80Over = 10.20
Figure 5-2. Example of Accept band determined by under/over settings in Range mode.
5.1.1 Value Set: KeyedTo manually set the over/under values with no weight on the scale:
1. Press the OVER key. The OVER light begins flashing and the value with flashing digit is shown.2. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired over value. If using the CW-90, you can also use the numeric keypad to enter the desired over value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
3. When the desired value is displayed, press Enter. The decimal point flashes.
4. To change the position of the decimal point, use the and keys until it is in the desired position.5. Press Enter again to accept the value and return to weigh mode.6. Press the UNDER key. The UNDER light begins flashing and the value with flashing digit is shown.7. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired under value. If using the CW-90, you can also use the numeric keypad to enter the desired under value.
Checkweigher Operation 37
NOTE: To discard any changes and return to weigh mode, press the Menu button.
8. When the desired value is displayed, press Enter. The decimal point flashes.
9. To change the position of the decimal point, use the and keys until it is in the desired position.10. Press Enter again to accept the value and return to weigh mode.
5.1.2 Value Set: Push To set the over/under values using weight on the scale:
1. Place the weight you want to be determined as “over” on the scale.2. Press the OVER key.3. The weight is captured and set as the over value.
The display will read “Stored” and the over light flashes.4. Place the weight you want to be determined as “under” on the scale.5. Press the UNDER key.6. The weight is captured and set as the under value.
The display will read “Stored” and the under light flashes.7. The Accept band is set as the gap between the over and under settings. See Figure 5-2 for an example.
5.2 Target Weight ModeIn Target Weight mode, the over and under values can only be set by keying in the values. The VALSET parameter only pertains to setting the target weight value. The Accept band is determined based on a desired target weight.
ACCEPTUNDER OVER
8.00 13.00
8.01-12.99Under = 2.00Over = 3.00Target = 10.00
Figure 5-3. Example of under/over/target settings in Target Weight mode.
5.2.1 Value Set: Keyed1. Press the TARGET key. The Accept light begins flashing and a flashing digit is shown.2. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value. If using the CW-90, you can also use the numeric keypad to enter the desired target weight value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
3. When the desired value is displayed, press Enter. The decimal point flashes.
4. To change the position of the decimal point, use the and keys until it is in the desired position.5. Press Enter again to accept the value and return to weigh mode.6. Press the OVER key. The Over light begins flashing and a flashing digit is shown.7. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value. If using the CW-90, you can also use the numeric keypad to enter the desired over value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
8. When the desired value is displayed, press Enter. The decimal point flashes.
9. To change the position of the decimal point, use the and keys until it is in the desired position.10. Press Enter again to accept the value and return to weigh mode.
38 CW-90/90X Installation Manual
11. Press the UNDER key. The Under light begins flashing and a flashing digit is shown.12. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value. If using the CW-90, you can also use the numeric keypad to enter the desired under value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
13. When the desired value is displayed, press Enter. The decimal point flashes.
14. To change the position of the decimal point, use the and keys until it is in the desired position.15. Press Enter again to accept the value and return to weigh mode.
5.2.2 Value Set: Push1. Place the weight you want to be used as the “target” on the scale.2. Press the Target key. The Accept light flashes and the indicator displays “STORED.” The weight has been
captured and stored as the target weight.3. Press the OVER key. The Over light begins flashing and a flashing digit is shown.4. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value. If using the CW-90, you can also use the numeric keypad to enter the desired over value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
5. When the desired value is displayed, press Enter. The decimal point flashes.
6. To change the position of the decimal point, use the and keys until it is in the desired position.7. Press Enter again to accept the value and return to weigh mode.8. Press the UNDER key. The Under light begins flashing and a flashing digit is shown.9. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value. If using the CW-90, you can also use the numeric keypad to enter the desired under value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
10. When the desired value is displayed, press Enter. The decimal point flashes.
11. To change the position of the decimal point, use the and keys until it is in the desired position.12. Press Enter again to accept the value and return to weigh mode.
5.3 Target Percent ModeIn Target Percent mode, the over and under values can only be set by keying in the values (in percentages). The VALSET parameter only pertains to setting the target weight value. The Accept band is determined based on a percentage of the desired target weight.
ACCEPTUNDER OVER
9.50 11.00
9.51-10.99Under = 5.00 (5%)Over = 10.00 (10%)Target = 10.00
NOTE: The % annunciator will be lit during target percent setup in menu mode, but not in weigh mode.
Figure 5-4. Example of under/over/target settings in Target Weight mode.
5.3.1 Value Set: Keyed1. Press the TARGET key. The Accept light begins flashing and a flashing digit is shown.2. Using the and keys to increment/decrement the values and the and keys to move between
Checkweigher Operation 39
digits, enter the desired value. If using the CW-90, you can also use the numeric keypad to enter the desired target percent value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
3. When the desired value is displayed, press Enter. The decimal point flashes.
4. To change the position of the decimal point, use the and keys until it is in the desired position.5. Press Enter again to accept the value and return to weigh mode.6. Press the OVER key. The Over light begins flashing and a flashing digit is shown.7. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value, in percent (entering 10 equals 10%). If using the CW-90, you can also use the numeric keypad to enter the desired over value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
8. When the desired value is displayed, press Enter. The decimal point flashes.
9. To change the position of the decimal point, use the and keys until it is in the desired position.10. Press Enter again to accept the value and return to weigh mode.11. Press the UNDER key. The Under light begins flashing and a flashing digit is shown.12. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value, in percent (entering 5 equals 5%). If using the CW-90, you can also use the numeric keypad to enter the desired under value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
13. When the desired value is displayed, press Enter. The decimal point flashes.
14. To change the position of the decimal point, use the and keys until it is in the desired position.15. Press Enter again to accept the value and return to weigh mode.
5.3.2 Value Set: Push1. Place the weight you want to be used as the “target percent” value on the scale.2. Press the Target key. The Accept light flashes and the indicator displays “STORED.” The weight has been
captured and stored as the target percent value.3. Press the OVER key. The Over light begins flashing and a flashing digit is shown.4. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value, in percent (entering 10 equals 10%). If using the CW-90, you can also use the numeric keypad to enter the desired over value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
5. When the desired value is displayed, press Enter. The decimal point flashes.
6. To change the position of the decimal point, use the and keys until it is in the desired position.7. Press Enter again to accept the value and return to weigh mode.8. Press the UNDER key. The Under light begins flashing and a flashing digit is shown.9. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired value, in percent (entering 5 equals 5%). If using the CW-90, you can also use the numeric keypad to enter the desired under value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
10. When the desired value is displayed, press Enter. The decimal point flashes.
11. To change the position of the decimal point, use the and keys until it is in the desired position.12. Press Enter again to accept the value and return to weigh mode.
40 CW-90/90X Installation Manual
5.4 IDsIDs are used to save and recall previously set over/under/tare settings, descriptions, and units preferences. The CW-90/90X has the capacity to store up to 50 individual IDs. Make sure you have IDs enabled under the CHKWGH menu shown in Figure 5-1 on page 36 or the menu will not appear.
ID1 ID2 - ID50
TARGET VALUE
Only if in target mode
SAME AS ID1
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
OVER UNDER TARE UNITS DESC1 DESC2
DESCRIPTIONVALUE VALUE VALUE OFF
LB
G
KG
OZ
LB/OZ
DESCRIPTION
COPYWV CLEAR
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Figure 5-5. ID menu
5.4.1 Setting an ID1. From the ID menu, press Enter and you will be at ID1. 2. Navigate to the ID number you want to set (1-50) by using the and keys.
NOTE: All menus have wrap-around functionality. If you are at ID1 and want to access ID20, you can quickly do so by moving backwards through the menu.
3. When you have reached the ID number you want to set, press Enter to select that ID.4. If in Target mode, “TARGET” will be displayed. If mode is not set to Target, skip to Step 8. If you do not
need to adjust the value, use the and keys to move to the next parameter. To adjust the value, press Enter and use the and keys to increment/decrement the values and the and keys to move between digits. If using the CW-90, you can also use the numeric keypad to enter the desired value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
5. When the desired value is displayed, press Enter. The decimal point flashes.
6. To change the position of the decimal point, use the and keys until it is in the desired position.7. Press Enter again to accept the value.8. “OVER” will be displayed. If you do not need to adjust the value, use the and keys to move to the
next parameter. To adjust the value, press Enter and use the and keys to increment/decrement the values and the and keys to move between digits. If using the CW-90, you can also use the numeric keypad to enter the desired value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
9. When the desired value is displayed, press Enter. The decimal point flashes.
10. To change the position of the decimal point, use the and keys until it is in the desired position.11. Press Enter again to accept the value12. “UNDER” will be displayed. Press Enter and use the and keys to increment/decrement the values
and the and keys to move between digits. If using the CW-90, you can also use the numeric keypad to enter the desired value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
13. When the desired value is displayed, press Enter. The decimal point flashes.
14. To change the position of the decimal point, use the and keys until it is in the desired position.
Checkweigher Operation 41
15. Press Enter again to accept the value16. “TARE” will be displayed. Press Enter and use the and keys to increment/decrement the values and
the and keys to move between digits. If using the CW-90, you can also use the numeric keypad to enter the desired value.
NOTE: To discard any changes and return to weigh mode, press the Menu button.
