Cutting data manual - messer-coupage.fr

24
Cutting data manual - Power source HiFocus 280i, 360i, 440i - Plasma gas control unit FlowControl 3 - Plasma machine torch PerCut 370.1 data version: 9 - valid from: 13.08.2009 marking record WG1 [swirl gas 1] swirl gas nozzle gas guide swirl gas cap cathode marking record (notching) PG3 [plasma gas 3] ignition height PG1 [plasma gas 1] marking record (notching+) WG2 [swirl gas 2] technology range cutting speed [quality] down slope cutting pressure up slope cutting current thickness cutting height PG2 [plasma gas 2] cutting voltage pierce height cutting speed [max] nozzle nozzle cap kerf [quality] record number cooling tube protection cap special part pierce time marking record WG1 [swirl gas 1] swirl gas nozzle gas guide swirl gas cap cathode marking record (notching) PG3 [plasma gas 3] ignition height PG1 [plasma gas 1] marking record (notching+) WG2 [swirl gas 2] technology range cutting speed [quality]

Transcript of Cutting data manual - messer-coupage.fr

Page 1: Cutting data manual - messer-coupage.fr

Cutting data manual

- Power source HiFocus 280i, 360i, 440i- Plasma gas control unit FlowControl 3- Plasma machine torch PerCut 370.1

data version: 9 - valid from: 13.08.2009

marking record WG1 [swirl gas 1]swirl gas nozzlegas guide

swirl gas cap cathodemarking record (notching)PG3 [plasma gas 3]

ignition height PG1 [plasma gas 1]marking record (notching+) WG2 [swirl gas 2]

technology rangecutting speed [quality]down slope cutting pressure

up slopecutting currentthickness cutting height

PG2 [plasma gas 2] cutting voltage

pierce heightcutting speed [max]nozzle nozzle cap

kerf [quality]record numbercooling tube protection cap

special partpierce timemarking record WG1 [swirl gas 1]

swirl gas nozzle gas guideswirl gas cap cathode

marking record (notching)PG3 [plasma gas 3]ignition height PG1 [plasma gas 1]

marking record (notching+)WG2 [swirl gas 2]technology range cutting speed [quality]

Page 2: Cutting data manual - messer-coupage.fr

Copyright

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

Subject to alterations.

Kjellberg Finsterwalde Plasma und Maschinen GmbH, 2010

Kjellberg Finsterwalde Plasma und Maschinen GmbHLeipziger Str. 82DE - 03238 Finsterwalde

Tel.: +49 3531 500-0Fax.: +49 3531 8510E-Mail: [email protected]: www.kjellberg.de

I

Page 3: Cutting data manual - messer-coupage.fr

Contents

Contents

1 References .............................................................................................................. 1-1

2 Consumable overview ............................................................................................2-1

3 Cutting data overview ............................................................................................ 3-1

II

Page 4: Cutting data manual - messer-coupage.fr

References

1 ReferencesGeneral

– Cutting parameters and results may differ because of material composition, material surface and shape of workpiece.

– The compliance of the determined cutting distance is very important.

– The specified cutting voltages serve as a guideline only. They depend on a number of conditions such as cutting height, cathode burn-off, good electrical contact between workpiece and cutting table and length of the hose package.

– The pierce time is adjusted at profile-cutting-machine.

Technology range HiFinox

– Don't use nozzle first applied in technology range “HiFocus” in technology range “HiFinox CrNi / CrNiTi”!

Marking

– Marking is possible only with power sources and gas consoles, which are arranged for the operation of this technology.

– reset the pierce time at the profile-cutting-machine

– don't enlarge the ignition height

– If marking records are indicated under the cutting charts to the individual cutting record, these can be used without consumable changes - by it however in every case the optimal marking quality is not reached.

abbreviations / symbols

explanation

(i) intern eingestellt = intern adjustedThe gas parameters of the ignition gas are internally adjusted.An adjusting by hand is not required/ not possible.

