Cutting development time with consolidated Additive ... · Create a ‘gold source’ for corporate...
Transcript of Cutting development time with consolidated Additive ... · Create a ‘gold source’ for corporate...
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Cutting development time
with consolidated Additive Manufacturing dataLes Assises 2019 – AFPR Freddy Moriniere Ph.D. Application Engineer
Our news
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Granta has been acquired by ANSYS Inc.
+
Material intelligence
everywherePervasive simulation
What does this mean for our customers?
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The global leader in
engineering simulationThe materials information
technology leader
• A new materials business – for
industry and education
• The premier system to manage
corporate material intelligence
within the ANSYS product family
• Ensure robust, accurate,
traceable materials data for
simulation
For
AN
SY
S c
usto
mers • A stronger organization, with
even more scope to invest in
product and global service
capabilities
• Even better connections to the
world of simulation for better,
greener, safer products For
Gra
nta
custo
mers
ANSYS GRANTA products
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Use case
How do I get it?
Value Proposition
What’s in it?
CES Selector
Windows® PC product – buy, download, install.
Comprehensive data and unique tools to support smart materials
choices.
Identify the optimal material.
10,000s materials with 100s properties plus data on
engineering processes, comparison charts and reporting.
GRANTA MI
Tools to manage and use proprietary data and integrate with CAD, CAE,
PLM. Plus reference data for 10,000s materials.
The leading system to capture, manage and deploy materials
information across the enterprise.
Fully configurable enterprise system with implementation & integration
services – contact Granta.
Create a ‘gold source’ for corporate materials information.
Materials Data for Simulation
Simple add-on to ANSYS Mechanical.
A focused dataset of simulation-ready data: trusted, embedded,
broad coverage.
600+ materials, 10+ properties.
Pick a material of interest and get the simulation data you need.
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GRANTA MI:Additive Manufacturing
Solution overview
Our collaborative environment in Additive Manufacturing
• Large AM research consortium: 28 partners, €20M
• Data management strategy, knowledge capture AM-Subcommittee – selected members:
Example
projects
Collaborative projects supporting
• Industry 4.0
• Digital twin
• Digital thread
• Standards development
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• Establish digital reconfigurable AM pilot lines
The AM information gap
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Build manufacturing
Testing and
validation
Simulation
Delivery and
use in-service
The gap
▪ Collect and connect critical
data across full AM process
▪ Complete the digital thread
▪ CAD/CAE/PLM integration,
enterprise deployment
NX, CATIA,
Creo, ANSYS,
Materialise…
Siemens, PTC,
Materialise, Fabcontrol,
Authentise…
ANSYS, Abaqus,
Nastran, NC, Netfab…
LIMS, MesurLink,
Northwest analytics,
Net-Inspect…
CAD, PLM, ERP…
Design & build
preparation
Qualification / certification time: answer these questions, fast
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Design & build
preparation
Build manufacturing
Testing and
validation
Simulation
Delivery and
use in services
What machine
parameters did
we use?What tests
were done?
What powder/wire
did we use?
Quality?What are the key
property / process
relationships?
What is the
variability in
performance?
DRIVERS
URGENT
Value of addressing AM information now
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Opportunity to innovate
in design, manufacture,
and customer service
Cost of part validation,
typically > $1m
Competitive pressure
to deliver quality parts
Risk of IP failure or poor development
Volume of data created
by additive machines and
processes
Multi-$m facility setup
6 month – 2 year typical
time-to-market
Need to make sure
investment and innovation
addresses real needs
Requirement to keep up
with technology, ensure
competitiveness
Avoid ‘burning money’ on
powder, builds, tests,
warranty claims…
The solution: GRANTA MI:Additive Manufacturing
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Machine, Powders, Test
Import,
approve,
maintain
CONNECTIVITYE.g., for CAD / CAE / PLM
or certification processes
Workflow
INTEGRITYComplete AM project
information with full traceability
ANALYSISSupport simulation, analyze
properties and processes
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GRANTA MI:Additive Manufacturing
Solution demonstration
GRANTA MI: From Materials Data to Materials Insight
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Proprietary materials data
Internal test & QA results,
test-house results…
Materials reference data
(MMPDS, ESDU MMDH,
NCAMP, CMH-17…)
Maximize return on investment from materials testing and qualification: efficient, controlled, traceable
Materials Testing Analysis Material Model fitting Deployment in CAD/CAE
$100M+/year
(typical aerospace
OEM/tier 1)
Fully traceable
material model
assignment
Error-free,
efficientApproved, consistent
methodology
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Business process management with MI:Workflow
Don’t just control and manage
data; control and manage
business processes
Task lists
Notifications
Audit trail
Role-based
actions
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GRANTA MI:Additive Manufacturing
Solution review
Builds
Powders
SimulationMachines
Tests
Integrity: All AM project information, with full traceability
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Managing material
data via a web appCapturing test data
Importing machine data;
Granta experience includes:
Industry standard schema for AM information management
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✓ Powder/wire
materials
✓ Machine &
sensor data
✓ Test data
✓ With full
traceability
✓ Simulation
and design
data
✓ Builds and
parts
✓ Access control
✓ Version control
Example of
machines
Analysis: generate ‘material intelligence’
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Analysis and AM simulation
Commercial
AM simulation
tools, e.g.,
ANSYS
Additive Suite
GRANTA MI
analysis tools –
e.g., curve fitting
Results:
▪ insight
▪ comparison
▪ calibration
▪ validation
Input data
GRANTA MI database
Your in-house tools
Connectivity example: CAD integration and traceability
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▪ A CAD plugin
provides easy
access to AM
project data
▪ For a given part,
find the right AM
process
▪ Get application-
specific ‘design
allowable’ data
CAD/PLM partnerships
Windchill®
Creo®
Teamcenter ® PLM
NX ® CAD/CAE
CATIA® V5
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CAE Partnerships
Abaqus/CAE®
ANSYS® Workbench
NX ® / Simcenter ®
HyperMesh®
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A typical implementation process to deliver the solution
Kick-off meeting
Regular review meetings
AM solution training
UAT & Feedback
System sign-off & go-live
Survey
Test system installed
Standard Administrator training
Solution design & Project plan
Test & inspection data
Integrate with AM machines
Support
Planning additional use cases
Phase 1 Phase 2 On-going
Definition
Imp
lem
en
tation
Configuration
Delivery &
Training
Evolution
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Summary: GRANTA MI:Additive Manufacturing
Machine, Powders, Test
Import,
approve,
maintain
CONNECTIVITYE.g., for CAD / CAE / PLM
or certification processes
INTEGRITYComplete AM project
information with full traceability
ANALYSISSupport simulation, analyze
properties and processes
Workflow
Meet the AM information
management challenge
Develop AM ‘material
intelligence’
Deliver valuein product design &
development
Build your single source of truth with GRANTA MI
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Inform decisions
TESTING / QA
MATERIALS
ENGINEERING
MATERIALS
EXPERTS
MANUFACTURING
PRODUCT DESIGN &
DEVELOPMENT
ENVIRONMENTAL &
REGULATORY
PROCUREMENT
SUPPLIERS
SIMULATION
Freddy Moriniere Ph.D.
Application Engineer
https://uk.linkedin.com/in/freddymoriniere
w w w . g r a n t a d e s i g n . c o m© Granta Design | CONFIDENTIAL
Cutting development time
with consolidated Additive Manufacturing dataLes Assises 2019 – AFPR Freddy Moriniere Ph.D. Application Engineer