17. When the desired value is displayed, press Enter. The decimal point flashes.
18. To change the position of the decimal point, use the and keys until it is in the desired position.19. Press Enter again to accept the value20. “UNITS” will be displayed. Press Enter and use the and keys to move between units (LB, OZ, LB/
OZ, OFF, KG, G). 21. When the desired unit is displayed, press Enter.22. “DESC1” will be displayed. If you do not need to adjust the value, use the and keys to move to the
next parameter. To adjust the value, press Enter to create an ID description. A flashing placeholder is displayed.
23. Use the and keys to increment/decrement description entry characters and the and keys to move between placeholders.
24. When the desired description is displayed, press the Enter key to accept.NOTE: To discard any changes and return to weigh mode, press the Menu button.
25. “DESC2” will be displayed. If you do not need to adjust the value, use the and keys to move to the next parameter. To adjust the value, press Enter to create a secondary ID description. A flashing placeholder is displayed.
26. Use the and keys to increment/decrement description entry characters and the and keys to move between placeholders.
27. When the desired description is displayed, press the Enter key to accept.NOTE: To discard any changes and return to weigh mode, press the Menu button.
28. “COPYWV” is displayed. This feature copies the current over/under/tare values, units, description 1 and description 2 being used in normal weighing mode and saves them into the current ID number. If you do not want to copy the working values into this ID, use the and keys to move to the next parameter. Press the Enter key to copy the current values into the ID. The indicator will display SAVING and return to COPYWV when complete.
5.4.2 Using a Stored ID 1. Press the ID key. The last ID being used is displayed with the leftmost digit flashing.2. Use the and keys to increment/decrement values and the and keys to move between digits until
the desired ID value is displayed.NOTE: If an ID does not have values assigned to it, NO ID is displayed. The ZERO key acts as a backspace on the CW-90X. Use this key to navigate from a two-digit ID to a one-digit ID. On the CW-90, you can use the CLR or ZERO key to backspace.
3. Press Enter to start using that ID. “LOADING” is displayed and the indicator will return to weigh mode when the ID has been loaded.
5.5 Negative CheckweighingYou can use negative checkweighing if you have an item which you want to take weight away from. For example, if a product on the CW-90/90X weighs 20 pounds and you want to remove weight in 2 pound increments, with negative checkweighing enabled, the Over value could be set to -3 and the Under value could be set to -1. The Accept band would therefore be -2, illuminating the green LED when the desired weight is removed from the product.NOTES: Negative checkweighing is only operable in Range mode. The Target key is not used. When entering Over/Under values and printing, the negative symbol is not displayed. These numbers are still treated as negative values despite the symbol not being displayed. COM port settings are limited to L-Stab, Demand (only if NEGCKW is set to ON rather than AUTO), and Wait SS (see Figure 3-8 on page 26).
MODE VALSET ID BUFFER
RANGE
TARGWT
TARG%
CHKWGH
SCALE FEATUR SERIAL DIGI/OPFORMT VERS
OFF
ON
OFF
ON
LIGHTS
SOLID
GRAPH
NEGCKW
OFF
ON
AUTO
KEYED
PUSH
BOTH
REDOLY
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHT
CONFIG
Only displayed if turned on
from Setup menu
Only displayed if turned on
from Setup menu
Select Range Mode
Select ON or AUTO
42 CW-90/90X Installation Manual
Figure 5-6. CHKWGH menu
To use negative checkweighing:1. Ensure Range is selected under Mode (See Figure 5-6).2. Under the NEGCKW parameter, select ON or AUTO.
NOTE: If ON is selected, you have to manually tare when the Accept band is reached. If AUTO is selected, it will automatically tare when the Accept band is reached and is stable.
3. Press the OVER key.4. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired over value. If using the CW-90, you can also use the numeric keypad to enter the desired over value.
NOTE: The Over value you are entering is a negative value. However, it will appear to be a higher number than the Under value on the display because the negative symbol is not displayed. An example of Over/Under negative checkweighing values as they appear on the display would be Over: 3 (actually recorded as -3) and Under: 1 (actually recorded as -1). To discard any changes and return to weigh mode, press the Menu button.
5. When the desired value is displayed, press Enter. The decimal point flashes.
6. To change the position of the decimal point, use the and keys until it is in the desired position.7. Press Enter again to accept the value and return to weigh mode.8. Press the UNDER key.9. Using the and keys to increment/decrement the values and the and keys to move between
digits, enter the desired under value. If using the CW-90, you can also use the numeric keypad to enter the desired under value.
NOTE: The Under value you are entering is a negative value. However, it will appear to be a lower number than the Over value because the negative symbol is not displayed. An example of Over/Under negative checkweighing values as they appear on the display would be Over: 3 (actually recorded as -3) and Under: 1 (actually recorded -1). To discard any changes and return to weigh mode, press the Menu button.
10. When the desired value is displayed, press Enter. The decimal point flashes.
11. To change the position of the decimal point, use the and keys until it is in the desired position.12. Press Enter again to accept the value and return to weigh mode.13. Place the weight on the scale and press the TARE key to begin negative checkweighing.14. Begin removing product from the scale until the Accept band is reached.15. If AUTO was selected in Step 2, the weight will be tared automatically. If ON was selected, press TARE to
tare the weight.16. Repeat Steps 14-15 as needed.
Serial Commands 43
6.0 Serial CommandsThe CW-90/90X can be controlled by a PC or remote keyboard connected to an indicator serial port. Control is provided by a set of serial commands that can simulate front panel key press functions, display and change setup parameters, and perform reporting funct ions. This provides the abi l i ty to pr int configuration data or to save to your hard drive.
6.1 The Serial Command SetThe serial command set can be divided into five groups: key press commands, reporting commands, the RESETCONFIGURATION special function command, parameter setting commands, and transmit weight data commands. When a serial command is processed, the CW-90/90X responds with the message OK. The OK response verifies that the command was received and has been executed. If the command is unrecognized or cannot be executed, the CW-90/90Xresponds with ??.The following sections list the commands and command syntax used for each of these groups.
6.1.1 Key Press CommandsKey press serial commands (see Table 6-1) simulate pressing the keys on the front panel of the indicator. These commands can be used in both setup and normal (weighing) mode. Several of the commands serve as “pseudo” keys, providing functions that are not represented by a key on the front panel.For example, to enter a 15-pound tare weight:
1. Type K1 and press ENTER (or RETURN).2. Type K5 and press ENTER.3. Type KTARE and press ENTER.
Table 6-1. Serial Key Press Commands
Command Function
KMENU Press the MENU key
KZERO In weighing mode, press the ZERO key
KUNITS In weighing mode, press the UNITS key
KPRINT In weighing mode, press the PRINT key
KTARE Press the TARE key
KOVER Press the OVER key
KUNDER Press the UNDER key
KID In weighing mode, press the ID key. In menu mode, move left in the menu. In data entry mode, move to previous digit.
KTARGET Press the TARGET key
KGROSSNET In weighing mode, press the GROSS/NET key (pseudo key)
KGROSS Go to gross mode (pseudo key)
KNET Go to net mode (pseudo key)
KDISPACCUM Display ACCUM (pseudo key)
KDISPTARE Display tare (pseudo key)
KCLR Press the CLEAR key
KCLRCN Reset consecutive number (pseudo key)
KCLRTAR Clear tare from system (pseudo key)
KLEFT In menu mode, move left in the menu
KRIGHT In menu mode, move right in the menu
KUP In menu mode, move up in the menu; in normal mode, scroll up to previous configured scale.
KDOWN In menu mode, move down in the menu; in normal mode, scroll down to the next configured scale.
KSAVE In menu mode, saves the current configuration
KEXIT In menu mode, saves the current configuration then exits to normal mode
KCLRNV In menu mode, clears non-volatile RAM
K0–K9 Press number 0 (zero) through 9
KDOT Press the decimal point (.)
KENTER Press the ENTER key
KLOCK Lock specified front panel key. For example, to lock the ZERO key, enter KLOCK=KZERO.
KUNLOCK Unlock specified front panel key. For example, to unlock the PRINT key, enter KUNLOCK=KPRINT.
KDATE Display date (pseudo key)
KTIME Display time (pseudo key)
KESCAPE Exits the selected parameter. Returns to weigh mode if a parameter is not selected (functions identical to the MENU key in menu mode)
Command Function
Table 6-1. Serial Key Press Commands (Continued)
44 CW-90/90X Installation Manual
6.1.2 ID Commands
Command Function
ID.DESC1#N (32 characters max.) (#N = ID number referenced)
ID.DESC2#N (32 characters max.)
ID.OVER#N (weight value)
ID.UNDER#N (weight value)
ID.TARE#N (weight value)
ID.TARGET#N (weight value)
ID.UNITS#N (same in alternate units)
ID.SELECT#N Selects a new ID
ID.CLEAR#N Clears a single ID
ID.CLRALL Clears all IDs (only if in menu mode)
ID.COPYWV#N Copies working values to a specified ID
Table 6-2. ID Commands
6.1.3 Reporting CommandsReporting commands send specific information to the serial port. The commands listed in Table 6-3 can be used in all modes.
Table 6-3. Reporting Commands
Command Function
DUMPALL List all parameter values
DUMPAUDIT List audit trail information
DUMPBUFFER Lists buffer information
DUMPIDS List all ID information
VERSION Write CW-90/90X software version
P Write current displayed weight with units identifier. See Section 9.3.1 on page 66.
ZZ Write current weight and annunciator status. See Section 9.3.2 on page 66.
XE Returns a 10-digit code representing any error conditions currently shown on the front panel.
6.1.4 Clear and Reset CommandsThe following commands can be used to clear and reset the CW-90/90X:
RS: Reset system. Resets the indicator without resetting the configuration.