(K) Kantenstart = edge startEdge start is necessary if hole piercing is no longer useful or possible due to the material thickness, because the consumables may be damaged already after a short time by material splashes and suffer the cut quality.

A secure ignition of pilot arc provided, the plasma torch has to be placed in this way that approximately one third of the plasma arc already cuts the workpiece while ignition and two-thirds are still outside of the workpiece.

Ignition height is equivalent to the cutting height h.

∗ undetermined

Fig. 1: explanation of the used abbreviations and symbols at the cutting chart

1-1

Page 5: Cutting data manual - messer-coupage.fr

Consumable overview

2 Consumable overview

HiFocus 280i, 360i, 440i overviewFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009

mat

eria

l

thic

knes

s [m

m]

cutti

ng c

urre

nt [A

]

com

men

tary

#

1.0330 St12

0,5 - 1,5 20 - 25

HiFocus A1 - 6 35

2 - 3 50

1.0037 St37

4 - 8 60

HiFocus+ B6 - 1590

130

12 - 20 160

1.4301 CrNi

1 - 2 60

HiFinox

C

3 - 4 60 - 65

5 - 6 65 - 75

6 - 8130

HiFocus F+10 - 12

12 - 18160

20

1.4571 CrNiTi

1 - 3 60 - 65 HiFinox

D

4 70

5 - 8130

HiFocus F10 - 15

16020

3.3536 AlMg3

1 - 4 35 HiFocus

E

4 - 8 45 - 50

6 - 16 130

HiFocus F12

16015 - 20

25

2-1

Page 6: Cutting data manual - messer-coupage.fr

Consumable overview

HiFocus 280i, 360i, 440i #AFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0330 St12

HiFocus

thic

knes

s [m

m]

cutti

ng c

urre

nt [A

]

cool

ing

tube

cath

ode

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

cap

prot

ectio

n ca

p

0,5 - 1,5 20 - 25

1 - 6 35

2 - 3 50

S901.11.842.401.152

S002Y.11.843.021.320

Z101.11.835.221.153

S2006X.11.843.021.406

S3004.11.842.401.160

Z4015.11.835.201.1561

Z501.11.835.201.081

S2007X.11.843.021.407 Z4020

.11.835.201.1571S2008X.11.843.021.408

2-2

Page 7: Cutting data manual - messer-coupage.fr

Consumable overview

HiFocus 280i, 360i, 440i #BFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0037 St37

HiFocus+

thic

knes

s [m

m]

cutti

ng c

urre

nt [A

]

cool

ing

tube

cath

ode

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

cap

prot

ectio

n ca

p

4 - 8 60

6 - 1590

130

12 - 20 160

S901.11.842.401.152

S002Y.11.843.021.320

Z102.11.835.221.154

S2008X.11.843.021.408

S3028.11.842.401.1622

Z4020.11.835.201.1571

Z501.11.835.201.081

S2010X.11.843.021.410 Z4022

.11.835.201.1551S2014X.11.843.021.414

S2016X.11.843.021.416

Z4025.11.835.201.1581

2-3

Page 8: Cutting data manual - messer-coupage.fr

Consumable overview

HiFocus 280i, 360i, 440i #CFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4301 CrNi

HiFinox

thic

knes

s [m

m]

cutti

ng c

urre

nt [A

]

cool

ing

tube

cath

ode

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

cap

prot

ectio

n ca

p

1 - 2 60

3 - 4 60 - 65

5 - 6 65 - 75

HiFocus F+

6 - 8130

10 - 12

12 - 18160

20

S901.11.842.401.152

S042.11.842.411.510

Z101.11.835.221.153

S2010X.11.843.021.410

S3008.11.842.401.162

Z4020.11.835.201.1571

Z501.11.835.201.081

Z4022.11.835.201.1551

Z4025.11.835.201.1581

S901.11.842.401.152

S052.11.842.511.510

Z111.11.834.321.153

S2516X.11.843.111.616

S3018.11.842.401.1621

Z4530.11.835.411.1581

Z501.11.835.201.081

Z4535.11.835.411.1580

S2518X.11.843.111.618

Z4540.11.835.411.1591

Z4545.11.835.411.1590

2-4

Page 9: Cutting data manual - messer-coupage.fr

Consumable overview

HiFocus 280i, 360i, 440i #DFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4571 CrNiTi

HiFinox

thic

knes

s [m

m]

cutti

ng c

urre

nt [A

]

cool

ing

tube

cath

ode

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

cap

prot

ectio

n ca

p

1 - 3 60 - 65

4 70

HiFocus F

5 - 8130

10 - 15

16020

S901.11.842.401.152

S042.11.842.411.510

Z101.11.835.221.153

S2010X.11.843.021.410 S3008

.11.842.401.162

Z4020.11.835.201.1571 Z501

.11.835.201.081S2011X.11.843.021.411

Z4022.11.835.201.1551

S901.11.842.401.152

S052.11.842.511.510

Z111.11.834.321.153

S2516X.11.843.111.616

S3008.11.842.401.162

Z4530.11.835.411.1581

Z501.11.835.201.081

Z4540.11.835.411.1591

S2518X.11.843.111.618

Z4530.11.835.411.1581

Z4540.11.835.411.1591

2-5

Page 10: Cutting data manual - messer-coupage.fr

Consumable overview

HiFocus 280i, 360i, 440i #EFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 aluminium - 3.3536 AlMg3

HiFocus

thic

knes

s [m

m]

cutti

ng c

urre

nt [A

]

cool

ing

tube

cath

ode

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

cap

prot

ectio

n ca

p

1 - 4 35

4 - 8 45 - 50

HiFocus F

6 - 16 130

12160

15 - 20

25

S901.11.842.401.152

S002Y.11.843.021.320

Z101.11.835.221.153

S2007X.11.843.021.407 S3004

.11.842.401.160Z4020

.11.835.201.1571Z501

.11.835.201.081S2008X.11.843.021.408

S901.11.842.401.152

S052.11.842.511.510

Z111.11.834.321.153

S2516X.11.843.111.616

S3008.11.842.401.162

Z4530.11.835.411.1581

Z501.11.835.201.081S2518X

.11.843.111.618Z4535

.11.835.411.1580Z4540

.11.835.411.1591

2-6

Page 11: Cutting data manual - messer-coupage.fr

Cutting data overview

3 Cutting data overview

HiFocus 280i, 360i, 440i overviewFlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009

mat

eria

l

thic

knes

s [m

m]

cutti

ng c

urre

nt [A

]

com

men

tary

ZG [i

gniti

on g

as]

PG [p

lasm

a ga

s]

WG

[sw

irl g

as]

#

1.0330 St120,5 - 1,5 20 - 25

HiFocus Air O2O2 1

1 - 6 35 - 50 O2, Air 2

1.0037 St37

4 - 8 60

HiFocus+ Air O2 N2

3

6 - 15 90 4

6 - 20 130 - 160 5

1.4301 CrNi

1 - 3 60 HiFinox

ArN2/H2

N2

6

4 - 6 65 - 75 7

6 - 20 130 - 160 HiFocus F+ Ar, H2 8

1.4571 CrNiTi

1 - 1,5 60 HiFinox

ArN2/H2

N2

9

2 - 4 65 - 70 10

5 - 20 130 - 160 HiFocus F Ar, H2 11

3.3536 AlMg31 - 8 35 - 50 HiFocus Air Air

N212

6 - 25 130 - 160 HiFocus F Ar Ar, H2 13

3-1

Page 12: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #1FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0330 St12 (0.5 - 1.5 mm)

HiFocus

cutting records (20 - 25 A) ZG (Air) - PG (PG2: O2) - WG (WG1: O2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