RESETCONFIGURATION: Restores all configuration parameters to their default values (menu mode only). The RESETCONFIGURATION function can also be initiated by pressing navigating to the DEFALT parameter under the VERS menu and selecting YES. Then press ENTER to reset the indicator.NOTE: All load cell calibration settings are lost when the RESETCONFIGURATION command is run.
CLEARBUFFER: Clears the buffer information.
6.1.5 Parameter Setting CommandsParameter setting commands allow you to display or change the current value for a particular configuration parameter (Tables 6-4 through 6-9).Current configuration parameter settings can be displayed in all modes using the following syntax: command<ENTER>
Most parameter values can be changed in menu mode only. Use the following command syntax when changing parameter values: command=value<ENTER>, where valueis either a number or a parameter value. Use no spaces before or after the equal (=) sign. If you type an incorrect command, the display reads ??. For example, to set the motion band parameter to 5 divisions, type the following:
SC.MOTBAND=5<ENTER>
For parameters with selectable values, enter the command and equal sign followed by a question mark: command=?<ENTER> to see a list of those values. The indicator must be in menu mode to use this function.NOTE: Some parameters are valid only if other parameters or parameter values are specified. Restrictions for front-panel configuration also apply to serial command configuration.
Table 6-4. SCALES Serial Commands
Command Description Values
SC.GRADS Graduations 1–100000
SC.ZTRKBND Zero track band 0, 0–100
SC.ZRANGE Zero range 1.900000, 0–100
SC.MOTBAND Motion band 1, 0–100
SC.SSTIME Standstill time 1–65535
SC.OVRLOAD Overload FS+2%, FS+1D, FS+9D, FS
SC.DIGFLTR1SC.DIGFLTR2SC.DIGFLTR3
Digital filtering 1, 2, 4, 8, 16, 32, 64, 128, 256
SC.DFSENS Digital filter cutout sensitivity 2OUT, 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT
SC.DFTHRH Digital filter cutout threshold NONE, 2D, 5D, 10D, 20D, 50D, 100D, 200D, 250D
SC.SMPRAT Sample rate 30HZ, 60HZ, 120HZ, 240HZ, 480HZ, 960HZ
SC.PWRUPMD Power up mode GO, DELAY
SC.TAREFN Tare function BOTH, NOTARE, PBTARE, KEYED
SC.PRI.DECPNT Primary units decimal position 8.888888, 88.88888, 888.8888, 8888.888, 88888.88, 888888.8, 8888888, 8888880, 8888800
SC.PRI.DSPDIV Primary units display divisions 1D, 2D, 5D
SC.PRI.UNITS Primary units lb, kg, g, oz, tn, t, gn, troyoz, troylb, lt, CUSTOM, NONE, OFF
SC.PRI.CUNITS Primary custom units Specify units if SC.PRI.UNITS=CUSTOM
SC.ACCUM Accumulator enable ON, OFF
SC.VISIBLE Scale visibility ON, OFF
SC.WZERO Zero calibration —
SC.WVAL Test weight value test_weight_value
SC.WSPAN Span calibration —
SC.WLIN.F1–SC.WLIN.F5
Actual raw count value for linearization points 1–5
0–16777215
SC.WLIN.V1SC.WLIN.V5
Test weight value for linearization points 1–5
0.000001–9999999
SC.WLIN.C1–SC.WLIN.C5
Calibrate linearization points 1–5 —
SC.LC.CD Deadload coefficient —
SC.LC.CW Span coefficient —
SC.LC.CZ Temporary zero —
SC.REZERO Rezero —
Serial Commands 45
Command Description Values
EDP.BAUD#p Port baud rate 300, 600, 1200, 2400, 4800, 9600, 19200, 28800, 38400, 57600, 115200
EDP.BITS#p Port data bits/parity 8NONE, 7EVEN, 7ODD, 8ODD, 8EVEN
EDP.TERMIN#p Port termination character CR/LF, CR
EDP.STOPBITS#p Port stop bits 2, 1
Table 6-5. SERIAL Port Serial Commands
46 CW-90/90X Installation Manual
EDP.ECHO#p Port echo ON, OFF
EDP.EOLDLY#p Port end-of-line delay 0–255 (0.1-second intervals)
EDP.TRIGGER#x Port trigger DEMAND, STREAM, WAITSS, TARGET, L-STAB, OFF
STR.POS#p Custom stream identifiers Specify replacement text for token
Example: STR.PRI=LSTR.NEG#p
STR.PRI#p
STR.SEC#p
STR.TER#p
STR.GROSS#p
STR.NET#p
STR.TARE#p
STR.MOTION#p
STR.RANGE#p
STR.OK#p
STR.INVALID#p
For commands including “#p”, p is the serial port number.
Command Description Values
BUFFER Turns buffer off or on OFF, ON
MODE Sets checkweighing mode RANGE, TARGWT, TARG%
VALSET Value set KEYED, PUSH, BOTH, RDONLY
NEGCKW Sets negative checkweighing OFF, ON, AUTO
ID Turns IDs off or on OFF, ON
LIGHTS Sets the lights display SOLID, GRAPH
CFGPWD Configuration password 0, 1–9999999
CONSNUM Consecutive numbering 0–9999999
CONSTUP Consecutive number start-up value 0–9999999
DATEFMT Date format MMDDYYYY, DDMMYYYY, YYYYMMDD, YYYYDDMM
DATESEP Date separator SLASH, DASH, SEMI
DECFMT Decimal format DOT, COMMA
DSPBRIGHT Sets display intensity 0 (dimmest), 1, 2, 3, 4, 5, 6, 7 (brightest)
KYBDLK Keyboard lock (disable keypad) OFF, ON
REGULAT Regulatory compliance NONE, OIML, NTEP, CANADA, INDUST
REG.HLDWGH Allow weighment during display hold
NO, YES
REG.CTARE Allow clear keyed tare NO, YES
REG.HTARE Allow tare in display hold NO, YES
REG.KTARE Always allow keyed tare NO, YES
REG.MTARE Multiple tare action REPLACE, REMOVE, NOTHING
REG.NTARE Allow negative tare NO, YES
REG.ZTARE Remove tare on ZERO NO, YES
Table 6-6. FEATURE Serial Commands
Command Description Values
Table 6-5. SERIAL Port Serial Commands (Continued)
Serial Commands 47
REG.MOTWGH Allow weighment in motion NO, YES
REG.OVRBASE Zero base for overload calculation CALIB ZERO, SCALE ZERO
REG.PRTMOT Allow print while in motion NO, YES
REG.PRINTPT Add PT to keyed tare print NO, YES
REG.PRTHLD Print during display hold NO, YES
REG.SNPSHOT Display or Scale weight source DISPLAY, SCALE
REGWORD Regulatory word GROSS, BRUTTO
SD Set date MMDDYY, DDMMYY, YYMMDD, or YYDDMM. Enter six-digit date using the year-month-day order specified for the DATEFMT parameter, using only the last two digits of the year.
ST Set time hhmm (enter using 24-hour format)
TIMEFMT Time format 12HOUR, 24HOUR
TIMESEP Time separator COLON, COMMA
ZERONLY Disable all keys except ZERO OFF, ON
Table 6-7. PFORMT Serial Commands
Command Description Values
GFMT.FMT Gross demand print format string See Section 7.0 on page 51 for information about demand print format strings.NFMT.FMT Net demand print format string
ACC.FMT Accumulator print format string
STRM.FMT Streaming Format
BUF.FMT Buffer Format
HDRFMT1 Header 1 Format Enter the data you want displayed in Header 1
HDRFMT2 Header 2 Format Enter the data you want displayed in Header 2
Table 6-8. DIG I/O Serial Commands
Command Description Values
DIO#b Digital input function OFF, ZERO, NT/GRS, TARE, UNITS, PRINT, ACCUM, TIMDATE, ESC, CLEAR, DSPTAR, IDKEY, KEY0–KEY9, KEYDP, ENTER, NAVUP, NAVDN, NAVLFT, NAVRGT, KBDLOC, HOLD, CLRCN, GROSS, NET, PRIM, SEC, CLRTAR, CLRACC, TRIGGER
DIO#b Digital output function OVER, UNDER, ACCEPT, ZEROBD
Digital inputs and outputs are specified by bit number
Command Description Values
Table 6-6. FEATURE Serial Commands (Continued)
48 CW-90/90X Installation Manual
6.1.6 Normal Mode CommandsThe normal mode print commands (see Table 6-9) transmit data to the serial port on demand in either setup or normal mode.
Table 6-9. Normal Mode Serial Commands
Command Description Values
CONSNUM Set consecutive number 0–9 999 999
UID Set unit ID nnnnnnn
SD Set date MMDDYY, DDMMYY, YYMMDD, or YYDDMM. Enter six-digit date using the year-month-day order specified for the DATEFMT parameter, using only the last two digits of the year.
ST Set time hhmm (enter using 24-hour format)
SX#p Start serial port streaming OK or ??The port streaming parameter (EDP.STREAM#p) for the streaming port must be set to LFT or INDUST before using these commands.An EX command sent while in menu mode does not take effect until the indicator is returned to normal mode.
EX#p Stop serial port streaming
XG Transmit gross weight in displayed units nnnnnn UU where nnnnnn is the weight value, UU is the units.NOTE: You can also send XGP, XGS, XGT, XTP, etc. to specify primary, secondary or tertiary (P.S.T.).