120

0,5

1

0 3 0 7 0

5,2

2 2 - 1,5 106 5400 6000 1,2

S901 S002Y - Z101 S2006X S3004 - Z501 Z4015 450 - - 200

302 0,8 0 3 0 8 0 2 2 - 1,5 108 4300 6000 1,2 303 1 0 3 0 8 0 2 2 - 1,5 110 3700 5500 1,3 304 25 1,5 0 3 0 8 0 2 2 - 2 112 3000 4500 1,3 30

marking records ZG (Ar)450 5 - 1 0 0 0 0 0 3 2,5 2,5 - 2 81 3000 * 0 S901 S002Y - Z101 S2006X S3004 - Z501 Z4015 - - - 200 10

3-2

Page 13: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #2FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0330 St12 (1 - 6 mm)

HiFocus

cutting records (35 - 50 A) ZG (Air) - PG (PG2: O2) - WG (WG1: O2, WG2: Air)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

5

35

1

1

0 5 0 20 1

5,2

2 2 - 2 113 2400 10000 1,4

S901 S002Y - Z101S2007X

S3004 - Z501 Z4020451

- - 200

306 1,5 0 7 0 20 1 2 2 0,1 1,5 115 2000 8000 1,4 307 2 0 7 0 20 1 2,5 2,5 0,1 1,5 116 1600 6500 1,4 308 3 0 7 0 20 1 3 3 0,1 2 118 1200 4500 1,4 309 4 0 7 0 20 1 3 3 0,1 2 119 950 3500 1,5 3010 5 0 7 0 20 1 3,5 3,5 0,2 2 119 800 3000 1,5 3011 6 0 7 0 20 2 3,5 3,5 0,2 2,5 120 700 1300 1,6 3012

502 0 8 0 20 1 2,5 2,5 0,1 2 112 2600 8500 1,4

S2008X 45250

13 3 0 8 0 20 1 2,5 2,5 0,1 2 112 2200 7000 1,6 50

marking records ZG (Ar)451

5-

10 0 0 0 0

32,5 2,5 - 2 82 3000 * 0

S901 S002Y - Z101S2007X

S3004 - Z501 Z4020 - - - 20010

452 - 0 0 0 0 0 2,5 2,5 - 2 83 3000 * 0 S2008X 10

3-3

Page 14: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #3FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0037 St37 (4 - 8 mm)

HiFocus+

cutting records (60 A) ZG (Air) - PG (PG2: O2) - WG (WG1: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

30

60

4

1

0 20 0 50 0

8

3,5 3,5 0,2 2,5 125 2600 4000 1,6

S901 S002Y - Z102 S2008X S3028 - Z501 Z4020 453 - - 200

5031 5 0 20 0 30 0 4 4 0,3 2,5 126 2400 3500 1,6 5032 6 0 20 0 40 0 4,5 4,5 0,4 3 130 2000 3000 1,7 5033 8 0 50 0 60 0 4,5 4,5 0,6 3 132 1600 2200 1,8 50

marking records ZG (Ar)453 5 - 1 0 0 0 0 0 3 2,5 2,5 - 2 83 3000 * 0 S901 S002Y - Z102 S2008X S3028 - Z501 Z4020 - - - 200 10

3-4

Page 15: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #4FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0037 St37 (6 - 15 mm)

HiFocus+

cutting records (90 A) ZG (Air) - PG (PG2: O2) - WG (WG1: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

40

90

6

1

0 30 0 50 0

9,5

4 4 0,2 2 124 2800 4500 1,9

S901 S002Y - Z102 S2010X S3028 - Z501 Z4022 455 - - 200

10041 8 0 35 0 65 0 4,5 4,5 0,3 2 126 2200 4000 2 10042 10 0 40 0 65 0 5 5 0,4 2 128 1900 3000 2 10043 12 0 45 0 65 0 5 5 0,4 2,5 130 1600 2400 2,1 10044 15 0 50 0 70 0 6 6 0,6 2,5 136 1400 1600 2,2 100

marking records ZG (Ar)455 6 - 1 0 0 0 0 0 3 3 3 - 2 78 3000 * 0 S901 S002Y - Z102 S2010X S3028 - Z501 Z4022 - - - 200 10

3-5

Page 16: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #5FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 mild steel - 1.0037 St37 (6 - 20 mm)

HiFocus+

cutting records (130 - 160 A) ZG (Air) - PG (PG2: O2) - WG (WG1: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

50

130

6

1

0 40 0 40 08,5

4 4 0,2 3 132 3600 5800 2,1

S901 S002Y - Z102

S2014X

S3028 - Z501

Z4022 458

- - 200

6051 8 0 45 0 50 0 5 5 0,3 3 134 3200 4500 2,1 6052 10 0 50 0 80 0

9,5

5 5 0,4 3 126 2700 4000 2,1 6053 12 0 50 0 80 0 5 5 0,4 3 128 2200 3200 2,2 6054 15 0 50 0 80 0 6 6 0,5 3 132 1800 2300 2,4 6060

16012 0 60 0 70 0 5 5 0,4 3 124 2400 3700 2,4

S2016X Z4025 459200

61 15 0 60 0 70 09,9

5 5 0,5 3,5 130 2000 2700 2,6 20062 20 0 70 0 70 0 6,5 9 0,6 3,5 144 1400 1700 2,9 200

marking records ZG (Ar)458 12 -

10 0 0 0 0

33 3 - 2 60 3600 * 0

S901 S002Y - Z102S2014X

S3028 - Z501Z4022

- - - 20010

459 14 - 0 0 0 0 0 3 3 - 2 62 3600 * 0 S2016X Z4025 10

3-6

Page 17: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #6FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4301 CrNi (1 - 3 mm)

HiFinox

cutting records (60 A) ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

20060

11

0 55 0 99+ 997,8

3 3 - 3 125 8000 10000 1,3S901 S042 - Z101 S2010X S3008 - Z501

Z4020463 - - 200

200201 2 0 55 0 99+ 75 3 3 0,1 3 126 4500 7000 1,5 200202 3 0 55 0 99+ 60 3 3 0,2 3 128 4000 6000 1,5 Z4022 200

marking records ZG (Ar)463 9 - 1 0 0 0 0 0 3 2,5 2,5 - 2 60 3000 * 0 S901 S042 - Z101 S2010X S3008 - Z501 Z4022 - - - 200 10

3-7

Page 18: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #7FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4301 CrNi (4 - 6 mm)

HiFinox

cutting records (65 - 75 A) ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

20365

41

0 50 0 99 997,8

3 3 0,2 3 130 3500 5000 1,6S901 S042 - Z101 S2010X S3008 - Z501

Z4022463 - - 200

200204 5 0 50 0 90 90 3,5 3,5 0,3 3 132 2500 4000 1,6

Z4025200

205 75 6 0 50 0 99+ 99 4 4 0,4 3 136 2200 3000 1,7 200

marking records ZG (Ar)463 9 - 1 0 0 0 0 0 3 2,5 2,5 - 2 60 3000 * 0 S901 S042 - Z101 S2010X S3008 - Z501 Z4022 - - - 200 10

3-8

Page 19: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #8FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4301 CrNi (6 - 20 mm)

HiFocus F+

cutting records (130 - 160 A) ZG (Ar) - PG (PG1: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

320

130

6

2

95 0 25 99 95

6,3

4 4 0,4 3 124 1600 2300 2,4

S901 S052 - Z111

S2516X

S3018 - Z501

Z4530468

- - 200

10321 8 95 0 25 99 95 4 4 0,4 3 126 1400 2000 2,5 10322 10 95 0 30 99 95 4,5 4,5 0,5 3 127 1150 1600 2,6