XN Transmit net weight in displayed units
XT Transmit tare weight in displayed units
XA Transmit accululator value
RS Reset system Soft reset. Used to reset the indicator without resetting the configuration to the factory defaults.
BUFFER Buffer commands Displays on/off status of the buffer
DUMPBUFFER Reads the buffer
CLEARBUFFER Clears the entire buffer
6.1.7 Unique Commands
Table 6-10. Unique commands
Command Description
EDP.PORT Returns the port you are currently connected to
6.2 Custom Stream FormattingEach port can be independently configured to stream a default frame format or can be customized to stream a user-defined format. Custom formatting is very similar to the standard print formatting described in Section 7.0 on page 51. Table 6-11 lists the format identifiers used to configure a custom stream format.
Format Identifier Defined By Description
<P[G | N | T]> STR.POS#NSTR.NEG#N
Polarity. Specifies positive or negative polarity for the current or specified (Gross/Net/Tare) weight on the source scale. Possible values are SPACE, NONE, + (for STR.POS#n), or – (for STR.NEG#n)
<U[P | S | T]> STR.PRI#NSTR.SEC#NSTR.TER#N
Units. Specifies primary, secondary, or tertiary units for the current or specified weight on the source scale.
Table 6-11. Custom Stream Format Identifiers
Serial Commands 49
<M[G | N | T]> STR.GROSS#NSTR.NET#NSTR.TARE#N
Mode. Specifies gross, net, or tare weight for the current or specified weight on the source scale.
<S> STR.MOTION#NSTR.RANGE#NSTR.OK#NSTR.INVALID#N
Status for the source scale. Default values and meanings for each status:STR.MOTION#n M In motionSTR.RANGE#n O Out of rangeSTR.OK#n <space> OKSTR.INVALID#n I Invalid
<CW> — Status of over/under/accept. O=Over, U=Under, A=Accept.
<B [–]n,…> See descriptions below Bit fields. Comma-separated sequence of bit field specifiers. Must be exactly 8 bits. Minus sign ([–]) inverts the bit.
B0 — Always 0
B1 — Always 1
B2 Configuration =1 if even parity
B3 Dynamic =1 if MODE=NET
B4 Dynamic =1 if COZ
B5 Dynamic =1 if standstill
B6 Dynamic =1 if gross negative
B7 Dynamic =1 if out of range
B8 Dynamic =1 if secondary/tertiary
B9 Dynamic =1 if tare in system
B10 Dynamic =1 if tare is keyed
B11 Dynamic =00 if MODE=GROSS=01 if MODE=NET=10 if MODE=TARE=11 (not used)
B12 Dynamic =00 if UNITS=PRIMARY=01 if UNITS=SECONDARY=10 if UNITS=TERTIARY=11 (not used)
B13 Configuration =00 (not used)=01 if current DSPDIV=1=10 if current DSPDIV=2=11 if current DSPDIV=5
B14 Configuration =00 (not used)=01 if primary DSPDIV=1=10 if primary DSPDIV=2=11 if primary DSPDIV=5
B15 Configuration =00 (not used)=01 if secondary DSPDIV=1=10 if secondary DSPDIV=2=11 if secondary DSPDIV=5
B16 Configuration =00 (not used)=01 if tertiary DSPDIV=1=10 if tertiary DSPDIV=2=11 if tertiary DSPDIV=5
Format Identifier Defined By Description
Table 6-11. Custom Stream Format Identifiers
50 CW-90/90X Installation Manual
B17 Configuration =000 if current DECPNT=8888800=001 if current DECPNT=8888880=010 if current DECPNT=8888888=011 if current DECPNT=888888.8=100 if current DECPNT=88888.88=101 if current DECPNT=8888.888=110 if current DECPNT=888.8888=111 if current DECPNT=88.88888
B18 Configuration =000 if primary DECPNT=8888800=001 if primary DECPNT=8888880=010 if primary DECPNT=8888888=011 if primary DECPNT=888888.8=100 if primary DECPNT=88888.88=101 if primary DECPNT=8888.888=110 if primary DECPNT=888.8888=111 if primary DECPNT=88.88888
B19 Configuration =000 if secondary DECPNT=8888800=001 if secondary DECPNT=8888880=010 if secondary DECPNT=8888888=011 if secondary DECPNT=888888.8=100 if secondary DECPNT=88888.88=101 if secondary DECPNT=8888.888=110 if secondary DECPNT=888.8888=111 if secondary DECPNT=88.88888
B20 Configuration =000 if tertiary DECPNT=8888800=001 if tertiary DECPNT=8888880=010 if tertiary DECPNT=8888888=011 if tertiary DECPNT=888888.8=100 if tertiary DECPNT=88888.88=101 if tertiary DECPNT=8888.888=110 if tertiary DECPNT=888.8888=111 if tertiary DECPNT=88.88888
<wspec [–] [0] digit[[.]digit]> Scale weight Weight for the source scale. wspec is defined as follows:wspec Indicates whether the weight is the current displayed weight
(W, w), gross (G, g), net (N, n), or tare (T, t) weight. Upper-case letters specify right-justified weights; lower-case are left-justified.Optional /P, /S, or /T suffixes can be added before the ending delimiter (>) to specify weight display in primary (/P), secondary (/S), or tertiary (/T) units.
[–] Enter a minus sign (–) to include sign for negative values.[0] Enter a zero (0) to display leading zeroes.digit[[.][.]digit]
The first digit indicates the field width in characters. Decimal point only indicates floating decimal; decimal point with following digit indicates fixed decimal with n digits to the right of the decimal. Two consecutive decimals send the decimal point even if it falls at the end of the transmitted weight field.
<CR> — Carriage return
<LF> — Line feed
Format Identifier Defined By Description
Table 6-11. Custom Stream Format Identifiers
Print Formatting 51
7.0 Print FormattingThe CW-90/90X provides seven print formats, GFMT,NFMT, ACC.FMT, STRM.FM, BUS.FMT, HDRFMT1 andHDRFMT2. These determine the format of the printed output when the PRINT key is pressed or when a KPRINT EDP command is received. The GFMT and NFMT will print to all ports assigned as DEMAND in the THRESH parameter, based on whether a tare is in the indicator. The ACCFMT will print to all DEMAND ports when the ACCUM is displayed. The SFMT will be sent as a STREAM if THRESH is set to STREAM on any port. The HDRFMTs must be called from another format.Each print format can be customized to include up to 300 characters of information, such as company name and address, on printed tickets. You can use the ind ica tor f ron t pane l (PF ORMT menu) , EDP commands, or the Revolution® III configuration utility to customize the print formats.NOTES: Print formats are limited to 300 characters. The display will only show capital letters, press the down arrow to view the ASCII character decimal value on the second menu level.
7.1 Print Formatting CommandsTable 7-1 lists commands you can use to format the gross, net and count print formats. Commands included in the format strings must be enclosed between < and > delimiters. Any characters outside of the delimiters are printed as text on the ticket. Text characters can include any ASCII character that can be printed by the output device.
Table 7-1. Print Format Commands
Command Description
<G> Gross weight in displayed units
<N> Net weight in displayed units
<T> Tare weight in displayed units
<A> Accumulated weight in displayed units
<CKS> Status of over/under/accept. O=Over, U=Under, A=Accept
<CKOV> Over value
<CKUV> Under value
<CKTV> Target value
<CKID> Loaded ID number
<CKD1> Description 1
<CKD2> Description 2
<CKU> Units
<CKT> Tare
<AC> Number of accumulator events (5-digit counter)
<AD> Date of last accumulator event
<AT> Time of last accumulator event
<UID> Unit ID number
<CN> Consecutive number
<NLnn> New line (nn = number of termination (<CR/LF> or <CR>) characters)*
<SPnn> Space (nn = number of spaces)*
<SU> Toggle weight data format (formatted/unformatted)**
<TI> Time
<DA> Date
<TD> Time & Date
<H1> Header 1
<H2> Header 2
Gross, net, and tare weights are 9 digits in length, including sign (10 digits with decimal point), followed by a space and a two-digit units identifier. Total field length with units identifier is 12 (or 13) characters.
ID and consecutive number (CN) fields are 1–6 characters in length, as required.
* If nn is not specified, 1 is assumed. Value must be in the range 1–99.
** After receiving an SU command, the indicator sends unformatted data until the next SU command is received. Unformatted data omits decimal points, leading and trailing characters.
The default GFMT and NFMT print formats use only the new line (<NL>) command and the commands for gross, net, and tare weights in displayed units (<G>, <N>, and <T>). The default CW-90/90X print formats are shown in Table 7-2:
Table 7-2. GFMT and NFMT Formats
Format Default Format String Sample Output
GFMT <G> GROSS<NL> 2046.81 lb GROSS
NFMT <G> GROSS<NL><T> TARE<NL><N> NET<NL>
4053.1 lb GROSS15.6 lb TARE4037.5 lb NET
NOTES:
• ID numbers included in the print format string (<UID> command) must be set using the UID EDP command.
• The 300-character limit of each print format
Command Description
Table 7-1. Print Format Commands
52 CW-90/90X Installation Manual
string includes the output field length of the print formatting commands, not the command length. For example, if the indicator is configured to show a decimal point, the <G> command generates an output field of 13 characters: the 10-character weight value (including decimal point), one space, and a two-digit units identifier.
7.2 Customizing Print FormatsThe following sections describe procedures for customizing the GFMT, NFMT and CFMT formats using the EDP port, the front panel (PFORMT menu), and the Revolution® III configuration utility.
7.2.1 Using the EDP Port With a personal computer, terminal, or remote keyboard attached to the CW-90/90X EDP port, you can use the EDP command set to customize the print format strings. To view the current setting of a format string, type the name of the string (GFMT or NFMT) and press ENTER. For example, to check the current configuration of the GFMT format, type GFMT and press ENTER. The i nd ic a to r r e sp on ds by s en d ing t he cu r r e n t configuration for the gross format:
GFMT=<G> GROSS<NL>
To change the format, use the GFMT or NFMT EDP command followed by an equals sign (=) and the modified print format string. For example, to add the name and address of a company to the gross format, you could send the following EDP command:NOTE: Indicator must be placed in the config mode with CONFIG shown on the display.
GFMT=FINE TRANSFER CO<NL>32400 WEST HIGHWAY ROAD<NL>SMALLTOWN<NL2><G> GROSS<NL>
A ticket printed using this format might look like the following:
FINE TRANSFER CO32400 WEST HIGHWAY ROADSMALLTOWN
1345 lb GROSS
7.2.2 Using the Front PanelI f y o u h a v e n o a c c e s s t o e q u i p m e n t f o r communication through the EDP port or are working at a site where such equipment cannot be used, you can use the PFORMT menu (see Figure 7-1) to customize the print formats.Using the PFORMT menu, you can edit the print format
Same as GFMT
SCALE FEATUR SERIAL DIGI/OPFORMT VERS
GFMT NFMT ACCFMT SFMT BUFFER H1 H2
Display first 6
characters of format
Display and editactive character and
ASCII value
Delete activecharacter
Scroll left in formatting string
Increment ASCII value of active characterDecrement ASCII value of active character
Press to insert a spacebefore the active character
Scroll right in formatting stringNOTE: To change the active character, use the numeric keypad to enter the newASCII value and press the ENTER key.
XXXXXXXXXXXXXX IDACCUMEXIT T&DTESTSETUPAUDIT CALIBR BRIGHTOnly displayed if
turned on from Setup menu
Only displayed if turned on
from Setup menuCONFIG
Figure 7-1. PFORMT Menu, Showing Alphanumeric Character Entry Procedure
Print Formatting 53
7.2.3 Using Revolution® IIIThe Revolution III configuration utility provides a print formatting grid with a tool bar. The grid allows you to construct the print format without the formatting commands (<NL> and <SP>) required by the front panel or EDP command methods. Using Revolution III, you can type text directly into the grid, then select weight value fields from the tool bar and place them where you want them to appear on the printed ticket.Figure 7-2 shows an example of the Revolution III print formatting grid.
Figure 7-2. Revolution III Print Format Grid
54 CW-90/90X Installation Manual
8.0 WLAN Installation InstructionsNOTE: Before installing this option, you must contact your IT administrator to obtain network communication protocol codes and have a RS-232 communications cable or regular comm port cable available to run between your PC and the indicator while installing and setting up the wireless network.
The optional Lantronix® WiPort™ (WLAN - Wireless Local Area Network) wireless networking device can be installed inside the CW-90/90X for real-time data transmission to warehouse management systems. The Windows®-based configuration software, DeviceInstaller™ is required for installation and setup and is available on the CD that comes with the kit. The WLAN option can be factory installed or can be purchased separately and installed on site.The wireless LAN option comes in a kit containing the following items:
• Pluggable wireless board (PN 97789)• Antenna (PN 98357)
• Standoffs (PN 95356)• CD containing Lantronix information (PN
72763)
Figure 8-1. WLAN board
8.1 Enclosure Disassembly The indicator enclosure must be opened to install the WLAN option card and antenna and to connect cables for the installed option card.
W arning Before opening the unit, ensure the power cord is disconnected from the power outlet.
1. Disconnect power to the indicator.2. Place the indicator face-down on an antistatic work mat.3. Remove the screws that hold the backplate to the enclosure body, then lift the backplate away from the
enclosure and set it aside.
WLAN Installation Instructions 55
8.2 Installing the WLAN Option CardOption cards are not hot-pluggable. Disconnect power to the unit before installing the WLAN option card.
1. Ensure that power has been disconnected to the indicator. Remove backplate as described in the previous section.
2. Carefully align the WLAN option card onto the J5 connector on the CW-90/90X CPU board. 3. Press down firmly to seat the option card in the CPU board connector.4. Use the standoffs provided in the option kit to secure the option card to the mounting holes on the CPU
board.5. Set up the WLAN configuration parameters as explained on Section 8.6 on page 56.6. Make connections to the option card as required. Use cable ties to secure loose cables inside the
enclosure. When installation and configuration is complete, reassemble the enclosure (refer to Section 2.8 on page 7).
8.3 Mounting the Antenna1. If the antenna is not already connected, screw it in place as shown in Figure 8-2.
Figure 8-2. Antenna installed on card
2. Place the antenna through the large cord grip, closest to the option card. It is recommended for the antenna to extend out of the cord grip so that approximately one inch (1”) is exposed. (see Figure 8-3).
Approximately 1” of WLAN antenna exposed
Figure 8-3. WLAN antenna
3. Tighten the cord grip.Option cards are recognized when the unit is powered on.
56 CW-90/90X Installation Manual
8.4 Wireless Configuration via Serial ModeYou must configure the WLAN card so that it can communicate on your network. WiPort (WLAN) is configurable using a PC and a terminal program (like Windows XP Hyperterminal) to access the device serial port locally. To configure the WiPort (WLAN option), connect a serial cable from the J2 connector of the installed WLAN option card to a PC.
8.5 JumpersThere are two configuration jumpers located on the WLAN option board. See Figure 8-4 below. These jumpers must be set to the CFG position to configure the WLAN option.
Jumpers Location
Figure 8-4. Jumpers location
Once the configuration jumpers are in the CFG position, continue with WLAN Card Configuration to make the necessary settings for the WLAN option.NOTE: Not all devices display information in the same manner and depending on your IT department’s software choice for configuring the WLAN option, the screens displayed may be different.
If using Lantronix DeviceInstaller, you may access additional information and download the latest version from their web site at: www.lantronix.com.
8.6 WLAN Card Configuration1. Select the Hyperterminal program on the PC.2. Enter a name and choose an icon for the connection, then click OK.
Figure 8-5. Hyperterminal connection description screen
WLAN Installation Instructions 57
3. Select a Connect To option. Select the comm port you have connected your serial cable to and click OK.
Figure 8-6. Connect To screen
4. Comm port properties must be set as shown in the following screen.
Figure 8-7. Comm Port Properties screen
The WLAN configuration port uses the following settings:• Baud Rate: 9600• 8 Bits• No parity
• 1 Stop Bit• No Flow Control
5. Make the changes and click OK to save the changes.6. Reset the WLAN option card by pressing the manual reset button shown in Figure 8-8, and immediately
upon release, enter three lowercase x characters (xxx) at the same time.
Manual Reset Button
58 CW-90/90X Installation Manual
Figure 8-8. Manual Reset Button location on WLAN option card
NOTE: The easiest way to connect is to hold down the x key on the PC’s keyboard until the manual reset button is released and the PC screen displays the MAC address and software version as shown in Figure 9. This must be done within three seconds of resetting the WLAN option.
Upon a successful connection, the following information is displayed.
Figure 8-9. Display Information for Setup Mode
7. To enter Setup Mode, press Enter within five seconds. Note that the connection will fail if Enter is not pressed within the five second time limit. The configuration settings display, followed by the setup menu options. If this happens, repeat Step 5.
8. Select an option on the menu by entering the number of the option in Your Choice? field and press Enter. In
WLAN Installation Instructions 59
this case, we’re setting up the WLAN options so press 4 and press Enter as shown in Figure 12.
Figure 8-10. Change Setup Screen
View the current configuration by pressing Enter from the Change Setup menu. To enter a value for a parameter, type the value and press Enter. To confirm a current value, press Enter (without inputted parameters).
9. Enter the desired Topology for the WLAN option.
Figure 8-11. Topology Screen
The two choices are:• 0 = Infrastructure• 1 = AdHoc.
Select 0 for your choice and press Enter. 10. The next menu choice is Network Name as shown below.
Figure 8-12. Network Name Screen
60 CW-90/90X Installation Manual
Enter your wireless network name as your menu choice and press Enter. This identifies the network that the wireless option will run on.
11. The next step is to select a level of security as shown in Figure 15.
Figure 8-13. Security Level Select Screen
Security levels include:• 0 = None• 1 = WEP (Equivalency Protection)• 2 = WPA
Select 1 and press Enter.12. The next step is to set the authentication level for the configuration as shown below.
Figure 8-14. Authentication Screen
Authentication choices are:• 0 = open/none• 1 = Shared
Select 0 = open/none and press Enter.
WLAN Installation Instructions 61
13. Select the correct encryption next. Choices are WEP64 and WEP128 as shown below. Select 1 = WEP64 as the default parameter and press Enter.
Figure 8-15. Encryption Screen
14. Next, it asks to display current key? Press N and press Enter.
Figure 8-16. Display Current Screen
Select Yes (Y) for the “display current key” option. This prompt shows the currently configured key/passphrase.
Figure 8-17. Change Key Screen
Select the data rate and press Enter.
62 CW-90/90X Installation Manual
15. The screen automatically goes to end the screen which gives the choice to Save and Exit (9) and is shown below. By selecting that choice, and pressing Enter, the WLAN parameters are saved and the screen becomes greyed out as is shown below.