Z453510

323 12 95 0 30 99 95 4,5 4,5 0,5 3,5 128 950 1300 2,8 10324

160

12 98 0 35 99 996,5

4,5 4,5 0,5 3,5 125 1100 1800 2,8

S2518XZ4540 469

10325 15 98 0 35 99 99 5 5 0,6 4 126 950 1300 2,8 10326 18 98 0 35 99 99 5 6 0,7 3,5 128 850 1000 2,9 10327 20 98 0 35 99 99 7 5 7 0,8 3,5 130 700 850 3 Z4545 472 10

marking records ZG (Ar)468 14 -

20 0 0 0 0

5,54 4 - 2,5 54 3000 * 0

S901 S052 - Z111S2516X

S3018 - Z501Z4535

- - - 20010

46916

- 0 0 0 0 0 4 4 - 2,5 52 3000 * 0S2518X

Z4540 10472 - 0 0 0 0 0 4 4 - 2,5 52 3000 * 0 Z4545 10

3-9

Page 20: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #9FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4571 CrNiTi (1 - 1.5 mm)

HiFinox

cutting records (60 A) ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

21060

11

0 50 0 99+ 997,8

3 3 - 3 130 7000 10000 1,2S901 S042 - Z101 S2010X S3008 - Z501 Z4020 463 - - 200

200211 1,5 0 50 0 99+ 99 3 3 - 3 132 6000 8500 1,2 200

marking records ZG (Ar)463 9 - 1 0 0 0 0 0 3 2,5 2,5 - 2 60 3000 * 0 S901 S042 - Z101 S2010X S3008 - Z501 Z4022 - - - 200 10

3-10

Page 21: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #10FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4571 CrNiTi (2 - 4 mm)

HiFinox

cutting records (65 - 70 A) ZG (Ar) - PG (PG2: N2/H2) - WG (WG1: N2, WG2: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

21265

21

0 50 0 90+ 857,8

3 3 0,1 3 135 4800 7000 1,3S901 S042 - Z101

S2010XS3008 - Z501

Z4020 463- - 200

200213 3 0 50 0 90+ 60 4 4 0,2 4 138 3800 4800 1,4 200214 70 4 0 50 0 99+ 50 4,5 4,5 0,4 4 139 3400 4300 1,4 S2011X Z4022 464 200

marking records ZG (Ar)463

9-

10 0 0 0 0

32,5 2,5 - 2 60 3000 * 0

S901 S042 - Z101S2010X

S3008 - Z501 Z4022 - - - 20010

464 - 0 0 0 0 0 2,5 2,5 - 2 58 3000 * 0 S2011X 10

3-11

Page 22: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #11FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 stainless steel - 1.4571 CrNiTi (5 - 20 mm)

HiFocus F

cutting records (130 - 160 A) ZG (Ar) - PG (PG1: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

350

130

5

2

70 0 40 99 50

5,1

3,5 3,5 0,2 2,5 121 1750 3700 1,8

S901 S052 - Z111

S2516X

S3008 - Z501

Z4530

466

- - 200

10351 6 70 0 40 99 60 4 4 0,2 2,5 123 1650 3000 2 10352 8 70 0 40 99 70 4 4 0,3 2,5 124 1550 2500 2,2 10353 10 70 0 40 99 70 4 4 0,3 2,5 125 1300 2100 2,5

Z454010

354 12 70 0 40 99 70 4 5 0,4 3 127 1200 1500 2,6 10355 15 70 0 40 99 80 4 6 0,4 3 132 900 1100 2,8 10356

160

10 75 0 50 99 99

5,5

5 5 0,2 4 132 1500 2300 2,2

S2518XZ4530 467

10357 12 75 0 50 99 99 5 5 0,3 4 134 1200 1800 2,4 10358 15 75 0 50 99 99 5 5 0,4 4 136 1000 1350 2,8 10359 20 75 0 50 99 99 5 6 0,7 5 138 750 900 3,2 Z4540 473 10

marking records ZG (Ar)466 14 -

20 0 0 0 0

5,54 4 - 2,5 54 3000 * 0

S901 S052 - Z111S2516X

S3008 - Z501Z4535

- - - 20010

473 16 - 0 0 0 0 0 4 4 - 2,5 52 3000 * 0 S2518X Z4540 10

3-12

Page 23: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #12FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 aluminium - 3.3536 AlMg3 (1 - 8 mm)