Figure 8-18. Save and Exit Screen
Once all of the data is saved, you must switch the jumpers back to the OFF position (Figure 5) to exit out of the configuration mode.Now you can access and view all wireless data on the PC.
8.7 Enclosure ReassemblyOnce cabling is complete, position the backplate over the enclosure and reinstall the backplate screws. Use the torque pattern shown in the indicator’s manual to prevent distorting the backplate gasket.
8.8 WiPort Wireless Specifications
Table 8-1. WiPort Wireless Specifications
Category Description
Network Standards IEEE 802.11b; IEEE 802.11g
Frequency Range 2.412 - 2.484 GHz
Antenna Connector 1, no diversity supported
Data Rates 1, 2, 5.5, 11Mbps (802.11b)6, 9, 12, 18, 24, 36, 48, 54Mbps (802.11g)
Radio Number of Selectable Channels
Up to 14 channels. Profiles available will include USA, France, Japan, Spain, Canada and "other" (multiple countries).
Modulations OFDM, DSSS, DBPSK, DQPSK, CCK, 16QAM, 64QAM
Antenna Connector 1
Security WEP 64/128, WPA-PSK, TKIP, AES end-to-end encryption
Maximum Receive Level -10 dBm (with PER < 8%)
Receiver Sensitivity -72 dBm for 54Mbps-87 dBm for 11Mbps-89 dBm for 5.5Mbps-90 dBm for 2.0Mbps-92 dBm for 1.0Mbps
WLAN Power and Link LED Current Max: 4 mA
WLAN Installation Instructions 63
8.9 WiPort Technical Data
Table 8-2. WiPort Technical Data
Category Description
CPU, Memory Lantronix DSTni-EX 186 CPU, 256 KB zero wait state on chip SRAM, 2048 KB flash, 16 KB Bott ROM
Firmware Upgradeable via TFTP and serial port
Reset Circuit Reset In is low active. Minimum reset pulse width is 2 ms at IIL = -500 aA
Serial Interface CMOS (Asynchronous) 3.3V-level signalsRate is software selectable (300 bps to 921600 bps)
Serial Line Formats 7 or 8 data bits, 1-2 stop bits, parity: odd, even, none
Modem Control DTR, DCD
Flow Control XON/XOFF (software), CTS/RTS (hardware), none
Network Interface Wireless 802.11b, 802.11g and 10/100 Ethernet
Protocols Supported ARP, UDP, TCP, Telnet, ICMP, SNMP, DHCP, BOOTP, Auto IP, HTTP, SMTP, TFTP
Media Access Control CSMA/CA with ACK
Frequency Range 2.412-2.484 GHz
Range Up to 328 feet (100m) line of sight
Modulation Techniques OFDMDSSSCCKDQPSKDBPSK64 QAM16 QAM
Transmit Output Power 14 dBm + 1.5 dBm/-1.0 dBm
Peak Supply Current at 3.3V 650 mA
Management Internal web server, SNMP (read only)Serial login, Telnet loginDeviceInstaller software
Security Password protection, locking features, 64/128 bit WEP, WPA-PSK, End-to-End AES
Internal Web Server Serves web pagesStorage capacity: 1.2 MB
Weight 29 grams
Material Metal shell
Temperature Operating range: -30° C to +70° C (-22° F to 158° F)Storage range: -40° C to +85° C (-40° F to +185° F)
Warranty 2-year limited warranty
Included Software Windows® 98/NT/2000/XP based DeviceInstaller configuration software and Windows based Comm Port Redirector, DeviceInstaller, Web-ManagerLantronix web site: http://www.lantronix.com/
64 CW-90/90X Installation Manual
8.10 WiPort DisclaimerThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
• Re-orient or relocate the receiving antenna• Increase the separation between the equipment and the receiver• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected• Consult the dealer or an experienced radio/tv technician for help
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.This device is intended only for OEM integrators. The OEM integrator should be aware of the following important issues.
Labeling of the End ProductThe label of the end product integrating this module must clearly indicate that the end product contains an FCC approved RF module. The format of such statement could be Contains Transmitter with FCC ID: R68WIPORTGor something similar.
RSS-GEN Sections 7.1.4 and 7.1.5 Statement for Devices with Detachable AntennasThis device has been designed to operate with the antennas listed in the certificate, and having a maximum gain of 5 dB. Antennas not included in this list or having a gain greater than 5 dB are strictly prohibited for use with this device. The required antenna impedance is 50 ohms. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent insotropically radiated power (EIRP) is not more than that required for successful communication.
Integration Note(a) This module is authorized under limited module approval specified to mobile host equipment. So, the antenna must be installed such that 20 cm is maintained between the antenna and the user.(b) The transmitter module may not be co-located with any other transmitter or antenna.As long as the two conditions above are met, further transmission testing will not be required. However, the OEM integrator is still responsible for testing their end product for any additional compliance requirements required with this module installed (for example, digital device emission, PC peripheral requirements, etc).NOTE: In the event that these conditions cannot be met (for example) certain laptop configurations, general purpose PCMCIA or similar card, or location with another transmitter), then the FCC authorization is no longer considered valid and the FCC ID cannot be used on the final product (including the transmitter) and obtaining a separate FCC authorization.
NOTE: Changes or modifications to this device not explicitly approved by Lantronix will void the user’s authority to operate this device.
Appendix 65
9.0 Appendix
9.1 Error MessagesIf an error code appears on the display, use the information in Table 9-1 as a troubleshooting guide. If you cannot clear the error, call RLWS Service for assistance.
Table 9-1. CW-90/90X/CW-90/90XX Error Messages
Error Display Description Solution
-–-- - - - Over range • Check load cell wiring, including sense jumpers.• Check configuration, including number of grads,
channel selection, display divisions.• Check calibration, including W ZERO and W SPAN
values.• Check for scale binding or damage.• Check for proper excitation voltage.• Call RLWS Service for assistance.-–-- - - -
Under range
-–-- - - --–-- - - -A/D out of range
CHKERR - BATTERY BACK LOST Battery Error Press ENTER after replacing the battery to restore defaults to battery backed storage.
CNT-BY Count By error
E A/D A/D physical error Call Rice Lake Weighing Systems (RLWS) Service.
EEEROM EEPROM physical error
EVIREE Virgin EEPROM Use TEST menu to perform DEFLT (restore defaults) procedure, then recalibrate load cells.EPCKSM Parameter checksum
error
EACKSM A/D calibration checksum error
A/D converter requires recalibration. Call RLWS Service.
EFCKSM Printer format checksum error
Call RLWS Service.
ELCKSM Load cell calibration checksum error
Recalibrate load cells.
EIDATA Internal RAM checksum error
Call RLWS Service.
E REF A/D reference error A/D converter requires recalibration. Call RLWS Service.
ERROR Internal program error Check configuration. Run XE command (see Section 9.2 on page 66) to determine error type. Call RLWS Service if unable to clear error by cycling power or if error recoccurs.
HWFERR Hardware error Reboot the unit. Call RLWS Service if unable to clear error by cycling power or if error recoccurs.
OVERFL Overflow error Weight value too large to be displayed.
RANGE GRADS > 100,000 WVAL > 100,000
Only shows up in Config mode.
EEPERR EEPROM error Call Rice Lake Weighing Systems (RLWS) for service
VERSION UPDATED Core has been updated or memory has been corrupted.
Press the ENTER key. If the message persists, call RLWS for service.
66 CW-90/90X Installation Manual
9.2 Using the XE EDP CommandThe XE EDP command can be used to remotely query the CW-90/90X for the error conditions shown on the front panel. The XE command returns a 5-digit number in the format:
xxxxx yyyyy
where xxxxx contains a decimal representation of any existing error conditions as described in Table 9-2.If more than one error condition exists, the number returned is the sum of the values representing the error conditions. For example, if the XE command returns the number 1040, this value represents the sum of an A/D reference error (1024) and an A/D calibration checksum error (16).
XE Error Code Description XEH Hex Value
1 VIRGERR 0x00000001
2 PARMCHKERR 0x00000002
4 LOADCHKERR 0x00000004
8 PRINTCHKERR 0x00000008
16 ENVRAMERR 0x00000010
32 ENVCRCERR 0x00000020
64 BATTERYERR 0x00000040
32768 GRAVERR 0x00008000
65536 ADPHYSICALERR 0x00010000
131072 TAREERR 0x00020000
262144 EACCOVER 0x00040000
524288 STRINGERR 0x00080000
1048576 RESERVED_PF 0x00100000
2097152 RTCERR 0x00200000
4194304 MISSINGHWERR 0x00400000
8388608 CFGCONFLICTERR 0x00800000
16777216 UNRECOVERABLEERR 0x01000000
0x10000 - 0x80000000 Reserved
Table 9-2. Error Codes Returned on XE Command
9.3 Status MessagesTwo EDP commands, P and ZZ, can be used to provide status about the indicator. These commands are described in the following sections.
9.3.1 Using the P EDP CommandThe P EDP command returns the current displayed weight value to the EDP port, along with the units identifier. If the indicator is in an underrange or overload condition, the weight value is replaced with&&&&&& (overload) or :::::: (underrange).
9.3.2 Using the ZZ EDP CommandThe ZZ EDP command can be used to remotely query which annunciators are currently displayed on the indicator front panel. The ZZ command returns the currently displayed weight and a decimal number representing the LED annunciators currently lit. The format of the returned data is:
wwwwww uu zzz
where wwwwww uu is the current displayed weight and units, zzz is the annunciator status value (see Table 9-3). If more than one annunciator is lit, the second number returned is the sum of the values representing the active annunciators.Example: If the annunciator status value returned on the ZZ command is 145, the gross, standstill, and lb annunciators are lit. 145 represents the sum of the values for the standstill annunciator (128), gross mode annunciator (16), and the lb/primary units annunciator (1).
Table 9-3. Status Codes Returned on the ZZ Command
Decimal Value Annunciator
1 lb/primary units
2 kg/secondary units
4 Count
8 Tare entered
16 Gross
32 Net
64 Center of zero
128 Standstill
Appendix 67
9.4 Continuous Output (Stream) FormatFigure 9-1 shows the continuous output format sent to the CW-90/90X EDP or printer port when the STREAM parameter (SERIAL menu) is set to either EDP or PRN.
<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>
ASCII 02 (decimal)
Weight data: 7 digits, right-justified, with decimal point, l eading zer o s upr e ssion. Overload = ^^^^^^^ Underrange = ] ] ] ] ] ] ] Display overflow = OVERFL
L = pounds K = kilogram T = ton G = grams O = ounces <space> = none
G = Gross N = Net
Status: < space > = valid I = Invalid M = Motion O = Over/under range
Polarity: < space > = Positive <–> = Negative <^> = Overload <]> = Underrange
<CR> <LF> or <CR>
ASCII 13, 10 (decimal)
Figure 9-1. Continuous Output Data Format
9.5 Digital FilteringThe CW-90/90X uses averaged digital filtering to reduce the effect of vibration on weight readings. Adjustable threshold and sensitivity functions allow quick settling by suspending filter averaging, allowing the weight reading to jump to the new value. Figure 9-2 shows the digital filter parameters on the CONFIG menu.
DFLTR1
64
128
4
16
8
32
256
DFSENS DFTHRH
32OUT
64OUT
2OUT
8OUT
4OUT
16OUT
128OUT
20D
50D
250D
5D
2D
10D
100D
NONE
200D1
2
DFLTR2
64
128
4
16
8
32
256
1
2
DFLTR3
64
128
4
16
8
32
256
1
2
Figure 9-2. Digital Filtering Parameters on the Configuration (CONFIG) Menu
DIGFL1= n1 DIGFL2= n2 DIGFL3= n3
3rd Stage Filter A verage
2nd Stage Filter A verage
1st Stage Filter A verage
Displayed Value
n3
2nd Stage Filter A verages
n2
1st Stage Filter A verages
n1
A/D Readings
Figure 9-3. Flow Diagram for CW-90/90X Digital Filters
68 CW-90/90X Installation Manual
9.5.1 DIGFLx ParametersThe first three digital filtering parameters, DFLTR1, DFLTRL2, and DFLTR3, are configurable filter stages that control the effect of a single A/D reading on the displayed weight. The value assigned to each parameter sets the number of readings received from the preceding filter stage before averaging (see Figure 9-3). The overall filtering effect can be expressed by adding the values assigned to the three filter stages:
DFLTR1 + DFLTR2 + DFLTR3
For example, i f the f i l ters are configured as DFLTR1=4, DFLTR2=8, DFLTR3=8, the overall f i l t e r ing e ffec t i s 20 (4 + 8 + 8) . Wi th th i s configuration, each A/D reading has a 1-in-20 effect on the displayed weight value. Setting the filters to 1 effectively disables digital filtering.
9.5.2 DFSENS and DFTHRH ParametersThe three digital filters can be used by themselves to eliminate vibration effects, but heavy filtering also increases settling time. The DFSENS (digital filter sensitivity) and DFTHRH (digital filter threshold) parameters can be used to temporarily override filter averaging and improve settling time:
• DFSENS specifies the number of consecutive scale readings that must fall outside the filter threshold (DFTHRH) before digital filtering is suspended.
• DFTHRH sets a threshold value, in display divisions. When a specified number of consecutive scale readings (DFSENS) fall outside of this threshold, digital filtering is suspended. Set DFTHRH to NONE to turn off the filter override.
9.5.3 Setting the Digital Filter ParametersFine-tuning the digital filter parameters greatly improves indicator performance in heavy-vibration environments. Use the following procedure to determine vibration effects on the scale and optimize the digital filtering configuration.
1. In menu mode, set all three digital filters (DFLTR1, DFLTRL2, DFLTR3) to 1. Set DFTHRH to NONE. Return indicator to normal mode.
2. Remove all weight from the scale, then watch the indicator display to determine the magnitude of vibration effects on the scale. Record the weight below which all but a few readings fall. This value is used to calculate the DFTHRH parameter value in Step 4.For example, if a heavy-capacity scale produces vibration-related readings of up to 50 lb, with occasional spikes to 75 lb, record
50 lb as the threshold weight value.3. Place the indicator in menu mode and set the
digital filters (DFLTRx) to eliminate the vibrat ion effects on the scale. (Leave DFTHRH set to NONE.) Reconfigure as necessary to find the lowest effective values for the DFLTRx parameters.
4. With optimum values assigned to the DFLTRx parameters, calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions:
threshold_weight_value / DSPDIV
In the example in Step 2, with a threshold weight value of 50 lb and a display division value of 5lb: 50 / 5lb = 10DD. DFTHRH should be set to 10DD for this example.
5. Finally, set the DFSENS parameter high enough to ignore transient peaks. Longer transients (typically caused by lower vibration frequencies) will cause more consecutive out-of-band readings, so DFSENS should be set higher to counter low frequency transients.Reconfigure as necessary to find the lowest effective value for the DFSENS parameter.
9.5.4 Audit Trail SupportAudit trail support provides tracking information for configuration and calibration events. To prevent potential misuse, all configuration and calibration changes are counted as change events.Use the Audit menu or Revolution III to display audit trail information. This includes the legally relevant (LR) version number (software version for the code that provides audit trail information), a calibration count and, if REGULA=NTEP, a configuration count. The exact format of the information shown depends on the regulatory agency specified for the REGULA parameter (FEATUR menu).Audi t t ra i l informat ion can be pr in ted f rom Revolution III or by sending the DUMPAUDIT serial command.
Appendix 69
9.6 Regulatory Mode FunctionsThe function of the front panel TARE and ZERO keys depends on the value specified for the REGULAT parameter on the FEATURE menu. Table 9-4 describes the function of these keys for the NTEP, CANADA, OIML, and NONE regulatory modes. TARE and ZERO key functions are configurable when the REGULAT mode is set to INDUST (see Table 9-5 on page 69).
Table 9-4. TARE and ZERO Key Functions for REGULAT Parameter Settings
REGULATParameter Value Weight on Scale Tare in System
Front Panel Key Function
TARE ZERO
NTEP zero or negative no no action ZERO
yes CLEAR TARE
positive no TARE
yes TARE
CANADA zero or negative no no action ZERO
yes CLEAR TARE
positive no TARE
yes no action
OIML zero or negative no no action ZERO
yes CLEAR TARE ZERO and CLEAR TARE
positive no TARE ZERO
yes TARE ZERO and CLEAR TARE if weight is within ZRANGE.
No action if weight is outside of ZRANGE
NONE zero or negative no TARE ZERO
yes CLEAR TARE
positive no TARE
yes CLEAR TARE
Table 9-5 lists the subparameters available when configuring a scale using INDUST mode. The table includes the default values of the INDUST subparameters and the effective (not configurable) values used by the NTEP, CANADA, OIML, and NONE regulatory modes.
Table 9-5. REGULAT / INDUST Mode Parameters, Comparison with Effective Values of Other Modes
REGULAT / INDUST Parameter REGULAT Mode
Parameter Name Text Prompt INDUST NTEP CANADA OIML NONE
SNPSHOT Display or Scale weight source DISPLAY DISPLAY DISPLAY DISPLAY SCALE
HTARE Allow tare in display hold NO NO NO NO YES
ZTARE Remove tare on ZERO NO NO NO YES NO
KTARE Always allow keyed tare YES YES NO YES YES
MTARE Multiple tare action REPLACE REPLACE NOTHING REPLACE REMOVE
NTARE Allow negative tare NO NO NO NO YES
CTARE Allow CLEAR key to clear tare/accumulator
YES YES NO NO YES
PRTMOT Allow print while in motion NO NO NO NO YES
PRTPT Add PT to keyed tare print NO NO YES YES NO
PRTHLD Print during display hold NO NO NO NO YES
HLDWGH Allow weigh during display hold NO NO NO NO YES
MOTWGH Allow weighment in motion NO NO NO NO NO
OVRBASE Zero base for overload calculation CALIB ZERO CALIB ZERO CALIB ZERO SCALE ZERO CALIB ZERO
70 CW-90/90X Installation Manual
9.7 Updating CW-90/90X FirmwareTo update firmware of the CW-90/90X, you must have Revolution III installed and a .hex file on your computer. Visit www.ricelake.com to download this free configuration software and the latest .hex file.
JP3 AND JP4Location
NOTE: If the .hex file is the same version as is currently in the indicator, the firmware update will not reset the configuration. This is helpful if the firmware becomes corrupt and you want to reload the same firmware. However, it is always recommended that configuration be backed up in Revolution III to avoid any data loss.
1. Unplug power to the CW-90/90X and remove the back plate.2. Wire the serial cable to the CW-90/90X’s Port 1. Refer to Table 9-6 for cable connection settings.