HiFocus

cutting records (35 - 50 A) ZG (Air) - PG (PG2: Air) - WG (WG1: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

400

35

1

1

0 8 0 95 05,5

3 3 0,1 2 139 3800 10000 1,5

S901 S002Y - Z101

S2007X

S3004 - Z501 Z4020 - - - 200

30401 2 0 8 0 85 0 3 3 0,1 2 141 2600 6000 1,5 30402 3 0 8 0 95 0 3 3 0,1 2 145 2300 3000 1,6 30403 4 0 10 0 70 0

5,6

3,5 3,5 0,1 2 140 1100 3000 1,6 30404 45 4 0 10 0 90 0 3,5 3,5 0,1 2 143 1500 4000 1,6

S2008X

50405

505 0 10 0 85 0 3,5 3,5 0,1 2 146 1400 2500 1,9 50

406 6 0 10 0 85 0 3,5 3,5 0,2 2 148 1300 2000 1,8 50407 8 0 12 0 85 0 3,5 3,5 0,2 2 150 1100 1500 1,6 50

3-13

Page 24: Cutting data manual - messer-coupage.fr

Cutting data overview

HiFocus 280i, 360i, 440i #13FlowControl 3 - PerCut 370.1data version: 9 - valid from: 13.08.2009 aluminium - 3.3536 AlMg3 (6 - 25 mm)

HiFocus F

cutting records (130 - 160 A) ZG (Ar) - PG (PG1: Ar, PG3: H2) - WG (WG1: N2, WG2: N2)

reco

rd n

umbe

r

cutti

ng c

urre

nt [A

]

thic

knes

s [m

m]

tech

nolo

gy ra

nge

PG1

[pla

sma

gas

1] [s

cale

val

ues]

PG2

[pla

sma

gas

2] [s

cale

val

ues]

PG3

[pla

sma

gas

3] [s

cale

val

ues]

WG

1 [s

wirl

gas

1] [

scal

e va

lues

]

WG

2 [s

wirl

gas

2] [

scal

e va

lues

]

cutti

ng p

ress

ure

[bar

]

igni

tion

heig

ht [m

m]

pier

ce h

eigh

t [m

m]

pier

ce ti

me

[s]

cutti

ng h

eigh

t [m

m]

cutti

ng v

olta

ge [V

]

cutti

ng s

peed

[qua

lity]

[mm

/min

]

cutti

ng s

peed

[max

] [m

m/m

in]

kerf

[qua

lity]

[mm

]

cool

ing

tube

cath

ode

spec

ial p

art

gas

guid

e

nozz

le

nozz

le c

ap

swirl

gas

noz

zle

prot

ectio

n ca

p

swirl

gas

cap

mar

king

reco

rd

mar

king

reco

rd (n

otch

ing)

mar

king

reco

rd (n

otch

ing+

)

up s

lope

[ms]

dow

n sl

ope

[ms]

410

130

6

2

75 0 35 99 75

6,6

4 4 0,1 2 121 3200 6500 2,3

S901 S052 - Z111

S2516X

S3008 - Z501

Z4530

- - - 200

10411 8 75 0 35 99 75 4 4 0,2 2 124 2200 5500 2,4 10412 10 75 0 35 99 60 4,5 6 0,3 2,5 127 1600 4500 2,7 10413 12 75 0 35 99 50 4,5 6 0,4 2,5 131 1400 4000 2,8 10414 16 75 0 35 99 50 4,5 8 0,5 3 133 1000 2700 3 10420

160

12 80 0 40 99 60 7 5 7 0,3 4 129 1900 3300 2,4

S2518X

10421 15 80 0 40 99 90

6,55 8 0,4 4 131 1400 2400 2,8

Z453510

422 20 80 0 40 99 80 5 10 0,5 4 134 1100 2300 3 10423 25 80 0 40 99 80 5 12 0,6 3,5 137 800 1500 3,3 Z4540 10

3-14