Table 9-6. Cable connection settings
DB9 Cable CW-90/90X Connector (J2)
Pin/Color Signal In/Out Description Pin Description In/Out
1/Brown DCD In Data Carrier Detect NC NA NA
2/Red RxD In Receive Data 3 Tx Out
3/Orange TxD Out Transmit Data 4 Rx In
4/Yellow DTR Out Data Terminal Ready 5 DTR In
5/Green GND -------- Ground 1 or 2 Gnd --------
6/Blue DSR In Data Set Ready NC NA NA
7/Purple RTS Out Request to Send 6 RTS In
8/Gray CTS In Clear to Send NC NA NA
9/Black RI In Ring Indicator NC NA NA
3. Install jumpers on JP3 and JP4 as shown in Figure 9-4.
Figure 9-4. Jumpers installed on JP3 and JP4
4. Plug in power to the CW-90/90X and press the indicator’s Power button.5. With Revolution III open, begin a new configuration file for the CW-90/90X.6. Click Update CW90 Firmware.
Appendix 71
Figure 9-5. Revolution III CW-90/90X screen.
7. The Rice Lake CW90 Updater screen appears. Specify the COM port the CW-90/90X is connected to, change the baud rate if needed, and click the ellipses (...) to browse to and select the desired .hex file.
Figure 9-6. Rice Lake CW90 Updater screen
8. Click the Program button. The update will take several moments. 9. When complete, remove the jumpers shown in Figure 9-4 on page 70 and press the Power button to
power up the indicator.
72 CW-90/90X Installation Manual
9.8 Specifications
Table 9-7. CW-90 specifications
(115 VAC)
Part # Capacity Platform DimensionsColumn Height
Est. Ship Weight
105957 5 lb x 0.001 lb (2.5 x 0.0005 kg) 80 x 0.02 oz 10 in x 10 in x 4.25 in 12 in 29 lb
105958 10 lb x 0.002 lb (5 x 0.001 kg) 160 x 0.05 oz 10 in x 10 in x 4.25 in 12 in 29 lb
105959 25 lb x 0.005 lb (10 0.005 kg) 400 x 0.1 oz 10 in x 10 in x 4.25 in 12 in 29 lb
105960 25 lb x 0.005 lb (10 0.005 kg) 400 x 0.1 oz 12 in x 12 in x 4.25 in 12 in 33 lb
105961 50 lb x 0.01 lb (25 x 0.005 kg) 800 x 0.2 oz 12 in x 12 in x 4.25 in 12 in 33 lb
105962 100 lb x 0.02 lb (50 x 0.01 kg) 1600 x 0.5 oz 12 in x 12 in x 4.25 in 12 in 33 lb
(230 VAC)
Part # Capacity Platform DimensionsColumn Height
Est. Ship Weight
106123 5 lb x 0.001 lb (2.5 x 0.0005 kg) 80 x 0.02 oz 10 in x 10 in x 4.25 in 12 in 29 lb
106124 10 lb x 0.002 lb (5 x 0.001 kg) 160 x 0.05 oz 10 in x 10 in x 4.25 in 12 in 29 lb
106125 25 lb x 0.005 lb (10 0.005 kg) 400 x 0.1 oz 10 in x 10 in x 4.25 in 12 in 29 lb
106126 25 lb x 0.005 lb (10 0.005 kg) 400 x 0.1 oz 12 in x 12 in x 4.25 in 12 in 33 lb
106127 50 lb x 0.01 lb (25 x 0.005 kg) 800 x 0.2 oz 12 in x 12 in x 4.25 in 12 in 33 lb
106128 100 lb x 0.02 lb (50 x 0.01 kg) 1600 x 0.5 oz 12 in x 12 in x 4.25 in 12 in 33 lb
Table 9-8. CW-90X specifications
(115 VAC)
Part # Capacity Platform DimensionsColumn Height
Est. Ship Weight
105963 5 lb x 0.001 lb (2.5 x 0.0005 kg) 80 x 0.02 oz 10 in x 10 in x 4.25 in 12 in 29 lb
105965 10 lb x 0.002 lb (5 x 0.001 kg) 160 x 0.05 oz 10 in x 10 in x 4.25 in 12 in 29 lb
105966 25 lb x 0.005 lb (10 0.005 kg) 400 x 0.1 oz 10 in x 10 in x 4.25 in 12 in 29 lb
105967 25 lb x 0.005 lb (10 0.005 kg) 400 x 0.1 oz 12 in x 12 in x 4.25 in 12 in 33 lb
105968 50 lb x 0.01 lb (25 x 0.005 kg) 800 x 0.2 oz 12 in x 12 in x 4.25 in 12 in 33 lb
105969 100 lb x 0.02 lb (50 x 0.01 kg) 1600 x 0.5 oz 12 in x 12 in x 4.25 in 12 in 33 lb
(230 VAC)
Part # Capacity Platform DimensionsColumn Height
Est. Ship Weight
106129 5 lb x 0.001 lb (2.5 x 0.0005 kg) 80 x 0.02 oz 10 in x 10 in x 4.25 in 12 in 29 lb
106130 10 lb x 0.002 lb (5 x 0.001 kg) 160 x 0.05 oz 10 in x 10 in x 4.25 in 12 in 29 lb
106131 25 lb x 0.005 lb (10 0.005 kg) 400 x 0.1 oz 10 in x 10 in x 4.25 in 12 in 29 lb
106132 25 lb x 0.005 lb (10 0.005 kg) 400 x 0.1 oz 12 in x 12 in x 4.25 in 12 in 33 lb
106133 50 lb x 0.01 lb (25 x 0.005 kg) 800 x 0.2 oz 12 in x 12 in x 4.25 in 12 in 33 lb
106134 100 lb x 0.02 lb (50 x 0.01 kg) 1600 x 0.5 oz 12 in x 12 in x 4.25 in 12 in 33 lb
Appendix 73
Power - AC Line Voltages 115 or 230 VACFrequency 50 or 60 HzPower Consumption 1.5 A @ 115 VAC (8W)
0.75 A @ 230 VAC (8W)Fusing 2.5 A 5 x 20 mm fuse
Power - DCLine Voltages 9-36 VDC DC InputPower Consumption 1.5 A MaxFusing Internal short circuit protection
Analog SpecificationsFull Scale Input Signal Up to 22.5 mVExcitation Voltage +5V single sided
8 x 350Ω or 16 x 700Ω load cellsSense Amplifier Differential amplifier with
4- and 6-wire sensingAnalog Signal
Input Range –0.5 mV/V to +4.5 mV/VAnalog Signal
Sensitivity 0.3 μV/graduation minimum, 1.5 μV/grad recommended
Input Impedance 200 MΩ, typicalNoise (ref to input) 0.3 μV p-p with digital filters at 4-4-4Internal Resolution 8,000,000 countsDisplay Resolution 100 000 ddMeasurement Rate Up to 60 measurements/secInput Sensitivity 10 nV per internal countSystem Linearity Within 0.01% of full scaleZero Stability 150 nV/°C, maximumSpan Stability 3.5 ppm/°C, maximumCalibration Method Software, constants stored in
EEPROMCommon Mode
Voltage –2.35 to +3.45 V, referred to groundRejection 130 dB minimum @ 50 or 60 Hz
Normal ModeRejection 90 dB minimum @ 50 or 60 Hz
Input Overload ± 12 V continuous, static discharge protected
RFI Protection Signal, excitation, and sense lines protected by capacitor bypass
Serial CommunicationsPort 1 Full duplex RS-232Port 2 Full duplex RS-232Port 3 Unidirectional active 20 mA current
loop
Operator InterfaceDisplay 6-digit LED display. 14-segment, 0.8
in (20 mm) digitsLED annunciators Center of zero, gross, net, tare, preset
tare; percent, kg, g, lb, ozKeypad 21-key flat membrane panel (CW-90)
Piezo membrane panel (CW-90X)
EnvironmentalOperating Temperature–10 to +40°C (legal);
–10 to +50°C (industrial)Storage Temperature –25 to +70°CHumidity 0–95% relative humidity
EnclosureEnclosure Dimensions 9.5 in x 6 in x 3.12 in
24 cm x 15 cm x 8 cmWeight 2.8 Kg (6.1 lb)Rating/Material UL Type 4X
Certifications and ApprovalsCW-90/90X Indicator NTEPCoC Number 08-092Accuracy Class III/IIIL nmax : 10 000CW-90/90X Scale NTEPCoC Number 95-072A2Accuracy Class III nmax : 5 000
U L C US
LISTED
® (Pending)
(Pending)
Visit www.nsf.org and search by manufacturer. Or visit the direct link at: http://www.nsf.org/Certified/food/Listings.asp?CompanyName=Rice+Lake%25&
(Pending)
MeasurementCanada
Approved
Approval No. AM-5710
Do not use any parts on this scale that may contain lead.
74 CW-90/90X Installation Manual
CW-90/90X Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for two years. RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the warranty period subject to the following conditions:
• Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a detailed explanation of the alleged deficiencies.
• Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a publication, Protecting Your Components From Static Damage in Shipment, available from RLWS Equipment Return Department.
• Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was not caused by accident, misuse, neglect, alteration, improper installation, improper repair or improper testing; RLWS shall be the sole judge of all alleged non-conformities.
• Such equipment has not been modified, altered, or changed by any person other than RLWS or its duly authorized repair agents.
• RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible for shipping charges both ways.
• In no event will RLWS be responsible for travel time or on-location repairs, including assembly or disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER RLWS NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. RLWS AND BUYER AGREE THAT RLWS’S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY.SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIMS.NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER.
© 2009 Rice Lake Weighing Systems, Inc. Rice Lake, WI USA. All Rights Reserved.
RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA